VDS PH, PH1 User Manual

Italiano

PH - PH1

Istruzioni per l’installazione

Installation instructions Instructions pour l’installation Installationsanleitung Instrucciones para la instalación

SCOPO DEL MANUALE

Questo manuale è stato redatto dal costruttore ed è parte integrante del prodotto.

In esso sono contenute tutte le informazioni necessarie per:

•la corretta sensibilizzazione degli installatori alle problematiche della sicurezza;

•la corretta installazione del dispositivo;

•la conoscenza approfondita del suo funzionamento e dei suoi limiti;

•il corretto uso in condizioni di sicurezza;

La costante osservanza delle indicazioni fornite in questo manuale,

PURPOSE OF THE MANUAL

This manual was drawn up by the manufacturer and is integral part of the product.

It contains any useful information:

•to draw the attention of the installers to safety related problems;

•to install the device properly;

•to know its operation and limits in depth;

•to use the device under safe conditions.

BUT DU MANUEL

Cemanuelaétéréaliséparleconstructeuretfaitpartieintégranteduproduit. Il contient toutes les informations nécessaires pour:

•sensibiliser les installateurs aux problèmes liés à la sécurité;

•installer le dispositif de manière correcte;

•connaître le fonctionnement et les limites du dispositif;

•utilisercorrectementledispositifdansdesconditionsdesécuritéoptimales. Le respect des indications fournies dans ce manuel garantit la sécurité personnelle, une économie de fonctionnement et une

ZWECK DES HANDBUCHS

Dieses Handbuch wurde vom Hersteller verfasst und ist ein ergänzender Bestandteil des Produkts.

Es enthält alle nötigen Informationen für:

•die richtige Sensibilisierung der Monteure für Fragen der Sicherheit;

•die vorschriftsmäßige Installation der Vorrichtung;

•die umfassende Kenntnis ihrer Funktionsweise und ihrer Grenzen;

•die vorschriftsmäßige und sichere Benutzung.

Die ständige Beachtung der in diesem Handbuch gelieferten

	09/2007	OBJETO DEL MANUAL
		Este manual ha sido redactado por el constructor y forma parte
		integrante del producto.
	-	Contiene todas las informaciones necesarias para:
	LBT0008	• la correcta sensibilización de los instaladores hacia los problemas
		de la seguridad;
		• la correcta instalación del dispositivo;
	cod.	• elconocimientoenprofundidaddesufuncionamientoydesuslímites;
		• el correcto uso en condiciones de seguridad;

garantisce la sicurezza dell’uomo, l’economia di esercizio ed una più lunga durata di funzionamento del prodotto.

Al fine di evitare manovre errate con il rischio di incidenti, è importante leggere attentamente questo manuale, rispettando scrupolosamente le informazioni fornite.

Le istruzioni, i disegni, le fotografie e la documentazione contenuti nel presente manuale sono di proprietà VDS e non possono essere riprodotti in alcun modo, né integralmente, né parzialmente.

The strict observance of the instructions of this manual grants safety conditions as well as efficient operation and a long life to the product. To prevent operations that may result in accidents, read this manual and strictly obey the instructions provided.

Instructions, drawings, photos and literature contained herein are exclusive property of VDS and cannot be reproduced by any means.

longue durée de vie du produit.

Afin d’éviter des opérations incorrectes et de ne pas risquer des accidents sérieux, lire attentivement ce manuel et respecter scrupuleusement les informations fournies.

Les instructions, les dessins, les photos et la documentation contenus dans ce manuel sont la propriété de la société VDS et ne peuvent être reproduits sous aucune forme, ni intégralement, ni partiellement.

Hinweise gewährleistet die Sicherheit der Personen, wirtschaftlichen Betrieb und eine lange Lebensdauer des Produkts.

Zur Vermeidung fehlerhafter Manöver mit Unfallgefahr ist es wichtig, dieses Handbuch aufmerksam durchzulesen und die darin enthaltenen Informationen genauestens zu beachten.

Die Anleitungen, Zeichnungen, Fotos und Dokumentationen in diesem Handbuch sind Eigentum von VDS und dürfen in keiner Weise ganz oder teilweise reproduziert werden.

La constante observación de las indicaciones suministradas en este manual, garantiza la seguridad del hombre, la economía del ejercicio y una mayor duración de funcionamiento del producto.

Con el fin de evitar maniobras equivocadas con riesgo de accidente, es importante leer atentamente este manual, respetando escrupulosamente las informaciones suministradas.

Las instrucciones, los dibujos, las fotografías y la documentación que contiene este manual son propiedad de VDS y no pueden ser reproducidas en ninguna manera, ni integral ni parcialmente.

