VEGA PULS66 User Manual

Operating Instructions
Radar sensor for continuous level measurement of liquids
VEGAPULS 66 standpipe ver­sion
Foundation Fieldbus
Document ID: 36526
Mounting
Connect electrically
Quick start
The quick start enables a quick setup with many applications. You can nd further information in the respective chapters of the operating instructions manual.
1. In case of turbulences or strong product movement in the vessel, long standpipe antennas should be fastened to the vessel wall.
2. The measurement is only possible inside the tube, the standpipe antenna must hence reach up to the requested min. level
For further information see chapter "Mounting".
1. Make sure that the power supply corresponds to the specica­tions on the type label.
2. Connect the instrument according to the following illustration
2
0
1
1
0
Bus
( )
(-)
1
+
2
5
678
1
Fig. 1: Electronics and connection compartment, single chamber housing
1 Voltage supply, signal output 2 Contact pins for the indicating and adjustment module or interface adapter 3 Simulation switch ("1" = mode for simulation release) 4 For external indicating and adjustment unit 5 Ground terminal for connection of the cable screen
For further information see chapter "Connecting to power supply".
3
4
5
Set parameters
Further steps
2
The instrument is preset by default with the suitable parameters for "Application", "Min. adjustment" and "Max. adjustment".
For adaptation of the parameter "Medium" you have to proceed as follows:
1. Go via the indicating and adjustment module to the menu "Setup".
2. In the menu item "Medium"you select the medium of your applica­tion, for example "Solvent".
36526-EN-121011
1. In the menu "Additional settings", menu item "Damping" you have to adjust the requested damping of the output signal.
2. Select the output characteristics in the menu item "Current out- put".
VEGAPULS 66 standpipe version • Foundation Fieldbus
The quick start is then nished. For further information see chapter "Parameter adjustment".
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VEGAPULS 66 standpipe version • Foundation Fieldbus
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Contents
Contents
1 About this document
1.1 Function ............................................................................. 6
1.2 Target group ....................................................................... 6
1.3 Symbolism used ................................................................. 6
2 For your safety
2.1 Authorised personnel ......................................................... 7
2.2 Appropriate use .................................................................. 7
2.3 Warning about incorrect use ............................................... 7
2.4 General safety instructions ................................................. 7
2.5 CE conformity ..................................................................... 8
2.6 NAMUR recommendations ................................................ 8
2.7 Radio license for Europe .................................................... 8
2.8 Radio license for USA/Canada ........................................... 8
2.9 Environmental instructions ................................................. 9
3 Product description
3.1 Conguration .................................................................... 10
3.2 Principle of operation ........................................................ 11
3.3 Packaging, transport and storage ..................................... 11
3.4 Accessories and replacement parts ................................. 12
4 Mounting
4.1 General instructions ......................................................... 14
4.2 Instructions for installation ................................................ 14
5 Connecting to the bus system
5.1 Preparing the connection ................................................. 15
5.2 Connecting ....................................................................... 16
5.3 Wiring plan, single chamber housing ................................ 17
5.4 Wiring plan, double chamber housing .............................. 17
5.5 Wiring plan, double chamber housing Ex d ...................... 18
5.6 Wiring plan - version IP 66/IP 68, 1 bar ............................. 19
5.7 Switch-on phase ............................................................... 19
6 Set up with the indicating and adjustment module
6.1 Insert indicating and adjustment module .......................... 21
6.2 Adjustment system ........................................................... 22
6.3 Parameter adjustment ...................................................... 23
6.4 Saving the parameter adjustment data ............................. 31
7 Setup with PACTware
7.1 Connect the PC ................................................................ 32
7.2 Parameter adjustment with PACTware .............................. 32
7.3 Saving the parameter adjustment data ............................. 33
8 Set up with other systems
8.1 DD adjustment programs ................................................. 34
8.2 Communicator 375, 475 ................................................... 34
9 Diagnosis, Asset Management and service
9.1 Maintenance .................................................................... 35
9.2 Measured value and event memory ................................. 35
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VEGAPULS 66 standpipe version • Foundation Fieldbus
9.3 Asset Management function ............................................. 36
9.4 Rectify faults ..................................................................... 39
9.5 Exchanging the electronics module .................................. 41
9.6 Software update ............................................................... 42
9.7 How to proceed in case of repair ...................................... 42
10 Dismounting
10.1 Dismounting steps ............................................................ 44
10.2 Disposal ........................................................................... 44
11 Supplement
11.1 Technical data .................................................................. 45
11.2 Supplementary information Foundation Fieldbus ............. 51
11.3 Dimensions ...................................................................... 59
Contents
Safety instructions for Ex areas
Please note the Ex-specic safety information for installation and op­eration in Ex areas. These safety instructions are part of the operating instructions manual and come with the Ex-approved instruments.
36526-EN-121011
VEGAPULS 66 standpipe version • Foundation Fieldbus
Editing status: 2012-09-27
5

