WAGNER Procoat 9185G Owner's Manual

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Page 1

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Owner’s Manual

Read this manual for complete instructions

0412 • Form No. 0293922E

Contents

2 Important Safety Information 4 What’s in the Box? 5 Proper Use and Functions 6 Assembly 7 Pressure Relief Procedure 8 Load Material 9 Getting Material to Flow 10 Practice Spraying 12 Clear the Spray Tip 13 Clean the Spray Gun Filter

Français (page 25) / Español (página 49)

14 Clean the Inlet Filter 15 Short Term Storage 16 Cleanup - latex materials 18 Cleanup - oil-based materials 19 Cleaning the Spray Gun Components 20 Long-Term Storage

21 Cleaning the Sureo™ Valve

22 Troubleshooting 72 Parts List 76 Warranty

Questions?

Call Wagner Technical Service at:

1-800-880-0993

www.wagnerspraytech.com

Proper registration will serve as proof of purchase in the event your original

receipt becomes misplaced or lost.

Gas-Powered Airless

Paint Sprayer

PROCOAT

™

9185G

Page 2

English

Important Safety Information

Read all safety information before operating the equipment. Save these instructions

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

 a) Toreducetherisksofreorexplosion,electrical

shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

 b)WARNING-Toreducetheriskofre

orexplosion:

1. Do not spray ammable or combustible materials near an open ame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances. Avoid

creating sparks from connecting and disconnecting power cords.

2. Use extreme caution when using materials with

a ashpoint below 70ºF (21ºC). Flashpoint is the temperature that a uid can produce enough vapors to

ignite.

3. Paint or solvent owing through the equipment is able

to result in static electricity. Static electricity creates

a risk of re or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun and objects in

and around the spray area shall be properly grounded to protect against static discharge and sparks. Use only

conductive or grounded high-pressure airless paint sprayer hoses specied by the manufacturer.

4. Verify that all containers and collection systems are grounded to prevent static discharge.

5. Connect to a grounded outlet and use grounded

extension cords (electric models only). Do not use a 3

to 2 adapter.

6. Do not use a paint or solvent containing halogenated hydrocarbons. Such as chlorine, bleach mildewcide,

methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

7. Keep spray area well ventilated. Keep a good supply of fresh air moving through the area to keep

the air within the spray area free from accumulation

of ammable vapors. Keep pump assembly in well ventilated area. Do not spray pump assembly.

8. Do not smoke in the spray area.

9. Do not operate light switches, engines, or similar

spark producing products in the spray area.

10. Keep area clean and free of paint or solvent containers, rags, and other ammable materials.

11. Know the contents of the paint and solvents being

sprayed. Read all Material Safety Data Sheets

(MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent

manufacture’s safety instructions.

12. Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

13. Plastic can cause static sparks. Never hang plastic

to enclose spray area. Do not use plastic drop

cloths when spraying ammable material.

14. Fire extinguisher equipment shall be present and working.

c) WARNING - To reduce the risk of skin

injection:

1. Do not aim the gun at, or spray any person

or animal.

2. Keep hands and other body parts away from the

discharge. For example, do not try to stop leaks

with any part of the body.

3. Always use the nozzle tip guard. Do not spray without the nozzle tip guard in place.

4. Only use a nozzle tip specied by the

manufacturer.

5. Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while

spraying, ALWAYS lock gun trigger, shut pump off, and release all pressure before servicing, cleaning tip or guard, or changing tip. Pressure

will not be released by turning off the motor. The

PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve

system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

6. Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance

with the manufacturer’s instructions.

7. High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the

event that injection occurs, seek medical attention

immediately.

8. Check hoses and parts for signs of damage, a

leak can inject material into the skin. Inspect hose before each use. Replace any damaged hoses or parts.

9. This system is capable of producing 3000 PSI / 207 Bar. Only use replacement parts or accessories

that are specied by the manufacturer and that are

rated a minimum of 3000 PSI. This includes spray

tips, nozzle guards, guns, extensions, ttings, and

hose.

10. Always engage the trigger lock when not spraying.

Verify the trigger lock is functioning properly.

11. Verify that all connections are secure before

operating the unit.

12. Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls. Pressure will not be released by turning off the

motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE

RELIEF PROCEDURE described in the pump manual.

13. Always remove the spray tip before ushing or

cleaning the system.

NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is

important to treat the injury as soon as possible.

DONOTdelaytreatmenttoresearchtoxicity. Toxicityisaconcernwithsomecoatingsinjected

directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

d) WARNING - To reduce the risk of injury:

1. Always wear appropriate gloves, eye protection,

clothing and a respirator or mask when painting.

Hazardous vapors – Paints, solvents, insecticides,

and other materials can be harmful if inhaled or

come in contact with body. Vapors can cause severe nausea, fainting or poisoning.

2. Wear ear protection. This unit can produce noise

levels above 85 dB(A).

3. Do not operate or spray near children. Keep children away from equipment at all times.

4. Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.

5. Stay alert and watch what you are doing.

6. Do not operate the unit when fatigued or under the

inuence of drugs or alcohol.

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English

7. Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak

can inject material into the skin.

8. Do not expose the hose to temperatures or pressures in

excess of those specied by manufacturer.

9. Do not use the hose as a strength member to pull or lift the equipment.

10. Use lowest possible pressure to ush equipment.

11. Follow all appropriate local, state and national codes governing ventilation, re prevention and operation.

12. The United States Government Safety Standards have

been adopted under the Occupational Safety and

Health Act (OSHA). These standards, particularly part

1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

13. Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a conductive high-pressure hose.

14. Do not spray outdoors on windy days.

15. Always unplug cord from outlet before working on

equipment (electric models only).

Gasoline Engine Safety

Theengineexhaustfromthisunitcontains

chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

• Gas engines are designed to give safe and dependable service if operated according to instructions. Read

and understand the engine Owner’s Manual before operating the engine. Failure to do so could result in personal injury or equipment damage.