English

Français

Deutsch

Español

English

Contents / Characteristics
1 Characteristics of the operator
1.0	General characteristics...................................................................................................................................	15
1.1	Technical data ................................................................................................................................................	15
1.2	Choosing the type of automation....................................................................................................................	15
2 Description of the automation system
2.0	Components layout ........................................................................................................................................	16
2.1	System electrical connection .........................................................................................................................	16
3	Checks and operations prior to the operator installation
3.0	Checking the gate ..........................................................................................................................................	17
3.1	Checking the operator components ...............................................................................................................	17
3.2	Mounting tools................................................................................................................................................	18
4 Installing the operator
4.0	Positioning the mountings ..............................................................................................................................	18
4.1	Prepping the rear operator mounting .............................................................................................................	19
4.1.1	Operator fixed on iron posts..............................................................................................................................................	19
4.1.2	Operator fixed on wooden posts .......................................................................................................................................	19
4.1.3	Operator fixed on masonry posts ......................................................................................................................................	19
4.1.4	Rear operator mounting - special cases............................................................................................................................	20
4.2	Fixing the rear operator mounting ..................................................................................................................	21
4.3	Temporary installation of the operator............................................................................................................	21
4.4	Positioning the front operator mounting .........................................................................................................	22
4.5	Final installation of the operator ....................................................................................................................	23
4.5.1	Mechanical fixing...............................................................................................................................................................	23
4.5.2	Checking the motion..........................................................................................................................................................	23
4.5.3	Electrical connection .........................................................................................................................................................	23
4.5.4	Fitting the protection casing and removing the bleed screw ............................................................................................	23
4.5.5	Bleeding ............................................................................................................................................................................	24
5	Checks and adjustments
5.0	Checking and adjusting the thrust force.........................................................................................................	24
6	Emergency manoeuvre
6.0	Emergency manoeuvre - use of the manual release ....................................................................................	24
7	Notes for the installer
7.0	Maintenance...................................................................................................................................................	25
7.1	Troubleshooting..............................................................................................................................................	25

- 14 -

Characteristics / Preliminary operations

1.CHARACTERISTICS OF THE OPERATOR

1.0GENERAL CHARACTERISTICS

•	Hydraulic swing gate operator, specially designed for residential use.
•	The operator, if installed correctly, conforms to the current safety standards.
List of versions:
PH1: Hydraulic lock for closing only		(with lock inaccessible when the gate is open)
PH: No hydraulic lock - braking action (the gate leaf can be moved by hand with a minimum of resistance, if moved
	slowly; there is also a release device to facilitate opening -needs an electric lock)
•	The version with hydraulic closing lock does not require the use of the electric lock and keeps gate leaves of
	less than 1.8 m in closed position.					English
• The emergency release (to be used in the event of a power failure) is safe to use and easily manoeuvrable and
	enables the user to move the gate by hand using the triangular key provided. The release is easily accessible
	via a hatch on the upper cover of the operator.
• Safety against entrapment risks is guaranteed by sensing valves, settable during installation.
		A	90
	B	C		A (mm)	1060
		70	97,5	B (mm)	698
				C (mm)	274

1.1 TECHNICAL DATA

FEATURES	PH1		PH
Single-phase system voltage	230 V±10% 50 Hz
Power absorption	250W
Mean pressure	30 bar
Thrust force at 10 bar	962 N
Traction force at 15 bar	1140 N
Rod retraction time (max. stroke)	22 sec ±2
Rod extension time	22 sec ±2
Max leaf length	1.8 m		3 m
Min leaf length	1.2 m
Operating temperature range	-20° / + 70°C
Max distance between centres for	1002 mm ± 5
mounting holes with fully extended rod
Max stroke - standard arm	270 mm
Weight with oil	8 Kg
Oil quantity	0.6 lt.
Oil type	AprimOil HC13
Protection degree	IP 55

!Warning

The noise level of the above models, referred to the working of the operator, independently of the gate leaf and the post, falls within the maximum limits set by EEC standards.

1.2CHOOSING THE TYPE OF AUTOMATION

Before mounting, choose the type of automation on the basis of the characteristics and dimensions of the element to be operated.

Caution

•The choice of the most suitable type of automation assures an efficient operation of the unit and minimises the possibility of failures.

!Warning

•The versions listed above are also recommended for use with solid gate leaves (with the operator inaccessible when the gate is open).

•The PH1 model, suitable for use in windy areas, must not be fitted to gate leaves of up to 1.8 m.

!Warning

The peripheral speed of the gate leaf must always fall within the limits of the current safety regulations. Also, it is important to avoid the use of high-speed operators on wide gate leaves, as this could cause the leaves to bang violently against the gate stop (see the “Technical Data”).

- 15 -

English

Preliminary operations

2.DESCRIPTION OF THE AUTOMATION SYSTEM

2.0COMPONENTS LAYOUT

A- Flashing warning/courtesy lamp (to be positioned at a point clearly visible from both approaches)

B- Safety photocell

C- Manual key-operated control unit (magnetic, digital, keyboard combination lock, mechanical, etc.)

