Wagner ProCoat Max User Manual

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Page 1

PROCOAT

™

MAX

Owner’s Manual

Read this manual for complete instructions

Français (page 25) / Español (página 49)

Contents

2 Important Safety Information 4 What’s in the Box? 5 Proper Use and Functions 6 Assembly 7 Pressure Relief Procedure 8 Load Material 9 Getting Material to Flow 10 Practice Spraying 12 Clear the Spray Tip 13 Clean the Spray Gun Filter

14 Clean the Inlet Filter 15 Short Term Storage 16 Cleanup - latex materials 18 Cleanup - oil-based materials 19 Cleaning the Spray Gun Components 20 Long-Term Storage 21 Replacing the Outlet/Inlet Valves 22 Troubleshooting 72 Parts List 76 Warranty

Questions?

Call Wagner Technical Service at:

1-800-328-8251

www.wagnerspraytech.com

Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost.

0811 • Form No. 0504603B

Español Français English

Page 2

Important Safety

Grounded Outlet

Grounding Pin

Cover for grounded outlet box

SafetySafety

Information

Read all safety information before operating the equipment. Save these instructions

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

a) To reduce the risks of re or explosion, electrical

shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary,

do not connect the green grounding wire to either at blade

terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualied electrician or serviceman if the

grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug

will not t the outlet, have the proper outlet installed by a qualied electrician.

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an

outlet having the same conguration as the plug. No

adapter should be used with this product.

b) WARNING - To reduce the risk of

re or explosion:

1. Do not spray ammable or combustible materials near an open ame, pilot

lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.

2. Do not spray or clean with liquids having a ash

point of less than 21ºC (69.8ºF). Flash point is the

temperature at which a uid can produce enough

vapor to ignite.

3. Paint or solvent owing through the equipment is

able to result in static electricity. Static electricity

creates a risk of re or explosion in the presence

of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use only conductive or grounded high-pressure airless paint sprayer hoses

specied by the manufacturer.

4. Verify that all containers and collection systems are grounded to prevent static discharge.

5. Connect to a grounded outlet and use grounded extension cords (electric models only). Do not use a 3 to 2 adapter.

6. Do not use a paint or solvent containing halogenated hydrocarbons. Such as chlorine, bleach mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

7. Keep spray area well ventilated. Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation

of ammable vapors. Keep pump assembly in well

ventilated area. Do not spray pump assembly.

8. Do not smoke in the spray area.

9. Do not operate light switches, engines, or similar spark producing products in the spray area.

10. Keep area clean and free of paint or solvent

containers, rags, and other ammable materials.

11. Know the contents of the paint and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.

12. Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

13. Plastic can cause static sparks. Never hang plastic to enclose spray area. Do not use plastic drop

cloths when spraying ammable material.

14. Fire extinguisher equipment shall be present and working.

c) WARNING - To reduce the risk of skin

injection:

1. Do not aim the gun at, or spray any person or animal.

2. Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

3. Always use the nozzle tip guard. Do not spray without the nozzle tip guard in place.

4. Only use a nozzle tip specied by the

manufacturer.

5. Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, ALWAYS lock gun trigger, shut pump off, and release all pressure before servicing, cleaning tip or guard, or changing tip. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

6. Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the manufacturer’s instructions.

7. High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

English

Page 3

8. Check hoses and parts for signs of damage, a leak can inject material into the skin. Inspect hose before each use. Replace any damaged hoses or parts.

9. This system is capable of producing 2800 PSI / 193 Bar. Only use replacement parts or accessories that

are specied by the manufacturer and that are rated a

minimum of 2800 PSI. This includes spray tips, nozzle

guards, guns, extensions, ttings, and hose.

10. Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

11. Verify that all connections are secure before operating the unit.

12. Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls. Pressure will not be released by turning off the motor. The PRIME/ SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

13. Always remove the spray tip before ushing or cleaning

the system.

10. Follow all appropriate local, state and national

codes governing ventilation, re prevention and

operation.

11. The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

12. Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a conductive high-pressure hose.

13. Do not spray outdoors on windy days.

14. Always unplug cord from outlet before working on equipment (electric models only).

Important Electrical Information

IMPORTANT: Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure

your extension cord is in good condition. When using an extension cord, be sure to use one heavy

enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 14 or 12 gauge cord is recommended (see chart). If

an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A

would indicate that the cord would be appropriate for outdoor use.

Cord gauge Maximum cord length

12 150 feet 14 100 feet

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is

important to treat the injury as soon as possible.

DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected

directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

d) WARNING - To reduce the risk of injury:

1. Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting. Hazardous vapors – Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting or poisoning.

2. Do not operate or spray near children. Keep children away from equipment at all times.

3. Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.

4. Stay alert and watch what you are doing.

5. Do not operate the unit when fatigued or under the

inuence of drugs or alcohol.

6. Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin.

7. Do not expose the hose to temperatures or pressures in

excess of those specied by manufacturer.

