WAGNER PM500 Operating Manual

B_04200

Pneumatic Double
Diaphragm Pump PM500

Version 01/2013

Translation of the Original
Operating Manual

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OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

Contents

1 ABOUT THESE INSTRUCTIONS 5

1.1 Preface 5

1.2 Warnings, Notices and Symbols in these Instructions 5

1.3 Languages 6

1.4 Abbreviations in the Text 6

2 CORRECT USE 7

2.1 Device Types 7

2.2 Type of Use 7

2.3 Use in an Explosion Hazard Area 7

2.4 Safety Parameters 8

2.5 Processible Materials 8

2.6 Reasonably Foreseeable Misuse 9

2.7 Residual Risks 9

3 IDENTIFICATION 10

3.1 Explosion Protection Identi cation 10

3.2 Maximum Surface Temperature 10

4 GENERAL SAFETY INSTRUCTIONS 11

4.1 Safety Instructions for the Operator 11

4.1.1 Electrical Equipment 11

4.1.2 Personnel Quali cations 11

4.1.3 Safe Work Environment 11

4.2 Safety Instructions for Sta 11

4.2.1 Safe Handling of WAGNER Spray Devices 12

4.2.2 Grounding the Unit 12

4.2.3 Material Hoses 12

4.2.4 Cleaning 13

4.2.5 Handling Hazardous Liquids, Varnishes and Paints 13

4.2.6 Touching Hot Surfaces 13

4.2.7 Explosion Hazard 14

4.2.8 Noise Risk 14

4.2.9 Material Chemical Compatibility 14

4.2.10 Emergency Stop 14

4.2.11 Tightness Check 14

4.2.12 Maintenance 14

4.3 Use in Areas Subject to Explosion Hazards 15

4.3.1 Safety Regulations 15

4.3.2 Operation without Fluid 16

4.3.3 Maximum Surface Temperature 16

4.3.4 Maximum Surface Temperature - Exothermic Reactions 16

4.3.5 Connection Pipes 16

4.3.6 Pump Protection 16

5 DESCRIPTION 17

5.1 Areas of Application 17

5.2 Scope of Delivery 17

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5.3 Data 18

5.3.1 Materials of the Fluid Transporting Parts 18

5.3.2 Technical Data 19

5.3.3 Dimensions and Connections 20

5.3.4 Performance Diagrams 21

5.4 Mode of Operation 22

6 ASSEMBLY AND COMMISSIONING 23

6.1 Transportation 23

6.2 Storage 23

6.3 Assembly 23

6.4 Grounding 27

6.5 Commissioning 29

6.5.1 Safety Regulations 29

6.5.2 Preliminary Operations 30

6.5.3 Unit Pressure Tightness Test 31

7 OPERATION 32

7.1 Operation 32

7.2 Ending Work 32

7.3 Storage Over Longer Periods of Time 32

8 TROUBLE SHOOTING AND RECTIFICATION 33

9 MAINTENANCE 35

9.1 Safety Instructions 36

9.2 Diaphragm Replacement (Preventive Maintenance) 36

9.3 Diaphragm Replacement (Due to Breakage) 38

9.4 Cleaning / Replacement of the Suction and Delivery Non-Return Valves 42

9.5 Replacement of the Reversing Valve 42

9.6 Material Hoses 43

9.7 Decommissioning 43

10 SPARE PARTS 44

10.1 How Can Spare Parts Be Ordered? 44

10.2 PM500 Pump 45

11 GUARANTEE AND CONFORMITY DECLARATIONS 48

11.1 Important Notes Regarding Product Liability 48

11.2 Warranty Claim 48

11.3 CE Declaration of Conformity 49

Contents

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1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS

1 ABOUT THESE INSTRUCTIONS

Warning instructions in this operating manual highlight particular dangers to users and
device and state measures for avoiding the hazard. These warning instructions fall into the
following categories:

Danger - immediate risk of danger.
Non-observance will result in death or serious injury.

Warning - possible imminent danger.
Non-observance may result in death or serious injury.

Caution - a possibly hazardous situation.
Non-observance may result in minor injury.

Notice - a possibly hazardous situation.
Non-observance may result in material damage.

Note - provides information about particular characteristics and how to proceed.

This information warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.

The measures for preventing the hazard and its
consequences.

DANGER

This information warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.

The measures for preventing the hazard and its
consequences.

WARNING

This information warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.

The measures for preventing the hazard and its
consequences.

CAUTION

This information warns you of a hazard!

Possible consequences of not observing the warning instructions. The signal word
indicates the hazard level.

The measures for preventing the hazard and its consequences.

NOTICE

The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to operating and service
sta .
Operating and service personnel should be instructed according to the safety instructions.
The device may only be operated in compliance with this operating manual.
This equipment can be dangerous if it is not operated according to the de nitions in this
operating manual.

1.1 PREFACE

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1.3 LANGUAGES

1.4 ABBREVIATIONS IN THE TEXT

Number of pieces
Position
Marking in the spare parts lists

Order No. Order No.

Double stroke

Materials:

Polytetrafl uorethylene
Ethylene-propylene-diene monomer (rubber)

The operating manual is available in the following languages:

Language: Order No. Language: Order No.

German 2335746 English 2335747
Italian 2335748 French 2335750
Spanish 2335752

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OPERATING MANUAL

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2 CORRECT USE

2.1 DEVICE TYPES

2.2 TYPE OF USE

2.3 USE IN AN EXPLOSION HAZARD AREA

Metallic versions (aluminum):

Pneumatic double diaphragm pumps with Order No.

U509.A0

U509.A0A

The device is suitable for processing liquid materials like paints and varnishes in accordance
with the classi cation into explosion classes IIA or IIB.

The pneumatic double diaphragm pumps can be employed in explosion hazard zones
(Zone 1).

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2.4 SAFETY PARAMETERS

WAGNER accepts no liability for any damage arising from incorrect use.

Use the device only to work with the materials recommended by WAGNER.
Only operate the device as a whole.
Do not deactivate safety  xtures.
Use only WAGNER original spare parts and accessories.

2.5 PROCESSIBLE MATERIALS

Fluid materials like paints and varnishes.

Abrasive materials and pigments!

Greater wear of parts carrying the material.

Use the application-oriented model ( ow rate/cycle, material, valves, etc.) as

indicated in Chapter 5.3.2.

Check if the  uids and solvents used are compatible with the pump construction

materials as indicated in Chapter 5.3.1.

NOTICE

The operation of the pneumatic double diaphragm pump is only allowable under the
following conditions:

The operating sta have previously been trained on the basis of this operating
manual.

The safety regulations listed in this operating manual must be observed.
The operating, maintenance and repair information in this operating manual must

be observed.
The statutory requirements and accident prevention regulation standards in the

country of use must be observed.