1 About this document

1 About this document

1.1 Function

This operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc­tions for maintenance and fault rectication. Please read this informa­tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device.

1.2 Target group

This operating instructions manual is directed to trained qualied personnel. The contents of this manual should be made available to these personnel and put into practice by them.

1.3 Symbolism used

Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result. Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result. Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
List
•
The dot set in front indicates a list with no implied sequence.
Action
→
This arrow indicates a single action.
1 Sequence
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of bat­teries and accumulators.
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VEGAPULS 66 standpipe version • Foundation Fieldbus

2 For your safety

2 For your safety

2.1 Authorised personnel

All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator.
During work on and with the device the required personal protective equipment must always be worn.

2.2 Appropriate use

VEGAPULS 66 is a sensor for continuous level measurement. You can nd detailed information on the application range in chapter
"Product description". Operational reliability is ensured only if the instrument is properly
used according to the specications in the operating instructions manual as well as possible supplementary instructions.

2.3 Warning about incorrect use

Inappropriate or incorrect use of the instrument can give rise to application-specic hazards, e.g. vessel overll or damage to system components through incorrect mounting or adjustment.

2.4 General safety instructions

This is a state-of-the-art instrument complying with all prevailing regulations and guidelines. The instrument must only be operated in a technically awless and reliable condition. The operator is responsible for the trouble-free operation of the instrument.
During the entire duration of use, the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula­tions.
The safety instructions in this operating instructions manual, the na­tional installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer. Arbi­trary conversions or modications are explicitly forbidden.
The safety approval markings and safety tips on the device must also be observed.
Depending on the instrument version, the emitting frequencies are in the C or K band range. The low emitting frequencies are far below the internationally approved limit values. When used correctly, there is no danger to health.
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2 For your safety

2.5 CE conformity

The device fullls the legal requirements of the applicable EC guide­lines. By axing the CE marking, we conrm successful testing of the product.
You can nd the conformity certicate in the download section of our homepage.
Only with Ex-d-ia version
The instrument is designed for use in an industrial environment. Nevertheless, electromagnetic interference from electrical conductors and radiated emissions must be taken into account, as is usual with a class A instrument according to EN 61326-1. If the instrument is used in a dierent environment, its electromagnetic compatibility with other devices must be ensured by suitable measures.

2.6 NAMUR recommendations

NAMUR is the automation technology user association in the process industry in Germany. The published NAMUR recommendations are accepted as the standard in eld instrumentation.
The device fullls the requirements of the following NAMUR recom-
mendations:
NE 21 – Electromagnetic compatibility of equipment
NE 43 – Signal level for malfunction information from measuring
transducers
NE 53 – Compatibility of eld devices and indicating/adjustment
components
NE 107 - Self-monitoring and diagnosis of eld devices
For further information see www.namur.de.

2.7 Radio license for Europe

The instrument is approved according to EN 302372-1/2 (2006-04) for use in closed vessels.

