VEGA PULS63 User Manual

Operating Instruction

VEGAPULS 63

4 … 20 mA/HART - two-wire

s

Document ID:

28436

R

adar

Contents

Contents

1 About this

1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Symbolism used. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 For your safety

2.1 Authorised personnel . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Warning about misuse . . . . . . . . . . . . . . . . . . . . . . .

2.4 General safety instructions . . . . . . . . . . . . . . . . . . . .

2.5 Safety label on the instrument . . . . . . . . . . . . . . . . . .

2.6 CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7 Fulfillment of NAMUR recommendations . . . . . . . . . .

2.8 FCC/IC conformity (only for USA/Canada) . . . . . . . . .

2.9 Safety instructions for Ex areas . . . . . . . . . . . . . . . . .

2.10 Environmental instructions. . . . . . . . . . . . . . . . . . . . .

3 Product description

3.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Principle of operation . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Packaging, transport and storage . . . . . . . . . . . . . . .

4 Mounting

4.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Instructions for installation . . . . . . . . . . . . . . . . . . . . .

5 Connecting to power supply

5.1 Preparing the connection . . . . . . . . . . . . . . . . . . . . .

5.2 Connection procedure. . . . . . . . . . . . . . . . . . . . . . . .

5.3 Wiring plan, single chamber housing . . . . . . . . . . . . .

5.4 Wiring plan, double chamber housing . . . . . . . . . . . .

5.5 Wiring plan, double chamber housing Ex d . . . . . . . .

5.6 Wiring plan - version IP 66/IP 68, 1 bar . . . . . . . . . . .

5.7 Switch on phase. . . . . . . . . . . . . . . . . . . . . . . . . . . .

document

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14

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6 Set up with the indicating and adjustment module PLICSCOM

6.1 Short description . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 Insert indicating and adjustment module. . . . . . . . . . .

6.3 Adjustment system . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4 Setup steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5 Menu schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6 Saving the parameter adjustment data . . . . . . . . . . . .

7 Set up with PACTware and other adjustment programs

7.1 Connect the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 Parameter adjustment with PACTware . . . . . . . . . . . .

2 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

29
29
31
32
39
41

42
43

28436-EN-120530

Contents

7.3 Parameter adjustment with AMS™ and PDM .

7.4 Saving the parameter adjustment data . . . . . . . . . . . .

8 Maintenance and fault rectification

8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2 Remove interferences. . . . . . . . . . . . . . . . . . . . . . . .

8.3 Exchanging the electronics module . . . . . . . . . . . . . .

8.4 Software update . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.5 Instrument repair . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Dismounting

9.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 Annex

10.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . .

44
44

45
45
46
47
48

49
49

50
59

Supplementary documentation

Information:

Suppleme

ntary documents appropriate to the ordered version come

with the delivery. You can find them listed in chapter "Product

description".

Instructions manuals for accessories and replacement parts

Tip:

re reliable setup and operation of your VEGAPULS 63, we

To ensu

offer accessories and replacement parts. The corresponding doc­umentations are:

l 27835 - Indicating and adjustment module PLICSCOM
l 32628 - Interface adapter VEGACONNECT
l 27720 - External indication VEGADIS 61
l 34296 - Protective cover
l 30176 - Electronics module VEGAPULS series 60
l 31088 - Flanges according to DIN-EN-ASME-JIS

Editing status: 2012-05-25

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 3

1 About this document

1 About this document

1.1 Function

is operating instructions manual provides all the information you

Th
need for mounting, connection and setup as well as important
instructions for maintenance and fault rectification. Please read this
information before putting the instrument into operation and keep this
manual accessible in the immediate vicinity of the device.

1.2 Target group

This operating instructions manual is directed to trained qualified
personnel. The contents of this manual should be made available to
these personnel and put into practice by them.

1.3 Symbolism used

Information, tip, note

This

symbol indicates helpful additional information.

Caution: If this
result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.

applications

Ex

Th

symbol indicates special instructions for Ex applications.

is

l List

The dot set in front indicates a list with no implied sequence.

warning is ignored, faults or malfunctions can

à Action

This a

rrow indicates a single action.

1 Sequence

Numbers set in front indicate successive steps in a procedure.

Battery disposal

symbol characterizes the special information for disposal of

This
batteries and accumulators.

28436-EN-120530

4 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

2 For your safety

2 For your safety

2.1 Auth

All operations described in this operating instructions manual must be
carried out only by trained specialist personnel authorised by the plant
operator.

During work on and with the device the required personal protective
equipment must always be worn.

orised personnel

2.2 Appropriate use

VEGAPULS 63 is a sensor for continuous level measurement.

You can find detailed information on the application range in chapter

"Product description".

Operational reliability is ensured only if the instrument is properly used
according to the specifications in the operating instructions manual as
well as possible supplementary instructions.

For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary
conversions or modifications are explicitly forbidden.

2.3 Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to system
components through incorrect mounting or adjustment.

2.4 General safety instructions

This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines. The user must take note of the
safety instructions in this operating instructions manual, the country­specific installation standards as well as all prevailing safety
regulations and accident prevention rules.

Depending on the model, the emitting frequencies of all radar sensors
are either in the C or K band range. The low transmitting power lies far
below the internationally permitted limit values. When the instrument is
used correctly, it presents no danger to human health. It may be
operated without restriction outside of closed metallic vessels.

The instrument must only be operated in a technically flawless and
reliable condition. The operator is responsible for trouble-free
operation of the instrument.

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 5

2 For your safety

During the entire duration of use, the user

compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new
regulations.

is obliged to determine the

2.5 Safety label on the instrument

The safety approval markings and safety tips on the device must be
observed.

2.6 CE conformity

This device fulfills the legal requirements of the applicable EC
guidelines. By attaching the CE mark, VEGA provides a confirmation
of successful testing. You can find the CE conformity declaration in the
download area of "

2.7 Fulfillment o

The device fulfills the requirements of the applicable NAMUR
recommendations.

www.vega.com".

f NAMUR recommendations

2.8 FCC/IC conformity (only for USA/Canada)

VEGAPULS sensors with all antenna versions are FCC/IC approved.

Modifications not expressly approved by VEGA will lead to expiry of
the operating licence according to FCC/IC.

VEGAPULS 63 is in conformity with part 15 of the FCC directives and

fulfills the RSS-210 regulations. Note the corresponding regulations for
operation:

l The instrument must not cause any interfering emissions
l The device must be insensitive to interfering immissions, including

those that may cause undesirable operating conditions

According to chapter "Dimensions" of this operating instructions
manual, the instrument is designed for operation with an antenna with
a max. amplification of 33 dB. The instrument must not be operated
with antennas not listed therein or those having an amplification of
more than 33 dB. The required antenna impedance is 50 Ω.

2.9 Safety instructions for Ex areas

Please note the Ex-specific safety information for installation and
operation in Ex areas. These safety instructions are part of the
operating instructions manual and come with the Ex-approved
instruments.

6 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

2 For your safety

2.10 Environmental instructions

Protection
is why we have introduced an environment management system with
the goal of continuously improving company environmental protection.

The environment management system is certified according to DIN
EN ISO 14001.

Please help us fulfil this obligation by observing the environmental

instructions in this manual:

l Chapter "Packaging, transport and storage"
l Chapter "Disposal"

of the environment is one of our most important duties. That

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 7

3 Product description

ions

Vers

3 Product description

3.1 Structure

e VEGAPULS 63 radar sensor is available in two electronics

Th

versions:

l Standard electronics type PS60KKH
l Electronics with increased sensitivity type PS60KKD

The respective version can be determined by means of the type label
on the electronics.

The electronics version influences the CE conformity, the functional
safety (SIL), the factory setting for product selection and vessel form,
the accuracy, the voltage supply as well as the approvals of
VEGAPULS 63. The differences are specified in this operating
instructions manual in the respective paragraphs.

Scope of delivery

Constituent parts

The scope of delivery encompasses:

l VEGAPULS 63 radar sensor
l Documentation

- this operating instructions manual

- Safety Manual 31338 "VEGAPULS series 60 - 4 … 20 mA/

HART"

1)

- Operating instructions manual 27835 "Indicating and adjust-
ment module PLICSCOM" (optional)

- Supplementary instructions manual 31708 "Heating for in-
dicating and adjustment module" (optional)

- Supplementary instructions manual "Plug connector for con-
tinuously measuring sensors" (optional)

- Ex-specific "Safety instructions" (with Ex versions)

- if necessary, further certificates

The VEGAPULS 63 consists of the components:

l Process fitting with flange
l Housing with electronics, optionally available with plug connector,

optionally available with connection cable

l Housing cover, optionally available with indicating and adjustment

module PLICSCOM

The components are available in different versions.

28436-EN-120530

1)

Not with version for

temperatures < -40 °C (-40 °F) (optional)

8 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

3

2

1

3 Product description

label

Type

Application area

Fig. 1: VEGAPULS 63 - flange version with
1 Housing cover with integrated PLICSCOM (optional)

2 Housing with electronics
3 Process fitting with encapsulated antenna system

plastic housing

The type label contains the most important data for identification and
use of the instrument:

l Instrument type
l Article and serial number device
l Article numbers, documentation
l Technical data: Approvals, antenna type, process fitting, process

seal/temperature, signal output, voltage supply, protection, pro­tection class

l SIL identification (with SIL rating ex works)

With the serial number, you can access the delivery data of the
instrument via

www.vega.com, "VEGAT

ools" and "serial number

search". In addition to the type label outside, you can also find the

serial number on the inside of the instrument.