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2.6 REASONABLY FORESEEABLE MISUSE

2.7 RESIDUAL RISKS

Residual risks are risks which cannot be excluded even in the event of correct use.
If necessary, warning and prohibition signs at the relevant points of risk indicate residual
risks.

Residual risk Source Consequences Speci c measures Lifecycle phase

Skin contact with
paints and cleaning
agents

Handling of paints
and cleaning agents

Skin irritations, Wear protective

clothing,

Operation,

allergies observe safety data

sheets

maintenance,

disassembly

Paint in air outside
the de ned working
area

Painting outside the
de ned working
area

Inhalation of
substances which
are hazardous to
health

Observe working
and operating
instructions

Operation,

maintenance

The following is prohibited:

coating work pieces which are not grounded,
unauthorized conversions and modi cations to the device,
processing dry or similar coating materials, and
using defective components and spare parts and accessories other than those

described in Chapter 10 of this operating manual.

The forms of misuse listed below may result in health issues and/or equipment damage:

use of powder as coating material and
incorrectly set values for processing.

Wagner double diaphragm pumps are not designed for pumping food.

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3 IDENTIFICATION

3.1 EXPLOSION PROTECTION IDENTIFICATION

3.2 MAXIMUM SURFACE TEMPERATURE

Maximum surface temperature: the same as the permissible material temperature.
Permissible material temperature: +4÷90 °C; +39÷194 °F
Permissible ambient temperature: +4÷40 °C; +39÷104 °F

As de ned in the Directive 94/9/EC (ATEX 95), the device is suitable for use in areas where
there is an explosion hazard.

+4°C ambient temperature to +40°C
European Communities
Symbol for explosion protection
Device class II
Category 2 (Zone 1)
Ex-atmosphere gas
Explosion group
Temperature class: maximum surface temperature < 135 °C; 275 °F

Ambient temperature +4 °C to +40 °C: permissible ambient temperature area

Metallic versions (aluminum):

Pneumatic double diaphragm pumps with Order No.

U509.A0

U509.A0A

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4 GENERAL SAFETY INSTRUCTIONS

4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR

4.1.1 ELECTRICAL EQUIPMENT

4.1.2 PERSONNEL QUALIFICATIONS

4.1.3 SAFE WORK ENVIRONMENT

4.2 SAFETY INSTRUCTIONS FOR STAFF

Keep this operating manual at hand near the device at all times.
Always follow local regulations concerning occupational safety and accident

prevention.

Electrical devices and equipment

To be provided in accordance with the local safety requirements with regard to the

operating mode and ambient in uences.
May only be maintained by skilled electricians or under their supervision.
Must be operated in accordance with the safety regulations and electrotechnical

regulations.
Must be repaired immediately in the event of problems.
Must be decommissioned if they pose a hazard.
Must be de-energized before work is commenced on active parts. Inform sta about

planned work. Observe electrical safety regulations.

Ensure that the device is operated and repaired only by trained persons.

Make sure that the  oor in the area where you are working is electrostatically conductive

in accordance with EN 61340-4-1.
Ensure that all persons within the working area wear electrostatically conductive shoes.
Ensure that during spraying, persons wear electrically conductive gloves. The grounding

takes place via the spray gun handle.
Paint mist extraction systems must be  tted on site according to local regulations.
Ensure that the following components of a safe working environment are available:

– Material/air hoses adapted to the working pressure.
– Personal safety equipment (breathing and skin protection).

Ensure that there are no ignition sources such as naked  ames, sparks, glowing wires or

hot surfaces in the vicinity. Do not smoke.

Always follow the information in these instructions, particularly the general safety

instructions and the warning instructions.
Always follow local regulations concerning occupational safety and accident

prevention.

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4.2.1 SAFE HANDLING OF WAGNER SPRAY DEVICES

4.2.2 GROUNDING THE UNIT

4.2.3 MATERIAL HOSES

The spray jet is under pressure and can cause dangerous injuries.
Avoid injection of paint or cleaning agents:

Never point the spray gun at people.
Never reach into the spray jet.
Before all work on the device, in the event of work interruptions and functional faults:

- Switch o the energy/compressed air supply.

- Secure the spray gun against actuation.

- Relieve the pressure from the spray gun and device.
In the event of functional faults: remedy the fault as described in the "Trouble Shooting"

chapter.
The liquid emitters are to be checked for safe working conditions by an expert

(e.g. Wagner Service Technician) as often as necessary or at least every 12 months,

in accordance with the guidelines for liquid emitters (ZH 1/406 and BGR 500 Part 2

Chapter 2.36).

– For shut down devices, the examination can be suspended until the next start-up.
In the event of skin injuries caused by paint or cleaning agents:

Note down the paint or cleaning agent that you have been using.
Consult a doctor immediately.

Avoid danger of injury through recoil forces:

Ensure that you have firm footing when operating the spray gun.
Only hold the spray gun brie y in a position.

In order to avoid electrostatic charging of the device, the device must be grounded.
Friction,  owing liquids and air or electrostatic coating processes create charges. Flames
or sparks can form during discharge.

Ensure that the device is grounded for every spraying operation.
Ground the work pieces to be coated.
Ensure that all persons inside the working area are grounded, e.g. that they are wearing

electrostatically conductive shoes.
Wear electrostatically conductive gloves when spraying. The grounding takes place via

the spray gun handle.

Ensure that the hose material is chemically resistant to the sprayed materials.
Ensure that the material hose is suitable for the pressure generated in the device.
Make sure that the hoses are laid only in suitable places. In no case, should hoses be

laid in the following places:

- in high-traffic areas,

- on sharp edges,

- on moving parts or

- on hot surfaces
Make sure that the hoses are never used to pull or move the equipment.
The electrical resistance of the complete high pressure hose must be less than

1 MOhm.

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4.2.4 CLEANING

4.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS

4.2.6 TOUCHING HOT SURFACES

De-energize the device electrically.
Disconnect the pneumatic supply line.
Relieve the pressure from the device.
Ensure that the flash point of the cleaning agent is at least 5 K above the ambient

temperature.

To clean, use cloths and brushes moistened with solvent. Never use hard objects or

spray on cleaning agents with a gun.

An explosive gas/air mixture forms in closed containers.

When cleaning devices with solvents, never spray into a closed container.
Ground the container.

When preparing or working with paint and when cleaning the unit, follow the working

instructions of the manufacturer of the paints, solvents and cleaning agents being
used.

Take the speci ed protective measures. In particular, wear safety goggles, protective

clothing and gloves, as well as hand protection cream if necessary.
Use a mask or a breathing apparatus if necessary.
For su cient health and environmental safety: Operate the device in a spray booth or

on a spraying wall with the ventilation (extraction) switched on.
Wear suitable protective clothing when working with hot materials.