• To prevent re hazards and to provide adequate ventilation, keep the engine at least 1 meter (3 feet)

away from buildings and other equipment during

operation. Do not place ammable objects close to the

engine.

• To prevent re or explosion hazard, avoid spraying or splashing any ammable solvent near the engine.

• Children and pets must be kept away from the area of

operation due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate.

• Know how to stop the engine quickly, and understand the operation of all controls. Never permit anyone to

operate the engine without proper instructions.

• Gasoline is extremely ammable and is explosive under

certain conditions.

• Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow ames or sparks in the refueling

area or where gasoline is stored.

• Do not overll the fuel tank. After refueling, make

sure the tank cap is closed properly and securely.

• Be careful not to spill fuel when refueling. Fuel vapor or spilled fuel may ignite. If any fuel is spilled, make sure the area is dry before starting

the engine.

• Never run the engine in an enclosed or conned

area. Exhaust contains poisonous carbon monoxide gas; exposure may cause loss of consciousness and may lead to death.

• The mufer becomes very hot during operation

and remains hot for a while after stopping the

engine. Be careful not to touch the mufer while it is hot. To avoid severe burns or re hazards, let

the engine cool before transporting it or storing it indoors.

• Never ship/transport unit with gasoline in the tank.

• Never dispose of the unit when it is lled with oil or gas. Follow all appropriate local, state, and

national regulations when disposing of the unit.

Safety Shut-Off Switch

The safety shut-off switch is pre-set by the factory to

shut down the sprayer to prevent over-pressurization.

Do not attempt to adjust or tamper with the safety shut-

off switch. Contact an authorized service center if this

setting requires adjustment.

NOTE: The safety shut-off switch should be set

to shut down the sprayer between 3200 – 3300 PSI.

Fueling (gas engine)

Gasolineisextremelyflammableandis explosiveundercertainconditions.

• ALWAYS turn the engine off before refueling.

• Refuel in a well-ventilated area.

• Do not smoke or allow ames or sparks in the

refueling area or where gasoline is stored.

• Do not overll the fuel tank. After refueling, make

sure the tank cap is closed properly and securely.

• Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled,

make sure the area is dry before starting the engine.

• Avoid repeated or prolonged contact with skin or breathing of vapor.

• Keep out of the reach of children.

FuelSpecications

• Use automotive gasoline that has a pump octane number of 86 or higher, or that has a research

octane number of 91 or higher. Use of a lower octane gasoline can cause persistent “pinging”

or heavy “spark knock” (a metallic rapping noise) which, if severe, can lead to engine damage.

NOTE: If “spark knock” or “pinging” occurs

at a steady engine speed under normal load, change brands of gasoline. If spark knock or pinging persists, consult an authorized dealer of the engine manufacturer. Failure to do so is considered misuse, and damage caused by misuse is not covered by the engine manufacturer’s limited warranty.

NOTE: Occasionallyyoumayexperiencelight

spark knock while operating under heavy loads. This is no cause for concern, it simply means your engine is operating

efciently.

• Unleaded fuel produces fewer engine and spark

plug deposits and extends the life of the exhaust system components.

• Never use stale or contaminated gasoline or an oil/ gasoline mixture. Avoid getting dirt, dust, or water

in the fuel tank.

Gasolines Containing Alcohol

If you decide to use a gasoline containing alcohol

(gasohol), be sure its octane rating is at least as high as

that recommended by the engine manufacturer. There

are two types of “gasohol”: one containing ethanol, and

the other containing methanol. Do not use gasohol that contains more than 10% ethanol. Do not use gasoline

containing methanol (methyl or wood alcohol) that does not also contain co-solvents and corrosion inhibitors for methanol. Never use gasoline containing more than 5% methanol, even if it has co-solvents and corrosion

inhibitors.

NOTE:

Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty. The engine manufacturer cannot endorse the use of fuels containing methanol since evidence of their suitability is incomplete at this time.

Before buying gasoline from an unfamiliar

station,trytondoutifthegasoline containsalcohol.Ifitdoes,conrmthe

type and percentage of alcohol used. If you notice any undesirable operating characteristics while using a gasoline that contains alcohol, or one that you think contains alcohol, switch to a gasoline that you know does not contain alcohol.

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What’s in the box?*

Start

*Certain parts of the sprayer will not be assembled out of the box. Be sure to read Assembly instructions, page 6.

Notice:

Refer to the engine manufacturer’s instruction manual for complete engine information. Heed all cautions and warnings.

Note: The engine on the sprayer will come

lled with oil. However, it is still a good idea

to check it prior to startup. The engine has

sufcient oil when you can see it just below the opening in the oil reservoir when the oil cap (a) is removed.

(a)

GS-07 Spray Gun Assembly Sprayer Assembly

VersaTip™ Spray Tip Assembly

Spray Hose Assembly (50 ft)

Sureflo™ valve

Pail bracket

Suction tube

Material

return tube

Inlet filter

Spray hose port

(reverse side)

DirectLink™ pressure

control knob

AutoOiler™ cap

Hose wrap

Engine

Pump cleaning

adapter

AutoOiler™

button

PRIME/SPRA

knob

Cart knob (2)

Grounding cable

Shutoff switch

Spray guard

Spray tip

1. Make sure the gas tank s fu .

Move the choke ever (a) up to

the fu choke pos ton.

2. Push the rubber pr me button

(b) 7-10 t mes.

3. Pu the starter rope (c) rap d y and rm y. Cont nue to ho d

the rope as you et t return.

Pu and return the rope unt

the eng ne starts.

4. Once the eng ne s runn ng, s ow y move the choke

ever (d) down to the c osed

pos t on.

Starting the engine:

Follow these steps to start the engine when it is “cold”, or has not been recently running.

If the engine is “warm”, follow step 3 only.

ImPORTANT: Do not pull starter

cordtofullextension.Doing

so may result in damage to the engine recoil, and is not necessary to start this engine.

(a)

(b)

(c)

(d)

Page 5

English

Proper use and functions

Start

Controls and Functions

Sprays a variety of paints (oil-based and latex), primers, stains, preservatives and other nonabrasive materials.

