WAGNER PaintReady System Owner's Manual
8 Cleanup - Flushing the unit
9 Cleanup - Cleaning the spray gun
10 Reassembly / Maintenance
11 Troubleshooting
36 Parts List
40 Limited Warranty
Owner’s Manual
Read this manual for complete instructions
0712 • Form No. 0529826C
Patent pending
Contents
2 Important Safety Information
3 Controls and Functions
4 Assembly
5 Material Preparation
6 Spraying
Français - page 13 / Español - página 25
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SafetySafety
Important Safety
Information
Read all safety information before
operating the equipment. Save these
instructions
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
a) To reduce the risks of re or explosion, electrical shock and
the injury to persons, read and understand all instructions
included in this manual. Be familiar with the controls and
proper usage of the equipment.
Grounding Instructions
This product must be grounded. In the event of an electrical short circuit,
grounding reduces the risk of electric shock by providing an escape wire
for the electric current. This product is equipped with a cord having a
grounding wire with an appropriate grounding plug. The plug must
be plugged into an outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
WARNING - Improper installation of the grounding plug
can result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do
not connect the green grounding wire to either at blade
terminal. The wire with insulation having a green outer surface with or
without yellow stripes is the grounding wire and must be connected to
the grounding pin.
Check with a qualied electrician or serviceman if the grounding
instructions are not completely understood, or if you are in doubt as
to whether the product is properly grounded. Do not modify the plug
provided. If the plug will not t the outlet, have the proper outlet
installed by a qualied electrician.
This product is for use on a nominal 120 volt circuit and has a grounding
plug that looks like the plug illustrated below. Make sure that the
product is connected to an outlet having the same conguration as the
plug. No adapter should be used with this product.
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
b) WARNING - To reduce the risk of re or
explosion:
1. Do not spray ammable or combustible
materials near an open ame, pilot lights
or sources of ignition such as hot objects, cigarettes, motors,
electrical equipment and electrical appliances. Avoid creating
sparks from connecting and disconnecting power cords.
2. For use with only water-based or mineral spirit-type materials
with a minimum ash point of 21ºC (70º F) — Do not spray
or clean with liquids having a ash point of less than 21ºC
(70º F). Flash point is the temperature at which a uid can
produce enough vapor to ignite.
3. Verify that all containers and collection systems are grounded
to prevent static discharge.
4. Connect to a grounded outlet and use grounded extension
cords (electric models only). Do not use a 3 to 2 adapter.
5. Do not use a paint or solvent containing halogenated
hydrocarbons. Such as chlorine, bleach mildewcide,
methylene chloride and trichloroethane. They are not
compatible with aluminum. Contact the coating supplier
about compatibility of material with aluminum.
6. Keep spray area well ventilated. Keep a good supply of fresh
air moving through the area to keep the air within the spray
area free from accumulation of ammable vapors. Keep
pump assembly in well ventilated area. Do not spray pump
assembly.
7. Do not smoke in the spray area.
8. Do not operate light switches, engines, or similar spark
producing products in the spray area.
9. Keep area clean and free of paint or solvent containers, rags,
and other ammable materials.
10. Know the contents of the paint and solvents being sprayed.
Read all Material Safety Data Sheets (MSDS) and container
labels provided with the paints and solvents. Follow the paint
and solvent manufacture’s safety instructions.
11. Fire extinguisher equipment shall be present and working.
c) WARNING - To reduce the risk of injury:
1. Always wear appropriate gloves, eye protection, clothing
and a respirator or mask when painting. Hazardous vapors
– Paints, solvents, insecticides, and other materials can be
harmful if inhaled or come in contact with body. Vapors can
cause severe nausea, fainting or poisoning.
2. Do not operate or spray near children. Keep children away
from equipment at all times.
3. Do not overreach or stand on an unstable support. Keep
eective footing and balance at all times.
4. Stay alert and watch what you are doing.
5. Do not operate the unit when fatigued or under the inuence
of drugs or alcohol.
6. Never aim spray gun at any part of the body.
7. Follow all appropriate local, state, and national codes
governing ventilation, re prevention, and operation.
8. The United States Government Safety Standards have
been adopted under the Occupational Safety and Health
Act (OSHA). These standards, particularly part 1910 of
the General Standards and part 1926 of the Construction
Standards should be consulted.
9. Use only manufacturer authorized parts. User assumes all
risks and liabilities when using parts that do not meet the
minimum specications and safety devices of the turbine
manufacturer.
10. Power cord must be connected to a grounded circuit.
11. All hoses, swivels, guns and accessories must be rated at or
above 10 PSI.
12. Do not spray outdoors on windy days.
13. Hose may become hot and cause skin burn.
14. Use only Wagner HVLP hose.
d) WARNING - To reduce the risk of electric shock:
1. Always remove turbine before cleaning.
2. Power cord must be connected to a grounded
circuit.