Touch hot surfaces only if you are wearing protective gloves.
When operating the unit with a coating material with a temperature of > 43 °C; 109.4 °F:

- Identify the device with a warning sticker "Warning - hot surface".

Order No.

9998910 Instruction sticker
9998911 Protection sticker

Note: Order the two stickers together.

Several liquids have a high expansion coe cient. In some cases its volume can rise with
consequent damage to hoses,  ttings and cause  uid leakage.
When the pump sucks liquid from a closed container, ensure that air or suitable gas can
enter the container to avoid a vacuum being generated in the container itself. Thus a
negative pressure is avoided. The vacuum could implode the container (squeeze) and can
cause it to break. The container would leak and the liquid would  ow out.
The pressure ratio is 1:1. Therefore the pressure generated by the pump is equal to the
input air pressure.

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4.2.8 NOISE RISK

4.2.9 MATERIAL CHEMICAL COMPATIBILITY

4.2.10 EMERGENCY STOP

4.2.11 TIGHTNESS CHECK

4.2.12 MAINTENANCE

Make sure that the pump's construction materials are chemically compatible with the  uid
to be pumped. A wrong choice can cause harm to persons (as a result of the in uence of
harmful products and products which irritate skin) as well as polluting the environment,
along with premature damage to the pump and its hoses.

To quickly stop the unit in case of an emergency, close the air cut-o valve or the pressure
regulator to interrupt the air supply to the pump’s motor. The cut-o valve is not supplied
with the pump. It must be provided and properly installed by the user.
Caution: The pneumatic pumps' delivery circuits can remain pressurized, even when the air
cut-o valve is closed.

When using the pump after a long period of inactivity, check tightness of all parts subject
to pressure.

Depending on the type of use and the substances used, the user has to check for the
presence of deposits on the pump as well as check its cleanliness at regular intervals and
the state of wear of the components and proper operation of the pump assembly.
The operation must be carried out in conformity with what is written in this manual.

4.2.7 EXPLOSION HAZARD

Never use chloride or halogenated solvents (such as trichloroethane and methylene
chloride) with units containing aluminium or galvanized and zinc-plated parts. They may
react chemically thus producing an explosion danger.
Read the classi cation and information lea et concerning the product and solvent to be
used.

In some working conditions, the pump can be particularly noisy: for example when the
compressed air supply is high and when there is no pressure or a very low pressure in the
pumped  uid (free  ow operation). In these cases, all personnel working next to the pump
shall wear adequate individual protections and/or use valves and seats in plastic material,
provided the working conditions and the compatibility with the pumped  uid allow it.

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4.3.1 SAFETY REGULATIONS

4.3 USE IN AREAS SUBJECT TO EXPLOSION HAZARDS

Only the pneumatic double diaphragm metallic pumps (aluminium) can be used in
explosion hazard zones. The following safety regulations must be observed and followed.

Safe handling of WAGNER spray devices

Mechanical sparks can form if the device comes into contact with metal.
In an explosive atmosphere:

Do not knock or push the device against steel or rusty iron.
Do not drop the device.
Use only tools that are made of a permitted material.

Ignition temperature of the pumped material

Check that the ignition temperature of the pumped material is higher than the max.

allowable surface temperature.

Medium supporting atomizing

To atomize the material, use only weakly oxidizing gases, e.g. air.

Surface spraying, electrostatic

Do not spray system parts with electrostatic.

Cleaning

If there are deposits on the surfaces, the device may form electrostatic charges. Flames or
sparks can form during discharge.

Remove deposits from the surfaces to maintain conductivity.
Use only a damp cloth to clean the device.

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4.3.2 OPERATION WITHOUT FLUID

4.3.3 MAXIMUM SURFACE TEMPERATURE

4.3.4 MAXIMUM SURFACE TEMPERATURE  EXOTHERMIC REACTIONS

4.3.5 CONNECTION PIPES

4.3.6 PUMP PROTECTION

Avoid running the pump sucking air (without  uid inside). The air, combined with the
vapor of  ammable  uids, can generate internal areas with an explosion hazard.
Periodically check that the pump is working regularly, paying special attention to the
presence of air in the pumped  uid, which may be caused by a breakage in the pump.
Avoid operating the pump with damaged diaphragms.

The maximum surface temperature of the pump depends on the temperature of the
pumped  uid, that must not exceed the values indicated in the "Technical Data" chapter.

Fluids incompatible with the pump’s materials or particularly reactive mixtures of products
with several components may cause exothermic reactions and develop dangerous
temperatures or pressure.

Connection pipes must be made of conductive material and properly grounded.

If the pumping  uids contain solid particles, install a  lter on the intake circuit. This
prevents particles, that are large enough to damage the internal parts of the pump, from
entering. Refer to the Technical Data chapter to verify the maximum size of solids that can
be pumped.
Keep metal surfaces clean. Electric conductivity of the surfaces is essential for explosion
protection.
Frequently clean the equipment so as to prevent insulating substance residue from
accumulating.
Do not use rusted parts or metal tools that may cause sparks of a mechanical origin inside
the explosion hazard area.

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5 DESCRIPTION

5.1 AREAS OF APPLICATION

5.2 SCOPE OF DELIVERY

Abrasive materials and pigments!

Greater wear of parts carrying the material.

Use the application-oriented model ( ow rate/cycle, material, valves, etc.) as

indicated in Chapter 5.3.2.

Check if the  uids and solvents used are compatible with the pump construction

materials as indicated in Chapter 5.3.1.

NOTICE

- Diaphragm pump

CE Conformity see Chapter 11
Operating manual, German Order No.: 2335746
Operating manual for other languages see Chapter 1

The delivery note shows the exact scope of delivery.

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5.3 DATA

5.3.1 MATERIALS OF THE FLUID TRANSPORTING PARTS

Order No. Pump body Diaphragm Diaphragm disc Valve seat Valve ball O-rings

U509.A0 Aluminum PTFE Stainless steel Stainless steel Stainless steel EPDM
U509.A0A Aluminum,

nickel coated

PTFE Stainless steel Stainless steel Stainless steel EPDM

Positions of the individual parts: see spare parts list.

Outgoing air containing oil!

Risk of poisoning if inhaled.
Air motor switching problems.

Provide compressed air free from oil and water

(Quality Standard 5.5.4 according to ISO 8573.1)

5.5.4 = 40 μm / +7 / 5 mg/m³.