Do not use. . .

This pump should not be used with textured

materials, block ller, asphalt sealer or

materials containing HHC. See coating supplier

if ash point is not listed on the container

Safety features:

Spray gun trigger lock and pressure diffuser;

built-in tip safety guard; PRIME/SPRAY knob

for safe pressure release.

Speciﬁcations:

Power .................................Ruitao 37.7 cc

engine, 1.6 Hp

Gas capacity .......................0.65 l

(approximately 1 hour spraying time)

Oil capacity .........................0.08 l

Maximum pressure .............3000 PSI

Flow rate .............................0.33 gal/min (1.25 l)

Max tip size.........................0.017”

Capability:

PRIME/SPRAY knob:

The PRIME/SPRAY knob directs

material to the material return tube when set to PRIME or to

spray hose when set to SPRAY.

DirectLink™:

Spraying pressure is determined by the motor throttle. The throttle is regulated by adjusting the

DirectLink™ pressure control knob. The higher the throttle, the

higher the spraying pressure.

VersaTip spray tip:

The VersaTip spray tip can be

adjusted based on your spraying needs.

Trigger lock:

Engage the trigger lock whenever

the gun is not in use.

GS-07 - The gun is locked when the trigger lock is at a

90º angle (perpendicular to the trigger in either direction).

Suction tube (a):

The suction tube draws the uid

from the original container into the pump.

Material return tube (b):

Fluid is sent out through the return tube and back into the original container when the

PRIME/SPRAY knob is in the

PRIME position.

Spray hose:

The spray hose connects the spray gun to the pump.

Spray gun:

The spray gun controls the

delivery of the material being

pumped.

AutoOiler:

The AutoOiler is designed to

provide lubrication to the uid

section of the pump.

Sureﬂo Valve:

The Sureo Valve is designed to keep the inlet valve open and

from sticking to dried materials.

The Sureo Valve is activated

manually by the user.

Collapsible handle:

The cart handle can be collapsed for easier storage.

Turn the cart knobs counterclockwise to unlock the handle.

Turn the cart knobs clockwise to lock the handle into place.

Burn hazard. When collapsed, the cart handle is very close to

theexhaustportoftheengine,

which can be very hot after use. It is recommended that the cart handle NOT be collapsed until after the engine has cooled.

(a)

(b)

SPRAY

PRIME

GS-07

WIDE

NARROW

Page 6

English

1. Assembly

Start

1. Insert the ends of the hose bracket into the holes of the handle as shown.

2. Remove the plug from inside the hose ttings and remove the cap on the outlet valve. Discard

both.

5. Thread the other end of the hose to the spray gun. Hold the gun with one adjustable

wrench, and tighten the hose

nut with the other.

4. Hold the port with an

adjustable wrench, and

tighten the hose with the other.

3. Thread one end of the high pressure spray hose to the spray hose port.

You will need:

• Two adjustable wrenches

Note: It will be much easier to attach the hose to the sprayer if you uncoil it first.

1 2 3

Page 7

English

Start

Pressure Relief Procedure*

*Perform when instructed

Start

Important Safety Warning

Be sure to follow the Pressure Relief Procedure when shutting the unit off for any purpose. This procedure is used to relieve pressure from the spray hose. Failure to do so could result in serious injury.

You will need:

• A waste bucket

Important Safety Warning

Be careful when handling the spray gun so you don’t accidently spray yourself. The high pressure paint stream could pierce your skin causing serious injury. If an accident happens see detail procedures in the Safety Information section on pages 2-3. See physician immediately and bring this instruction manual.

4. Press and hold the red engine shutoff switch until the engine stops running.

5. Unlock the spray gun. Briey pull the trigger to fully relieve pressure from the system.

Lock the spray gun.

1. Lock the spray gun. 2. Turn the DirectLink pressure control knob to minimum.

3. Turn the PRIME/SPRAY knob

to PRIME.

4 5

1 2

SPRAY

PRIME

Page 8

English

2. Load Material

Start

You will need:

• The material you plan to spray

• Flat blade screwdriver

• Piston Oil™

• Waste bucket

1. Remove AutoOiler cap with a at blade screwdriver.

Squirt Piston Oil into the

AutoOiler. Replace cap.

2. Push AutoOiler button 2-5 times

to lubricate the uid section.

Press button 2-3 times before

every use. Be sure to check reservoir level (a) and rell as

necessary.

5. Turn the PRIME/SPRAY

knob to PRIME.

4. Place a full container of spraying material underneath the suction

tube (a).

Hold the return tube into a

waste container (b).

6. Attach the supplied grounding wire to a grounded object.

Start the engine (see

directions on page 4).

7. Increase the pressure to

maximum (+).

Allow pump to run until

you see spray material

owingfromthereturn

tube.

8. Shut the engine off. Place return tube back into material container and clip return tube and suction tube together.

3. Fully depress the Sureo valve

to make sure the inlet ball is free.

(a)

1 2 3

SPRAY

PRIME

6 7

(a)

(b)

Page 9

You will need:

• Waste bucket

• Scrap material / cardboard

• Drop cloths to protect oors and furnishings from overspray

ImPOR´TANT: When placed on a smooth surface, the vibration of the running engine may cause the unit to move forward or backward slightly. Avoid placing the unit on an inclinded surface or near a drop-off such as stairs. Block the wheels to prevent the unit from moving.

English

3. Getting Material to Flow

Start

1. Start the engine (see page

4). Point the spray gun into

a separate waste container. Unlock the spray gun trigger.

Squeeze and hold trigger

for steps 2-3.

3. Continue to squeeze trigger until the material

is owing freely through

the spray gun.

4. Peform the Pressure Relief Procedure, page 7.

2. Turn the PRIME/SPRAY knob to SPRAY.

5. Thread the spray tip guard assembly onto the gun.

Tighten by hand.

6. Rotate spray tip forward to one of the

SPRAY positions.

Unlock the spray gun trigger.

