MOTOREDUCER
FOR SLIDING GATES
AG 2000
WARNING!! Before installing, thoroughly read this manual that is an integral
part of the pack
Our products if installed by qualified personnel capable to evaluate risks,
comply with norms UNI EN 12453, EN 12445
The CE mark conforms to European directive
EEC 89/336 + 92/31 + 93/68 D.L. 04/12/1992 N. 476.
PACKING CONTENTS .............................................................................
VIEW OF TYPICAL AUTOMATION AND NAMES OF COMPONENTS .............
3
TECHNICAL DATA....................................................................................
SAFETY PRECAUTIONS ..........................................................................
2
3
DIMENSIONS .........................................................................................
TYPICAL CONNECTION AND CABLE SECTION..........................................
CONSIDERATIONS FOR INSTALLATION...................................................
INSTALLATION.......................................................................................
TROUBLESHOOTING...............................................................................
PACKING CONTENTS
1- GEARED MOTOR
4
4
5
6
7
8
2– LIMIT STOP PLATES
1- PAIR OF UNLOCKING KEYS
1- CONDENSER
1000Kg
1600 Kg
VIEW OF TYPICAL AUTOMATION AND NAMES OF COMPONENTS
5
Optimal installation
8
7
2
3
4
5
6
5
1
1- Motor with on-board electronics
2- External photocell
3- Flashing warning light
4- Antenna
TECHNICAL DATA
Max. weight of gate
Motors power supply
Motor current input 1,1 A 1,7 A 1,8 A 1,5 A
Motor power
Motor RPM
Condenser
Mechanical unlock for emergency manoeuvre
5- Internal photocell
6- Rack
7- Key-switch
8- Remote control
800K 1000K 1600K
monofase
800 Kg
230 Vac 400 Vac
270 W 330 W 360 W 500 W
1400
12,5 µF 16 µF /
With key
1600K
trifase
1600 Kg
Working temperature
weight
Protection rating
Opening time
Limit switch Electromechanical
-20° C / +55° C
13 Kg
IP 44
10 mt min
DIMENSIONS
145 mm
90 mm
291 mm
235 mm
90 mm
145 mm
135 mm
291 mm
TYPICAL CONNECTION AND CABLE SECTION
Motor +
electronics
255 mm
135 mm
4X0,75mm2
4X0,75mm2
3X1,5mm2
230V Line
2X0,75mm2
RX Photocell TX Photocell
2X0,75mm2
CONSIDERATIONS FOR INSTALLATION
Ÿ The installation and testing operations must be performed solely by qualified
personnel in order to guarantee the proper and safe operation of the automatic
gate.
Ÿ The company declines any responsibility for damage caused by incorrect
installations due to incompetence and/or negligence.
Also check that the runner on the ground ( Fig. 1) is not deformed, is perfectly
level and that the mechanical stop is present on opening (Fig. 2) in order to
prevent the gate from going beyond the upper runners (Fig. 3)
Mechanical stop
Fig. 1
Rounded section Corner section
Fig. 2
Ÿ Check the upper runner (see Fig. 3) is firm and the gate slides freely.
Fig. 3
Ÿ Check that the wheels ( Fig. 4) used are suitable for the type of runner on the
ground
Fig. 4
Position the plate provided
INSTALLATION
(Fig. 1) 50 mm from the edge
of the gate and perfectly square
at an angle of 90°.
Before fastening the plate with
cement, dowels or other means,
thread the cable sheath(s)
through the prepared holes.
Fig. 1
holes cable
passage
Rack
Plate
50 mm
Gate
Wheel
Fasten the rack to the gate
firmly, leaving a distance of
between 2 and 3 mm from the
motor pinion
(Fig.2).
Fasten the limit stop plates
(Cams G) of the motor on the
rack, (Fig. 3)
Fig. 3
Emergency release
1. Insert the key provided into the appropriate
cylinder and turn the key.
2. Pull the lever until it stops
2-3mm
Fig. 2
G
Plug
Clutch adjustment
The version 1000/1600Kg and three-phase
are provided by mechanical friction bi-disc,
adjustable by the screw built-in the motor
shaft.
To set, unscrew the plastic plug, keep blocked
the motor shaft with a fixed key 14mm and
with a screw-driver turn the screw clockwise
direction to increase the pair, in the opposite
direction to decrease.
Screw
register
Motor
shaft
Fixed Key
14mm
TROUBLESHOOTING
PROBLEM PROBABLE CAUSE SOLUTION
On giving a command with
the remote
control or with the
key-switch, the gate
doesn’t open or the motor
doesn’t start
Emergency STOP present
Check for any STOP
selectors or commands.
If not used, check jumper
on STOP contact input on
the control board
The photocell is not
functioning or the
beam is interrupted
On giving a command with
the remote control, the
gate doesn’t open but
works with the key
command
The remote control has not
been
memorised or the battery
is flat
Carry out the remote
control learning
procedure on the radio
receiver or replace the
battery with a new one..
230 volt mains voltage
absent
Fuse blown
Power cable of motor or
motors not
connected or faulty.
Check master switch
Replace with one of same
value.
Connect the cable to
appropriate
terminal or replace.
Check the connection,
remove any
obstacle across the beam
The gate starts, but stops
immediately
N.B. - If the problem persists, contact your Retailer or the nearest Service
Centre
The force of the motor or
Modify the value with the
FORCE trimmer on the
motors is insufficient
control unit
SAFETY PRECAUTIONS
These warnings are an essential, integral part of the product and must be given to the user. They
provide important indications on the installation, use and maintenance and must be read carefully.
This form must be preserved and passed on to subsequent users of the system. The incorrect
installation or improper use of the product may be dangerous.
INSTALLATION INSTRUCTIONS
• The installation must be performed by professionally skilled personnel and in compliance with
current local, state, national and European legislation.
• Before beginning the installation, check the integrity of the product.
• The laying of cables, electrical connections and adjustments must be workmanlike performed.
• The packing materials (cardboard, plastic, polystyrene, etc.) are a potential hazard and should
be disposed of correctly and not left within reach of children.
• Do not install the product in potentially explosive environments or environments disturbed by
electromagnetic fields. The presence of inflammable gases or fumes is a grave danger to
safety.
• Set up a safety device for overvoltage, a disconnecting and/or differential switch suitable for
the product and conforming to current standards.
• The manufacturer declines any and all responsibility for product integrity, safety and operation
in the event incompatible devices and/or components are installed.
• Solely original spare parts should be used for repairs and replacements.
• The installer must provide all the information relating to the operation, maintenance and use of
the individual parts, components and system as a whole.
WARNINGS FOR THE USER
• Read the instructions and enclosed documentation carefully.
• The product must be used for the express purpose for which it was designed. Any other use is
considered improper and therefore hazardous. In addition, the information given in this
document and in the enclosed documentation may be subject to modifications without prior
notice. It is given as an indication only for product application. The company declines any
responsibility for the above.
• Keep products, devices, documentation and anything else provided out of reach of children.
In the event of maintenance, cleaning, breakdown or faulty operation of the product, cut off the
power and do not attempt to operate on the product. Contact solely the professionally skilled
personnel responsible for these operations. Failure to adhere to the above indications may be
dangerous.
The data and images are for guidance only
VDS reserves the right to change at any time characteristics of the products described in
its sole discretion, without notice.
Via Circolare p.i.p. sn
65010 Santa Teresa di Spoltore (PE) - ITALY
Tel. 085-4971946 - FAX 085-4973849
www.vdsproduction.it - vds@vdsproduction.it
Rev. 1-05/10 ING
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