WARNING

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Description Unit

Wetted parts materials

Aluminum

Aluminum,

nickel

coated
Transmission ratio 1:1
Flow volume per double stroke (DH) cm³

500

cc

Maximum operating pressure MPa 1.0

bar 10

psi 145
Maximum possible speed DH/min 150
Maximum  ow rate l/min 75
(free  ow -  ooded inlet) GPM 19.8
Minimum air inlet pressure MPa 0.2

bar 2.0

psi 29
Maximum air inlet pressure MPa 1.0

bar 10

psi 145
Air inlet connection (male) BSP(R) 1/4"
Maximum suction height

(1)

m 6.0

ft 19.5

Maximum solid body size mm 3.5

inches 0.14

Sound pressure equivalent
40 cycles/min. (feeding 6 bar)

(2) dB(A) 81

Fluid connections
(inlet & outlet bush)

BSP(G) 1"

Weight kg 13.8

lb 30.5

Maximum material pressure at the
pump's inlet

MPa 0.1

bar 1

psi 14.5
Material temperature °C +4 ÷ 90

°F +39 ÷ 194

Ambient temperature °C +4 ÷ +40

°F +39 ÷ +104

Allowable inclination for operation 10°

(1) Start condition: Empty pump / dry valves
(2) LqA (10s)

5.3.2 TECHNICAL DATA

20

D

C

A

B

F

H

J

K

B_04201

E

G

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VERSION 01/2013 ORDER NUMBER DOC 2335747

5.3.3 DIMENSIONS AND CONNECTIONS

mm; inch

344; 13.54

210; 8.27
359; 14.13
279; 10.98

200; 7.87

120; 4.72

250; 9.84

150; 5.90

G1" F

G1/4"

21

BAR

BAR

BAR

BAR

BAR

BAR

"?

8.0 (0.8)

<116>

4.0 (0.4)

<58>

2.0 (0.2)

<29>

0 0

0

bar (MPa)

<psi>

nl/min

<scfm>

l/min

<gpm>

10 (1.0)

<145>

375

<26.9>

300

<10.7>

225

<8.0>

150

<5.4>

75

<2.7>

6.0 (0.6)

<87>

A

B

C

90

<23.76>

75

<19.80>

60

<15.85>

45

<11.88>

30

<7.92>

15

<3.96>

A

B

C

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5.3.4 PERFORMANCE DIAGRAMS

Example

Material pressure bar (MPa) <psi>

Material  ow volume - water l/min <gpm>

Air consumption nl/min <scfm>

Diagram PM500

Material pressure

Material  ow volume - water

A = 6 bar; 0.6 MPa; 87 psi air pressure
B = 5 bar; 0.4 MPa; 58 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure

Air consumption

The chart above refers to the aluminium version with stainless steel valves.

22

A

B

P

P

M

M

A

C

C

C

C

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VERSION 01/2013 ORDER NUMBER DOC 2335747

Double diaphragm pump - operating principle

The double diaphragm pump is driven with compressed air.
Two diaphragms (A) are mechanically connected to each other by means of a shaft (B).
Each diaphragm generates two chambers: pumping chamber (P) and motor chamber (M).
A pneumatic distributor alternately supplies compressed air into one of the driving
chambers (M), thus producing the diaphragm's movement and consequently causing one
of the pumping chambers (P) to empty (as a result of volume decrease), while at the same
time the other chamber (P) sucks the  uid in (as a result of volume increase). A series of four
non-return valves (C) prevents the liquid from  owing back, thus producing the suction
and delivery phases in each pumping chamber, and generating the pumping e ect.
The PM500 models are equipped with a safety valve that opens when the maximum
allowed value of compressed air supply is exceeded.

5.4 MODE OF OPERATION

Overpressure!

Risk of injury from bursting components.

Never change the safety valve setting.

WARNING

23

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6 ASSEMBLY AND COMMISSIONING

6.3 ASSEMBLY

6.2 STORAGE

Install the pump on a  at and horizontal foundation and screw it on tightly.
Ensure that all  xing screws (diaphragm covers, manifold, covers) are correctly tightened.
Tighten the  xing screws regularly depending on pump use. In the case of continuous or
prolonged operation, it is advisable to check at least once a week that there are no air and/
or liquid leaks.

6.1 TRANSPORTATION

The pump may be moved manually, without lifts and cranes.

Store the pump in a closed and dry environment.
Thoroughly clean the pump, if a long-term decommissioning is planned.
When resuming pump operation, proceed as described in the following sections.

Discharge of electrostatically charged components in atmospheres
containing solvents!

Explosion hazard from electrostatic sparks.

Clean the pump only with a damp cloth.

WARNING

Inclined ground!

Risk of accidents if the device rolls away/falls.

Place the frame with the pump horizontally.
Secure frame.

WARNING

24

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Material connection:

Connect the pump's suction hose (on the underside) to the suction manifold. Connect it to
the material hose's delivery manifold (on the upper side). Use  exible hoses to absorb the
pump's vibrations. Ensure that the hoses are not mechanically stressing the pump. Never
directly connect the pump to rigid pipes.
For pumps installed in areas subject to explosion hazards, all hoses and pipes must be
made of conductive material and must be grounded.
Install a suction  lter on the suction hose. This prevents particles, that are large enough to
damage the internal parts of the pump, from entering. Refer to the Technical Data chapter
to verify the maximum size of solids that can be pumped.

Air suction  lter

Material delivery valve

Material return valve

Air pressure regulator

Suction hose

Air cut-o valve

Suction manifold

Delivery manifold

Material hose

Safety valve

25

B_04206

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

Compressed air connection:

The compressed air supply must be properly dimensioned.
Connect the pump's compressed air connection to the pressure distribution network.
The connection must be carried out on the pump's  tting. Do not replace the original
connection.
Use a pipe with a suitable diameter for the connection.
Always mount an air cut-o valve and an air processing unit ( lter/regulator unit).
The pressure must not exceed the maximum value indicated on the type plate.

Air pressure quality:

The pneumatic motor must be supplied with clean and dry industrial air. Make sure e cient
 lter and condensation separation systems are installed on the air line.
The pump can be run with non-lubricated air.
Air pressure quality: 5.5.4 = 40 μm / +7 / 5 mg/m³

Reversing valve:

The pump's reversing valve does not need any lubrication.

Safety valve:

The PM500 models are equipped with a safety valve that opens when the maximum
allowed value of compressed air supply is exceeded.

Non-return valve:

If the pump has been installed on a higher level than the liquid to be pumped, it is
recommended that a non-return valve be provided at the lower end of the suction pipe.

All hoses and components connected to the supply line must be able to operate at the
pump’s maximum pressure with the pump working at a pulsating pressure.
All items connected to the suction manifold must not get crushed as a result of the vacuum
produced by the pump.
The suction and material hoses and pipes must have a cross-section proportional to the
 ow rate and the viscosity of the pumped  uid. Avoid long and winding pipes, especially
during suctioning.