7. Start the engine (see directions on page 4).

Turn the PRIME/SPRAY

knob to SPRAY.

8. Point the spray gun at a piece of scrap material/cardboard.

Pull the trigger and practice spraying

(see pages 10-11).

1 3 4

SPRAY

PRIME

SPRAY

PRIME

5 6 7 8

SPRAY

PRIME

Page 10

English

4. Practice Spraying

Start

You will need:

• Scrap material / cardboard

Notes:

If the spray pattern becomes distorted or stops completely while the gun is triggered, follow any or all the procedures listed on pages 12-14.

If you plan to be away from your spray project for more than one hour, follow the Short Term Storage instructions on page 15.

Ifyouhavedifcultyachievingagoodspray pattern,yourspraytipandgunltermay

not be ideal for the type of material you are spraying.

Spray Tip Size

Filter Color

Spray material

Initial Pressure Setting

311 Red

Thin stains,

sealers

Minimum

313

Yellow

Latex paints,

stains

Maximum

413 415 515

517 White

Thick latex

paints, stains

Maximum

Hold the Spray Gun Level

Practice on a piece of scrap material/cardboard

Tip:

Trigger gun after starting the stroke. Release the trigger before ending the stroke. The

spray gun should be moving

when the trigger is pulled and

released. Overlap each stroke

by about 50%. This will ensure

an even coating.

10” - 12”

(25 - 30 cm)

CORRECT INCORRECT

Page 11

English

Spray Pattern Overlap Your Strokes

Spray Technique

50% Overlap

8” - 10”

(20 - 25 cm)

GOOD SPRAY PATTERN BAD SPRAY PATTERN: TAILING

CORRECT

See page 12-14

Start

stroke

End

stroke

Pull

trigger

Release

trigger

Move

steadily

CORRECT

INCORRECT

Tip:

F ex your wr st as

you move n order to

keep gun para e to the surface

Page 12

English

Spraying Troubleshooting -

Clear the Spray Tip

Start

You will need:

• Scrap material / cardboard

Do not attempt to unclog or clean the tip with your finger. High pressure fluid can cause injection injury.

1. Lock the spray gun. 2. Rotate spray tip 180 degrees from its current position.

Note: If spray tip is difcult to rotate, relieve pressure

by 1) slowly turn PRIME/ SPRAY knob to PRIME, 2) unlock the spray gun and

3) squeeze trigger while pointing at scrap material/ cardboard. Release

trigger, lock the spray gun,

and try rotating spray tip again.

3. Make sure the PRIME/

SPRAY knob is turned to SPRAY.

Unlock the spray gun.

4. Point at a piece of scrap material / cardboard and squeeze trigger until material comes out in a high pressure stream. Release the trigger and lock the spray gun.

5. Rotate spray tip forward to one

of the SPRAY positions.

Unlock the spray gun and

resume spraying.

1 2

SPRAY

PRIME

4 5

NARROW

WIDE

Page 13

English

Spraying Troubleshooting -

Clean the Spray Gun Filter

Start

You will need:

• Wrench

• Warm, soapy water for latex material

• Mineral spirits for oil based materials

• Replacement spray gun lter (if necessary)

ImPORTANT: Never clean the filter by poking it with a sharp object.

1. Peform the Pressure Relief Procedure, page 7.

5. Inspect the lter for

damage. Replace if any holes or tears are found.

4. Remove the lter from the

housing. Clean with appropriate

cleaning solution (warm, soapy

water for latex materials; mineral

spirits for oil-based materials).

2. Pull trigger guard

from lter housing.

6. Replace cleaned lter, tapered end rst, into the gun housing.

Note: It is important to place

tapered end rst to ensure proper

sprayer operation.

3. Tighten the wrench over the wrench ats (a). Unscrew the lter housing using a wrench.

Note: You DO NOT need to remove the spray hose from the gun to clean the lter.

7. Reassemble the spray gun.

SPRAY

PRIME

(a)

Page 14

English

Spraying Troubleshooting -

Clean the Inlet Filter

Start

You will need:

• Warm, soapy water for latex material

• Mineral spirits for oil based materials

ImPORTANT: make sure your floors and furnishings are covered with drop cloths to prevent accidental drips.

1. Unscrew the inlet lter from the tting

on the end of the suction tube.

3. Replace the cleaned lter by threading it back into the tting on the

end of the suction tube.

Note: If after completing all of the steps in Spraying Troubleshooting you are still

experiencing problems spraying, refer to the Troubleshooting section (page 22).

2. Clean the lter using the appropriate cleaning solution (warm, soapy water for latex materials, mineral spirits for oil-based materials).

Page 15

English

Short Term Storage

Start

English

You will need:

• Water

• Plastic bag or bucket

• Rags

• Stir stick

This procedure should be used when taking a short term break or when ending your project for the day. If your break is longer than 16 hours follow Cleanup instructions, page 16.

Instructions are for latex materials only

Note: If using oil based material follow instructions for Cleanup on page 16.

Shutdown

Startup

1. Peform the Pressure Relief

Procedure, page 7.

1. Remove the spray gun from

the plastic bag or the water.

2. Place spray gun in plastic bag or immerse into bucket of water.

2. If water was added during

shut down, stir water into

material with the stir stick.

3. Pour 1/2 cup water slowly on

the top of the paint to prevent

the paint from drying.

Place the entire spraying

system out of the sun.

3. Follow Getting material to Flow instructions, page 9.

SPRAY

PRIME

Page 9

Page 16

English

Cleanup

Start

You will need:

• A water source that can be delivered with a garden hose (latex materials only)

• Mineral spirits if using oil-based material

• Empty waste container

• A container with warm, soapy water

• When using latex material, clean sprayer and components with warm, soapy water. For oil based material use mineral spirits. Never use mineral spirits with latex materials.

• NEVER use gasoline to clean sprayer.

• Dispose of used cleaning solution properly.

• Thorough cleaning and lubrication of sprayer is important to ensure proper operation after storage.

• If you ush your sprayer with mineral spirits, repeat Cleanup instructions using warm, soapy water.