2.8 Radio license for USA/Canada

The instrument is in conformity with part 15 of the FCC regulations. Take note of the following two regulations:
The instrument must not cause any interfering emissions
The device must be insensitive to interfering immissions, including
those that may cause undesirable operating conditions
Modications not expressly approved by the manufacturer will lead to expiry of the operating licence according to FCC/IC.
The instrument is in conformity with RSS-210 of the IC regulations. The instrument may only be used in closed vessels made of metal,
concrete, or bre-reinforced plastic.
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VEGAPULS 66 standpipe version • Foundation Fieldbus
36526-EN-121011
2 For your safety

2.9 Environmental instructions

Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental pro­tection. The environment management system is certied according to DIN EN ISO 14001.
Please help us full this obligation by observing the environmental instructions in this manual:
Chapter "Packaging, transport and storage"
Chapter "Disposal"
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3 Product description

Type label
3 Product description
3.1 Conguration
The type label contains the most important data for identication and use of the instrument:
1
2
3
4 5
6
7 8 9
10
Fig. 2: Layout of the type label (example)
1 Instrument type 2 Product code 3 Approvals 4 Power supply and signal output, electronics 5 Protection rating 6 Measuring range 7 Process and ambient temperature, process pressure 8 Material, wetted parts 9 Hardware and software version 10 Order number 11 Serial number of the instrument 12 Symbol of the device protection class 13 ID numbers, instrument documentation 14 Note to observe the instrument documentation
15 NotiedauthorityforCEmarking
16 Approval directive
16
15
14
13
12
11
Serial number
Scope of this operating instructions manual
10
With the serial number of the instrument on the type label you have access to the following data on our homepage:
Article number of the instrument (HTML)
Delivery date (HTML)
Order-specic instrument features (HTML)
Operating instructions at the time of shipment (PDF)
Order-specic sensor data for an electronics exchange (XML)
Test certicate "Measuring Accuracy" (PDF)
For this purpose, move to www.vega.com and "VEGA Tools".
This operating instructions manual applies to the following instrument
versions:
Hardware from 2.1.1
Software from 4.5.0
VEGAPULS 66 standpipe version • Foundation Fieldbus
36526-EN-121011
3 Product description
Versions
Scope of delivery
Application area
The instrument is available in two dierent electronics versions. Each version can be identied via the product code on the type label as well as on the electronics.
Standard electronics type PS60FFC.-
Electronics with increased sensitivity type PS60FFS.-
The scope of delivery encompasses:
Radar sensor
Documentation
this operating instructions manualTest certicate Measurement accuracy, depending on the
instrument VEGAPULS 66 (optional)
Operating instructions manual "Indicating and adjustment mod-
ule PLICSCOM" (optional)
– Supplementary instructions "GSM/GPRS radio module"
(optional)
Supplementary instructions manual "Heating for indicating and
adjustment module" (optional)
Supplementary instructions manual "Plug connector for con-
tinuously measuring sensors" (optional)
Ex-specic "Safety instructions" (with Ex versions)if necessary, further certicates

3.2 Principle of operation

The instrument is suitable for the measurement of liquids under dif­cult and extreme process conditions. Application possibilities can be found in the chemical industry, in environmental and recycling technology as well as in the petrochemical industry.
The version with standpipe antenna is particularly suitable for measurement of solvents and liquid gases, for vessels with foam generation or for measurement of products with low dielectric values (DK > 1.6).
Measurement in a standpipe is not recommended for extremely adhesive products.
The instrument can be used with products with an ε actually achievable value depends on the measuring conditions, the antenna system, the standpipe or bypass.
value ≥1.8. The
r
Functional principle
The antenna of the radar sensor emits short radar pulses with a duration of approx. 1 ns. These pulses are reected by the product and received by the antenna as echoes. The transit time of the radar pulses from emission to reception is proportional to the distance and hence to the level. The determined level is converted into an appropri­ate output signal and outputted as measured value.