3.2 Principle of operation

VEGAPULS 63 is a radar sensor in K-band technology (emitting
frequency approx. 26 GHz) for continuous level measurement. It is
particularly suitable for small vessels that contain aggressive liquids
under easy process conditions.

The electronics version "Increased sensitivity" enables the use of
VEGAPULS 63 also in applications with very poor reflective properties

or products with low e

value.

r

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 9

3 Product description

tional principle

Func

Voltage supply

The antenna of the radar sensor emits short radar pulses with a
duration
and received by the antenna as echoes. The transit time of the radar
pulses from emission to reception is proportional to the distance and
hence to the level. The determined level is converted into an
appropriate output signal and outputted as measured value.

4 … 20 mA/HART two-wire electronics for voltage supply and
measured value transmission on the same cable.

The supply voltage range can differ depending on the instrument
version.

The data for power supply are specified in chapter "Technical data".

The optional background lighting of the indicating and adjustment

module is powered by the sensor. A certain level of operating voltage
is required for this. You can find the exact voltage specifications in
chapter "Technical data".

The optional heating requires its own operating voltage. You can find
details in the supplementary instructions manual "Heating for indicat-

ing and adjustment module".

This function is generally not available for approved instruments.

of approx. 1 ns. These pulses are reflected by the product

3.3 Operation

The instrument can be adjusted with the following adjustment media:

l With indicating and adjustment module
l with the suitable VEGA DTM in conjunction with an adjustment

software according to the FDT/DTM standard, e.g. PACTware and
PC

l with manufacturer-specific adjustment programs AMS™ or PDM
l With a HART handheld

3.4 Packaging, transport and storage

Packag

ing

Transport

10 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

Your instrument was protected by packaging during transport. Its

capacity to handle normal loads during transport is assured by a test
according to DIN EN 24180.

The packaging of standard instruments consists of environment­friendly, recyclable cardboard. For special versions, PE foam or PE foil
is also used. Dispose of the packaging material via specialised
recycling companies.

Transport must be carried out under consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.

28436-EN-120530

3 Product description

Transport inspection

Storage

Storage and transport

temperature

The delivery must be checked for completeness and possible transit
damage

immediately at receipt. Ascertained transit damage or

concealed defects must be appropriately dealt with.

Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.

Unless otherwise indicated, the packages must be stored only under
the following conditions:

l Not in the open
l Dry and dust free
l Not exposed to corrosive media
l Protected against solar radiation
l Avoiding mechanical shock and vibration

l Storage and transport temperature see chapter "Supplement -

Technical data - Ambient conditions"

l Relative humidity 20 … 85 %

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 11

4 Mounting

4 Mounting

Mountin

Moisture

g position

4.1 General ins

Select an installation position you can easily reach for mounting and
connecting as well as later retrofitting of an indicating and adjustment
module. The housing can be rotated by 330° without the use of any
tools. You can also install the indicating and adjustment module in four
different positions (each displaced by 90°).

Use the recommended cables (see chapter "Connecting to power
supply") and tighten the cable gland.

You can give your instrument additional protection against moisture
penetration by leading the connection cable downward in front of the
cable entry. Rain and condensation water can thus drain off. This
applies mainly to outdoor mounting as well as installation in areas
where high humidity is expected (e.g. through cleaning processes) or
on cooled or heated vessels.

tructions

Fig. 2: Measures against moisture

Measu

ring range

12 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

The reference plane for the measuring range of the sensors is the

lower edge of the flange.

Information:

medium reaches the antenna, buildup can form on it and cause

If the
faulty measurements later on.

penetration

28436-EN-120530

1 32

100%

0%

4

1

4 Mounting

Polarisation plane

Suitability for the pro-

cess condition

s

Fig. 3: Measuring range (operating range) and
1 full

2 empty (max. measuring distance)
3 Measuring range
4 Reference plane

max. measuring distance

The emitted radar impulses of VEGAPULS 63 are electromagnetic
waves. The polarisation plane is the direction of the electrical share.
Their position is marked on the instrument.

Fig. 4: Position of the
1 Marking hole

Make sure that all parts of the instrument exposed to the process, in

polarisation plane of VEGAPULS 63

particular the sensor element, process seal and process fitting, are
suitable for the existing process conditions. These include above all
the process pressure, process temperature as well as the chemical
properties of the medium.

You can find the specifications in chapter "Technical data" and on the
type label.

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 13

> 200 mm

(7.87

")

4 Mounting

Mounting of instruments
with PTFE-coated flan­ges

Mountin

g position

4.2 Instruction

s for installation

The flange screws of VEGAPULS 63 must be always screwed with the
torque stated in the technical data so that the PTFE washer of the
encapsulated antenna system seals.

You can counteract the material-induced tension loss with PTFE by
doing the following:

1 Make sure the number of flange screws corresponds to the

number of flange holes

2 Use disc springs in addition to the flange screws for fastening the

flange

3 Tighten the screws steadily with the torque specified in the

technical data

When mounting the VEGAPULS 63, keep a distance of at least
200 mm (7.874 in) to the vessel wall. If the sensor is installed in the

center of dished or round vessel tops, multiple echoes can arise.

These can, however, be suppressed by an appropriate adjustment
(see chapter "Setup").

If you cannot keep this distance you should carry out a false echo
storage before setup. This applies mainly if buildup on the vessel wall
is expected. In this case, w e recommend repeating a false echo
storage later with existing buildup.

Fig. 5: Mounting on round
1 Reference plane

2 Vessel center or symmetry axis

vessel tops

In vessels with conical bottom it can be advantageous to mount the
sensor in the center of the vessel, as measurement is then possible
down to the lowest point of the vessel bottom.

14 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

4 Mounting

Inflowing medium

Soc

ket

Fig. 6: Vessel with conical

bottom

Do not mount the instruments in or above the filling stream. Make sure
that you detect the product surface, not the inflowing product.

Fig. 7: Inflowing liquid

mounting

Flush

The best way to mount the sensor, also with respect to cleanability, is

flush on a block flange (flange without socket piece) or with hygienic
fittings, e.g. Neumo Biocontrol.

Mounting on socket

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 15

d

h

max.

d

50 mm/2"
80 mm/3"
100 mm/4"
150 mm/6"

100 mm
150 mm
250 mm
400 mm

h

max.

4 Mounting

sor orientation

Sen

If the reflective

properties of the medium are good, you can mount
VEGAPULS 63 on a socket piece. You will find recommended values
for socket heights in the following illustration. The socket end should
be smooth and burr-free, if possible also rounded. Then carry out a
false echo storage.

Fig. 8: Deviating socket dimensions

Align

the sensor in liquids as vertical as possible to the product surface

to achieve optimum measurement.

Fig. 9: Alignment in liquids

Vessel installations

e mounting location of the radar sensor should be a place where no

Th
other equipment or fixtures cross the path of the microwave signals.

Vessel installations such as for example, ladders, limit switches,
heating spirals, struts etc. can cause false echoes that interfere with
the useful echo. Make sure when planning your measuring site that the
radar signals have a "clear view" to the measured product.

In case of exis ting vessel installations, a false echo storage should be
carried out during setup.

16 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

4 Mounting

Agitators

If large vessel installations such as struts or supports cause false
echoes, t

hese can be attenuated through supplementary measures.
Small, inclined sheet metal baffles above the installations scatter the
radar signals and prevent direct interfering reflections.

Fig. 10: Cover smooth profiles

with deflectors

If there are agitators in the vessel, a false signal memory should be
carried out with the agitators in motion. This ensures that the interfering
reflections from the agitators are saved with the blades in different
positions.

Fig. 11: Agitators

Foam generation

Through the

action of filling, stirring and other processes in the vessel,
dense foams which considerably damp the emitted signals may form
on the product surface.

If foams lead to measurement errors, you should use the biggest
possible radar antennas and low frequency radar sensors (C-band).

As an alternative, sensors with guided microwave can be used. These
are unaffected by foam generation and are best suited for such
applications.

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 17

max.

min.

2

1

4 Mounting

rement in the

Measu
standpipe (surge
pass tube)

or by-

By using a standpipe, the influ

ence of vessel installations and
turbulence can be excluded. Under these prerequisites, the meas­urement of products with low dielectric figure (from 1.6) is possible.

Surge or bypass tubes must extend all the way down to the requested
min. level, as measurement is only possible within the tube.

Surge pipe

Make sure you provide the necessary upper vent hole in the surge
pipe. The hole must be aligned so that it and the polarisation marking
on the sensor are in the same plane (see illustration: "Pipe antenna

system in a tank").

Fig. 12: Pipe
in one plane with the polarisation marking on the sensor.

1 Marking of the polarisation direction
2 Vent hole max. ø 5 mm (0.2 in)

antenna

in a tank. The vent hole in the surge pipe must be

system

If possible, the antenna diameter of the sensor should correspond to
the inner diameter of the tube. With VEGAPULS 63 this is approx.
40 mm (1.575 in). The sensor can be used with tube diameters
between 40 … 80 mm (1.575 … 3.15 in).

Bypass tube

As an alternative to the surge pipe in the vessel, a tube system outside
of the vessel is possible as a bypass tube. Select during setup the
function "Bypass tube".

Align the sensor in such a way that the polarisation marking on the
process fitting is in the same plane as the tube holes or the tube
connection openings (see illustration: "VEGAPULS in a bypass tube").