D- Microprocessor control unit in watertight container (if possible, to be fitted in a position sheltered from atmospheric agents)

F - Watertight operator electricity supply junction box (recommended), to be positioned so that cables are not subject to dangerous stretching during the gate motion

G - Antenna

H - Aprimatic PH series operators

I - Electric lock (optional)

L- Open position gate stop

M- Close position gate stop

N- Ground connection for metal framework

Information

Consult the price-list for additional (optional) safety devices.

2.1SYSTEM ELECTRICAL CONNECTION

-When making the electrical connections,carefully follow the instructions for each of the components, referring to the wiring diagram D1.

!Warning

•Make the electrical connection of the single components after having completed their installation.

•The entire circuit must be made consistent with the current safety regulations.

•Use cables with a cross-section of 1.5 mm2 for the wiring.

•Protect the operator power cable with a sheath if necessary; do this before connecting the cable to the junction boxes.

!Warning

•Every operator comes complete with a pickup capacitor. During installation, connect the capacitor to the electrical equipment according to the wiring diagram supplied.

-After making the electrical connections, check the thrust force at the end of the gate leaf; if necessary, adjust the pressure of the operator according to the procedure described in the specific paragraph.

D1 1

2	5
		6	1	Antenna
			2	Flashing lamp
3	9		3	Receiver photocell
9		4	4	Transmitter photocell
			5	Internal control panel
			6	Key control
7			7	Electrical lock
			8	Electronic control unit
8
			9	Junction box

6A

0,030 A

- 16 -

Preliminary operations

3.CHECKS AND OPERATIONS PRIOR TO THE INSTALLATION OF THE OPERATOR

3.0CHECKING THE GATE

•Before proceeding with the mounting, do a complete check on the gate leaves making sure that they are in good condition and not broken or damaged in any way.

•Ensure the motion of the gate leaves is uniform and the hinges have no play and do not rub.

Otherwise, hinges must be repaired so that the gate leaves can be moved easily by hand or, if repair is impossible, hinges must be replaced.

•Check that the gate leaves are plumb (when perfectly still at any point in the swing) (B1B); when the gate leaves are completely closed, check that the closure is even throughout the whole height of the gate leaves.

•Using a dynamometer, check that the opening and closing effort of the gate, to be measured from the end of the gate leaf, does not exceed 15 kg. (147 N).

Before deciding on the final position of the mountings, it is necessary to:

•Choose the most suitable height on the gate leaf for the operator front mounting. If possible, it should be positioned halfway up the gate leaf. As a rule, the ideal point is always in the strongest area where the fixing of the gate leaf has the least effect. If there is not a broad strip of steel in the gate framework, then a suitable support needs to be welded on in the area where the front mounting is to be positioned in order to spread the load over a wide zone (B1A).

•Check whether the chosen area needs reinforcing or strengthening in any way. Make the same check on the gate leaf support posts.

B1A

3.1CHECKING THE OPERATOR COMPONENTS

Check that the model code displayed on the operator packaging corresponds to the code on the identification plate on the operator itself (B3).

Also,before starting with the mounting procedure, check that the packaging contains all the components listed below (B4) and that none of them is damaged.

1- Operator

2- Rod protection casing

3- Rod proctection casing cover

4- Rear mounting

5- Bushes

6- Fork

7- Rear pin

8- Locknut

9- Fork pin 10- Snap ring

11- Front mounting 12- Ball joint with nut 13- Snap ring

14- Capacitor

15- Self-threading screw

16- Release key

17- Plate for rear mounting

A- Complete front mounting assembly

B- Complete rear mounting assembly

B1B
						PLUMMET
B3
			eee	eee
				eee
			eee
			x eee
			............
B4
							16
		4	7 10			9	1
B	17
						10
							3
	5 6	8				2	15
						15
			11		1213
					A		14

- 17 -

English

English

Installation

3.2 MOUNTING TOOLS

To mount the operator, a number of preparatory on-site jobs need to be done on the structure that is to be moved; for this, it is better to be equipped with the correct tools, so that the installer is able to work independently.

Caution	The list of required tools is shown in the illustration and table (B5).

