Uniflame Gbc831wb-c Owner's Manual

OWNER’S MANUAL
Made from 70% Bagasse
(Environmentally Friendly Sugar
Cane Pulp By-product)
Outdoor LP Gas Barbecue Grill
Model No. GBC831WB-C
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.
3. Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.
Table of Contents
Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installling LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Insert LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Secure LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Connect LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operating Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operating Side Burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA-B149.1,
Natural Gas and Propane Installation Code.
Manufactured in China for: Blue Rhino Global Sourcing, Inc Winston-Salem, NC USA
1.800.762.1142, www.bluerhino.com
© 2007 Blue Rhino Global Sourcing, Inc. All Rights Reserved UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, Inc.. All Rights Reserved. GBC831WB-C-OM-103 EF
Outdoor LP Gas Barbecue Grill Model No. GBC831WB-C
DANGER
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion
causing damage to property.
WARNING: This grill is for outdoor use only, and shall not be used in a building,
garage, or any other enclosed area.
Do NOT operate, light or use this appliance within 8 feet of walls,
structures or buildings. This grill is NOT for commercial use. This grill is for use with liquid propane (LP) gas only. The conversion to
or attempted use of natural gas in this LP gas grill is dangerous and will
void your warranty. LP gas Characteristics:
a. LP gas is flammable and hazardous if handled improperly. Become
aware of the characteristics before using any LP gas product.
b. LP gas is explosive under pressure, heavier than air, and settles and
pools in low areas.
c. LP gas in its natural state has no odor. For your safety, an odorant is
added that smells like rotten cabbage.
d. Contact with LP gas can cause freeze burns to skin.
LP gas tank needed to operate. Only tanks marked “propane” may be
used. The LP gas supply tank must be constructed and marked in accordance
with the Specifications for LP gas Cylinders of the U.S. Department of
Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339,
Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods;
and Commission.
LP gas tank must be arranged for vapor withdrawal. The LP gas tank must have a listed overfilling prevention device (OPD). Only use 20-pound cylinders equipped with a cylinder connection device
compatible with the connection for outdoor cooking appliances. The LP gas tank must have a tank collar to protect the tank valve. Never use an LP gas tank with a damaged body, valve, collar, or footing. Dented or rusted LP gas tanks may be hazardous and should be checked
by your LP gas supplier prior to use. The LP gas tank should not be dropped or handled roughly. Tanks must be stored outdoors out of the reach of children and must not
be stored in a building, garage, or any other enclosed area. Your tank
must never be stored where temperatures can reach over 125°F. Never keep a filled LP gas tank in a hot car or car trunk. Heat will cause
the gas pressure to increase, which may open the relief valve and allow
gas to escape. Place dust cap on cylinder valve outlet whenever the cylinder is not in
use. Only install the type of dust cap on the cylinder valve outlet that is
provided with the cylinder valve. Other types of caps or plugs may result
in leakage of propane. Do not store a spare LP gas tank under or near this appliance. Never fill the tank beyond 80 percent full. A fire causing, serious injury or damage to property may occur if the
above is not followed exactly. Never attempt to attach this grill to the self-contained LP gas system of
a camper trailer, motor home, or house. The use of alcohol, or prescription or non-prescription drugs may
impair the consumer’s ability to properly assemble or safely operate the
appliance. Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene, or
alcohol with this product. Your grill has been checked at all factory connections for leaks.
Recheck all connections as described in the “Operating Instructions”
section of the manual, as movement in shipping can loosen connections. Check for leaks even if your unit was assembled for you by someone
else. Do not operate if gas leak is present. Gas leaks may cause a fire or
explosion. You must follow all leak-checking procedures before operating. To
prevent fire or explosion hazard when testing for a leak:
a. Always perform leak test before lighting the grill and each time the
tank is connected for use.
b. No smoking. Do not use or permit sources of ignition in the area
while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do not use matches, lighters, or a flame to check for leaks.
1. Do not store or use gasoline or other flammable liquids or vapors in the vincinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
e. Do not use grill until any and all leaks are corrected.
If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your local LP gas supplier.
Do not store or use gasoline or other flammable liquids or vapors within
25 feet (7.62 m) of this appliance.
Do not use in an explosive atmosphere. Keep grill area clear and free
from combustible materials, gasoline and other flammable vapors and liquids.
Minimum clearance from sides and back of unit to combustible
construction, 21 inches from side and 21 inches from back. Do not use this appliance under overhead combustible surfaces.
It is essential to keep the grill’s valve compartment, burners, and
circulating air passages clean. Inspect grill before each use. Do not alter grill in any manner. Do not use the grill unless it is COMPLETELY assembled and all parts are
securely fastened and tightened. This grill should be thoroughly cleaned and inspected on a regular basis.
Clean and inspect the hose before each use of the appliance. If there
is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced
prior to the appliance being put into operation. Use only the regulator and hose assembly provided. The replacement
regulator and hose assembly shall be that specified by the manufacturer. Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The
use of any part that is not factory authorized can be dangerous. This will
also void your warranty. Do not use this appliance without reading “Operating Instructions” in
this manual. Do not touch metal parts of grill until it has completely cooled (about
45 min.) to avoid burns, unless you are wearing protective gear (pot
holders, gloves, BBQ mittens, etc.). When cooking, fire extinguishing materials shall be readily accessible.
In the event of an oil grease fire, do not attempt to extinguish with water.