28436-EN-120530

18 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

100%

0%

1

> 300 mm

1

2

3

4

4 Mounting

Fig. 13: VEGAPULS 63 in a bypass
process fitting must be in one plane with the tube holes or the tube connection
openings.

1 Marking of the polarisation direction

tube. The polarisation marking on the

When the sensor is mounted on a bypass tube, the distance from
VEGAPULS 63 to the upper tube connection should be approx.

300 mm (11.81 in) or more. In case of extremely rough tube inner
walls, you should use an inserted tube (tube in tube) or a radar sensor
with tube antenna.

tion:

Informa

With VEG

APULS 63 in flang

e version, the polarisation plane is always

in the center between two flange holes.

Fig. 14: Polarisation level with flange
bypass tube. The sensor housing is not shown.

1 Position of the polarisation level
2 Flange hole
3 Upper tube connection
4 Polarisation marking

version, view from top on the sensor and

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 19

5 Connecting to power supply

5 Connecting to power supply

Safety instructions

Voltage supply

Connection cable

Cable gland ½ NPT

5.1 Preparin

Always keep in mind the following safety instructions:

l Connect only in the complete absence of line voltage
l If overvoltage surges are expected, overvoltage arresters should

be installed

Tip:

We recomm
ÜSB 62-36G.X.

In hazardous areas you must take note of the respective regulations,
conformit
supply units.

Power supply and current signal are carried on the same two-wire
cable. The voltage supply range can differ depending on the
instrument version.

The data for power supply are specified in chapter "Technical data".

Provide a reliable separation between the supply circuit and the mains

circuits according to DIN VDE 0106 part 101. The VEGA power supply
units VEGATRENN 149A Ex, VEGASTAB 690 as well as all

VEGAMETs and VEGASCANs meet this requirement.

Keep in mind the following additional factors that influence the

operating voltage:

l Output voltage of the power supply unit can be lower under

l Influence of additional instruments in the circuit (see load values in

The instrument is connected with standard two-wire cable without
screen. If electromagnetic interference is expected which is above the
test values of EN 61326 for industrial areas, screened cable should be
used.

Use cable with round cross-section. A cableouterdiameter of 5 … 9 mm
(0.2 … 0.35 in) ensures the seal effect of the cable gland. If you are

using cable with a different diameter or cross-section, exchange the
seal or use a suitable cable gland.

We generally recommend the use of screened cable for HART
multidrop mode.

On the instrument with cable entry ½ NPT and plastic housing there is
a metallic ½" threaded insert moulded into the plastic housing.

y and type approval certificates of the sensors and power

nominal load (with a sensor current of 20.5 mA or 22 mA in case of
fault message)

chapter "Technical data")

g the connection

end using VEGA overvoltage arresters B63-48 and

28436-EN-120530

20 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

5 Connecting to power supply

Caution:

No greas
steel tube into the threaded insert. Standard grease can contain
additives that corrode the connection between threaded insert and
housing. This would influence the stability of the connection and the
tightness of the housing.

e should be used when screwing the NPT cable gland or

screening and

Cable
grounding

If screened cable is necessary, connect the cable screen on both ends
to ground potential. In the sensor, the screen must be connected
directly to the internal ground terminal. The ground terminal on the
outside of the housing must be connected to the potential equalisation
(low impedance).

If potential equalisation currents are expected, the connection on the
processing side must be made via a ceramic capacitor (e. g. 1 nF,
1500 V). The low frequency potential equalisation currents are thus
suppressed, but the protective effect against high frequency interfer­ence signals remains.

Warning:

Within galvan
protection there are considerable potential differences. Considerably
equalisation currents can be caused via the cable scrren when the
screen is earthed on both ends. To avoid this, the cable screen must
only connected to ground potential on one side of the switching
cabinet in such applications. The cable screen must not be connected
to the internal ground terminal in the sensor and the outer ground
terminal on the housing not to the potential equalisation!

Informa

Th

metallic parts of the instrument (transmitter, process fitting, etc.)

e
are conductively connected with the inner and outer ground terminal
on the housing. This connection exists either as a direct metallic
contact or via the shielding of the special connection cable on
instruments with external electronics. You can find specifications on
the potential connections within the instrument in chapter "Technical

data".

ic plants as well as vessels with cathodic corrosion

tion:

Take note of the corresponding installation regulations for Ex

ications. In particular, make sure that no potential equalisation

appl
currents flow over the cable screen. In case of groundingon both sides
this can be achieved by the use of a capacitor or a separate potential
equalisation.

5.2 Connection procedure

Proceed as follows:

1 Unscrew the housing cover

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 21

5 Connecting to power supply

2 If an indicating and adjustment module is installed, remove

turning it to the left.

3 Loosen compression nut of the cable entry
4 Remove approx. 10 cm (4 in) of the cable mantle, strip approx.

1 cm (0.4 in) of insulation from the ends of the individual wires

5 Insert the cable into the sensor through the cable entry
6 Lift the opening levers of the terminals with a screwdriver (see

following illustration)

7 Insert the wire ends into the open terminals according to the wiring

plan

it by

Fig. 15: Connection

8 Pres

9 Check the hold of the wires in the terminals by lightly pulling on

10 Connect the screen to the internal ground terminal, connect the

11 Tighten the compression nut of the cable entry. The seal ring must

12 Screw the housing cover back on

The electrical connection is finished.

s

terminal spring closing

them

outer ground terminal to potential equalisation

completely encircle the cable

steps 6 and 7

down the opening levers of the terminals, you will hear the

5.3 Wiring plan, single chamber housing

The following illustrations apply to the non-Ex as
version.

22 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

well as to the Ex-ia

28436-EN-120530

5

5

5

5

1 2

4

3

I²C

Display

1 2 5 6 7 8

3

4

1

2

Housin

5 Connecting to power supply

g overview

Electro

nics and connec-

tion compa

rtment

Fig. 16: Material versions, single chamber
1 Plastic

2 Aluminium
3 Stainless steel, investment casting
4 Stainless steel, electro-polished
5 Filter element for air pressure compensation of all material versions. Blind

stopper with version IP 66/IP 68, 1 bar for Aluminium and stainless steel

housing

Fig. 17: Electronics and connection
1 Plug connector for VEGACONNECT (I²C interface)

2 Spring-loaded terminals for connection of the external indication VEGADIS

61
3 Ground terminal for connection of the cable screen
4 Spring-loaded terminals for voltage supply

compartment, single chamber housing

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 23

I2C

Display

1

1 2 5

6 7 8

1 2 3

4

5

5 Connecting to power supply

ing plan

Wir

Housin

g overview

Fig. 18: Wiring plan, single chamber
1 Voltage supply, signal output

housing

5.4 Wiring plan, double chamber housing

The following illustration apply to non-Ex as
Exd version is described in the next subchapter.

Fig. 19: Double chamber housing
1 Housing

2 Blind stopper or plug M12 x 1 for VEGADIS 61 (optional)
3 Housing cover, electronics compartment
4 Filter element for air pressure compensation
5 Cable gland

cover, connection compartment

well as Ex ia versions. The

24 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

1

3

2

Display

1 2 5 6 7 8

I2C

1

2

3

Display

1 2

I2C

Electro
ment

5 Connecting to power supply

nics compart-

Conne
ment

ction compart-

Fig. 20: Electronics compartment, double chamber
1 Plug connector for VEGACONNECT (I²C interface)

2 Internal connection cable to the connection compartment
3 Terminals for VEGADIS 61

Fig. 21: Connection compartment double
1 Spring-loaded terminals for voltage supply

2 Plug connector for VEGACONNECT (I²C interface)
3 Ground terminal for connection of the cable screen

chamber housing

housing

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 25

I2C

1

1 2

1 2 3

4

5

5 Connecting to power supply

ing plan

Wir

Housing overview

Fig. 22: Wiring plan, double chamber
1 Voltage supply, signal output

housing

5.5 Wiring plan, double chamber housing Ex d

Fig. 23: Double
1 Housing

2 Blind stopper or plug M12 x 1 for VEGADIS 61 (optional)
3 Housing cover, electronics compartment
4 Filter element for air pressure compensation
5 Cable gland

chamber

housing

cover, connection compartment

26 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

1

3

2

Display

1 2 5 6 7 8

I2C

1

2

1 2

Electro
ment

5 Connecting to power supply

nics compart-

Conne
ment

ction compart-

Fig. 24: Electronics compartment, double chamber
1 Plug connector for VEGACONNECT (I²C interface)

2 Internal connection cable to the connection compartment
3 Terminals for VEGADIS 61

housing

Fig. 25: Connection compartment, Ex-d double
1 Spring-loaded terminals for power supply and cable screen

2 Ground terminal for connection of the cable screen

chamber housing

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 27

1

1 2

1

2

5 Connecting to power supply

Wiring plan

Wire assignment con-

necti

on cabl

e

Switch on phase

Fig. 26: Wiring plan, Ex-d
1 Voltage supply, signal output

double chamber housing

5.6 Wiring plan - version IP 66/IP 68, 1 bar

Fig. 27: Wire
1 brown (+) and blue (-) to power supply or to the processing system

2 Shielding

assignment

connection

cable

5.7 Switch on phase

After connecting VEGAPULS 63 to power supply or after a voltage
recurrence, the instrument carries out a self-check for approx. 30
seconds:

l Internal check of the electronics
l Indication of the instrument type, the firmware as well as the

sensor TAGs (sensor designation)

l Output signal jumps briefly (approx. 10 seconds) to the set fault

current

Then the corresponding current is outputted to the cable (the value
corresponds to the actual level as well as the settings already carried
out, e.g. factory setting).