Electric disk grinder - 230 V			Dynamometer
Protective goggles			Plumb line
Electric welder - min. power 230 V/100 amp.			Spirit level (3-D)
Protective mask			Graphitized	grease
Electrodes - min. ø 2			Oil - AprimOil HC 13 (specially formulated)
Soldering iron			Zinc-spray cylinder
Suitably powered electric drill - 230 V			Anti-rust paint
Drill bits			Paintbrushes
Hollow cutter ø 67 for photocells and control panel			Thinner for cleaning paintbrushes
mounting holes			Wire brush
Extension cable for welder			Files
Electric cable, cross-section 1.5 mm2, various colours +			Hacksaws
various types of terminals			Scribers
Electrical scissors			Hammer
Pliers for cable terminals			Chisel for steel and masonry
Tester			Detergent wipes
1/20 gauge			Paper hand-towels
Rule			First aid kit
Goniometer
B5		1
	2
			POS.	TOOL
			1	Screwdriver	USAG 326/5x150
			2	Gripper for snap ring on shaft	USAG 128 P/1025
			3	Screwdriver TC	USAG 326 TC/2
			4	Combined wrench 12	USAG 285/12
	2		5	Combined wrench 13	USAG 285/13
			6	Combined wrench 14	USAG 285/14
			7	Combined wrench 17	USAG 285/17
6 5	4 7	3

4.INSTALLING THE OPERATOR

4.0POSITIONING THE MOUNTINGS

The following table (C1) indicates the recommended data for defining the position of the operator mountings in relation to the centre of rotation of the gate leaf.

The distances A and B will give:

•The useful stroke length (C) of the piston

•The peripheral velocity of the gate leaf

•The angle of maximum opening of the gate leaf

•The holding capacity of the lock in relation to distance E (which must always be less than B when the operator is fitted with a hydraulic lock); the distance E is obtained, in practice, by measuring the distance between front mounting fulcrum and gate hinge axis (see fig. C1).

Caution

•The sum A+B corresponds to the useful stroke length of the piston (C) for a 90° opening of the gate leaf.

•The minimum value of distances A and B is 70 mm; the maximum one is indicated in column B of the table (see fig. C1).

•Distances A and B must be as equal as possible in order to have a uniform peripheral velocity.

•If the gate leaf shall be opened by more than 90°, first of all find the best A and B measurements for mounting, then reduce distance B to the desired opening angle, making sure, by checking the distance Y, that the corner of the post does not interfere with the operator action.

!Warning

•The greater the distance B in relation to E, the more efficient the holding capacity of the hydraulic lock (for all types of operator).

•If the gate leaf is closed with an electric lock, then E must always be less than or equal to B (never greater).

-18 -

							Installation
	C1
1
			VALUES IN MILLIMETRES
			L	A	B	C	Y Max.
			1200	130	140	275	90
			÷
2			3000

1)Wing rotation axis

2)Operator centre of rotation

4.1PREPPING FOR THE REAR MOUNTING

4.1.1 Operator fixed on iron posts

If the gate supporting posts are made of iron, it is necessary to fit a reinforcing plate for welding the rear operator mounting.

Perfectly clean the welding zone for the rear mounting with the special tool (C2 pos.1); make sure to remove any traces of paint or zinc coating.

Position the reinforcing plate (C3 pos. 2) in the rear mounting welding zone and weld it on the column, covering it from edge to edge.

The size of the reinforcing plate must be in proportion to the size of the column.

!Warning

•If the size of the column allows for it, use the standard plate provided.

4.1.2 Operator fixed on wooden posts

If the gate supporting posts are made of wood, it is necessary to fit a reinforcing plate on the column, covering it from edge to edge, in the rear mounting welding zone. The plate shall be fixed firmly on the column by means of fixing screws (C4).

The size of the reinforcing plate must be in proportion to the size of the column.

!Warning

•If the size of the column allows for it, use the standard plate provided.

4.1.3 Operator fixed on masonry posts

If the supporting posts for the gate leaves are made of masonry, fix the special metal plate complete with anchor bolts used to weld on the rear mounting of the operator to each of them.

Preparing the insets

If mounting insets have to be made in the posts for the rear operator mounting with metal plates, the measurements shown in fig.C6 must be adhered to.

C2

C3

3

2

C4

!
	Warning		C5	A			B		C
Remember that the inset is necessary when the distance				(optional)			(standard)		*
between the edge of the post and the centre of rotation of
the gate leaf is greater than the distance Y (C1), or when
the gate leaf is anchored to a continuous wall.
Fixing the anchoring plates						min 5 mm		min 5 mm	min 5 mm
Fig. C5 shows some fixing examples by means of
different types of plates:
A - Plate with hooked fitting
B - Plate with stud bolts, either glued or pressure-									* CUT TO MEASURE
	fitted
C - L-plate with stud bolts, either glued or pressure-									(not supplied)
	fitted

- 19 -

English

English

Installation

Caution

•The size of the plates must be proportioned to the size of the columns.

•If the A-type plate is used and has to be positioned in line with the operator axis, the hook fittings must be modified as shown in fig. C7.

Clean out any traces of cement or sand.

Drill four holes (C8 pos. 1), after marking the position of the holes, using the anchorage plate itself as a drilling guide mask.