3.3 Packaging, transport and storage

Packaging
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VEGAPULS 66 standpipe version • Foundation Fieldbus
Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180.
11
3 Product description
The packaging of standard instruments consists of environment­friendly, recyclable cardboard. For special versions, PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies.
Transport
Transport inspection
Storage
Storage and transport temperature
Indicating and adjust­ment module
Transport must be carried out under consideration of the notes on the transport packaging. Nonobservance of these instructions can cause damage to the device.
The delivery must be checked for completeness and possible transit damage immediately at receipt. Ascertained transit damage or con­cealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and stored according to the orientation and storage markings on the outside.
Unless otherwise indicated, the packages must be stored only under the following conditions:
Not in the open
Dry and dust free
Not exposed to corrosive media
Protected against solar radiation
Avoiding mechanical shock and vibration
Storage and transport temperature see chapter "Supplement -
Technical data - Ambient conditions" Relative humidity 20 … 85 %

3.4 Accessories and replacement parts

The indicating and adjustment module PLICSCOM is used for meas­ured value indication, adjustment and diagnosis. It can be inserted into the sensor and removed at any time.
You can nd further information in the operating instructions "Indicat- ing and adjustment module PLICSCOM" (Document-ID 27835).
Interface adapter
External indicating and adjustment unit
12
The interface adapter VEGACONNECT enables the connection of communication-capable instruments to the USB interface of a PC. For parameter adjustment of these instruments, an adjustment software such as PACTware with VEGA-DTM is required.
You can nd further information in the operating instructions "Interface adapter VEGACONNECT" (Document-ID 32628).
VEGADIS 61 is an external indicating and adjustment unit for sensors with single chamber housing and Ex-d double chamber housing.
It is suitable for measured value indication and adjustment of plics sensors and is connected to the sensor with a four-wire standard cable up to 50 m long.
You can nd further information in the operating instructions "VE- GADIS 61" (Document-ID 27720).
VEGAPULS 66 standpipe version • Foundation Fieldbus
®
36526-EN-121011
3 Product description
External radio unit
Flanges
Protective cover
Electronics module
The PLICSMOBILE T61 is an external GSM/GPRS radio unit for transmission of measured values and for remote parameter adjust­ment of plics® sensors. The adjustment is carried out via PACTware/ DTM by using the integrated USB connection.
You can nd further information in the supplementary instructions "PLICSMOBILE T61" (Document-ID 36849).
Screwed anges are available in dierent versions according to the following standards: DIN 2501, EN 1092-1, ANSI B 16.5, JIS B 2210­1984, GOST 12821-80.
You can nd additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS" (Document-ID
31088).
The protective cover protects the sensor housing against soiling and intense heat from solar radiation.
You will nd additional information in the supplementary instructions manual "Protective cover" (Document-ID 34296).
The electronics module VEGAPULS series 60 is a replacement part for radar sensors of VEGAPULS series 60. There is a dierent version available for each type of signal output.
You can nd further information in the operating instructions "Elec- tronics module VEGAPULS series 60" (Document-ID 36801).
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4 Mounting

Screwing in
4 Mounting

4.1 General instructions

With instruments with threaded process tting, suitable tools must be applied for tightening the hexagon.
Warning:
The housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing.
Moisture
Suitability for the process conditions
Installation
Use the recommended cables (see chapter "Connecting to power supply") and tighten the cable gland.
You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry. Rain and condensation water can thus drain o. This ap­plies mainly to outdoor mounting as well as installation in areas where high humidity is expected (e.g. through cleaning processes) or on cooled or heated vessels.
Make sure that all parts of the instrument exposed to the process, in particular the active measuring component, process seal and process tting, are suitable for the existing process conditions. These include above all the process pressure, process temperature as well as the chemical properties of the medium.
You can nd the specications in chapter "Technical data" and on the type label.