8. Do not use the hose as a strength member to pull or lift the equipment.

9. Use lowest possible pressure to ush equipment.

Wagner Spray Tech accessory extension cords recommended:

P/N 0090241 20 foot extension cord P/N 0090242 35 foot extension cord

Do not use more than 50 feet of spray hose. If you need to spray further than 50 feet away from your

power source, use more extension cord, not more

spray hose.

If you experience problems with your sprayer at

any time during assembly, operation, or cleanup, please refer to the Troubleshooting section of this manual (page 22), or call customer service at:

1-800-328-8251

English

Page 4

Spray guard

Spray tip

Saddle seat**

Washer**

Saddle seat and washer come pre-assembled inside spray guard

Cart button (2)

Cart

ON / OFF switch

Clip

Pump cleaning adapter

Spray tip storage area

Remove the plug from inside

the hose fitting. Discard.

Remove the cap on the

spray hose outlet. Discard.

(comes assembled

to the spray gun)

Spray gun

Spray tip

assembly

Spray Gun

Spray Tip Assembly

Sprayer AssemblySpray Hose

Pail bracket

(five-gallon

container)

Pail bracket

(one-gallon

container)

Suction tube

Material

return tube

Inlet filter

Spray hose

outlet

PRIME/SPRAY

knob

Spray hose

holder

Handle

What’s in the box?

*Certain parts of the sprayer will not be assembled out of the box. Be sure to read Assembly instructions, page 6.

English

Page 5

Controls and Functions

(a)

(b)

CLEAN ROLLCLEAN ROLL

MAX

Proper use and functions

Start

Sprays a variety of paints (oil-based and latex), primers, stains, preservatives and other nonabrasive materials. Do not use materials

with ash points below 70° F (21° C)

Do not use!

This pump should not be used with textured

materials, block ller, lacquers, industrial

enamels, or asphalt sealer or materials

containing HHC. See coating supplier if ash

point is not listed on the container

Safety features:

Spray gun trigger lock and pressure diffuser; built-in tip safety guard; PRIME/SPRAY knob for safe pressure release. Conforms to ULSTD

1450. Certied to CAN/CSAC 22.2 NO 68-92

Speciﬁcations

Weight ................................28.5 lbs

Flow rate .............................0.24 gal/minute

Power source......................1/2 Hp universal

Power requirement .............15 amp minimum

Generator requirement .......5000 Watt

Max. spraying pressure ......2800 PSI

Capability:

motor

circuit on 120 VAC, 60 Hz current

ON/OFF switch:

The ON/OFF switch turns power to sprayer on and off.

(O=OFF, |=ON)

PRIME/SPRAY knob:

The PRIME/SPRAY knob directs material to the material return tube when set to PRIME or to spray hose when set to SPRAY.

Pressure control:

The pressure control function is also controlled by the PRIME/ SPRAY knob. The pressure control regulates the amount of force the pump uses to push

the uid and can be adjusted for

desired spray pattern.

SPRAY - MINIMUM PRESSURE

Ideal for thinner spray materials.

Also to be used during cleanup, when unclogging the tip, or when using the optional roller attachment.

SPRAY - MAXIMUM PRESSURE

Ideal when spraying thicker materials.

To be used during spraying.

Spray hose:

The spray hose connects the spray gun to the pump.

Spray gun:

The spray gun controls the delivery of the material being pumped.

Trigger lock:

Engage the trigger lock whenever the gun is not in use.

The gun is locked when the trigger lock is at a 90º angle (perpendicular to the trigger in either direction).

Material return tube (a):

Fluid is sent out through the return tube and back into the original container when the PRIME/SPRAY knob is in the PRIME position.

Suction tube (b):

The suction tube draws the uid

from the original container into the pump.

English

Page 6

1. Assembly

1 2 3

Start

• Adjustable wrench

IMPORTANT: Do not plug in the power cord until assembly is complete.

Note: It will be much easier to

attach the hose to the sprayer if you uncoil it first.

You will need:

1. To extend the cart handle, push the two cart buttons and pull the handle out until it locks into place.

2. Thread one end of the spray hose to the outlet valve on the sprayer.

4 5

3. Tighten the hose with an adjustable wrench.

5. One gallon setup - Swing the 1-gallon pail bracket toward the front of

the sprayer. Hook the material container on the pail bracket.

English

6. Five-gallon setup Swing the 1-gallon pail bracket toward the rear of

the sprayer until it is secured as shown. Hook the 5-gallon container onto the 5-gallon pail bracket as shown.

Page 7

Pressure Relief

PRIME

Procedure*

*Perform when instructed

Important Safety Warning

Be careful when handling the spray gun so you don’t accidently spray yourself. The high pressure paint stream could pierce your skin causing serious injury. If an accident happens see detail procedures in the Safety Information section on pages 2-3. See physician immediately and bring this instruction manual.

Start

Important Safety Warning

Be sure to follow the Pressure Relief Procedure when shutting the unit off for any purpose. This procedure is used to relieve pressure from the spray hose. Failure to do so could result in serious injury.