Follow these steps whenever cleaning with mineral spirits:

• If spraying or cleaning with oil-based materials, the spray gun must be grounded while preparing the spray hose or

cleaning.

• Ground the gun by holding it against the edge of a metal container while purging. Failure to do so may lead to a static electric discharge which may cause a re.

• Always ush spray gun at least one hose length from spray pump.

• If collecting ushed solvent in one gallon metal container, place it into an empty ve gallon container, then ush.

• Area must be free from vapors.

• Follow all cleanup instructions.

Cleaning notes - read before cleaning

Cleanup - Latex materials

Followthesestepsifyouusedlatexmaterialsandifyouhavea

garden hose available. If you do not have a garden hose available, follow the Cleanup - Oil-Based materials instructions on page 18.

1. Perform Pressure Relief Procedure

(page 7).

2. Remove the spray tip and place into container lled with warm, soapy water.

3. Place the suction tube and return tube into an empty waste container.

4. Using a garden hose, rinse off the suction tube, return tube and inlet lter. Empty the waste container of all uids.

STOP

SPRAY

PRIME

3 4

MINERAL

SPIRITS

Page 17

English

5. Remove the inlet lter from

the suction tube and place it into waste container.

6. Thread pump cleaning adapter onto garden hose.

Thread suction tube tting over the adapter.

7. Unclip the return tube from the suction tube and place it into the waste container. Turn

the PRIME/SPRAY knob to PRIME.

8. Turn the water supply to the garden hose on.

Start the engine (see page 4).

Water will go into the suction tube and out

through the return tube. Let the pump run

for a few minutes, and leave pump running

for next steps.

9. Point the spray gun at the side of a waste container.

10. While squeezing the trigger, turn the PRIME/SPRAY knob to SPRAY.

11. Continue squeezing the trigger

until uid is coming out clear.

12. Perform Pressure Relief Procedure, page 7.

Move on the Cleaning the Spray

Gun Components, page 19.

5 6 7 8

SPRAY

PRIME

10 11 12

SPRAY

PRIME

SPRAY

PRIME

Page 18

English

Cleanup Oil-Based Materials

Start

You will need:

• Mineral spirits if using oil-based material

• Warm, soapy water if using latex material

• Waste container

Follow these steps if you sprayed oil-based

materials,orifyousprayedlatexmaterials

and do not have a garden hose available. Be sure to use the appropriate cleaning solution for the type of material sprayed.

1. Perform Pressure Relief Procedure (page 7).

5. While squeezing the

trigger, turn the power ON, and turn the PRIME/ SPRAY knob to SPRAY.

4. Start the engine (see instructions on page 4).

Point the spray gun at the side of

a waste container.

Ground the gun against the

side of a metal waste container

ifushingwithmineralspirits.

2. Remove the spray tip

and place into an empty waste container.

6. Continue squeezing the trigger

until uid is coming out clear. You may need to get new

cleaning solution.

3. Attach the supplied grounding wire to a grounded object.

Submerge suction set into a

bucket with the appropriate cleaning solution.

7. Perform Pressure Relief Procedure, page 7.

Ifyouushedthesprayerwithmineral

spirits repeat the steps on this page using warm, soapy water.

SPRAY

PRIME

1 2 3

SPRAY

PRIME

54 6

SPRAY

PRIME

Page 19

English

Cleaning the Spray Gun Components

Start

You will need:

• Soft bristled brush

• Light household oil

• Warm, soapy water if using latex material

• Mineral spirits for oil based material

• Wrench

ImPORTANT: DO NOT use any siliconebased lubricants to clean or lubricate the spray gun.

1. Peform the Pressure Relief Procedure, page 7.

5. Install gun lter taperedend rst. Reassemble

spray gun.

4. Pour a few drops of light household oil inside gun housing.

2. Pull trigger guard to separate

from lter housing and unscrew

housing using a wrench.

Note: Tighten the wrench over the wrench ats (a).

6. Line up the tabs (b) on the

spray tip with the slots in the guard assembly.

Slide the tip into the guard.

3. Remove lter from spray gun. Clean spray tip and lter with soft

bristled brush and appropriate cleaning solution.

7. Install spray tip and guard assembly.

Move on to Long Term

Storage, page 20.

SPRAY

PRIME

(a)

(b)

(c)

HOUSEHOLD

OIL

Page 20

English

Long Term Storage

Start

You will need:

• Light household oil /

Piston Oil

• Rags

• Wrench

ImPORTANT: Store in a well-ventilated area. If you plan to store in temperatures below 32ºF (0ºC), flush with Wagner Liquid Shield™ (sold separately).

1. Remove the suction tube. Using a wrench, remove the spray hose.

2. Fill a cup or other container with

two ounces of Piston Oil (light household oil can be substituted).

Start the engine (see directions on

page 4).

4. Replace suction tube. 5. Wipe entire unit, hose,

and spray gun to remove

accumulated spray material.

3. Cover the outlet valve with a rag. Submerge the Sureo™ valve (a) into

the oil.

When oil has been sucked from the

cup, press and hold the engine shutoff

button until the engine stops running.

HOUSEHOLD

OIL

1 2

4 5

(a)

HOUSEHOLD

OIL

Page 21

English

Cleaning the Sureﬂo Valve

Start

You will need:

• Wrench

CleaningorservicingtheSureoValve

may be required if the unit has priming problems. Priming problems may be prevented by properly cleaning the sprayer and following the long-term storage steps.

If priming problems persist, you may need

toreplacetheSureoValveassembly.Call

Technical Service (1-800-880-0993) to order

newSureovalveassembly.

1. Remove the suction tube.

3. Lubricate the O-ring on the Sureo Valve (b) with

petroleum jelly.

Replace Sureo Valve assembly by screwing it into

the sprayer. Tighten with the wrench.

2. Unscrew the Sureo Valve assembly (a) from the sprayer. Visually inspect the inside and outside of the Sureo Valve assembly. Clean any paint

residue with the appropriate cleaning solution.