4.2 Instructions for installation

By using the standpipe version, the inuence of turbulence and ves­sel installations, such as e.g. heating spirals or agitators, is excluded. If turbulence or vigorous product movement occurs in the vessel, long standpipe antennas should be fastened to the vessel wall.
The standpipe antenna must extend all the way down to the request­ed min. level, as measurement is only possible within the tube. If a good mixing of the product is important, you should use a version with perforated surge pipe.
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VEGAPULS 66 standpipe version • Foundation Fieldbus
Safety instructions

5 Connecting to the bus system

5 Connecting to the bus system

5.1 Preparing the connection

Always keep in mind the following safety instructions:
Connect only in the complete absence of line voltage
If overvoltage surges are expected, overvoltage arresters should
be installed
Voltage supply
Connection cable
Cable gland ½ NPT
Cable screening and grounding
The instrument requires a operating voltage of 9 … 32 V DC. Operat­ing voltage and the digital bus signal are carried on the same two-wire connection cable. Power is supplied via the H1 power supply.
Connection is carried out with screened cable according to Fieldbus specication.
Use cable with round cross-section. A cable outer diameter of 5 … 9 mm (0.2 … 0.35 in) ensures the seal eect of the cable gland. If you are using cable with a dierent diameter or cross-section, exchange the seal or use a suitable cable gland.
Make sure that the entire installation is carried out according to the Fieldbus specication. In particular, make sure that the bus is termi­nated with suitable terminating resistors.
With plastic housing, the NPT cable gland or the Conduit steel tube must be screwed without grease into the threaded insert.
Max. torque for all housings see chapter "Technical data"
Make sure that the cable screening and ground is executed accord­ing to the Fielbus specication. If electromagnetic interference is expected which is above the test values of EN 61326-1 for industrial areas, we recommend to connect the cable screen on both ends to ground potential.
With systems with potential equalisation, connect the cable screen directly to ground potential at the power supply unit, in the connection box and at the sensor. The screen in the sensor must be connected directly to the internal ground terminal. The ground terminal outside on the housing must be connected to the potential equalisation (low impedance).
In systems without potential equalisation with cable screening on both sides, connect the cable screen directly to ground potential at the power supply unit and at the sensor. In the connection box or T-distributor, the screen of the short stub to the sensor must not be connected to ground potential or to another cable screen. The cable screens to the power supply unit and to the next distributor must be connected to each other and also connected to ground potential via a ceramic capacitor (e.g. 1 nF, 1500 V). Low-frequency potential equali­sation currents are thus suppressed, but the protective eect against high frequency interference signals remains.
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5 Connecting to the bus system
Connection technology

5.2 Connecting

The voltage supply and signal output are connected via the spring­loaded terminals in the housing.
The connection to the indicating and adjustment module or to the interface adapter is carried out via contact pins in the housing.
Information:
The terminal block is pluggable and can be removed from the elec­tronics. To do this, lift the terminal block with a small screwdriver and pull it out. When inserting the terminal block again, you should hear it snap in.
Connection procedure
Proceed as follows:
1. Unscrew the housing cover
2. If an indicating and adjustment module is installed, remove it by turning it slightly to the left.
3. Loosen compression nut of the cable entry
4. Remove approx. 10 cm (4 in) of the cable mantle, strip approx. 1 cm (0.4 in) of insulation from the ends of the individual wires
5. Insert the cable into the sensor through the cable entry
Fig. 3: Connection steps 5 and 6
6. Insert the wire ends into the terminals according to the wiring plan
Information:
Solid cores as well as exible cores with cable end sleeves are inserted directly into the terminal openings. In case of exible cores without end sleeves, press the terminal head with a small screwdriver; the terminal opening is freed. When the screwdriver is released, the terminal closes again.
You can nd further information to the max. wire cross-section under "Technical data/Electromechanical data"
7. Check the hold of the wires in the terminals by lightly pulling on
them
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VEGAPULS 66 standpipe version • Foundation Fieldbus
5 Connecting to the bus system
8. Connect the screen to the internal ground terminal, connect the outer ground terminal to potential equalisation
9. Tighten the compression nut of the cable entry. The seal ring must completely encircle the cable
10. Place probably existing indicating and adjustment module back
on
11. Screw the housing cover back on
The electrical connection is hence nished.