Attach the plate with “FISCHER” expansion anchors of minimum ø 15 with M8 steel or cast iron screws (C8 pos. 2) (if the material the column is made of is able to hold the screws), or, if not, attach with glue as follows:

-Insert the mesh sheaths (C8 pos. 3) into the holes and inject the quick-dry glue (C8 pos. 4); see attached instructions for application method and quantity.

If the B-type plate is used:

-Insert the stud bolts (C8 pos. 5) into the sheaths (if the B-type plate is used).

-Fit the anchoring plate (C8 pos. 7) to the stud bolts.

If, on the contrary, the C-type plate is used:

-Insert the stud bolts (C8 pos. 5) into one of the two sides of the inset.

-Fit the anchoring plate (C8 pos. 7) to the stud bolts.

-Insert the two remaining stud bolts (C8 pos. 8).

At this point, if plates B or C are used, screw in all the fittings, nuts and washers by hand, without tightening; after about half an hour tighten up the stud bolts with a setscrew

wrench.

When finished, cut off the protruding parts of the stud bolts using the correct tool.

4.1.4 Rear operator mounting - special cases

For outward-opening gate leaves, the rear mounting has to modified using an L-plate as shown in (C9).

C6

Y

max. from hinge axis to plate edge

C7

C8 RECOMMENDED GLUE FITTING (other glue fitting systems

are available on the market)

Type B plate

Type C plate

C9

C8	PRESSURE FITTING

Type B plate

For dimensions A,B and C consult table C1

Type C plate

Inside entrance

- 20 -

4.2FIXING THE REAR OPERATOR MOUNTING

Position the rear mounting (B4 pos. 4) at the height previously measured and weld it on the anchorage plate with two weld points (C9).

Check the lengthwise and crosswise alignment of the mounting (C10) with a water level.

Complete the welding and clean away the residues with a wire brush.

!Warning

•Before welding, ensure that there are no bushes (B4 pos. 5) in the mounting, and that the fitting hole is properly protected from weld residues.

•When the welded zone has cooled down, apply a coat of anti-rust paint.

4.3TEMPORARY INSTALLATION OF THE OPERATOR

Temporarily mount the operator to find the correct fixing position of the front mounting.

!Warning

Handle the operator with care during assembly.

Fit the fork (C11 pos. 1) to the operator bottom. Lock the fork with the special pin (C11 pos. 2) and fix both with the two snap rings (C11 pos. 3).

Fit the two vibration damping bushes (C12 pos. 4) above and below the mounting.

Position the fork of the operator on to the mounting and lock it with the vertical pin (C13 pos. 5) after greasing abundantly.

!Warning

Grease both the pin and the housings abundantly.

Installation

C9			C10

C11

1

2

3

3

	C12
				C13

English

- 21 -

English

Installation

4.4 POSITIONING THE FRONT MOUNTING

Spread grease on the threaded stem of the ball joint (C14 pos.1), fit the ball joint, along with its nut (C14pos.2) and to the operator arm, screwing on to about halfway along the thread. Insert the pin (C14 pos. 4) into the ball joint, without fitting the snap ring.

Fit the fork (C14b pos.1) to the base of the operator with its pin (C14b pos.2) and fix in place with the two snap rings (C14b pos.3).

!Warning

•Check the strength of the mounting zone; if necessary, fit a strengthening plate of the correct size; the strengthening plate is especially important with gate leaves made from thin sheet steel.

•When cleaning the mounting zone for the operator front mounting, remove the operator and protect it from flying sparks.

Rest a water level (C16 pos.1) on the operator body (C16 pos.2) and level the operator.

Weld the front mounting of the rod to the gate leaf with two weld-points, protecting the rod from weld residues with a clean cloth (C17 pos.4).

Withdraw the jointed head of the operator from the front mounting; completely remove the operator itself from its temporary mountings, close off the flange with the correct plug; complete the welding, covering the pin - using a clean cloth or adhesive tape (C20 pos.5) - to protect it from weld residue, and then clean off the residue with a wire brush (C20 pos.6).

!Warning

•While welding the points on the front mounting with the electrode, always cover the rod with a clean cloth; a splinter of molten metal can cause irreparable damage to the machined surface and make the operator unusable.

•During welding, the operator must be disconnected from the electricity supply.

After cooling, apply a coat of rustproof paint to the welded zone (C19).

C14

C14b

2

1

4

		C16
C15

		300			mm
	C17			C18

C19

- 22 -

4.5 FINAL INSTALLATION OF THE OPERATOR

4.5.1 Mechanical fixing

Fix both ends of the operator to the respective mountings.

Front fixing

Spread graphitized-type grease on to the frontal anchorage pin of the ball joint (C20 pos.1).

Spread graphitized-type grease on to the ball joint (C20 pos.2).

Fit the jointed head to the pin (C21pos.1) and fix in place with the snap ring (C21 pos.2).