4. Replace suction tube and hand-tighten.

(a)

(b)

3 4

Page 22

English

Troubleshooting

Before servicing, always release system pressure by following Pressure Relief Procedure (page 7).

Problem A: The sprayer does not start

Cause Solution

1. Gas tank is empty Fill the gas tank

2. There is a problem with sprayer engine Call Technical Service

Problem B: The sprayer starts but does not draw material when the PRIME/SPRAY knob is set to PRIME

Cause Solution

1. The inlet valve is stuck Inlet may be stuck from old material. Push Sureo Valve to release. If still stuck refer to

Clean the Inlet Filter see page 14 or Cleaning the Sureo™ Valve see page 21 *

2. The sprayer will not prime properly or has lost prime Refer to Getting Material to Flow section see page 9

3. The suction set is not properly installed Reinstall the suction set see page 6

4. The material container is empty Refer to Load Material and Getting Material to Flow sections see pages 8-9

5. The inlet lter is clogged Refer to Clean the Inlet Filter see page 14

6. The outlet valve is stuck Call Technical Service

7. The inlet valve is worn or damaged Take sprayer to Wagner Authorized Service Center

8. The PRIME/SPRAY valve is plugged Take sprayer to Wagner Authorized Service Center

Problem C: The sprayer draws up material but the pressure drops when the gun is triggered (bad spray pattern)

Cause Solution

1. Pressure too low Increase the pressure

2. The spray tip is worn Replace spray tip with a new one**

3. The inlet lter is clogged Refer to Clean the Inlet Filter see page 14

4. The spray tip is plugged Refer to Clear the Spray Tip see page 12

5. The spray gun lter is clogged Refer Clean the Spray Gun Filter see page 13. Keep extra lters on hand

6. The material is too heavy or coarse Thin or strain the material

7. The Sureo™ Valve assembly is damaged or worn Replace the Sureo Valve see page 21*

Problem D: The PRIME/SPRAY knob is set to SPRAY and there is ﬂow through the material return tube

Cause Solution

1. The PRIME/SPRAY valve is dirty or worn Take sprayer to Wagner Authorized Service Center

Problem E: The spray gun leaks

Cause Solution

1. Gun lter housing is loose Tighten handle

2. Internal parts of spray gun are worn or dirty Take sprayer to Wagner Authorized Service Center

Page 23

English

Problem F: The spray tip assembly leaks

Cause Solution

1. The spray tip was assembled incorrectly Check tip assembly and assemble properly see page 19, steps 6-7

2. Gun seal is worn Replace the seal**

Problem G: The spray gun will not spray

Cause Solution

1. The spray tip plugged Refer to Clear the Spray Tip see page 12

2. The spray gun lter is clogged Refer to Clean the Spray Gun Filter see page 13. Keep extra lters on hand

3. The spray tip is in wrong position Rotate spray tip to one of the spraying positions see page 12, step 5

4. PRIME/SPRAY knob not set on SPRAY Turn PRIME/SPRAY knob to SPRAY see page 9 Getting Material to Flow

Problem H: The spray pattern is poor (tailing)

Cause Solution

1. Pressure too low Increase the pressure

2. The spray tip is plugged Refer to Clear the Spray Tip see page 12

3. The inlet lter is clogged Refer to Clean the Inlet Filter see page 14

4. The spray gun lter is clogged Refer to Clean the Spray Gun Filter see page 13. Keep extra lters on hand

5. The spray tip is worn Replace the spray tip

6. The material is too thick Thin material using appropriate thinning solution

7. Pressure loss Refer to Causes and Solutions for Problem C

Problem I: The spray tip will not turn

Cause Solution

1. High pressure has locked the spray tip in place Refer to Clear the Spray Tip see page 12

Daily Maintenance

The only daily maintenance necessary is thorough cleaning. Follow the cleaning procedures in this manual.

** Add t ona parts are ava ab e for th s procedure. Refer to the Parts List (page 74) sect on of ths manua for a st of the parts and the r part numbers

Extended Maintenance

Some pump parts eventually wear out from use and must be replaced. The following is a list of available repair kits. Pump performance is the only reliable indicator of when to replace wear parts.

Refer to the Troubleshooting section for more information on when to use these kits

Kit Part # Description

0512178A Fluid Section Seal Kit 0501014 Saddle seat/seal kit

Page 24

English Français Español

Sprayer • Pulvérisateur • Rociador

Parts List • Liste de Pièces • Lista de Piezas

This unit contains no servicable parts. Do not attempt to service yourself. Take the sprayer to a Wagner authorized service center.

Cet appareil ne contient aucune pièce nécessitant un entretien quelconque. Ne tentez pas d’effectuer vous-même l’entretien. Apporter l’appareil à un centre de service autorisé

Esta unidad no contiene piezas que se puedan reparar. No intente repararlas personalmente. Lleve el rociador a un Centro de servicio autorizado de Wagner.

Item

Art. Art.

Part No.

No de piéce

Pieza No. English - Description Français-Description Español - Descripción

qty. qté.

Cant.

1 0293198A Cart assemby Ensemb e du char ot Ensamb aje de carr to 1 2 0523320A Hose wrap Support du ex b e Soporte de manguera 1 3 0516581A AutoO er cap Capuchon de AutoO er Tapa de AutoO er 1 4 0270118 Spray hose, 50’ Fex b e de puvér sat on,

15 m

Manguera de roc ador,

15 m

730-165 Ground ng w re Câbe de m se à a terre Cab e de conexón a t erra 1

Page 25

EnglishFrançaisEspañol

1 2

Suction set • Dispositif d’aspiration • Juego de succión

Parts List • Liste de Pièces • Lista de Piezas

Item

Art. Art.

Part No.

No de piéce

Pieza No. English - Description Français-Description Español - Descripción

qty. qté.

Cant.