You will need:

• A waste bucket

1. Lock the spray gun trigger.

3 4

OFF

2. Turn the power OFF.

3. Turn the PRIME/SPRAY knob to PRIME.

4. Unlock the spray gun. Briey pull the

trigger to fully relieve pressure from the system. Lock the spray gun.

English

Page 8

2. Load

PRIME

Material

Start

• The material you plan to spray

• Extension cord

• Waste bucket

You will need:

1. Push the red inlet release button to ensure proper inlet valve operation.

(a)

(b)

2. Unclip the suction hose and return tube. Place suction hose into material container (a). Place return tube into a waste bucket (b).

3. Plug in the sprayer. Turn the PRIME/SPRAY knob to PRIME. Turn the power ON.

4. Hold return tube over waste bucket until

material is owing

English

(approximately ve

seconds).

OFF

5. Turn power OFF.

6. Place return tube into material container and clip tube and suction hose together.

Page 9

3. Getting

(a)

MAX

Material to Flow

Start

• Scrap material / cardboard

• Drop cloths to protect oors and

Note: Motor will cycle ON and OFF while spraying to regulate pressure. This is normal.

You will need:

furnishings from overspray

1. Rotate spray tip forward to SPRAY position (a).

Unlock the spray gun trigger.

SQUEEZE

2. Point the spray gun at a piece of scrap material/cardboard.

Squeeze and hold trigger

for steps 3-5.

3. Turn the power ON.

4. Turn the PRIME/SPRAY knob to SPRAY - MAXIMUM PRESSURE.

SPRAY

5. Continue to squeeze trigger

until the material is owing

freely through the spray gun.

Note: Motor will cycle ON and OFF while spraying to regulate pressure. This is normal.

6. Release the trigger and lock the spray gun.

English

Page 10

4. Practice

10” - 12”

(25 - 30 cm)

Spraying

Start

• Scrap material / cardboard

Notes:

If the spray pattern becomes distorted or stops completely while the gun is triggered, follow any or all the procedures listed on pages 12-14.

If you plan to be away from your spray project for more than one hour, follow the Short Term Storage instructions on page 15.

If you have difculty achieving a good spray pattern, your spray tip and gun lter may

not be ideal for the type of material you are spraying. Refer to the chart below and on page 75.

You will need:

Tip:

Trigger gun after starting the stroke. Release the trigger before ending the stroke. The spray gun should be moving when the trigger is pulled and released. Overlap each stroke by about 30%. This will ensure an even coating.

Practice on a piece of scrap material/cardboard

Hold the Spray Gun Level

CORRECT INCORRECT

Spray Tip Size

411 511 413 513 415 515

Filter Color

Red

Yellow

Spray Material

Thin stains, sealers

Thick latex paints, stains

Initial Pressure Setting

Minimum

Maximum

English

Page 11

Spray Technique

8” - 10”

(20 - 25 cm)

Start

stroke

End

stroke

Pull

trigger

Release

trigger

Move

steadily

CORRECT

INCORRECT

Spray Pattern Overlap Your Strokes

Tip:

Flex your wrist as you move in order to keep gun parallel to the surface

GOOD SPRAY PATTERN BAD SPRAY PATTERN: TAILING

See page 12-14

CORRECT

English

Page 12

Spraying Troubleshooting -

Clear the Spray Tip

Start

• Scrap material / cardboard

You will need:

Do not attempt to unclog or clean the tip with your finger. High pressure fluid can cause injection injury.

1 2

Note: If spray tip is difcult

to rotate, relieve pressure by 1) slowly turn PRIME/ SPRAY knob to PRIME, 2) unlock the spray gun and

3) squeeze trigger while pointing at scrap material/ cardboard. Release trigger, lock the spray gun, and try rotating spray tip again.

1. Lock the spray gun. 2. Rotate reversible spray tip 180 degrees

to CLEAN position (arrow pointing toward the rear of the spray gun).

3 4 5

3. Make sure the PRIME/SPRAY knob is turned to SPRAY MINIMUM PRESSURE.

Unlock the spray gun.

English

4. Point at a piece of scrap material / cardboard and squeeze trigger until material comes out in a high pressure stream.

Release the trigger and lock the spray

gun.

5. Reverse the spray tip so the arrow points forward.

Unlock the spray gun and

resume spraying.

Page 13

Spraying

PRIME

(a)

Troubleshooting -

Clean the Spray Gun Filter

Start

• Wrench

• Warm, soapy water for latex material

• Mineral spirits for oil based materials

• Replacement spray gun lter (if necessary)

IMPORTANT: Never clean the filter by poking it with a sharp object.

You will need:

1. Peform the Pressure Relief Procedure, page 7.

2. Pull trigger guard

from lter housing.

3. Tighten the wrench over the

wrench ats (a). Unscrew the lter housing using a wrench.

Note: You DO NOT need to remove the spray hose from the gun

to clean the lter.