28436-EN-120530

28 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

6 Set up with the indicating and adjustment module PLICSCOM

6 Set up with the indicating and adjustment

module PLICS

6.1 Short description

COM

Function/Configuratio

Mount/Dismount indica-

ting

and adjustment mo-

dule

n

The indicating and adjustment module is used for measured value
display, adjustment and diagnosis. It can be mounted in the following
housing versions and instruments:

l All continuously measuring sensors in single as well as double

chamber housing (optionally in the electronics or connection

compartment)

l External indicating and adjustment unit

Note:

You can find det
instructions manual "Indicating and adjustment module".

ailed information on the adjustment in the operating

6.2 Insert indicating and adjustment module

The indicating and adjustment module can be inserted into the sensor
and removed again at any time. It is not necessary to interrupt the
power supply.

Proceed as follows:

1 Unscrew the housing cover
2 Place the indicating and adjustment module in the desired position

on the electronics (you can choose any one of four different

positions - each displaced by 90°)
3 Press the indicating and adjustment module onto the electronics

and turn it to the right until it snaps in.

4 Screw housing cover with inspection window tightly back on
Removal is carried out in reverse order.

The indicating and adjustment module is powered by the sensor, an

additional connection is not necessary.

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 29

6 Set up with the indicating and adjustment module PLICSCOM

Fig. 28: Insert indicating and

adjustment module

Note:

If you inte

nd to retrofit the instrument with an indicating and adjustment
module for continuous measured value indication, a higher cover with
an inspection glass is required.

28436-EN-120530

30 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

2

3

1

1.1

6 Set up with the indicating and adjustment module PLICSCOM

6.3 Adjustment system

Key functions

Adjustment system

Fig. 29: Indicating and adjustment
1 LC display

2 Indication of the menu item number
3 Adjustment keys

l [OK] key:

elements

- Move to the menu overview

- Confirm selected menu

- Edit parameter

- Save value

l [->] key to select:

- Menu change

- Select list entry

- Select editing position

l [+] key:

- Change value of the parameter

l [ESC] key:

- interrupt input

- Return to higher-ranking menu

The sensor is adjusted via the four keys of the indicating and
adjustment module. The LC display indicates the individual menu
items. The functions of the individual keys are shown in the above
illustration. Approx. 10 minutes after the last pressing of a key, an
automatic reset to measured value indication is triggered. Any values
not confirmed with [OK] will not be saved.

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 31

6 Set up with the indicating and adjustment module PLICSCOM

6.4 Setup steps

Addres
Multidro

eter adjustment

Param

s setting HA

p

RT-

In HART-Mu

ltidrop mode (several sensors on one input) the address
must be set before continuing with the parameter adjustment. You will
find a detailed description in the operating instructions manual
"Indicating and adjustment module" or in the online help of PACTware
or DTM.

HART mode

Standard

Address 0

As VEGAPULS 63 is a distance measuring instrument, the distance
from the sensor to the product surface is measured. To have the real
product level displayed, an allocation of the measured distance to the
percentage height must be made. To carry out this adjustment, the
distance is entered with full and empty vessel. If these values are not
known, an adjustment with the distance values, e.g. 10 % and 90 % is
also possible. Starting point for these distance specifications is always
the seal surface of the thread or flange. With these settings, the real
level is calculated. Furthermore the operating range of the sensor is
limited from maximum to the required range.

The real product level during this adjustment is not important, because
the min./max. adjustment is always carried out without changing the
product level. These settings can be made ahead of time without the
instrument having to be installed.

Caution:

there

If

a separation of liquids with different dielectric figure in the

is
vessel, e.g. from condensation, VEGAPULS 63 can detect under
certain circumstances only the medium with the higher dielectric
figure.

Keep in mind that interfaces can cause faulty measurements.

If you want to measure the total height of both liquids reliably, please

contact our service department or use an instrument specially
designed for interface measurement.

In the main menu item "Basic adjustment", the individual submenu
items should be selected one after the other and provided with the
correct parameter values.

Start your parameter adjustment with the following menu items of the
basic adjustment:

Carry out min. adjus
ment

Proceed as follows:

t-

1 Move from the measured value display to the main menu by

pushing [OK].

32 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

Carry

out max. adjust-

ment

6 Set up with the indicating and adjustment module PLICSCOM

▶

Basic adjustment
Display
Diagnostics
Service
Info

2 Select the menu item "Basic adjustment" with [->] and confirm with

[OK]. Now the menu item "Min. adjustment" is displayed.

Min. adjustment

0.00 %

=

5.000 m(d)

4.000 m(d)

3 Prepare the % value for editing with [OK] and set the cursor to the

requested position with [->]. Set the requested percentage value
with [+] and save with [OK]. The cursor jumps now to the distance
value.

4 Enter the suitable distance value in m for the empty vessel (e.g.

distance from the sensor to the vessel bottom) corresponding to
the percentage value.

5 Save the settings with [OK] and move to "Max. adjustment" with [-

>].

Proceed as follows:

Max. adjustment

100.00 %

=

1.000 m(d)

2.000 m(d)

1 Prepare the % value for editing with [OK] and set the cursor to the

requested position with [->]. Set the requested percentage value
with [+] and save with [OK]. The cursor jumps now to the distance
value.

2 Enter the appropriate distance value in m (corresponding to the

percentage value) for the full vessel. Keep in mind that the max.
level must lie below the dead band.

3 Save the settings with [OK] and move to "Medium selection" with

[->].

Medium selection

Each product has different reflective properties. In addition, there are
various interfering factors which have to be taken into account:
agitated product surfaces and foam generation (with liquids); dust
generation, material cones and echoes from the vessel wall (with
solids). To adapt the sensor to these different conditions, you should
first select "Liquid" or "Solid".

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 33

6 Set up with the indicating and adjustment module PLICSCOM

Medium

Liquid

Information:

With VEGAPULS 63 w

ith electronics version "Increased safety",
"Solid" is preset as factory setting. However, the instrument should be
used preferably in liquids. In such cases, the medium selection should
be set to "Liquid" during setup.

According to the conductivity and the dielectric figure of liquids, the
reflection properties can differ considerably. Therefore additional
options such as "Solvent", "Chem. mixture" and "Water based" are
offered below the menu item Liquid.

With solids, you can also choose between "Powder/Dust", "Granular/
Pellets" or "Ballast/Pebbels".

Through this additional selection, the sensor is adapted perfectly to the
product and measurement reliability, particularly in products with poor
reflective properties, is considerably increased.

Enter the requested parameters via the appropriate keys, save your
settings and jump to the next menu item with the [->] key.

Vess

el form

Apart from the medium, the vessel shape can also influence the
measurement. To adapt the sensor to these measuring conditions, this
menu item offers different options depending on whether liquid or bulk
solid is selected. With "Liquids" these are "Storage tank", "Stilling

tube", "Open vessel" or "Stirred vessel", with "Solid", "Silo" or
"Bunker".

Vessel form

Storage tank

Information:

With VEGAPULS 63 w

ith electronics version "Increased safety",
"Solid" is preset as factory setting. However, the instrument should be
used preferably in liquids. In such cases, the vessel form should be set
to "Storage tank" during setup.

Enter the requested parameters via the appropriate keys, save your
settings and jump to the next menu item with the [->] key.

Linearisation curve

A linearisation is necessary for all vessels in which the vessel volume
does not increase linearly with the level - e.g. in a horizontal cylindrical
or spherical tank - and the indication or output of the volume is
required. Corresponding linearisation curves are preprogrammed for

34 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

6 Set up with the indicating and adjustment module PLICSCOM

lse signal suppres-

Fa
sion

these vessels. They represent

the correlation between the level
percentage and vessel volume. By activating the appropriate curve,
the volume percentage of the vessel is displayed correctly. If the
volume should not be displayed in percent but e.g. in l or kg, a scaling
can be also set in the menu item "Display".

Linearisation curve

Linear

Enter the requested parameters via the appropriate keys, save your
settings and jump to the next menu item with the [->] key.

Caution:

Note the follow

ing if the VEGAPULS 63 with corresponding approval is

used as part of an overfill protection system according to WHG (Water

Resources Act):

If a linearisation curve is selected, the measuring signal is no longer

compulsorily linear proportional to the level. This must be taken into
consideration by the user, particularly when adjusting the switching
point on the level switch.

High sockets or vessel installations, such as e. g. struts or agitators as
well as buildup and weld joints on the vessel walls, cause interfering
reflections which can impair the measurement. A false echo storage
detects and marks these false echoes, so that they are no longer taken
into account for the level measurement. A false echo memory should
be created with low level so that all potential interfering reflections can
be detected.

False signal suppression

Change now?

Proceed as follows:

1 Move from the measured value display to the main menu by

pushing [OK].

2 Select the menu item "Service" with [->] and confirm with [OK].

Now the menu item "False signal suppression" is displayed.

3 Confirm "False signal suppression - Change now" with [OK] and

select in the below menu "Create new". Enter the actual distance
from the sensor to the product surface. All false signals in this area
are detected by the sensor and saved after confirming with [OK].