1 0516127 Suct on set D spost f d’asprat on Juego de succón 1 2 0512389 Return tube Tube de retour Tubo de retorno 1 3 0512390 C p Agrafe Abrazadera 1 4 0552947 In et  ter F tre d’entrée F tro de entrada 1 5 0327226 Squeeze c p Agrafe de compresson Abrazadera de apretón 1 6 9885553 Return tube tt ng Raccord de tube de retour Conector de tubo de

retorno

7 0515146 Pump c ean ng

adapter

Adaptateur de nettoyage de pompe

Adaptador de mp eza de bomba

Page 26

English Français Español

Parts List • Liste de Pièces • Lista de Piezas

GS-07 Spray Gun • Pistolet de GS-07 • Pistola de GS-07

Item

Art. Art.

Part No.

No de piéce

Pieza No. English - Description Français-Description Español - Descripción

qty. qté.

Cant.

1 0511515 VersaT p, 515 VersaT p, 515 VersaT p, 515 1 2 0154675 F ter, 100 mesh (ye ow,

2 pack)

F tre, ma e 100 (jaune, trousse de 2)

F tro, ma a 100 (amar o, juego de 2)

3 0515228 Sea Jont d’etanché te Se o 1 4 ------ F ter hous ng Logement de  tre A ojam ento de  tro 1 5 0347706A Sw ve Raccord G rator a 1

Guard Assembly • Ensemble de déecteur • Ensamblaje del protección

Item

Art. Art.

Part No.

No de piéce

Pieza No. English - Description Français-Description Español - Descripción

qty. qté.

Cant.

1 0271441 Hook gu de Gu de de crochet Guía de gancho 1 2 0501011 Guard assemb y Déecteur Ensamb aje de

protecc ón

3 0271442 Latch gu de Gu de de verrou Guía de sujetador 1 4 0501014 T p sea / sadde seat Jo nt de buse / s ège

formé

Junta de boqu a / as ento de a montura

5 0296641 Co ar Co er Co ar 1

0271065 Co ar k t ( nc udes tems

1, 3 and 5)

Trousse de bague

(comprende es art c es 1, 3 et 5)

Juego de co ar ( nc uye

os art cu os 1, 3 y 5)

Page 27

EnglishFrançaisEspañol

Accessories • Accessoires • Accesorios

Part No.

No de piéce

Pieza No. English - Description Français-Description Español - Descripción

0512178A P ston repa r k t Jeu de jo nts pour tronçon d’achem nement Juego de reparac ón de p stón

0093896 Hose connector kt Raccord de ex b e Conector de manguera 0501011 Tp guard Déecteur Ensamb aje de proteccón 0501014 Tp seat / sea kt Trousse de sège / ronde e Juego de asento de montura / arande a 0501411 411 Spray Tp Embout de pu vér sat on, 411 Boqu a roc adora 411 0501413 413 Spray Tp Embout de pu vér sat on, 413 Boqu a roc adora 413 0501415 415 Spray Tp Embout de pu vér sat on, 415 Boqu a roc adora 415 0501417 417 Spray Tp Embout de pu vér sat on, 417 Boqu a roc adora 417 0501419 419 Spray Tp Embout de pu vér sat on, 419 Boqu a roc adora 419 0501515 515 Spray Tp Embout de pu vér sat on, 515 Boqu a roc adora 515 0501517 517 Spray Tp Embout de pu vér sat on, 517 Boqu a roc adora 517 0511313 313 VersaT p spray tp Buse de pu vér sat on VersaT p, 313 Boqu a roc adora VersaT p, 313 0511515 515 VersaT p spray tp Buse de pu vér sat on VersaT p, 515 Boqu a roc adora VersaT p, 515 0511517 517 VersaT p spray tp Buse de pu vér sat on VersaT p, 517 Boqu a roc adora VersaT p, 517 0154839 A Guard Protector (32 oz.) A Guard Protector (950 m ) A Guard Protector (950 m ) 0516913 P ston O ™ P ston O ™ P ston O ™ 0297055 Pump Sh ed™ (12 oz.) Pump Sh e d™ (12 oz.) Pump Sh e d™ (12 oz.) 0508071 Pa nt Mate™ (1 qt) Pa nt Mate™ (1 L) Pa nt Mate™ (1 L) 0286024 GS-07 spray gun Modè e du p sto et GS-07 Mode o de p sto a rocadora GS-07 0286025 GS-08 spray gun Modè e du p sto et GS-08 Mode o de p sto a rocadora GS-08 0270192 A ress hose, 25’ x 1/4” F ex b e sans ar, 7,6 m x 0,6 cm Manguera, 7.6 m x 0.6 cm 0523044 A ress hose, 35’ x 1/4” F ex b e sans ar, 10,6 m x 0,6 cm Manguera, 10.6 m x 0.6 cm 0270118 A ress hose, 50’ x 1/4” F ex b e sans ar, 15 m x 0,6 cm Manguera, 15 m x 0.6 cm 0291004 Hose, wh p end, 3’ x 3/16” F ex b e sans a r, 1 m x 0,5 cm Manguera, 1 m x 0.5 cm 0154919 Green gun  ter, coarse (2 pack) F tre de p sto et, vert, gross er (2 pèces) F tro de p sto a verde, grueso (2 p ezas) 0154675 Ye ow gun  ter, ne (2 pack) F tre de p sto et, jaune, n (2 pèces) F tro de p sto a amar o, no (2 p ezas)

0154842 Wh te gun ter, med um (2 pack) F tre de p sto et, b anc, moyen (2 pèces) F tro de p sto a banco, med o (2 p ezas) 0512132W T p extens on, 36” Ra onge de buse, 36 p Extens ón de a boqu a, 36” 0512131W T p extens on, 24” Ra onge de buse, 24 p Extens ón de a boqu a, 24” 0512130W T p extens on, 12” Ra onge de buse, 12 p Extens ón de a boqu a, 12”

0156113 TR-10 te escopng ro er, 3/8” nap Rou eau té éscop que de TR-10, gran de 1,0 cm Rod o Te escóp co de TR-10, pe o de 3/8”

0155208 Ro er cover, 3/4” nap Manchon de rou eau, gra n de 1,9 cm Funda de rod o, pe o de 3/4”

0155206 Ro er cover, 3/8” nap Manchon de rou eau, gra n de 1,0 cm Funda de rod o, pe o de 3/8”

0516697A In et  ter F tre d’entrée F tro de entrada

Page 28

English Français Español

6,981,852 6,933,634 7,018,181 7,071,429 D550,327 D537,839 D553,325 D550,329 D550,328 7,886,876

Other patents pending

U.S. Patent Nos.