26

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

Installation of an on / o valve (2) for the start / stop operation:

If an on / o valve (2) for the normal start / stop operation is necessary, the on / o valve
must be installed after the  lter pressure regulator (4) so that the air supply (3) for the pilot
valves is not interrupted. The control of the on / o valve can be made locally or remotely.

B_04207

1

2

3

4

Installation of the air cut-o valve (1) for the emergency stop:

For the PM500 double diaphragm pump, an external air cut-o valve (1) must be installed
before the  lter pressure regulator (4) for the emergency stop is installed.

27

B_00304

R max < 1 M Ω

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

6.4 GROUNDING

Grounding schema (example)

Paint container

Electrostatically conductive  ooring

Conveyor

Work piece

Spraying stand

Heavy paint mist if grounding is insu cient!

Danger of poisoning.
Insu cient paint application quality.

Ground all device components.
Ground the work pieces to be coated.

WARNING

Discharge of electrostatically charged components in atmospheres
containing solvents!

Explosion hazard from electrostatic sparks.

Clean the pump only with a damp cloth.

WARNING

28

B_04208

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

The grounding connection is mandatory with PM500 pumps.

Procedure:

1. Remove the crimp connection delivered with the pump.

2. Crimp the grounding cable on the terminal and screw it back onto the pump’s foot.

3. Ground the material/paint container to a local ground connection.

4. Ground the other parts of the system to a local ground connection.

29

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

6.5 COMMISSIONING

Before carrying out any work, the following points must be observed in accordance with
the operating instructions:

- Observe all safety regulations in accordance with Chapter 4.

- Carry out commissioning properly.

6.5.1 SAFETY REGULATIONS

Emergency stop

In the case of unforeseen occurrences close the air cut-o valve immediately and open the
return valve (if installed) and/or delivery devices (valves or guns).

High pressure spray jet!

Danger to life from injecting paint or solvent.

Never reach into the spray jet.
Never point the spray gun at people.
Consult a doctor immediately in the event of skin injuries caused

by paint or solvent. Inform the doctor about the paint or solvent
used.

Never seal defective high pressure parts, instead relieve the

pressure from them and replace them.

WARNING

Toxic and/or  ammable vapor mixtures!

Risk of poisoning and burns.

Operate the device in a spray booth approved for the working

materials.

-or­ Operate the device on an appropriate spraying wall with the

ventilation (extraction) switched on.

Observe national and local regulations for the outgoing air

speed.

WARNING

Gas mixtures can explode if there is an incompletely filled
pump!

Danger to life from flying parts.

Ensure that the pump and suction system are always completely

filled with  ushing agent or working medium.

Do not spray the device empty after cleaning.

WARNING

30

B_04209

B_04210

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

6.5.2 PRELIMINARY OPERATIONS

Open the air cut-o valve and turn the regulator knob clockwise until the pump starts.

Opened

Opened

Closed

Delivery

Discharge
(Return line)

Air

Opened

Delivery

Opened

Discharge
(Return line)

Air

Opened

Start-up problems:

If the pump doesn't start up, carry out the following steps:

Turn the pressure regulator knob clockwise to a minimum of 2 bar.
Check if the air cut-o valve is open.
Press the actuation button on one end of the reversing valve until the reversing valve

switches over. The air  ows out audibly.
Turn the pressure regulator knob clockwise until the pump starts.

Don't let the pump run too quickly while suctioning.

Preliminary cleaning

The pump was tested with oil or other  uids, depending on the model.
Before use, it is necessary to  ush the pump once using an adequate solvent.
Ensure that:

- The pressure regulator knob is turned fully counterclockwise (0 bar pressure).

- The air cut-o valve is closed.

- The material delivery valve and the return valve, if installed, are opened.

B_04211

31

B_04212

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

Close the return valve, if installed.

Let the solvent  ow through the pump for 2 or 3 minutes.

6.5.3 UNIT PRESSURE TIGHTNESS TEST

Close the material delivery valve, once the pump is primed.
Gradually increase the pressure until reaching the maximum allowed value for the pump
and the devices connected to it. Ensure that no air or liquid escapes.

Opened

Opened

Closed

Delivery

Discharge
(Return line)

Air

32

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

7 OPERATION

7.1 OPERATION

7.2 ENDING WORK

When storing the device for longer periods of time, it is necessary to thoroughly clean it
and protect it from corrosion. Use a suitable preserving  uid, according to the material of
the wetted parts of the pump.

Suctioning:

Make sure that the air pressure regulator knob is turned fully counterclockwise
(0 bar pressure).
Open the compressed air and material delivery valve, then increase the air pressure until
the pump starts. Don't let the pump run too quickly while suctioning.

Return valve (if installed):

To facilitate the suctioning of the pump, open the return valve.
The return valve is strongly recommended in case of viscous materials or long pipes. Close
the return valve when the suctioning has  nished.

Material delivery:

The pump supplies the material while the material delivery valve is open.
Change the air pressure with the air pressure regulator, in order to achieve the desired
amount or material pressure.

Drawn in air:

In case air accidentally  ows into the pump suction inlet, the air pressure must immediately
be reduced to avoid the pump working at an excessive speed.

Stopping the pump:

To stop the pump, simply close the material delivery valve or any other device (such as
dispensing valves or guns) installed on the delivery line.

When the work is completed, close the air cut-o valve. Relieve the pressure in the material
line, by opening the return valve (if installed) or the dispensing device (valve or spray gun).

Dealing with hardening liquids:

In case of hardening liquids such as 2-component mixed resins, the pump, and anything
connected to it, must be thoroughly  ushed out at the end of the working session by
using a solvent suitable for the type of resin being used. The solvent must be left inside the
pump, until its next use.

7.3 STORAGE OVER LONGER PERIODS OF TIME

33

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

8 TROUBLE SHOOTING AND RECTIFICATION

Problem Cause Remedy

Pump does not work. The air motor does not work or

stops.

Turn the pressure regulator knob clockwise
to a minimum of 2 bar.

Press the actuation button on one end of
the reversing valve until the reversing valve
switches over. The air  ows out audibly.

No pressure indication
(pressure regulator defective).

Disconnect compressed air supply brie y or

repair or replace the pressure regulator.
The delivery line is clogged. Check the delivery line.
Insu cient compressed air supply. Check the compressed air supply.
The  lter in delivery line is clogged

(if installed).

Clean or replace the  lter.

The unit is working
(i.e.: the pump is
moving), but no  uid is
delivered.

The suction  lter is clogged
(if installed).

Carefully clean the  lter.

No  uid is available at the pump’s
inlet.

Check the  uid level in the tank or

container.
The suction pipe is clogged or

leaking (possibility of sucking air in
from the atmosphere).

Check the suction pipe. Replace it if

necessary.

The material  ow is
suspended.