4. Remove the lter from the

housing. Clean with appropriate cleaning solution (warm, soapy water for latex materials; mineral spirits for oil-based materials).

5. Inspect the lter for

damage. Replace if any holes or tears are found.

6. Replace cleaned lter, tapered end rst, into the gun housing.

Note: It is important to place tapered

end rst to ensure proper sprayer

operation.

7. Reassemble the spray gun.

English

Page 14

Spraying Troubleshooting -

Clean the Inlet Filter

Start

• Warm, soapy water for latex material

• Mineral spirits for oil based materials

IMPORTANT: Make sure your floors and furnishings are covered with drop cloths to prevent accidental drips.

You will need:

1. Unscrew the inlet lter from the tting

on the end of the suction tube.

2. Clean the lter using the appropriate

cleaning solution (warm, soapy water for latex materials, mineral spirits for oil-based materials).

Note: If after completing all of the steps in Spraying Troubleshooting you are still experiencing problems spraying, refer to the Troubleshooting section (page 22).

3. Replace the cleaned lter by threading it back into the tting on the

end of the suction tube.

English

Page 15

Short Term

PRIME

Storage

Shutdown

Start

• Water

• Plastic bag or bucket

• Rags

• Stir stick

This procedure should be used when taking a short term break or when ending your project for the day. If your break is longer than 16 hours follow Cleanup instructions, page 16.

You will need:

Instructions are for latex materials only

Note: If using oil based material follow instructions for Cleanup on page 16.

1. Peform the Pressure Relief Procedure, page 7.

Startup

2. Place spray gun in plastic bag or immerse into bucket of water.

3. Pour 1/2 cup water slowly on the top of the paint to prevent the paint from drying. Place the entire spraying system out of the sun.

1. Remove the spray gun from the plastic bag or the water.

2. If water was added during shut down, stir water into material with the stir stick.

Page 9

3. Follow Getting Material to Flow instructions, page 9.

English

Page 16

Cleanup

PRIME

MINERAL

SPIRITS

STOP

Start

• A water source that can be delivered

• Mineral spirits if using oil-based material

• Empty waste container

• A container with warm, soapy water

You will need:

with a garden hose (latex materials only)

Follow these steps if you used latex materials AND if you have a garden hose available.

If you do not have a garden hose available, follow the Cleanup - Oil-Based Materials instructions on page 18.

Cleaning notes - read before cleaning

• When using latex material, clean sprayer and components with warm, soapy water. For oil based

material use mineral spirits. Never use mineral spirits with latex materials

• NEVER use gasoline to clean sprayer

• Dispose of used cleaning solution properly

• Thorough cleaning and lubrication of sprayer is important to ensure proper operation after storage

• If you ush your sprayer with mineral spirits, repeat Cleanup instructions using warm, soapy water.

Follow these steps whenever cleaning with mineral spirits:

• If spraying or cleaning with oil-based materials, the spray gun must be grounded while preparing

the spray hose or cleaning.

• Ground the gun by holding it against the edge of a metal container while purging. Failure to do so may lead to a static electric discharge which may cause a re.

• Always ush spray gun at least one hose length from spray pump.

• If collecting ushed solvent in one gallon metal container, place it into an empty ve gallon container, then ush.

• Area must be free from vapors.

• Follow all cleanup instructions.

1. Perform Pressure Relief Procedure

(page 7).

English

2. Remove the spray tip and

place into container lled

with warm, soapy water.

3 4

3. Place the suction tube and return tube into an empty waste container.

4. Using a garden hose, rinse off the

suction tube, return tube and inlet lter. Empty the waste container of all uids.

Page 17

5 6 7 8

PRIME

5. Remove the inlet lter from

the suction tube and place it into waste container.

9. Point the spray gun at the side of a waste container.

6. Thread pump cleaning adapter onto garden hose.

Thread suction tube tting

over the adapter.

7. Unclip the return tube from the suction tube and place it into the waste container.

Turn the PRIME/SPRAY knob to PRIME.

10 11 12

10. While squeezing the trigger, turn the PRIME/SPRAY knob to SPRAY MINIMUM PRESSURE.

11. Continue squeezing the trigger

until uid is coming out clear.

8. Turn the water supply to the garden hose on. Turn the pump ON.

Water will go into the suction tube and out

through the return tube. Let the pump run for a few minutes, and leave pump running for next steps.

12. Perform Pressure Relief Procedure, page 7.

Move on the Cleaning the Spray

Gun Components, page 19.

English

Page 18

Cleanup -

PRIME

Oil-Based Materials

Start

• Mineral spirits if using oil-based material

• Warm, soapy water if using latex material

• Waste container

Follow these steps if you sprayed oil-based

materials, or if you sprayed latex materials

and do not have a garden hose available. Be sure to use the appropriate cleaning solution for the type of material sprayed.