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 35

6 Set up with the indicating and adjustment module PLICSCOM

Note:

Check the distan

ce to the product surface, because if an incorrect (too
large) value is entered, the existing level will be saved as false signal.
The filling level would then no longer be detectable in this area.

Extended setting/Quick
level change

Copy sensor data

The menu item "Extended setting" offers the possibility to optimise
VEGAPULS 63 for applications in which the level changes very
quickly. To do this, select the function "Quick level change > 1 m/min.".

Extended setting

quick level change > 1 m/min.

Note:

Since with

the function "Quick level change > 1 m/min." the generation
of an average value of the signal processing is considerably reduced,
false reflections by agitators or vessel installations can cause
measured value fluctuations. A false echo memory is thus recom­mended.

This function enables reading out parameter adjustment data as well
as writing parameter adjustment data into the sensor via the indicating
and adjustment module. A description of the function is available in the
operating instructions manual "Indicating and adjustment module".

The following data are read out or written with this function:

l Measured value presentation
l Operation
l Medium
l Inner diameter of the standpipe (with standpipe versions)
l Vessel form
l Damping
l Linearisation curve
l Sensor-TAG
l Displayed value
l Display unit
l Scaling
l Current output
l Unit of measurement
l Language

The following safety-relevant data are not read out or written:

l HART mode
l PIN
l SIL

Copy sensor data

28436-EN-120530

Copy sensor data?

36 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

6 Set up with the indicating and adjustment module PLICSCOM

Rese

t

Basic adjustment

If the "Reset" is carried out, the sensor resets the values of the
following menu items to the reset values (see chart):

2)

Menu item Reset value

Max. adjustment 0 m(d)
Min. adjustment Meas. range end in m(d)

3)

Medium Liquid
Vessel form not known
Damping 0 s
Linearisation Linear
Sensor-TAG Sensor
Displayed value Distance
Extended settings None
Current output - characteristics 4 … 20 mA
Current output - max. current 20 mA
Current output - min. current 4 mA
Current output - failure < 3.6 mA
Unit of measurement m(d)

The values of the following menu items are not reset to the reset

values (see chart) with "Reset":

Menu item Reset value

Lighting No reset
Language No reset
SIL No reset
HART mode No reset

Factory setting

Like basic adjustment, but in addition, special parameters are reset to
default values.

4)

Peak value

The min. and max. distance values are reset to the actual value.

2)

Sensor-specific

3)

Depending on the

4)

Special parameters are parameters which are set customer-specifically on
the service level with the adjustment software PACTware.

basic adjustment.

type, see chapter "Technical data".

sensor

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 37

6 Set up with the indicating and adjustment module PLICSCOM

Optional settings

Additional adjustment and diagnosis options such as e.g. scaling,

on or trend curve presentation are shown in the following menu

simulati
schematic. You will find a detailed description of these menu items in
the operating instructions manual "Indicating and adjustment module".

38 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

6 Set up with the indicating and adjustment module PLICSCOM

Basic adjustment

▶

Basic adjustment

Display
Diagnostics
Service
Info

Min. adjustment

0.00 %

=

30.000 m(d)

0.665 m(d)

Damping

0 s

Display

Basic adjustment

▶

Display

Diagnostics
Service
Info

1.1

1.5

1

2

6.5 Menu schem

atic

Information:

Depending on the version and application, the light-coloured menu
windows are not always available or offer nor selection possibility.

Max. adjustment

100.00 %

=

0.000 m(d)

0.665 m(d)

Linearisation curve

linear

▼

1.2

1.6

Medium
Liquid

▼

not known

Sensor-TAG

▼

Sensor

1.3

1.7

Vessel form

not known

▼

1.4

Displayed value

Scaled

2.1

Display unit

Volume
l

▼

2.2

▼

Scaling

100 % = 100.0 l

2.3

0 % = 0.0 l

Lighting

Switched off

▼

Diagnostics

Basic adjustment
Display

▶

Diagnostics

Service
Info

Peak value

Distance min.: 0.234 m(d)
Distance max.: 5.385 m(d)

3.1

3

Meas. reliability

15 dB

Sensor status

OK

3.2

Curve selection

Echo curve

3.3

▼

Echo curve

Presentation of the echo

curve

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 39

2.4

3.4

6 Set up with the indicating and adjustment module PLICSCOM

Service

Basic adjustment
Display
Diagnostics

▶

Service
Info

4

False signal suppression

Change now?

Reset

Select reset?

HART mode

Standard

Address 0

Info

Basic adjustment
Display
Diagnostics
Service

▶

Info

Instrument type

Serial number

12345678

4.1

4.6

4.10

5.1

5

Extended setting

None

▼

Quick level change

Unit of measurement

▼

m(d)

Copy sensor data

Copy sensor data?

Calibration date

22. November 2010
Software version

3.80

4.2

▼

4.7

4.11

5.2

Current output
Characteristic: 4-20 mA
Fail.mode: < 3.6 mA

min. current: 4 mA
max. current: 20 mA

Language

PIN

Last change using PC

22. November 2010

Deutsch

Enable?

▼

▼

4.3

▼

▼

▼

4.8

4.12

5.3

Simulation

Start simulation

SIL

Not activated

Sensor characteristics

▼

Display now?

4.4

▼

4.9

5.4

40 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

6 Set up with the indicating and adjustment module PLICSCOM

6.6 Saving the pa

We recommended noting the adjusted data, e.g. in this operating
instructions manual, and archiving them afterwards. They are thus
available for multiple use or service purposes.

If VEGAPULS 63 is equipped with an indicating and adjustment
module, the most important data can be read out of the sensor into the
indicating and adjustment module. The procedure is described in the
operating instructions manual "Indicating and adjustment module" in
the menu item "Copy sensor data". The data remain there permanently
even if the sensor power supply fails.

If it is necessary to exchangethe sensor, the indicating and adjustment
module is inserted into the replacement instrument and the data are
written into the sensor under the menu item "Copy sensor data".

rameter adjustment data

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 41

3

1

2

1

2

3

4

OPEN

TWIST

USB

LOCK

7 Set up with PACTware

and other adjustment programs

VEGACONNECT di
on the se

nsor

rectly

VEGACONNECT exte
nally

7 Set up with PACTware and

programs

7.1 Connect the PC

Fig. 30: Connection of the PC via VEGACONNECT directly
1 USB cable to the PC

2 VEGACONNECT
3 Sensor

r-

other adjustment

to the sensor

Fig. 31: Connection via VEGACONNECT externally
1 I²C bus (com.) interface on

2 I²C connection cable of VEGACONNECT
3 VEGACONNECT
4 USB cable to the PC

42 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

the sensor

28436-EN-120530

1

2 4

3

OPEN

TWIST

USB

LOCK

VEGACONNECT via
HART

7 Set up with PACTwa

re and other adjustment programs

Necessary components:

l VEGAPULS 63
l PC with PA
l VEGACONNECT
l Power supply unit or processing system

CTware and suitable VEGA DTM

Fig. 32: Connecting the PC via HART to the
1 VEGAPULS 63

2 HART resistance 250 Ω (optional depending on processing)
3 Connection cable with 2 mm pins and terminals
4 Processing system/PLC/Voltage supply

signal cable

Necessary components:

l VEGAPULS 63
l PC with PACTware and suitable VEGA DTM
l VEGACONNECT
l HART resistance approx. 250 Ω
l Power supply unit or processing system

Note:

With power

supply units with integrated HART resistance (internal
resistance approx. 250 Ω), an additional external resistance is not
necessary. This applies, e. g. to the VEGA instruments VEGATRENN
149A, VEGADIS 371, VEGAMET 381. Common Ex separators are
also usually equipped with a sufficient current limitation resistance. In
such cases, VEGACONNECT 4 can be connected parallel to the
4 … 20 mA cable.

7.2 Parameter adjustment with PACTware

Further setup steps are described in the operating instructions manual
"DTM Collection/PACTware" attached to each CD and which can also

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 43

be downloaded from our homepage. A detailed description is available
in the online help of PACTware and the VEGA DTMs.

Note:

Keep in mind

that for setup of VEGAPULS 63, DTM-Collection in the

actual version must be used.

7 Set up with PACTware

and other adjustment programs

All currently available VEGA
on a CD. They can be purchased for a token fee from the responsible
VEGA agency. In addition, the actual PACTware version is also
available on this CD.

In addition, this DTM Collection incl. the basic version of PACTware
can be downloaded free of charge from the Internet. Move via
vega.com and "Downloads" to "Softw

DTMs are included as a DTM Collection

www.

are".

7.3 Parameter adjustment with AMS™ and PDM

For VEGA sensors, instrument descriptions for the adjustment
programs AMS™ and PDM are available as DD or EDD. The
instrument descriptions are already implemented in the current
versions of AMS™ and PDM.

For older versions of AMS™ and PDM, a free-of-charge download is
available via Internet. Move via

"Softwa

re".

www.vega.com and "Downloads" to

7.4 Saving the parameter adjustment data

It is recommended to document or save the parameter adjustment
data. That way they are available for multiple use or service purposes.

The VEGA DTM Collection and PACTware in the licensed, profes­sional version provide suitable tools for systematic project documen­tation and storage.

44 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

8 Maintenance and fault rectificati

8 Maintenance and fault rectification

on

Reaction when malfunc­tions occur

Failure

reasons

Fault rectification

24 hour ser

vice hotline

8.1 Maintena

nce

If the instrument is used properly, no special maintenance is required
in normal operation.