The suction pipe is partially
clogged.

Check the suction pipe. Replace it if

necessary.
Cavitation

(air bubbles in the liquid).

Check the suction in the tank. Exclude air

intake due to high viscosity.
The non-return valve doesn't

completely close.

Check for impurities on the valve seats.

Replace the non-return valves if necessary.

The pump supply
decreases during work.

Partial clogging of the delivery line. Check the delivery line.
Deviations of the material

characteristics (like viscosity).

Check the material characteristics.

Ice formation inside the air outlet
pipes.

Check the compressed air quality.

Install a condensation separator on the air

line.

Install an air dryer if necessary.

If necessary, install an oiler and  ll it with

special de-icing  uid.

34

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

Problem Cause Remedy

The material delivery
valve is closed,
nevertheless the pump
continues to run even
if the air cut-o valve is
closed.

The material delivery valve or the
delivery manifold leaks.

Check the material delivery valve and the

seals of the delivery manifold.
Dirty or worn-out non-return valves

in the delivery and suction manifold.

Clean the non-return valves and replace

them if they are worn.

If the problem is not listed above, consult your WAGNER Service Center.

35

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

9 MAINTENANCE

1. Check and clean the delivery and suction  lters daily or as necessary.

2. Carry out each decommissioning as explained in Chapter 7.2.

3. As necessary, check and replace hoses, pipes, and connections daily.

In accordance with the guideline for liquid emitters (ZH 1/406 and BGR 500 Part 2

Chapter 2.36):

- The liquid emitters should be checked by an expert (e.g. Wagner service technician)
for their safe working conditions as required and at least every 12 months.

- For shut down devices, the examination can be suspended until the next start-up.

Incorrect maintenance/repair!

Danger to life and equipment damage.

Only a WAGNER service center or a suitably trained person may

carry out repairs and replace parts.

Only repair and replace parts that are listed in the "Spare Parts

Catalogue" chapter and that are assigned to the device.

Before all work on the device and in the event of work

interruptions:

- Disconnect the control unit from the mains.

- Relieve the pressure from the spray gun and device.

- Secure the spray gun against actuation.
Observe the operating and service instructions at all times when

carrying out work.

WARNING

36

B_04213

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

9.1 SAFETY INSTRUCTIONS

Mark the coupled parts (diaphragm covers, manifold, covers) with a felt-tip pen so as to
make subsequent reassembly easier.
Note:
When executing the following operations it is imperative to avoid any rotation of the shaft
in the motor block!

a) Remove the suction and delivery manifolds.

Prior to maintenance and cleaning measures note:

Wear protective clothing and use speci c protection devices with regard to the nature
of the  uids involved.

Close the compressed air supply and release the pressure from the pump and pipes
connected to it.

Depending on the operation, disconnect the material and air side connection pipes.
Remove the pump from the base or support it is fastened to. Turn the pump upside-

down over a container suitable for collecting any liquid it may contain.
After the pump has been reassembled and reinstalled following maintenance

operations:
Check the e ciency of the grounding connection of the individual parts of the pump.
Carry out pressure retention test in accordance with Chapter 6.5.3. Check that no air

or liquid escapes.

Note: All threads are right-hand threads.

9.2 DIAPHRAGM REPLACEMENT PREVENTIVE MAINTENANCE

37

B_04214

25 Nm

18.4 lbft

20 Nm

14.8 lbft

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

b) Unscrew the mounting screws from only one of the diaphragm covers.

c) Unscrew the central nut and remove the  rst diaphragm. The diaphragm is composed

of two layers: the material side and the air side.

d) Clean the parts and replace the  rst diaphragm and the shaft's O-rings.

e) Remount the diaphragm cover.
f) Repeat steps b) to e) for the opposite side of the pump.

g) Remount the suction and delivery manifolds. Apply the right torques according to

the directions in Chapter 10.2.

38

B_04213

B_04215

B_04216

1

B_04217

2

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

9.3 DIAPHRAGM REPLACEMENT DUE TO BREAKAGE

If the diaphragms are replaced as a result of breakage, all the internal parts of the motor
must be cleaned and the condition of the seals and reversing valve, which may have been
damaged by contact with the pump  uid, must be checked.

Mark the coupled parts (diaphragm covers, manifold, covers) with a felt-tip pen so as to
make subsequent reassembly easier.

a) Remove the suction and delivery manifolds.
b) Unscrew the mounting screws from the two diaphragm covers and remove the

diaphragm covers.

c) Remove the reversing valve (1).

d) With the help of two wrenches located opposite each other (or hexagonal socket

spanner and bench vice), loosen one of the central nuts and remove the  rst
diaphragm (2). The diaphragm is composed of two layers: the material side and the
air side.

39

B_04218

3

5

4

3

B_04219

6

6

B_04220

7

7

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

e) Clamp the end of the shaft released from the diaphragm in a bench vice (with soft

jaws to avoid damaging it). Dismount the central nut from the opposite end of the
shaft. Remove the second diaphragm.

f) Remove the inner diaphragm cover (3).
g) Remove the shaft (4) from the motor block.
h) Dismount the fast discharge valves (5), then remove their gaskets.

i) Clean all parts and check their condition. Replace defective parts.
j) Check the internal cylindrical area of the motor. It must be clean and smooth (without

any scratches).

k) Check the sliding shoes (6; two halves) for wear and replace if necessary.

l) Check the two vent screws (7) on the motor block. Their passages must not be clogged.

40

B_04222

9

10

10

B_04223

11

10

B_04221

8

8Nm

5.9 lbft

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

In the following assembly instructions, apply the right torques, greases and glues according
to Chapter 10.2!

m) Mount one internal diaphragm cover (8) on the motor block, with the appertaining

seals and shaft guide bushing.

n) Insert the spring (9) in the cross hole of the shaft, and grease it at the ends.
o) Put the two halves of the sliding shoe on the shaft, make sure to keep the steps (10)

opposite each other.

p) Insert the shaft with the sliding shoe into the motor block, making sure that the steps

(10) are each aligned in the direction of the drillings (11) in the block (according to the
 gure, analog to the backside).

41

B_04224

12
13

B_04225

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

q) Rotate the shaft, so that the gap (12) between the two halves of the sliding shoe is

aligned with the air connection hole (13).
Note: The gap (12) needs to be vertical, when the pump is in the operating position.

r) Hold the end of the shaft (without inner diaphragm cover) in a bench vice (with soft

jaws to avoid damage).

s) Mount  rst diaphragm with the appertaining seals and O-rings on the opposite side

of the shaft.

t) Align the diaphragm's holes with the holes in the inner diaphragm cover. Insert three

of the six  xing screws, to prevent any rotation. Screw on the diaphragm's central nut.

u) Remove the motor block from the bench vice. Mount the second inner diaphragm

cover.

v) Mount the second diaphragm with the relevant seals and O-rings. Align the

diaphragm's holes with the holes in the inner diaphragm cover and insert three
screws as on the other side. Screw on the diaphragm's central nut.

w) Mount the  rst external diaphragm cover:  rst remove the three screws, then secure

it with all six screws.
Mount the second external diaphragm cover in the same manner.

x) Before mounting the fast discharge valves, check the condition of the seals and

replace them if necessary. Check the installation position of the seals. Replacement of
the air mu ers is recommended.

y) Check if the reversing valve is contaminated by pumped  uid and replace if needed.