You will need:

1. Perform Pressure Relief Procedure (page 7).

2. Remove the spray tip and place into an empty waste container.

3. Submerge suction set into a bucket with the appropriate cleaning solution.

4. Point the spray gun at the side of

a waste container. Ground the

gun against the side of a metal

waste container if ushing

with mineral spirits.

English

5. While squeezing the trigger, turn the power ON, and turn the PRIME/ SPRAY knob to SPRAY MINIMUM PRESSURE.

6. Continue squeezing the trigger

until uid is coming out clear.

You may need to get new cleaning solution.

7. Perform Pressure Relief Procedure, page 7.

If you ushed the sprayer with mineral

spirits repeat the steps on this page using warm, soapy water.

Page 19

Cleaning the

PRIME

(a)

MULTI-PURPOSE

OIL

Spray Gun Components

Start

• Soft bristled brush

• Multi-Purpose Oil

• Warm, soapy water if using latex material

• Mineral spirits for oil based material

• Wrench

You will need:

1. Peform the Pressure Relief Procedure, page 7.

2. Pull trigger guard to separate

from lter housing and unscrew

housing using a wrench.

Note: Tighten the wrench over the

wrench ats (a).

3. Remove lter from spray gun. Clean spray tip and lter with soft

bristled brush and appropriate cleaning solution.

4. Pour a few drops of MultiPurpose Oil inside gun housing.

5. Install gun lter taperedend rst. Reassemble

spray gun.

6. Install spray tip with arrow pointing towards front of spray guard tip.

7. Install spray tip and guard assembly.

Move on to Long Term

Storage, page 20.

English

Page 20

Long Term

MULTI-PURPOSE

OIL

(a)

(b)

MULTI-PURPOSE

OIL

Storage

Start

• Multi-Purpose Oil

• Rags

IMPORTANT: Store the unit indoors with the power cord wrapped around the handle.

You will need:

5 SECONDS

1. Carefully tilt the sprayer on its back.

Squeeze the ears (a) on

the suction tube clip and

slide out of the inlet tting.

2. Remove the suction tube. Using a wrench, remove

the spray hose.

3. Careully tilt the sprayer upside-down. Squirt approximately 2 ounces of Multi-

Purpose Oil into the inlet tting.

OFF

Turn power ON and let the pump

run for ve seconds.

5. Turn power OFF. 4. Cover the outlet valve with a rag.

English

6. Replace suction tube. Insert suction tube into the inlet valve housing and secure with the suction tube clip (b).

7. Wipe entire unit, hose, and spray gun to remove accumulated spray material.

Page 21

Replacing Outlet Valve Cleaning or Replacing Inlet Valve

Inlet valve

fitting

Inlet valve

O-ring

(a)

(b)

Replacement of the outlet valve may be necessary if spray performance remains

poor after following steps in the Fix Spraying

Problems section. Replacement valves can be ordered by calling the customer service number found on page 1.

You will need:

• Wrench

• Rag

• Warm, soapy water if using latex material

• Mineral spirits for oil based material

Cleaning or replacing the inlet valve may be necessary if spray performance remains poor after following steps in

the Fix Spraying Problems section. Problems with the inlet

valve are usually caused by improper cleaning or storage. Replacement kits may be ordered by calling the customer service number found on page 1.

You will need:

• Adjustable wrench

• Multi-Purpose Oil

• Warm, soapy water if using latex material

• Mineral spirits for oil-based materials

1. Unscrew outlet valve from outlet valve housing using wrench.

2. Remove any accumulated material inside outlet valve housing using appropriate solution for material being used.

3. Replace with new outlet valve and tighten with wrench.

1. Carefully tilt the sprayer on its back.

Squeeze the ears (a) on the

suction tube clip and slide out

of the inlet tting.

Remove the suction tube.

2. Careully tilt the sprayer upsidedown.

Tighten a wrench on the ats

(b) of the inlet valve tting.

Turn counterclockwise to remove.

3. Retrieve the inlet valve and the inlet valve O-ring from the inlet valve housing. Clean or replace and lubricate the O-ring with a light household oil (Multi-Purpose Oil).

4. Set the inlet valve O-ring back into the housing, and set the inlet valve on top of it.

5. Replace inlet tting into the

housing. Tighten fully with the wrench.

English

Page 22

Before servicing, always release system

Troubleshooting

pressure by following Pressure Relief Procedure (page 7).

Problem A: The sprayer does not start

Cause Solution

1. Sprayer is not plugged in Plug sprayer in

2. ON/OFF switch is set to OFF Turn ON/OFF switch to ON

3. The sprayer shuts off while under pressure Motor will cycle ON and OFF while spraying to regulate pressure. This is normal.