Rear fixing

Fit the operator to the rear mounting with the fork pin (C22 pos.3) and its locknut (C22 pos.4).

With the gate leaf fully closed, re-check that the rod comes out from the operator of the defined measure; then tighten up the ball joint fitting to the rod using a CH 12 hexagonal wrench (C23 pos.5) and a CH 17 hexagonal wrench (C23 pos.6).

4.5.2 Checking the motion

!Warning

•When the mounting is completed, neutralize the hydraulic lock (if present in the operators) by turning the correct key through 180° counterclockwise, and move the gate-leaves manually to check on the smoothness of the movement; this should be done very slowly, otherwise the operators will take in air and, consequently, will have to be bled.

•Open and close the gate leaf to check that the operator can move freely without rubbing and without going against either the gate leaf or the gate post.

•After making the checks, reset the hydraulic lock by turning the release key fully in a clockwise direction.

4.5.3 Electrical connection

Make the electrical connection according to the wiring diagram (D1) - see paragraph “System electrical connection”.

Connect the supplied capacitor (B4 pos. 12) to the electric control unit according to the wiring diagram of the unit itself.

4.5.4 Fitting the protection casing and removing the bleed screw

Fit the protective casing (E1 pos. 1) to rod and insert into the operator.

Hold the casing bottom (E2 pos. 2) in position with a cross-head screwdriver (E2 pos. 3).

Fit the push-on cover (E3 pos. 2) on to the protective casing (E3 pos.1).

Tighten the fixing screw of the protective casing (E4 pos.1).

On completion of the assembly, remove the bleed screw

	Installation
C20	C21
	English
	2
C22	C23

E1		E2

E3

E4

1
2	1

- 23 -

English

Final operations

(E5 pos. 4) using a CH7 hexagonal wrench.
		E5

Fit the protective sheath to the power supply cable (E5 pos. 5) if necessary.

Caution

One drop of hydraulic oil coming out of the duct created by the screw elimination (E5 pos. 4) is

normal.

Information

After installation, an appropriate warning sign must be attached to the gate (E6 pos. 2.)

When completely assembled, the operator should appear as shown in the figure (E6 pos. 1).

4.5.5	Bleeding	E6
!	Warning			1
Before proceeding in setting the operator, bleed it.		2
Start the operator after having checked the setting of the
pressure relief valves and move it to stroke end either in
open or close position. Rotate on the key (see paragraph
6) and lock and unlock the operator a dozens of times.			imat	ic
		Apr
5.	CHECKS AND ADJUSTMENTS
5.0 CHECKING AND ADJUSTING THE THRUST
	FORCE
With the gate leaf moving, measure the thrust force
at the end of the gate leaf, using a dynamometer (E7
pos. 1).
The thrust force must never exceed 15 Kg (147 N).
If necessary, adjust the working pressure of the		E7
operator.
Using a broad, flat-headed screwdriver, turn the control
valves clockwise to increase the pressure and counter-
clockwise to reduce it.
Adjust both opening (silver - E8 pos. 2) and closing
pressure (gold - E8 pos. 1).

Caution

•The opening thrust of the gate leaf should be set slightly higher than the closing thrust.

•After making the settings, make another check with the dynamometer to see if the thrust force corresponds to the setting; if it doesn’t, then the setting needs to adjusted again.

•If the gate leaf requires an excessively high pressure to move it, then make another thorough check of the mechanical parts, the plumb and the free movement of the gate leaf itself.

6.0EMERGENCY MANOEUVRE - USE OF THE MANUAL RELEASE

In the event of a power failure, release the operator in order to open the gate by hand.

To gain access to the release valve, it is enough to loosen the screw (E9 pos. 2) and open the small cover (E9 pos. 3) by rotating it.

Unlock the operator by turning the triangular key provided (E9 pos. 1) counter-clockwise. After the operation, re-lock the operator by turning the key clockwise.

!Warning

After locking and releasing operations, remember to re-close the cover.

- 24 -

Notes for the user

7.NOTES FOR THE INSTALLER

7.0Maintenance

Information

Periodically check the proper functioning of the operator. Do this check at least every 12 months

!Warning

Maintenance must be performed only by skilled technicians.

!Warning

Before doing any maintenance job, turn the operator off by means of the differential switch of the electric system.

•Grease the joints with graphitized grease every year.

•Check the general condition of the gate structure.

•Check the mechanical resistance of hinges, operator mountings and stops.

•Ensure the installed safety devices are in working order (photocells, rubber barriers,…) and adjust the thrust force at the end of the gate leaf (max. 147 N).

•Ensure the electrical system and the differential switch are efficient.

•Check the setting of the pressure relief valve.

•Check the tightening of the safety lock.

•Depending on the use of the operator, check the oil level of the system.