Mount the reversing valve.

z) Suction and delivery manifolds: Check and insert the non-return valves and their

appertaining seals. Mount the suction and delivery manifolds. Apply the right torques
according to the directions in Chapter 10.2.

42

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

a) Remove the suction and delivery manifold.
b) Remove the seals, seats and balls from the diaphragm covers and the manifold's

housings.

c) Check the condition of wear of the ball guide/stops inside the diaphragm cover and

manifold. Replace if worn.

d) Remove all dirt particles as well as hardened material residues. Check the balls and

seats for excessive wear. Clean or replace the components.

e) Clean the contact surfaces of the manifolds and the diaphragm cover and mount the

components. Apply the right torque according to the directions in Chapter 10.2.

It is recommended that the static seals be replaced when reassembling.

9.4 CLEANING / REPLACEMENT OF THE SUCTION AND DELIVERY NONRETURN VALVES

9.5 REPLACEMENT OF THE REVERSING VALVE

a) Unscrew the reversing valve.
b) Put the new reversing valve in its housing.

During the performance of the operations described above, check the positioning of the
valve's seals.

43

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

9.6 MATERIAL HOSES

The lifetime of the  uid hoses is, even with appropriate handling, reduced due to
environmental in uences.

Check hoses, pipes and couplings every day and replace if necessary.
As a precaution  uid hoses should be replaced after a period speci ed by the plant

operator.

Bursting hose, bursting threaded joints!

Danger to life from injection of material.

Ensure that the hose material is chemically resistant to the

sprayed materials.

Ensure that the spray gun, threaded joints and material hose

between the device and the spray gun are suitable for the
pressure generated in the device.

WARNING

9.7 DECOMMISSIONING

When the equipment must be scrapped, please di erentiate the disposal of the waste
materials. The following materials have been used:

Steel
Aluminum
Elastomerics
Plastics

The consumable materials (paints, adhesives, sealers, solvents) must be disposed of
according to the valid speci c standards.

44

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

10 SPARE PARTS

10.1 HOW CAN SPARE PARTS BE ORDERED?

Incorrect maintenance/repair!

Risk of injury and equipment damage.

Have repairs and part replacements be carried out only by

specially trained sta or a WAGNER service center.

Before all work on the device and in the event of work

interruptions:

- Switch o the energy/compressed air supply.

- Relieve the pressure from the spray gun and device.

- Secure the spray gun against actuation.
Always follow the operating and service instructions at all times

when carrying out work.

WARNING

Always supply the following information to ensure delivery of the right spare part:

Order number, designation and quantity

The quantity need not be the same as the number given in the quantity column " " on
the list. This number merely indicates how many of the respective parts are used in each
module.

The following information is also required to ensure smooth processing of your order:

Billing address
Delivery address
Name of the person to be contacted in the event of any queries
Type of delivery (normal mail, express delivery, air freight, courier)

Identi cation in spare parts lists

Explanation of column " " (labeling) in the following spare parts lists:

Wearing part

Note: No liability is assumed for wearing parts.

Not part of standard equipment, available, however, as additional extra.

45

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

10.2 PM500 PUMP

PM500

U509.A0 U509.A0A

Order No. Order No. Designation

1 U509.A0 U509.A0A DDP PM500 paint
1 4 A327.22 Diaphragm disc
2 1 A328.01 Motor block
3 2 A330.04 Piston bushing
4 2 A331.01 Discharger  ange
5 1 A337.08 Sliding shoe block (set)
6 2 A414.04 Bleed Screw
7 2 A673.03 Delivery valve seat
8

2 A674.03 Valve seat
9 1 D410.12 Motor Piston

10 1 E309.62 Support, 1/4 FR
11 1 E315.62 PM 500/S Pump Support
12 2 F109.01 Inner Cover
13 2 F144.21 F144.01 Outer Cover
14 1 F145.21 F145.01 Suction manifold
15 1 F146.21 F146.01 Delivery manifold
16

2 G702.05 PM 500 PTFE Diaphragm, white

17 2 G705.06 PM 500 Diaphragm Motor, black
18 6 G709.07 M Valve Screw
19 1 H209.03 Spring
20 2 H505.07 Silencer
21 8 K106.62 Allen screw, M8x75 SS
22 6 K107.62 TCEI Screw, M6x20
23 2 K118.03 Screw, M5x40
24 4 K131.62 Screw, M5x20
25 10 K146.62 Screws, M8x45
26 2 K166.62 Screw, M4x50
27 4 9900386 Hexagon socket cylinder head screw
28 1 K199.62 Round tapping screw, 3.5x6.5
29 12 9910208 Self-locking hexagon nut, M8
30 2 K317.62 Nut, M4
31 2 K319.03 Cap nut, M8, stainless steel
32 2 K1003.62 Allen screw, M8 x 50
33 4 9920104 Washer, A4.3
34 34 9920102 Washer, A8.4
35 2 K521.03 Washer
36 2 K606.02 Lock washer for waves
37

2 K804.03 Ball, 1"

38 2 K814.03 Ball, 1 1/8"

Wearing part
included in service set

46

B_04226

21

62

47

34

23

40

7
55
41

37
33

15

58

20

2

6

46

39

4

24

51

53

11

59

47
14

41

8

41

38

52

34
21

5

19

36

44

3

43

29

34

9

45

12

18

22

1

42

17

16

42

1

13

34

10

49

25

54

48

56

26

50
57

*

542

542

222

222

*

20 Nm;

14.8 lbft

542

5 Nm;

3.7 lbft
27

2 Nm;

1.5 lbft

*

*

542

5 Nm;

3.7 lbft

542

20 Nm;

14.8 lbft

*

28
60

*

8 Nm;

5.9 lbft
35

31

20 Nm;

14.8 lbft

25 Nm;

18.4 lbft

542

222

32

61

49

*

*

*

222

222

30

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

47

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

PM500

U509.A0 U509.A0A

Order No. Order No. Designation

39 2 L126.06 O-ring
40 2 L151.06 O-ring
41 6 L107.06 O-ring
42 6 L123.06 O-ring
43 2 L116.06 O-ring
44 2 L127.06 O-ring
45 2 L408.06 Gasket, DI.18
46 2 L415.06 Outlet seal
47 2 M033.07 Cover 1" M
48 1 M209.04 Nipple with adjusting collar, 1/4
49 2 M218.04 T nipple, FFM 1/4
50 1 M225.04 Quick  tting, D M 1/4 X 4
51 1 M239.00 Nipple, D MF 1/4"
52 1 M303.00 Quick  tting, L M5X4
53 2 M336.00 Plug-in nipple, rotating
54 1 P124.00M Filter regulator, CZ 1/4
55