8.2 Remove interferences

The operator of the system is responsible for taking su itable measures
to rectify faults.

VEGAPULS 63 offers maximum reliability. Nevertheless, faults can
occur during operation. These may be caused by the following, e.g.:

l Sensor
l Process
l Voltage supply
l Signal processing

The first measures to be taken are to check the output signals as well
as to evaluate the error messages via the indicating and adjustment
module. The procedure is described below. Further comprehensive
diagnostics can be carried out on a PC with the software PACTware
and the suitable DTM. In many cases, the causes can be determined
and the faults rectified this way.

Should these measures not be successful, please call in urgent cases
the VEGA service hotline under the phone no. [phone].

The hotline is available to you 7 days a week round-the-clock. Since
we offer this service world-wide, the support is only available in the
English language. The service is free of charge, only the standard
telephone costs will be charged.

Check the 4 … 20 mA
signal

Connect a handmultimeter in the suitable measuring range according
to the wiring plan. The following table describes possible errors in the
current signal and helps to remove them:

Error Cause Rectification

4 … 20 mA signal

stable

not

4 … 20 mA signal
missing

Level fluctuations Set damping via

Electrical con-

nection faulty

Voltage supply
missing

adjustment module

Check connection according to chap­ter "Connection steps" and if ne­cessary, correct according to chapter

"Wiring plan"

Check cables for breaks; repair if
necessary

the indicating and

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 45

8 Maintenance and fault rectificati

Error Cause Rectification

Current signal
greaterthan22 mA
or less than

3.6 mA

on

Operating voltage

or load

too low
resistance too
high

Electronics mo­dule in the sensor
defective

Check, adapt if necessary

Exchange the instrument or send it in

for repair

messages via the

Error
indicating

and adjust-

ment module

Rea

ction after fault rec-

cat

tifi

ion

In Ex applications, the regu

lations for the wiring of intrinsically safe

circuits must be observed.

? E013

l no measured value available

à Sensor in boot phase
à Sensor does not find an echo, e.g. due to faulty installation or

wrong parameter adjustment

? E017

l Adjustment span too small

à Carry out a fresh adjustment and increase the distance

between min. and max. adjustment

? E036

l no operable sensor software

à Carry out a software update or send instrument for repair

? E041, E042, E043

l Hardware error, elec tronics defective

à Exchange the instrument or send it in for repair

Depending on the reason for the fault and the measures taken, the

steps described in chapter "Set up" may have to be carried out again.

8.3 Exchanging the electronics module

If the electronics module is defective, it can be replaced by the user.

In Ex applications only one instrument and one electronics module with

respective E

x approval may be used.

If there is no electronics module available on site, one can be ordered
from the VEGA agency serving you.

Sen

sor

serial number

The new electronics module must be loaded with the settings of the
sensor. These are the options:

46 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

8 Maintenance and fault rectificati

l At the factory by VEGA

on site by the user

l Or

In both cases, the sensor serial number is necessary. The serial
numbers are stated on the type label of the instrument, inside the
housing or on the delivery note.

Information:

When loadin

g on site, first of all the order data must be downloaded

from the Internet (see operating instructions manual "Electronics

module").

on

Assignment

Load sensor software to
PC

Prepare update

The electronics modules are adapted to the respective sensor and
distinguish also in the signal output or power supply.

8.4 Software update

The software version of VEGAPULS 63 can be determined as follows:

l on the type label of the electronics
l via the indicating and adjustment module
l via PACTware

You can view all software histories on our website
Make u

se of this advantage and get registered for update information

via e-mail.

The following components are required to update the sensor software:

l Sensor
l Voltage supply
l VEGACONNECT
l PC with PACTware
l Current sensor software as file

At "

www.vega.com/downloads" go

to "Software". Select under "plics
sensors and instruments", "Firmware updates" the respective instru-
ment series and software version. Load the zip file via the right mouse
key with "Save target as" e.g. on the desktop of your PC. Move with the
right mouse key to the folder and select "Extract all". Save the
extracted files, for example on the desktop.

Connect the signal conditioning instrument to power supply and
provide the connection from the PC to the instrument via the interface
adapter. Start PACTware and go via the menu "Project" to the VEGA
project assistant. Select "USB" and "Set instruments online". Activate
the project assistant with "Start". The assistant establishes the
connection automatically and opens the parameter adjustment window
"Sensor # online parameter adjustment". Connect this parameter
adjustment window before you carry out further steps.

www.vega.com.

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 47

8 Maintenance and fault rectificati

on

software into sen-

Load
sor

Select with the right mouse key the sensor in the project and go to

"Additional

function". Then click to "Software update". The window

"Sensor # software update" opens. PACTware checks now the sensor
data and displays the actual hardware and software version of the
sensor. This takes approximately 60 s.

Push the button "Update software" and select the previously extracted
hex file. Then the software update can be started. The additional files
are installed automatically. Depending on the sensor, this procedure
lasts up to 1 h. Then the message appears ""Software update

successfully executed".

8.5 Instrument repair

If a repair is necessary, please proceed as follows:

You can download a return form (23 KB) from our Internet homepage

www.vega.com under: "Dow
form".

By doing this you help us carry out the repair quickly and without
having to call back for needed information.

l Print and fill out one form per instrument
l Clean the instrument and pack it damage-proof

l Attach the completed form and, if need be, also a safety data

sheet outside on the packaging

l Please ask the agency serving you for the address of your return

shipment. You can find the respective contact data on our website
www.vega.com

nloads - Forms and certificates - Repair

unde

r: "Compa

ny - VEGA worldwide"

48 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

9 Dismounting

9 Dismounting

9.1 Dism

Warning:

Before dismounting, be aware of dangerous process conditions such
as e.g. pressure in the vessel, high temperatures, corrosive or toxic
products etc.

Take note of chapters "Mounting" and "Connecting to power supply"
and carry out the listed steps in reverse order.

ounting steps

9.2 Disposal

The instrument consists of materials which can be recycled by
specialised recycling companies. We use recyclable materials and
have designed the electronics to be easily separable.

WEEE directive 2002/96/EG

This instrument is not subject to the WEEE directive 2002/96/EG and
the respective national laws. Pass the instrument directly on to a
specialised recycling company and do not use the municipal collecting
points. These may be used only for privately used products according
to the WEEE directive.

Correct disposal avoids negative effects on humans and the environ­ment and ensures recycling of useful raw materials.

Materials: see chapter "Technical data"

If you have no way to dispose of the old instrument properly, please

contact us concerning return and disposal.

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 49

10 Annex

10 Annex

10.1 Technical da

General data

Materials, wetted parts

- Process fitting 316L

- Antenna encapsulated or hygienically

encapsulated

- Process seal with hygienically encapsu-
lated antenna

Materials, non-wetted parts

- Housing Plastic PBT (polyester), Alu die-casting powder-

- Seal between housing and housing

cover

- Inspection window in housing cover for
PLICSCOM

- Ground terminal 316Ti/316L

Torque of the flange screws (min.) 60 Nm (44.25 lbf ft)
Weight

- Clamp, bolting, depending on size and
housing material

- Flanges, depending on flange size and
housing material

Output variable

Output signal 4 … 20 mA/HART
Cycle time min. 1 s (dependent on the parameter setting)
Signal resolution 1.6 µA
Failure signal current output (adjustable) mA value unchanged 20.5 mA, 22 mA, < 3.6 mA

Max. output current 22 mA
Load see load diagram under Power supply
Damping (63 % of the input variable) 0 … 999 s, adjustable
Fulfilled NAMUR recommendations NE 43
HART output values

- 1. HART value (Primary Value) Distance to the level

- 2. HART value (Secondary Value) Distance to the level - scaled (for example hl, %)

Resolution, digital > 1 mm (0.039 in)

ta

PTFE (TFM 1600), PFA plated, PVDF

FKM (Viton), EPDM

coated, 316L
NBR (stainless steel housing), silicone (Alu/plastic

housing)

Polycarbonate (UL-746-C listed)

3.5 … 6.0 kg (7.716 … 13.22 lbs)

4.2 … 15.4 kg (9.259 … 33.95 lbs)

(adjustable)

28436-EN-120530

50 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

10 Annex

Input variable

Measured

variable distance between process fitting and product sur-

face
min. distance from flange 50 mm (1.97 in)
Measuring range depending on process fitting

- Tri-Clamp 2", 3" up to 10 m (32.81 ft)

- bolting DN 50, DN 80 up to 10 m (32.81 ft)

- flange DN 50, ANSI 2" up to 10 m (32.81 ft)

- Flange DN 80 … DN 150, Clamp 4",

up to 20 m (65.62 ft)

ANSI 3" … 6"

Reference conditions to measuring accuracy (according to DIN EN 60770-1)

Reference conditions according to DIN EN 61298-1

- Temperature +18 … +30 °C (+64 … +86 °F)

- Relative humidity 45 … 75 %

- Air pressure 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig)

Other reference conditions

- Reflector ideal reflector, e.g. metal plate 2 x 2 m

- False reflections Largest false echo 20 dB smaller than the useful

echo

Characteristics and performance data

Frequency K-band (26 GHz technology)
Meas. interval approx. 1 s
Beam angle -3 dB

5)

- Tri-Clamp 2" 18°

- Clamp 3", 4" 10°

- Bolting DN 50 18°

- Bolting DN 80 10°

- flange DN 50, ANSI 2" 18°

- Flange DN 80 … DN 150, ANSI 3" … 6" 10°

Step response or adjustment time

6)