7.1Troubleshooting

E8
	1
	2
		English
E9	1	3
	2

	Fault type		Probable cause	Solution
	By operating the opening control, the		No power supply.	Turn the power on.
			Defective fuse.	Replace the defective fuses with new ones having
	leaf does not move and the electric
				the same amperage.
	motor of the operator does not run.
			The power cable of the operator is damaged.	Replace the power cable and find and rectify
				the fault.
			If the operator has a hydraulic release,	Turn the valve fully in a clockwise direction (E9 pos.1).
			check that the release valve setting is
	By operating the opening control, the		closed.
			If the operator doesn't have a hydraulic	Screw the pressure setting valve clockwise
	electric motor of the operator runs but		release, adjiust the opening pressure setting.	(par.5 - E8 pos.2)
	the leaf does not move.		If the operator has been exposed to the sun for	Check the operator mounting, as described in
			a long period, with the gate closed, check that
				this manual.
			the operator piston is not in the fully advanced
				Check the measure of the piston stroke.
			position, i.e. with the rod completely out.
			Probably air in the cylinder.	Detach the operator from its front mounting
				and make a few opening and closing movements;
				then re-fit to the front mounting.
	During the motion, the operator jerks.		Oil in the cylinder not enough.	Check for oil leaks; if any, address to a Repair Centre.
			The front and rear operator mountings	Repair or strengthen the mountings.
			move or have been fitted incorrectly.
	SPACE RESERVED FOR INSTALLER
	PLEASE GIVE A COPY OF THIS PAGE TO THE USER

Via Circolare, sn

65010 Santa Teresa di Spoltore - Pescara

Tel. [phone] - Fax [phone]

- 25 -

Français

Index / Caractéristiques
1 Caractéristiques de l’automatisme
1.0	Caractéristiques générales.............................................................................................................................	27
1.1	Données techniques.......................................................................................................................................	27
1.2	Vérification de l’automatisme choisi ..............................................................................................................	27
2 Description du système d’automatisation
2.0	Disposition des composants...........................................................................................................................	28
2.1	Branchement electrique du système .............................................................................................................	28
3	Contrôles et opérations précédant l’installation de l’automatisme
3.0	Contrôles sur le portail ...................................................................................................................................	29
3.1	Vérification des composants de l’automatisme ..............................................................................................	29
3.2	Outils nécessaires pour le montage...............................................................................................................	30
4 Installation de l’automatisme
4.0	Mise en place des connexions .......................................................................................................................	30
4.1	Préparation pour la fixation arrière ................................................................................................................	31
4.1.1	Automatisme fixé sur des piliers en fer .............................................................................................................................	31
4.1.2	Automatisme fixé sur des piliers en bois...........................................................................................................................	31
4.1.3	Automatisme fixé sur des piliers en maçonnerie...............................................................................................................	31
4.1.4	Cas particuliers de fixation arrière de l’automatisme.........................................................................................................	32
4.2	Fixation de la patte arrière de l’automatisme .................................................................................................	33
4.3	Installation provisoire de l’automatisme .........................................................................................................	33
4.4	Mise en place de la patte de fixation avant ....................................................................................................	34
4.5	Installation finale de l’automatisme ...............................................................................................................	35
4.5.1	Fixation mécanique ...........................................................................................................................................................	35
4.5.2	Contrôle du mouvement....................................................................................................................................................	35
4.5.3	Branchement électrique ....................................................................................................................................................	35
4.5.4	Montage du carter de protection et démontage de la vis de purge...................................................................................	35
4.5.5	Purge de l’air .....................................................................................................................................................................	36
5	Contrôles et réglages
5.0	Contrôle et réglage de la force de poussée ...................................................................................................	36
6	Manœuvre d’urgence
6.0	Manœuvre d’urgence - utilisation du déblocage manuel ..............................................................................	36
7	Notes pour l’installateur
7.0	Entretien.........................................................................................................................................................	37
7.1	Recherche des pannes ..................................................................................................................................	37

- 26 -

Caractéristiques / Opérations préliminaires

1.CARACTERISTIQUES DE L’AUTOMATISME

1.0CARACTERISTIQUES GENERALES

•Automatisme oléo-hydraulique pour portails à battant conçu pour des zones résidentielles.

•L’automatisme, si installé correctement, est conforme aux normes de sécurité actuellement en vigueur.

Liste des versions:

PH1: Blocage hydraulique seulement en fermeture (avec automatisme inaccessible lorsque le vantail est ouvert) PH: Sans blocage hydraulique - freiné (vantail actionnée lentement à la main, avec une petite résistance; il est

doté d’un dispositif de déblocage pour faciliter l’ouverture - électro-serrure nécessaire).

•La version avec blocage hydraulique en fermeture évite l’installation de l’électro-serrure, car il assure la fermeture des vantaux jusqu’à 1,8 mètres de long.