1 P498.00 Reversing valve, P/1 SP/NUM
56 1 P903.00 Pressure gauge, 010 1/8X52
57 1 S424.07 Hose control, MT.0,330
58 1 S426.07 Hose, MT.0,400
59 1 Y622.00A Cable lug
60 1 Z510.00 Adhesive label (grounding)
61 1 2336253 By-pass valve, 10.5 bar
62 1 Z125.00 Grease

222 1 9992590 Loctite 222
542 1 9992831 Loctite 542

T933.00 Service set

Wearing part
included in service set

48

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

11 GUARANTEE AND CONFORMITY DECLARATIONS

11.1 IMPORTANT NOTES REGARDING PRODUCT LIABILITY

11.2 WARRANTY CLAIM

As a result of an EC regulation e ective from January 1, 1990, the manufacturer shall only
be liable for his product if all parts originate from him or are approved by him, and if the
devices are properly mounted, operated and maintained.
The manufacturer will not be held liable or will only be held partially liable if third-party
accessories or spare parts have been used.
With genuine WAGNER accessories and spare parts, you have the guarantee that all safety
regulations are complied with.

Full warranty is provided for this device:
We will at our discretion repair or replace free of charge all parts which within 36 months
in single-shift, 18 months in double-shift or 9 months in triple-shift operation from date of
receipt by the purchaser are found to be wholly or substantially unusable due to causes
prior to the sale, in particular faulty design, defective materials or poor workmanship.
The type of warranty provided is such that the device or individual components of the
device are either replaced or repaired as we see  t. The resulting costs, in particular
shipping charges, road tolls, labour and material costs will be borne by us except where
these costs are increased due to the subsequent shipment of the device to a location other
than the address of the purchaser.
We do not provide warranty for damage that has been caused or contributed to for the
following reasons:
Unsuitable or improper use, faulty installation or commissioning by the purchaser or a
third party, normal wear, negligent handling, defective maintenance, unsuitable coating
products, substitute materials and the action of chemical, electrochemical or electrical
agents, except when the damage is attributable to us.
Abrasive coating products such as red lead, emulsions, glazes, liquid abrasives, zinc dust
paints and so forth reduce the service life of valves, packings, spray guns, nozzles, cylinders,
pistons etc. Wear and tear due to such causes are not covered by this warranty.
Components that have not been manufactured by WAGNER are subject to the original
warranty of the manufacturer.
Replacement of a component does not extend the period of warranty of the device.
The device should be inspected immediately upon receipt. To avoid losing the warranty,
we or the supplier company are to be informed in writing about obvious faults within
14 days upon receipt of the device.
We reserve the right to have the warranty compliance met by a contracting company.
The services provided by this warranty are dependent on evidence being provided in the
form of an invoice or delivery note. If the examination discovers that no warranty claim
exists, the costs of repairs are charged to the purchaser.
It is clearly stipulated that this warranty claim does not represent any constraint on statutory
regulations or regulations agreed to contractually in our general terms and conditions.

J. Wagner AG

49

II 2G IIB T4 +4°C Tamb +40°C

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

11.3 CE DECLARATION OF CONFORMITY

Herewith we declare that the supplied version of the pneumatic double diaphragm pumps
with Order No.

comply with the following guidelines:

2006/42/EC 94/9/EC Atex Directive

Applied standards, in particular:

DIN EN ISO 12100: 2011 DIN EN 809: 2012 DIN EN ISO 4413: 2011
DIN EN ISO 4414: 2011 DIN EN 12621: 2011 DIN EN 1127-1: 2011
DIN EN ISO 13463-1: 2009 DIN EN ISO 13732-1: 2008 DIN EN 14462: 2010

Applied national technical standards and speci cations, in particular:

BGR 500 part 2 Chapter 2.29 and Chapter 2.36 TRBS 2153

Labeling:

EC Certi cate of Conformity

The CE certi cate of conformity is enclosed with this product. If needed, further copies
can be ordered through your WAGNER dealer by specifying the product name and serial
number.

Order No.: 2335753

U509.A0

U509.A0A

50

OPERATING MANUAL

VERSION 01/2013 ORDER NUMBER DOC 2335747

Germany

J. WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Switzerland

J. WAGNER AG
Industriestrasse 22
Postfach 663
CH- 9450 Altstätten
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Belgium

WSB Finishing Equipment
Veilinglaan 56/58
B- 1861 Wolvertem
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail] / HP www.wsb-wagner.eu

Denmark

WAGNER Industrial Solution Scandinavia
Viborgvej 100, Skærgær
DK- 8600 Silkeborg
Telephone: [phone]
Telefax: [phone]
E-Mail [e-mail]

United Kingdom

WAGNER Spraytech (UK) Ltd.
Haslemere Way
Tramway Industrial Estate
GB- Banbury, OXON OX16 8TY
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

France

J. WAGNER France S.A.R.L.
Parc de Gutenberg - Bâtiment F8
8, Voie la Cardon
F- 91127 Palaiseau-Cedex
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Netherlands

WSB Finishing Equipment B.V.
De Heldinnenlaan 200
NL- 3543 MB Utrecht

Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail] / HP www.wsb-wagner.eu

Italy

WAGNER COLORA S.r.l
Via Fermi, 3
I- 20875 Burago di M

olgora (MB)

Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Japan

WAGNER Spraytech Ltd.
2-35, Shinden Nishimachi
J- Daito Shi, Osaka, 574-0057

Telephone: [phone]
Telefax: +81/ (0) 720 874 3426
E-Mail: [e-mail]

Austria

J. WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Sweden

WAGNER Industrial Solutions Scandinavia
Skolgatan 61
SE- 568 31 Skillingaryd
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Spain

WAGNER Spraytech Iberica S.A.
Ctra. N- 340, Km. 1245,4
E- 08750 Molins de Rei (Barcelona)
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Czechoslovakia

WAGNER s.r.o.
Nedasovská Str. 345
15521 Praha 5 - Zlicin
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

USA

WAGNER Systems Inc.
300 Airport Road, unit 1
Elgin, IL 60123 USA
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Order No. 2335747

People's Republic of China

Phone
Telefax

Germany

Phone
Telefax
E-mail