< 1 s (dependent on the parameter settings)

Max. level change Adjustable up to 1 m/min. (dependent on the

parameter settings)
Max. emitted HF power of the antenna system

- Pulse peak power < 2 mW

- Pulse duration < 2 ns

5)

Corresponds

6)

Time to output the correct level (with max. 10 % deviation) after a sudden
level change.

to the range

with 50 % of the emitted power

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 51

0,5 m (1.6 ft)

20 m (65.62 ft)

10 mm (0.394 in)

3 mm (0.116 in)

- 3 mm (- 0.116 in)

- 10 mm (- 0.394 in)

0

1,0 m (3.280 ft)

20 m (65.62 ft)

30 mm (1.180 in)

15 mm (0.590 in)

- 15 mm (- 0.590 in)

- 30 mm (- 1.180 in)

0

10 Annex

- Average power < 5 µW

- Average

power with 1 m distance < 200 nW/cm

2

Max. emitted HF power of the antenna system - Version with increased sensitivity

- Pulse peak power < 10 mW

- Pulse duration < 2 ns

- Average power < 25 µW

- Average power with 1 m distance < 1 µW/cm

2

Measuring accuracy

Resolution, general max. 1 mm (0.039 in)
Deviation

Fig. 33: Deviation VEGAPULS 63

7)

see diagrams

Fig. 34: Deviation VEGAPULS 63 with increased sensitivity

Influence of the ambient temperature to the sensor electronics

52 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

7)

Incl. non-linearity, hysteresis and non-repeatability.

8)

Relating to

the nominal measuring range, in the temperature range

-40 … +80 °C .

in mm, measuring range in m

8)

28436-EN-120530

10 Annex

Average temperature coefficient

of the zero

0.03 %/10 K

signal (temperature error)

Influence of the superimposed gas and pressure to the accuracy

The spreading speed of the radar impulses in gas or vapour above the product is reduced by high
pressures. This effect depends on the superimposed gas or vapour and increases with low
temperatures. The following chart shows the deviation caused by some typical gases or vapours.
The stated values refer to the distance. Positive values mean that the measured distance is too
high, negative values that the measured distance is too small.

Gas phase Temperature 1 bar/14.5 psig 10 bar/145 psig 50 bar/725 psig

Air/Nitrogen 20 °C/68 °F 0.00 % 0.22 % 1.2 %
Air/Nitrogen 200 °C/392 °F 0.00 % 0.13 % 0.74 %
Hydrogen 20 °C/68 °F -0.01 % 0.10 % 0.61 %
Hydrogen 200 °C/392 °F -0.02 % 0.05 % 0.37 %
Water (saturated

steam)
Water (saturated

steam)

100 °C/212 °F 0.20 % - -

180 °C/356 °F - 2.1 % -

Ambient conditions

Ambient, storage and transport temperature -40 … +80 °C (-40 … +176 °F)

Process conditions

For the pressure stages of the vessel pressure, you also have to note the specifications on the type
label. Always the lowest value is applicable.

Pressure stage, depending on the process fitting

- Bolting according to DIN 11851 and

PN 16

11864-2, hygienic fitting LA and LB

vessel pressure depending on the process fitting

- flange up to 2" (from 300 lb)/DN 50 -100 … 1600 kPa/-1 … 16 bar (-14.5 … 232 psig)

- Flange from 3" (from 300 lb), DN 80 -20 … 1600 kPa/-0.2 … 16 bar (-2.9 … 232 psig)

- Tuchenhagen Varivent -100 … 1000 kPa/-1 … 10 bar (-14.5 … 145 psig)

- SMS -100 … 600 kPa/-1 … 6 bar (-14.5 … 87 psig)

Vessel pressure relating to the flange nom­inal stage

see supplementary instructions manual "Flanges

according to DIN-EN-ASME-JIS"

Process temperature, depending on the material of the antenna encapsulation (measured on the
process fitting)

- TFM-PTFE encapsulated -40 … +150 °C (-40 … +302 °F)

- TFM-PTFE encapsulated (low temper-

ature version)

9)

-170 … +150 °C (-274 … +302 °F)

- PFA encapsulated -40 … +150 °C (-40 … +302 °F)

9)

suitable for SIL applications.

Not

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 53

10 Annex

- TFM-PTFE hygienically

encapsulated,

-25 … +130 °C (-13 … +266 °F)

process seal FKM (Viton)

- TFM-PTFE hygienically encapsulated,

-40 … +130 °C (-40 … +266 °F)

process seal EPDM

Vibration resistance mechanical vibrations with 4 g and 5 … 100 Hz

10)

Electromechanical data - version IP 66/IP 67 and IP 66/IP 68; 0.2 bar

Cable entry/plug

11)

- Single chamber housing l 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),
1 x blind stopper M20 x 1.5

or:

l 1 x closing cap M20 x 1.5; 1 x blind stopper

M20 x 1.5

or:

l 1 x closing cap ½ NP T, 1 x blind plug ½ NPT

or:

l 1 x plug (depending on the version), 1 x blind

stopper M20 x 1.5

- Double chamber housing l 1 x cable entry M20 x 1.5 (cable: ø 5 … 9 mm),
1 x blind stopper M20 x 1.5; 1 x blind stopper

M16 x 1.5 or optionally available with 1 x plug
M12 x 1 for external indicating and adjustment

unit

or:

l 1 x closing cap ½ NP T, 1 x blind stopper

½ NPT, 1 x blind stopper M16 x 1.5 or

optionally 1 x plug M12 x 1 for external
indicating and adjustment unit

or:

l 1 x plug (depending on the version), 1 x blind

stopper M20 x 1.5; 1 x blind stopper M16 x 1.5
or optionally available with 1 x plug M12 x 1 for
external indicating and adjustment unit

Spring-loaded terminals for wire cross-sec-

< 2.5 mm² (AWG 14)

tion

Electromechanical data - version IP 66/IP 68 (1 bar)

Cable entry

- Single chamber housing 1 x IP 68 cable gland M20 x 1.5; 1 x blind stopper

M20 x 1.5

- Double chamber housing 1 x IP 68 cable gland M20 x 1.5; 1 x blind stopper

M20 x 1.5; 1 x blind stopper M16 x 1.5

10)

11)

according to the

Tested
Depending on the version M12 x 1, according to DIN 43650, Harting, 7/
8" FF.

guidelines of German Lloyd, GL directive 2.

54 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

Connection cable

- Wire cr

oss-section 0.5 mm² (AWG 20)

- Wire resistance < 0.036 Ω/m (0.011 Ω/ft)

- Tensile strength < 1200 N (270 lbf)

- Standard length 5 m (16.4 ft)

- Max. length 1000 m (3280 ft)

- Min. bending radius 25 mm (0.984 in) with 25 °C (77 °F)

- Diameter approx. 8 mm (0.315 in)

- Colour - standard PE Black

- Colour - standard PUR Blue

- Colour - Ex-version Blue

Indicating and adjustment module

Voltage supply and data transmission through the sensor
Indication LC display in dot matrix
Adjustment elements 4 keys
Protection rating

- unassembled IP 20

- mounted into the sensor without cover IP 40

Materials

- Housing ABS

- Inspection window Polyester foil

10 Annex

Voltage supply

Operating voltage

- Non-Ex instrument 14 … 36 V DC

- EEx-ia instrument 14 … 30 V DC

- EEx-d-ia instrument 20 … 36 V DC

Operating voltage with illuminated indicating and adjustment module

- Non-Ex instrument 20 … 36 V DC

- EEx-ia instrument 20 … 30 V DC

- EEx-d-ia instrument 20 … 36 V DC

Permissible residual ripple

- < 100 Hz U

ss

< 1 V

- 100 Hz … 10 kHz Uss< 10 mV

Load see diagram

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 55

1000

750

500

250

14

1816 20 22 24 26 28 30 32 34 36

Ω

V

4

1

2

3

10 Annex

Fig. 35: Voltage diagram
1 HART load

2 Voltage limit EEx-ia
3 Voltage limit non-Ex/Ex-d instrument
4 Operating voltage

instrument

Voltage supply - Version with increased sensitivity

Operating voltage

- Non-Ex instrument 15 … 36 V DC

- EEx-ia instrument 15 … 30 V DC

- EEx-d-ia instrument 20 … 36 V DC

Operating voltage with illuminated indicating and adjustment module

- Non-Ex instrument 20 … 36 V DC

- EEx-ia instrument 20 … 30 V DC

- EEx-d-ia instrument 20 … 36 V DC

Permissible residual ripple

- < 100 Hz U

ss

< 1 V

- 100 Hz … 10 kHz Uss< 10 mV

Load see diagram

56 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

1000

750

500

250

15 18

16 20 22 24 26 28 30 32 34 36

Ω

V

4

1

2

3

10 Annex

Fig. 36: Voltage supply for
1 HART load

2 Voltage limit EEx-ia instrument
3 Voltage limit non-Ex/Ex-d instrument
4 Operating voltage

version with increased sensitivity

Electrical protective measures

Protection, depending on housing version

- Plastic housing IP 66/IP 67

- Aluminium housing, stainless steel

IP 66/IP 68 (0.2 bar)

12)

housing - investment casting, stainless
steel housing - electro-polished

- Aluminium and stainless housing, in-

IP 66/IP 68 (1 bar)

vestment casting (optionally available)

Overvoltage category III
Protection class II

Functional safety (SIL)

Functional safety is already activated on instruments with SIL qualification ex factory. On
instruments without SIL qualification ex factory, the functional safety must be activated by the user
via the indicating and adjustment module or via PACTware for applications according to SIL.