4. No voltage is coming from wall plug Test the power supply voltage

5. The extension cord is damaged or has too low a capacity Replace extension cord

6. There is a problem with sprayer motor Take sprayer to Wagner Authorized Service Center

Problem B: The sprayer starts but does not draw material when the PRIME/SPRAY knob is set to PRIME

Cause Solution

1. The sprayer will not prime properly or has lost prime Refer to Getting Material to Flow section see page 9

2. The suction set is not properly installed Reinstall the suction set see page 6

3. The material container is empty Refer to Load Material and Getting Material to Flow sections see pages 8-9

4. The inlet lter is clogged Refer to Clean the Inlet Filter see page 14

5. The inlet valve is stuck Inlet may be stuck from old material. Push red inlet release button to release. If still

6. The outlet valve is stuck Refer to Replacing Outlet Valve see page 21

7. The inlet valve is worn or damaged Refer to Cleaning or Replacing Inlet Valve see page 21 *

8. The PRIME/SPRAY valve is plugged Take sprayer to Wagner Authorized Service Center

stuck refer to Clean the Inlet Filter see page 14 or Replace the Inlet Valve see page 21 *

Problem C: The sprayer draws up material but the pressure drops when the gun is triggered (bad spray pattern)

Cause Solution

1. Pressure too low Turn PRIME/SPRAY knob to SPRAY - MAXIMUM PRESSURE

2. The spray tip is worn Replace spray tip with a new one**

3. The inlet lter is clogged Refer to Clean the Inlet Filter see page 14

4. The spray tip is plugged Refer to Clear the Spray Tip see page 12

5. The spray gun lter is clogged Refer Clean the Spray Gun Filter see page 13. Keep extra lters on hand

6. The material is too heavy or coarse Thin or strain the material

7. The outlet valve assembly is dirty or worn Refer to Replacing Outlet Valve see page 21 *

8. The inlet valve assembly is damaged or worn Refer to Clean or Replace Inlet Valve see page 21 *

Problem D: The PRIME/SPRAY knob is set to SPRAY and there is ﬂow through the material return tube

Cause Solution

1. The PRIME/SPRAY valve is dirty or worn Take sprayer to Wagner Authorized Service Center

English

Page 23

Problem E: The spray gun leaks

Cause Solution

1. Gun lter housing is loose Tighten handle

2. Internal parts of spray gun are worn or dirty Take sprayer to Wagner Authorized Service Center

Problem F: The spray tip assembly leaks

Cause Solution

1. The spray tip was assembled incorrectly Check tip assembly and assemble properly see page 20, steps 6-7

2. Gun seal is worn Replace the seal*

Problem G: The spray gun will not spray

Cause Solution

1. The spray tip plugged Refer to Clear the Spray Tip see page 12

2. The spray gun lter is clogged Refer to Clean the Spray Gun Filter see page 13. Keep extra lters on hand

3. The spray tip is in CLEAN position Rotate spray tip to SPRAY position see page 12, step 6

4. PRIME/SPRAY knob not set on SPRAY Turn PRIME/SPRAY knob to SPRAY see page 9 Getting Material to Flow

Problem H: The spray pattern is poor (tailing)

Cause Solution

1. Pressure too low Turn PRIME/SPRAY knob to SPRAY - MAXIMUM PRESSURE

2. The spray tip is plugged Refer to Clear the Spray Tip see page 12

3. The inlet lter is clogged Refer to Clean the Inlet Filter see page 14

4. The spray gun lter is clogged Refer to Clean the Spray Gun Filter see page 13. Keep extra lters on hand

5. The spray tip is worn Replace the spray tip

6. The material is too thick Thin material using appropriate thinning solution

7. Pressure loss Refer to Causes and Solutions for Problem C

Problem I: The spray tip will not turn

Cause Solution

1. High pressure has locked the spray tip in place Refer to Clear the Spray Tip see page 12

* Special repair kits with instructions are available for these procedures. Refer to the Maintenance section of this manual for a list of the kits and their part numbers ** Additional parts are available for this procedure. Refer to the Parts List (page 74) section of this manual for a list of the parts and their part numbers

Daily Maintenance

The only daily maintenance necessary is thorough cleaning. Follow the cleaning procedures in this manual.

Extended Maintenance

Some pump parts eventually wear out from use and must be replaced. The following is a list of available repair kits. Pump performance is the only reliable indicator of when to replace wear parts. Refer to the Troubleshooting section for more information on when to use these kits

Kit Part # Description

0504163 Inlet valve kit 0504479 Outlet valve kit 0501014 Saddle seat/seal kit

English

Page 24

Parts List • Liste de Pièces • Lista de Piezas

Sprayer • Pulvérisateur • Rociador

English Français Español

Page 25

Item

Article

Articulo

1 0291002 Spray hose Flexible de pulvérisation Manguera de rociadora 1 2 0504187 Suction set assembly Ensemble de dispositif d’aspiration Ensamblaje del juego du succión 1 3 0515146 Pump cleaning adapter Adaptateur de nettoyage de pompe Adaptador de limpieza de bomba 1 4 0504479 Outlet valve Soupape de sortie Válvula de salida 1 5 0504389 Return tube Tube de retour Tubo de retorno 1

6 0504407 Inlet valve tting Raccord de soupape d’entrée Conector de válvula de entrada 1

Part No.