5.3 Wiring plan, single chamber housing

Electronics and connec­tion compartment
Electronics compartment
2
3
0
1
1
0
Bus
( )
(-)
1
+
2
5
678
4
5
1
Fig. 4: Electronics and connection compartment, single chamber housing
1 Voltage supply, signal output 2 Contact pins for the indicating and adjustment module or interface adapter 3 Simulation switch ("1" = mode for simulation release) 4 For external indicating and adjustment unit 5 Ground terminal for connection of the cable screen

5.4 Wiring plan, double chamber housing

2
3
0
1
1
0
Bus
( )
(-)
+
1
2
5
678
11
Fig. 5: Electronics compartment, double chamber housing
1 Internal connection to the connection compartment 2 Contact pins for the indicating and adjustment module or interface adapter 3 Simulation switch ("on" = simulation mode)
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5 Connecting to the bus system
Connection compartment
Radio module PLICSMO­BILE integrated in the connection compartment
2
Bus
(-)
( )
+
1
2
3
1
Fig. 6: Connection compartment, double chamber housing
1 Voltage supply, signal output 2 For indicating and adjustment module or interface adapter 3 Ground terminal for connection of the cable screen
Status
SIM-Card
Test
Bus
( )
+
1
2
USB
(-)
1
Fig. 7: CConnection of the voltage supply of the radio module
1 Voltage supply
You can nd detailed information for connection in the supplementary instructions "PLICSMOBILE GSM/GPRS radio module".
Electronics compartment
18

5.5 Wiring plan, double chamber housing Ex d

2
3
0
1
1
0
Bus
( )
(-)
+
1
2
Fig. 8: Electronics compartment, double chamber housing
1 Internal connection to the connection compartment 2 Contact pins for the indicating and adjustment module or interface adapter 3 Simulation switch ("on" = simulation mode)
VEGAPULS 66 standpipe version • Foundation Fieldbus
5
678
11
36526-EN-121011
Connection compartment
5 Connecting to the bus system
Bus
( )
(-)
+
1
2
2
1
Fig. 9: Connection compartment, double chamber housing Ex d
1 Voltage supply, signal output 2 Ground terminal for connection of the cable screen
Plug M12 x 1 for external indicating and adjust­ment unit
Wire assignment, con­nection cable
34
1
Fig. 10: Top view of the plug connector
1 Pin 1 2 Pin 2 3 Pin 3 4 Pin 4
Contact pin Colour connection ca-
ble in the sensor
Pin 1 Brown 5
Pin 2 White 6
Pin 3 Blue 7
Pin 4 Black 8
2
Terminal, electronics module

5.6 Wiring plan - version IP 66/IP 68, 1 bar

1
2
Fig.11:Wireassignmentx-connectedconnectioncable
1 brown (+) and blue (-) to power supply or to the processing system 2 Shielding

5.7 Switch-on phase

After VEGAPULS 66 is connected to the bus system, the instrument carries out a self-test for approx. 30 seconds. The following steps are
carried out:
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5 Connecting to the bus system
Internal check of the electronics
Indication of the instrument type, hardware and software version,
measurement loop name on the display or PC Indication of the status message "F 105 Determine measured
value" on the display or PC Status byte goes briey to fault value
As soon as a plausible measured value is found, it is outputted to the signal cable. The value corresponds to the actual level as well as the settings already carried out, e.g. factory settings.
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VEGAPULS 66 standpipe version • Foundation Fieldbus

6 Set up with the indicating and adjustment module

6 Set up with the indicating and adjustment
module

6.1 Insert indicating and adjustment module

The indicating and adjustment module can be inserted into the sen­sor and removed any time. Four positions displaced by 90° can be selected. It is not necessary to interrupt the power supply.
Proceed as follows:
1. Unscrew the housing cover
2. Place the indicating and adjustment module in the requested position onto the electronics and turn to the right until it snaps in
3. Screw housing cover with inspection window tightly back on
Removal is carried out in reverse order. The indicating and adjustment module is powered by the sensor, an
additional connection is not necessary.
Fig. 12: Insertion of the indicating and adjustment module with single chamber housing into the electronics compartment
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