Functional safety according to IEC 61508-4

13)

- Single channel architecture (1oo1D) up to SIL2

- double channel diversitary redundant

up to SIL3

architecture (1oo2D)

You can find detailed information in the supplied Safety Manual of VEGAPULS 63 or under "
vega.com", "Downloads", "Approv

als".

www.

12)

A suitable cable is the

13)

Not with temperatures < -40 °C (-40 °F)

prerequisite for maintaining the protection rating.

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 57

10 Annex

Approvals

Instruments

That's why the associated approval documents have to be noted with these instruments. They are

part of the delivery or can be downloaded under
number search" as well as via "Downloads" and "Approvals".

with approvals can have different technical data depending on the version.

www.vega.com via "VEGA Tools" and "serial

58 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

10.2 Dimensions

~ 69 mm

(2.72")

ø 77 mm

(3.03")

112 mm (4

13

/

32

")

M20x1,5/
½ NPT

~ 69 mm

(2.72")

ø 77 mm

(3.03")

117 mm (4.61")

M20x1,5/
½ NPT

~ 87 mm (3.43")

M16x1,5

ø 84 mm

(3.31")

120 mm (4.72")

M20x1,5/
½ NPT

~ 87 mm (3.43")

M16x1,5

ø 84 mm

(3.31")

120 mm (4.72")

M20x1,5/
½ NPT

~ 116 mm (4.57")

ø 84 mm (3.31")

116 mm (4.57")

M20x1,5M20x1,5/

½ NPT

~ 59 mm

(2.32")

ø 80 mm

(3.15")

112 mm (4.41")

M20x1,5/
½ NPT

1

5

3

6

2

4

10 Annex

Housing in

Fig. 37: Housing versions in
housing is 9 mm/0.35 in higher

1 Plastic housing
2 Aluminium housing
3 Aluminium double chamber housing
4 Stainless steel housing, electropolished

protection IP 66/IP 68 (0.2 bar)

protection IP 66/IP 68 (0.2 bar) - with integrated indicating and adjustment module the

5 Stainless steel housing - precision casting
6 Stainless steel double chamber housing - precision casting

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 59

117 mm (4.61")

~ 103 mm

(4.06")

ø 77 mm

(3.03")

116 mm (4.57")

~ 150 mm (5.91")

ø 84 mm (3.31")

120 mm (4.72")

~ 105 mm (4.13")

ø 84 mm

(3.31")

M20x1,5

2

M20x1,5/
½ NPT

M16x1,5

3

M20x1,5M20x1,5

1

10 Annex

Housing in protection IP 66/IP 68 (1 bar)

Fig. 38: Housing versions in

protection IP 66/IP 68 (1 bar) - with integrated indicating and adjustment module the

housing is 9 mm/0.35 in higher

1 Aluminium housing
2 Stainless steel housing - precision casting
2 Stainless steel double chamber housing - precision casting

28436-EN-120530

60 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

VEGAPULS 63, flange version

31,5 mm

(1.24")

163,5 mm (6.44")

ø 75 mm

(2.95")

3

2

4 mm / 8mm (0.16" / 0.32")

15,5 mm

(0.61")

102 mm (4.02")

ø 44 mm

(1.73")

1

3

4 mm (0.16")

10 Annex

Fig. 39: VEGAPULS 63, flange
1 DN 50/DN 65 and 2"/2½"

2 From DN 80 and
3 With

stainless steel housings and Aluminium double chamber housings, this dimension is 4 mm (0.157") less

version

from 3"

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 61

202 mm (7.95")

3

3

ø 44 mm

(1.73")

4 mm / 8 mm

(0.16" / 0.32")

ø 75 mm

(2.95")

15,5 mm

(0.61")

202 mm (7.95")

31,5 mm

(1.24")

1

2

4 mm / 8 mm

(0.16" / 0.32")

10 Annex

VEGAPULS 63, flange version, low tempe

from 3"

version, low

temperature

Fig. 40: VEGAPULS 63, flange
1 DN 50/DN 65 and 2"/2½"

2 From DN 80 and
3 With stainless steel housings and Aluminium double chamber housings, this dimension is 4 mm (0.157") less

rature

62 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

VEGAPULS 63, hygienic fitting 1

ø 90 mm

(3.54")

ø 78 mm

(3.07")

101 mm

(3.98")

38 mm

(1.50")

15 mm

(0.59")

101 mm

(3.98")

38 mm

(1.50")

15 mm

(0.59")

89 mm

(3.50")

16 mm

(0.63")

ø 50 mm

(1.97")

15 mm

(0.59")

83 mm

(3.27")

ø 90 mm

(3.54")

ø 66 mm

(2.60")

555

5

5

51 2

3 54

10 Annex

Fig. 41: VEGAPULS 63, hygienic fitting 1
1 NeumoBiocontrol

2 Tuchenhagen Varivent DN 25
3 Hygienic fitting LA
4 Hygienic fitting LB
5 With stainless steel

housings and Aluminium double chamber housings, this dimension is 4 mm (0.157") less

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 63

ISO2852

DN 50 / 2"

w

Cla

mp-Stutzen
clamp-socket
DIN32676/

DN 50 / 2,5"
DN 65 / 3"
DN 80 / 3,5"
DN 100 / 4"

ø 64
ø 7

7,5
ø 91
ø 106
ø 119

2

3

3

15,4 mm

(0.6")

w

98 mm

(3.86")

161 mm

(6.34")

31,5 mm

(1.24")

w

1

10 Annex

VEGAPULS 63, hygienic fitting 2

Fig. 42: VEGAPULS 63, hygienic fitting 2
1 Clamp 2" (ø 64 mm), 2½" (ø 77.5 mm), 3" (ø 91 mm) according

2 Clamp 3½" (ø 91 mm), 4" (ø 106 mm) according

stainless steel housings and Aluminium double chamber housings, this dimension is 4 mm (0.157") less

3 With

to DIN 32676, ISO 2852/316L

to DIN 32676, ISO 2852/316L

64 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

VEGAPULS 63, hygienic fitting 3

1

5

5

2

3

4

5

5

16,5 mm

(0.65")

ø 92 mm

(3.62")

ø 124 mm

(4.88")

99 mm

(3.90")

15,4 mm

(0.6")

100 mm

(3.94")

163 mm

(6.42")

31,5 mm

(1.24")

163 mm

(6.42")

32,5 mm

(1.28")

ø 94 mm

(3.70")

ø 133 mm

(5.24")

10 Annex

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 65

ø 84 mm

(3.31")

ø 114 mm

(4.49")

163 mm

(6.42")

31,5 mm

(1.24")

100 mm

(3.94")

15,4 mm

(0.61")

1 2

4

4

100 mm

(3.94")

15,4 mm

(0.61")

3

ø 65 mm

(2.56")

ø 105 mm

(4.13")

4

10 Annex

Fig. 43: VEGAPULS 63, hygienic fitting 3
1 Bolting DIN 11851, DN 50 and 2"

2 Bolting DIN 11851, DN 80 and 3"
3 Bolting DIN 11864-2, DN 50
4 Bolting DIN 11864-2, DN 80
5 With stainless steel

housings and Aluminium double chamber housings, this dimension is 4 mm (0.157") less

VEGAPULS 63, hygienic fitting 4

Fig. 44: VEGAPULS 63, hygienic fitting 4
1 SMS DN 51

2 SMS DN 76
3 DRD

stainless steel housings and Aluminium double chamber housings, this dimension is 4 mm (0.157") less

4 With

66 VEGAPULS 63 • 4 … 20 mA/HART - two-wire

28436-EN-120530

10.3 Industrial property rights

10 Annex

VEGA produc
Further information see http://www.vega.com.
Only in U.S.A.: Further information see patent label at the sensor

housing.

VEGA Produktfamilien sind weltweit geschützt durch gewerbliche
Schutzrechte.

Nähere Informationen unter http://www.vega.com.

Les lignes de produits VEGA sont globalement protégées par des
droits de propriété intellectuelle.

Pour plus d'informations, on pourra se référer au site http://www.vega.

com.

VEGA lineas de productos están protegidas por los derechos en el
campo de la propiedad industrial.

Para mayor información revise la pagina web http://www.vega.com.

Линии продукции фирмы ВЕГА защищаются по всему миру
правами на интеллектуальную собственность.

Дальнейшую информацию смотрите на сайте http://www.vega.com.

VEGA系列产品在全球享有知识产权保护。
进一步信息请参见网站<http://www.vega.com>。

t lines are global protected by industrial property rights.

10.4 Trademark

All the brands as well as trade and company names used are property
of their lawful proprietor/originator.

28436-EN-120530

VEGAPULS 63 • 4 … 20 mA/HART - two-wire 67

VEGA Grieshaber KG

ISO 9001

Am Hohenstein 113
77761 Schiltach

Germany
Phone [phone]
Fax [phone]
E-mail: [e-mail]

www.vega.com

Printing date:

All statements concerning scope of delivery, application,

practical use

and operating conditions of the sensors and

processing systems correspond to the information avail-

able at the time of printing.

© VEGA Grieshaber KG, Schiltach/Germany 2012

Subject to change without prior notice 28436-EN-120530