No de piéce

Pieza No. English - Description Français - Description Español - Descripción

Quantity Quantite

Cantidad

7 0504163 Inlet valve kit Trousse de joint de soupape d’entrée Juego de sellos para la válvula de

8 9871105 O-ring Joint torique Junta tórica 2 9 0523320 Hose support Support du exible Soporte de manguera 1

This unit contains no servicable electrical parts. Do not attempt to service yourself. Store indoors with the cord wrapped around the handle.

Cet appareil n’a aucune pièce électrique utilisable. Ne tentez pas d’effectuer vous-même l’entretien. Rangez à l’intérieur d’un bâtiment avec le cordon d’alimentation enroulé autour de la poignée.

Esta unidad no contiene piezas eléctricas que se puedan reparar. No intente repararlas personalmente. Guarde la unidad en interiores con el cable enrollado alrededor de la asa.

entrada

Español

FrançaisEspañol

English

Page 26

Parts List • Liste de Pièces • Lista de piezas

Spray Gun • Pistolet • Pistola

Item

Article

Articulo

1 0501011 Guard assembly Protège-embout Ensamblaje de protección 1 2 0501515 Tip, 515 Buse, 515 Boquilla, 515 1

3 0515229 Complete gun assembly (Includes

4 0154675 Filter, 100 mesh (yellow, 2 pack) Filtre, maille 100 (jaune, trousse de 2) Filtro, malla 100 (amarillo, juego de 2) 1 5 0515228 Seal Joint d’etanchéite Sello 1 6 ------ Filter housing Logement de ltre Alojamiento de ltro 1

7 0521915 Swivel Raccord Giratoria 1

Part No.

No de piéce

Pieza No. English - Description Français - Description Español - Descripción

items 3-6)

Pistolet et ses composants (incluis les articles 3-6)

Ensamblaje de la pistola (incluye articulos 3-6)

English Français Español

Quantity Quantite

Cantidad

Page 27

Tip/Filter Accessories • Accessoires de buse/ltre • Accesorios de punta/ltro

English - All spray tips and ﬁlters listed below are sold separately.

Spray Tip Spray Gun lters

Part No. Tip Size* Part No. Filter Type Filter Color

0501411 411 0501511 511 0501413 413 0501513 513 0501415 415 0501515 515

0154918 Extrane Red Thin stains, sealers Minimum

0154675 Fine Yellow Thick latex paints, stains Maximum

Spray Material Initial Pressure Setting

Français - Tous les buses de pulvérisation et de ﬁltres ci-dessous sont vendues séparément.

Buse Filtre

No de piéce Dimension* No de piéce

0501411 411 0501511 511 0501413 413 0501513 513 0501415 415 0501515 515

0154918 Extra-n Rouge

0154675 Fin Jaune

Type de ltre

Couleur

Matière liquide à

pulvériser

Matière liquide à pulvériser

moins épaisse

Matière liquide plus

épaisse

Español - Todas las puntas y los ﬁltros de rociado se enumeran a continuación se venden por separado.

Initial pression

Minimale

Maximale

Punta Filtro

Pieza No. Tamaño* Pieza No. Tipo de ltro Color

0501411 411 0501511 511 0501413 413

0501513 513 0501415 415 0501515 515

0154918 Extrano Rojo

0154675 Fino Amarillo Materiales más densos Máxima

Materiales que se

pulverizan

Materiales que se

pulverizan de menor

densidad

Conguración inicial de

presión

Mínima

Español

FrançaisEspañol

English

Page 28

Limited Warranty

AIRLESS PAINT SPRAY EQUIPMENT

This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted to the original retail purchaser against defects in material and workmanship for one year from date of purchase.

This warranty does not cover damage resulting from improper use, accidents, user’s negligence or normal wear. This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Wagner Authorized Service Center. This warranty does not apply to accessories.

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO ONE YEAR FROM DATE OF PURCHASE. IF USED FOR COMMERCIAL OR RENTAL PURPOSES, THIS WARRANTY APPLIES ONLY FOR 30 DAYS FROM DATE OF PURCHASE.

WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER FROM BREACH OF THIS WARRANTY OR ANY OTHER REASON.

If any product is defective in material and/or workmanship during the applicable warranty period, return it with proof of purchase, transportation prepaid to any Wagner Authorized Service Center. (Service Center listing is enclosed with this product.) Wagner’s Authorized Service Center will either repair or replace the product (at Wagner’s option) and return it to you, postage prepaid.

SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

GARANTIE LIMITÉE

MATÉRIEL DE PULVÉRISATION DE PEINTURE SANS AIR

Ce produit, fabriqué par Wagner Spray Tech Corporation

(Wagner), est garanti, au bénéce de l’acheteur au détail

d’origine, contre tout vice de matières et toute malfaçon pour un an à compter de la date d’achat.