Limited Warranty

AIRLESS PAINT SPRAY EQUIPMENT

This product, manufactured by Wagner Spray Tech (Wagner), is warranted to the original retail purchaser against

defects in material and workmanship for:

two years from date of purchase.

This warranty does not cover damage resulting from improper use, accidents, user’s negligence or normal wear. This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Wagner Authorized Service Center. This warranty does not apply to

accessories. WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR

ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER FROM BREACH OF THIS WARRANTY OR ANY OTHER REASON.

If any product is defective in material and/or workmanship during the applicable warranty period, please call Wagner Technical Service at 1-800-880-0993. DO NOT RETuRN

THE PRODuCT TO THE ORIGINAL RETAILER. Under

Wagner’s Free Tool Replacement Program, Wagner Technical Service will either replace the defective part, or refer you to your nearest Authorized Service Center for

repair. SOME STATES DO NOT ALLOW LIMITATIONS ON

HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU.

THISWARRANTYGIVESYOUSPECIFICLEGALRIGHTS, ANDYOUMAYALSOHAVEOTHERRIGHTSWHICH VARYFROMSTATETOSTATE.

GARANTIE LIMITÉE

MATÉRIEL DE PULVÉRISATION DE PEINTURE SANS AIR

Ce produit, fabriqué par Wagner Spray Tech (Wagner), est garanti, au bénéce de l’acheteur au détail d’origine, contre tout vice de matières et toute malfaçon pour :

deux années à compter de la date d’achat.

La présente garantie ne s’applique pas aux dégâts entraînés

par une utilisation incorrecte, par la négligence de l’usager

ou par l’usure normale. La présente garantie ne s’applique pas non plus aux défectuosités ou dommages résultant de l’entretien ou de la réparation que fait une personne quelconque qui ne soit pas membre d’un centre d’entretien autorisé pour les produits Wagner. La présente garantie ne s’applique pas aux accessoires.

WAGNER NE POURRA EN AUCUN CAS ÊTRE TENUE RESPONSABLE DE DOMMAGES-INTÉRÊTS INDIRECTS

OU CONSÉCUTIFS, QUE CE SOIT POUR UNE RUPTURE

DE CETTE GARANTIE OU TOUTE AUTRE RAISON. En cas de défaut de matériau ou de fabrication du produit

durant la période de garantie applicable, appelez le Service

technique Wagner au 1-800-880-0993. NERENVOYEzPAS LE PRODuIT Au DÉTAILLANT ORIGINAL. Dans le cadre

du programme de remplacement gratuit d’outils Wagner, le Service technique Wagner remplacera la pièce défectueuse ou vous indiquera le centre de service agréé le plus proche.

CERTAINES PROVINCES INTERDISENT LES

RESTRICTIONS SUR LA DURÉE D’UNE GARANTIE IMPLICITE OU L’EXCLUSION DES DOMMAGES

ACCESSOIRES OU INDIRECTS. IL SE PEUT DONC QUE

LA RESTRICTION ET L’EXCLUSION ÉNONCÉES CI-

DESSUS NE S’APPLIQUENT PAS À VOUS.

LEPRÉSENTEGARANTIEVOUSACCORDEDESDROITS JURIDIQUESSPÉCIFIQUES,ETVOUSAVEzPEUTÊTRED’AUTRESDROITS,QUIPEUVENTVARIERD’UNE PROVINCEÀL’AUTRE.

GARANTÍA LIMITADA

EQUIPO DE ATOMIZACIóN DE PINTURA SIN AIRE

Este producto, fabricado por Wagner Spray Tech (Wagner),

está garantizado ante el comprador original contra defectos de materiales y mano de obra durante:

dos años contado a partir de la fecha de compra.

Esta garantía no cubre los daños que sean resultado de un uso inapropiado, accidentes, negligencia del usuario o un desgaste normal. Esta garantía no cubre ningún defecto o daño que haya sido causado por los servicios o reparaciones llevadas a cabo por alguien que no sea un técnico del Centro de Servicio Autorizado de Wagner. Esta garantía no es válida para ningún accesorio.

WAGNER NO SERÁ EN NINGÚN CASO RESPONSABLE DE NINGÚN DAÑO INCIDENTAL O DE CONSECUENCIA

DE NINGUNA CLASE, QUE RESULTE DE VIOLAR ESTA GARANTÍA O POR CUALQUIER OTRA RAZÓN.

Si algún producto presenta fallas en los materiales y/o en su fabricación durante el periodo de vigencia de la garantía, llame al Servicio Técnico de Wagner al 1-800-880-0993.

NODEVUELVAELPRODUCTOALATIENDADONDE

LO ADquIRIó. Gracias al Programa de Reemplazo de

Herramientas Gratis de Wagner, el Servicio Técnico de Wagner reemplazará la pieza defectuosa o lo derivará al Centro de Servicio Autorizado más cercano para su

reparación. ALGUNOS ESTADOS NO PERMITEN LIMITACIONES EN

CUANTO A LA DURACIÓN DE UNA GARANTÍA IMPLÍCITA O LA EXCLUSIÓN DE DAÑOS INCIDENTALES O DE CONSECUENCIA, DE MANERA QUE LA LIMITACIÓN Y EXCLUSIÓN ANTERIORES PODRÍAN NO SER VÁLIDAS

PARA USTED.

ESTA GARANTÍA LE CONCEDE DERECHOS LEGALES ESPECÍFICOS, PERO uSTED PODRÍA TENER DERECHO

AOTROS,LOSCUALESVARÍANDEUNESTADOA

OTRO.