3. Never submerge electrical parts.
4. Never expose the equipment to rain. Store indoors.
5. Keep electrical cord plug and spray gun trigger free from
paint and other liquids. Never hold the cord at plug
connections to support the cord. Failure to observe may
result in an electrical shock.
Important Electrical Information
Use only a 3-wire extension cord that has a 3-blade grounding plug
and a 3-slot receptacle that will accept the plug on the product.
Make sure your extension cord is in good condition. When using
an extension cord, be sure to use one heavy enough to carry the
current your product will draw. An undersized cord will cause a
drop in line voltage resulting in loss of power and overheating. A
14 gauge or 12 gauge cord is recommended. If an extension cord is
to be used outdoors, it must be marked with the sux W-A after the
cord type designation. For example, a designation of SJTW-A would
indicate that the cord would be appropriate for outdoor use.
Wagner Spray Tech accessory extension cords recommended:
P/N 0090241 20 foot extension cord
P/N 0090242 35 foot extension cord
IMPORTANT:
Household use only.
English
2
English
3
Controls and
Functions
Start
ON/OFF switch:
The ON/OFF switch turns power
to the turbine on and o. The
ON/OFF switch is located on top
of the carrying handle of the
turbine.
Material ow adjustment:
The material ow adjustment
controls the amount of spray
material that is sprayed from the
spray gun.
Air pressure control dial:
The air pressure control dial
adjusts the level of air pressure
produced by the turbine.
Adjustment ring:
The adjustment ring determines
the width of the spray pattern
(white gun only).
Review the information on this page to familiarize
yourself with the controls and functions of your
unit.
Notice:
+
-
Air hose
White Spray Gun
Turbine
Yellow Spray Gun
Spray gun
handle
Air pressure
control dial
Turbine
handle
ON / OFF switch
Material ow
adjustment
Trigger
Trigger
Air cap
Adjustment ring
Material ow
adjustment
Material
container
Air cap
Material
container
Filter housing
(both sides)
Spray gun holder
Viscosity
cup
English
4
Assembly
Start
1. Align the arrow on the spray gun
with the “unlock” symbol on the
spray gun handle.
4. Insert the air hose tightly into the
connection into the turbine. The
connections can be positioned as
desired.
2. Insert and twist the spray gun
into the handle toward the “lock”
symbol on the spray gun handle.
The tab below the trigger will
lock the two pieces into place.
5. Align the suction tube -
If you are going to be spraying in
a downward direction, the angled
end of the suction tube should be
pointing toward the front of the
gun.
3. Insert the air hose tightly into
the connection on the spray
handle. The connection can be
positioned as desired.
6. If you are going to be spraying in
an upward direction, the angled
end of the suction tube should be
pointing toward the rear of the
gun.
Your unit includes two spray guns. See below to
determine the correct spray gun for your spraying
project.
Yellow spray gun -
designed for spraying
thinner materials, such
as oil-based stains and
thinned paints. The
yellow spray gun leaves a
smooth nish.
White spray gun -
designed for spraying
thicker materials, such as
latex paints and stains.
Spraying with this gun will
leave a slightly coarser
nish that is between
a roller and ne-nish
sprayer.
Note: These two spray guns have dierent spray
pattern / width controls. Make sure to familiarize
yourself with the controls on each spray gun
head. See the “Spraying” section, page 6-7.
Notice:
1
4
2
5
3
6
English
5
Material
Preparation
Start
Before spraying, the material being used may
need to be thinned with the proper solvent
as specied by the material manufacturer.
Never exceed the thinning advice given by the
coating manufacturer.
Note: Make sure to consider which spray gun you
are using when determining whether or not to
thin the material. See “Notice”, previous page.
Do not thin with materials that have
a ashpoint below 70°F (21°C). The
material ashpoint should be shown
on the material container.
Note: Material to be sprayed should always be
strained to remove any impurities in the paint
which may enter and clog the system. Impurities
in the paint will give poor performance and a
poor finish.
Thinning the material:
1. Stir the spraying material
thoroughly.
4. Unscrew the cup from the spray
gun.
5. After the material has been
properly thinned and strained,
ll the container to the top of the
neck.
6. Carefully screw the cup back
onto the spray gun.
2. Dip the viscosity test
cup completely into the
spraying material.
3. Hold the test cup up and measure the time in
seconds until the liquid empties out. This time is
referred to as Runout Time.
1
4 5 6
2
Thinning Chart
Material Runout Time (seconds)
Oil enamel 25-40
Oil based primer 30-45
Oil stain No thinning required
Clear sealer No thinning required
Polyurethane No thinning required
Varnish 20-50
Lacquer / lacquer sanding
sealer
25-35
Automotive nishes 20-40
Latex paint Follow manufacturer’s
recommendations
3
Material flash point must be 70°F (21°C)
or higher.
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