La présente garantie ne s’applique pas aux dégâts entraînés par une utilisation incorrecte, par la négligence de l’usager ou par l’usure normale. La présente garantie ne s’applique pas non plus aux défectuosités ou dommages résultant de l’entretien ou de la réparation que fait une personne quelconque qui ne soit pas membre d’un centre d’entretien autorisé pour les produits Wagner. La présente garantie ne s’applique pas aux accessoires.

TOUTE GARANTIE IMPLICITE DE VENDABILITÉ OU DE CONVENANCE À UNE DESTINATION PARTICULIÈRE EST LIMITÉE À UN AN À COMPTER DE LA DATE D’ACHAT. DANS LE CAS DE LOCATION OU AUTRES APPLICATIONS PROFESSIONNELLES, CETTE GARANTIE SE LIMITE À 30 JOURS À PARTIR DE LA DATE D’ACHAT.

WAGNER NE POURRA EN AUCUN CAS ÊTRE TENUE RESPONSABLE DE DOMMAGES-INTÉRÊTS INDIRECTS OU CONSÉCUTIFS, QUE CE SOIT POUR UNE RUPTURE DE CETTE GARANTIE OU TOUTE AUTRE RAISON.

Si un produit est défectueux en ce qui concerne les matériaux ou l’exécution pendant la période de garantie applicable, vous devez le retourner, avec une preuve d’achat et frais de port payés, à n’importe quel centre d’entretien autorisé pour les produits Wagner. (Une liste de ces centres d’entretien est jointe à ce produit.) Le centre d’entretien autorisé pour les produits Wagner réparera ou remplacera le produit (à la discrétion de Wagner) et vous le retournera par la poste, avec frais de port payés.

CERTAINES PROVINCES INTERDISENT LES RESTRICTIONS SUR LA DURÉE D’UNE GARANTIE IMPLICITE OU L’EXCLUSION DES DOMMAGES ACCESSOIRES OU INDIRECTS. IL SE PEUT DONC QUE LA RESTRICTION ET L’EXCLUSION ÉNONCÉES CI-DESSUS NE S’APPLIQUENT PAS À VOUS.

LE PRÉSENTE GARANTIE VOUS ACCORDE DES DROITS

JURIDIQUES SPÉCIFIQUES, ET VOUS AVEZ PEUT-

ÊTRE D’AUTRES DROITS, QUI PEUVENT VARIER D’UNE PROVINCE À L’AUTRE.

GARANTÍA LIMITADA

EQUIPO DE ATOMIZACIÓN DE PINTURA SIN AIRE

Este producto, fabricado por Wagner Spray Tech Corporation (Wagner), está garantizado ante el comprador original contra defectos de materiales y mano de obra durante un año contado a partir de la fecha de compra.

Esta garantía no cubre los daños que sean resultado de un uso inapropiado, accidentes, negligencia del usuario o un desgaste normal. Esta garantía no cubre ningún defecto o daño que haya sido causado por los servicios o reparaciones llevadas a cabo por alguien que no sea un técnico del Centro de Servicio Autorizado de Wagner. Esta garantía no es válida para ningún accesorio.

CUALQUIER GARANTIA IMPLICITA DE COMERCIALIZACION O IDONEIDAD PARA CUALQUIER PROPOSITO EN PARTICULAR QUEDA LIMITADA A UN AÑO A PARTIR DE LA FECHA DE COMPRA. SI SE LE DA USO PROFESIONAL Y DE RENTA, ESTA GARANTÍA TIENE UNA DURACIÓN DE 30 DÍAS A PARTIR DE LA FECHA DE COMPRA.

WAGNER NO SERÁ EN NINGÚN CASO RESPONSABLE DE NINGÚN DAÑO INCIDENTAL O DE CONSECUENCIA DE NINGUNA CLASE, QUE RESULTE DE VIOLAR ESTA GARANTÍA O POR CUALQUIER OTRA RAZÓN.

Si algún producto llegara a tener defectos de material y/o mano de obra durante el período de validez de la garantía, devuélvalo

junto con el comprobante de compra y ete previamente

pagado, a cualquier Centro de Servicio Autorizado de Wagner. (La lista de Centros de Servicio viene adjunta con este producto.) El Centro de Servicio Autorizado de Wagner reparará o reemplazará el producto (según la opción de Wagner) y se lo devolverá, con porte previamente pagado.

ALGUNOS ESTADOS NO PERMITEN LIMITACIONES EN CUANTO A LA DURACIÓN DE UNA GARANTÍA IMPLÍCITA O LA EXCLUSIÓN DE DAÑOS INCIDENTALES O DE CONSECUENCIA, DE MANERA QUE LA LIMITACIÓN Y EXCLUSIÓN ANTERIORES PODRÍAN NO SER VÁLIDAS PARA USTED.

ESTA GARANTÍA LE CONCEDE DERECHOS LEGALES ESPECÍFICOS, PERO USTED PODRÍA TENER DERECHO A OTROS, LOS CUALES VARÍAN DE UN ESTADO A OTRO.

English Français Español

U.S. Patent Nos.

D611,867 Other patents pending