•Le déblocage d’urgence (à utiliser en cas de panne de courant) permet une commande manuelle aisée du portail par la clé triangulaire très simple à utiliser. Le dispositif de déblocage est facilement accessible à travers un petit couvercle placé sur le coffret supérieur de l’automatisme.

•La protection anti-écrasement est assurée par des clapets très sensibles, réglables en phase d’installation.

A			90			Français
B	C
				A (mm)	1060
		70	97,5	B (mm)	698
				C (mm)	274
1.1 DONNEES TECHNIQUES
CARACTÉRISTIQUES	PH1	PH
Tension d'alimentation monophasée	230 V±10% 50 Hz
Puissance	250W
Pression moyenne de service	30 bar
Force de poussée à 10 bar	962 N
Force de traction à 15 bar	1140 N
Temps d'entrée tige (course maximale)	22 sec ±2
Temps de sortie tige	22 sec ±2
Longueur max. vantail	1,8 m	3 m
Longueur min. vantail	1,2 m
Température de fonctionnement	-20° / + 70°C
Ecartement maximal des trous de fixation	1002 mm ± 5
avec tige sortie
Course maximale tige standard	270 mm
Poids avec huile	8 Kg
Quantité huile	0,6 lt.
Huile type	AprimOil HC13
Degré de protection	IP 55

!

Attention

Le niveau de bruit des modèles décrits auparavant rentre dans les limites maximales établies par les normes CEE pour le fonctionnement d’automatismes non fixés à portails ou piliers.

1.2VERIFICATION DE L’AUTOMATISME CHOISI

Avant de procéder au montage, il faut vérifier le type d’automatisme choisi par rapport aux caractéristiques et aux dimensions de l’élément à actionner.

Prudence

•Le choix d’un automatisme correct assure un fonctionnement correct du groupe et réduit la possibilité de pannes.

!

Attention

•Les versions décrites auparavant peuvent être utilisées même en cas de vantaux pleins (avec l’automatisme inaccessible lorsque le vantail est ouvert).

•Le modèle PH1 est adapté pour une utilisation dans des zones venteuses et ne doit pas être installé sur des vantaux supérieurs à 1,8 m de long.

!

Attention

La vitesse périphérique du vantail doit toujours être conforme aux limites des normes de sécurité en vigueur. Ne pas installer d’automatismes rapides sur des vantaux larges afin d’éviter des chocs violents contre les arrêts du portail (voir tableau “Données techniques” ).

- 27 -

Français

Opérations préliminaires

2.DESCRIPTION DU SYSTEME D’AUTOMATISATION

2.0DISPOSITION DES COMPOSANTS

A- Clignotant (à placer dans un point bien visible des deux côtés de passage)

B- Photocellule de sécurité

C- Dispositif de commande manuelle à clé (magnétique, numérique, par clavier, mécanique, etc.)

D- Dispositif de contrôle à microprocesseur placé dans une boîte étanche (à placer, si possible, à l’abri des intempéries)

F- Boîte de dérivation étanche pour l’alimentation de l’automatisme (conseillée) à placer de façon à ce que les câbles ne soient pas sujets à des efforts dangereux lors du mouvement

G - Antenne

H- Automatismes série PH

I- Electro-serrure (optionnelle)

L- Arrêt mécanique pendant l’ouverture

M- Arrêt mécanique pendant la fermeture

N- Mise à la terre des structures métalliques

Informations

Pour d’autres dispositifs de sécurité (optionnels), voir le tarif.

2.1BRANCHEMENT ELECTRIQUE DU SYSTEME

-Pour effectuer les branchements électriques, respecter rigoureusement les instructions fournies avec les composants en suivant le schéma indiqué en D1.

!

Attention

•Effecteur le branchement électrique de chaque composant après l’installation.

•L’installation doit être conforme aux normes de sécurité en vigueur.

•Pour la connexion, utiliser des câbles électriques avec une section de 1,5 mm2.

•S’il s’avère nécessaire de protéger le câble d’alimentation de l’automatisme avec une gaine de protection, effectuer l’opération avant de raccorder le câble aux boîtes de dérivation.

!

Attention

•Chaque automatisme est fourni complet avec condensateur de courant. Lors de l’installation, relier le condensateur à l’intérieur de l’équipement électrique en suivant le schéma fourni.

-Une fois les branchements électriques effectués, vérifier la force de poussée à l’extrémité du vantail et, si nécessaire, régler les pressions comme indiqué dans le paragraphe spécifique.

D1 1

2	5
		6	1	Antenne
3	9		2	Clignotant
9		4	3	Photocellule récepteur
			4	Photocellule émetteur
			5	Tableau à boutons-poussoirs intérieur
7			6	Bouton-poussoir à clé
			7	Electro-serrure
8
			8	Appareil électronique
			9	Boîte de dérivation

6A

0,030 A

- 28 -