Use type BC dry chemical fire extinguisher or smother with dirt, sand or
baking soda. Do not install or use in or on boats or recreational vehicles. Do not use grill in high winds. Never lean over the grill when lighting. Do not leave a lit grill unattended, especially keep children and pets
away from grill at all times. Do not attempt to move grill when in use. Allow the grill to cool before
moving or storing. Storage of grill indoors is permissible only if the tank is disconnected,
removed from the grill and properly stored outdoors. Always open grill lid carefully and slowly as heat and steam trapped
within grill can severely burn you. Do not attempt to disconnect the gas regulator from the tank or any gas
fitting while the grill is in use. Always place your grill on a hard non-combustible, level surface. An
asphalt or blacktop surface may not be acceptable for this purpose. Move gas hoses as far away as possible from hot surfaces and dripping
hot grease. Keep all electrical cords away from a hot grill. Do not use grill for indoor cooking or heating. TOXIC fumes can
accumulate and cause asphyxiation. After a period of storage and/or nonuse, check for leaks, burner
obstructions and inspect for any abrasion, wear, cuts to the hose. Failure to open lid while igniting the grill’s burners, or not waiting 5
minutes to allow the gas to clear if the grill does not light, may result in
an explosive flame-up. If grill is not in use, the gas must be turned off at the supply tank. Never operate grill without heat plates installed. Always use a meat thermometer to ensure food is cooked to a safe
temperature. Please use protective gloves when assembling this product. Do not force parts together as this can result in personal injury or
damage to the product. Never cover entire cooking area with aluminum foil.
Deaths, serious injury or damage to property may occur if the above is
not followed exactly.
WARNING
FOR YOUR SAFETY
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
3
Parts List
1
Lid Handle Bar
2
Left Lid Handle Support
3
Rght Lid Handle Support
4
Temperature Gauge
5
Warming Rack
6
Cooking Grid (2)
7
Lid
8
Heat Plate (3)
9
Side Burner Grid
10
Grill Body Assembly
11
Main Burner (3)
12
Right Side Shelf
13
Side Burner
14
Left Side Shelf Main Burner Control
15
Knob Support (3) Main Burner Control
16
Knob (3)
55-08-115
55-08-116
55-08-117
55-15-207
55-08-118
55-08-119
55-08-120
55-08-121
55-15-199
55-08-122
55-07-371
55-08-123
55-08-124
55-08-125
55-08-126
55-08-127
Exploded View
5
6
8
14
19
32
25
2
1
3
4
6
7
9
10
11
12
13
15
18
27
16
17
22
21
20
23
24
27
25
26
30
31
28
26
29
33 34
35
17
Igniter Button
18
Regulator/Hose Assembly Left Side Shelf Front
19
Panel
20
Grease Cup Support
21
Grease Cup Right Side Shelf Front
22
Panel Side Burner Control Knob
23
Support
24
Side Burner Control Knob
25
Leg A (2)
26
Leg B (2)
27
Cart Frame Support (2)
28
Lighting Rod
29
LP Gas Tank Heat Plate
30
Top Front Panel
31
Rear Cart Frame Support Cart Frame Support
32
Wire A
55-07-387
55-08-128
55-08-129
55-07-379
55-08-130
55-08-131
55-08-132
55-08-133
55-08-134
55-08-135
55-08-136
55-07-396
55-08-137
55-08-138
55-08-139
55-08-140
LP Gas Tank Retainer
34
Wire
35
Bottom Front Panel
36
Left Foot Assembly Cart Frame Support
37
Wire B (2)
38
Right Foot Assembly
39
Wheel (2)
40
Hub Cap (2)
41
Axle
36
55-08-142
55-08-143
55-08-144
55-08-145
55-08-146
55-15-211
55-15-170
55-08-147
37
39
38 41
40
33
Front Condiment Basket
Hardware
A B C D E F G H
Screw
Screw
Screw
Nut
Nut
Wing Nut
Washer
Lock Washer
AA Battery 1 pc
I
55-08-141
M4x10 Nickel Plated Phillips Truss Head
M6x16 Nickel Plated Phillips Truss Head
M6x25 Nickel Plated Phillips Truss Head
M5 Zinc Plated
M10 Zinc Plated
M6 Steel
ø6.4 Nickel Plated
ø6.4 Nickel Plated
4 pcs
46 pcs
2 pcs
4 pcs
2 pcs
6 pcs
20 pcs
18 pcs
Tools Required for Assembly (Included)
#2 Phillips Head Screwdriver
M5 - M10 Wrench 2 pcs
Assembly Instructions
Outdoor LP Gas Barbecue Grill Model No. GBC831WB-C
1
DO NOT RETURN PRODUCT TO STORE.
For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and serial number available for reference.
Note: The serial number can be found on the back of the cart assembly.
For Easiest Assembly:
• To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.
• Clear an area large enough to layout all components and hardware.
• When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.
• Follow all steps in order to properly assemble your product.
To complete assembly you will need:
• (1) Leak Detection Solution (Instructions on how to make solution are included in the “Operating Instructions” section of this manual)
• (1) Precision Filled LP Gas Grill Tank with Acme Type 1 external threaded valve connection (4-5 gallon size)
Note: You must follow all steps to properly assemble the grill.
Assemble Left Cart Frame
2
3
Typical assembly: approximately 1 (one) hour.
Assemble Right Cart Frame
4
B D
Assemble Cart
x 2
x 4
G
x 2
B
x 4
E
x 2
B
x 8
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
5
5
Attach Cart Frame Support Wires
Attach Top Front Panel and LP Gas Tank Retainer Wire
6
7
B
Attach Cart Frame Supports and LP Gas Tank Heat Plate
x 2
D
x 2
8
B
Assemble Left Side Shelf
x 3
F
x 4
B
H
x 8
x 10
G
x 8
B
x 2
Assembly Instructions (continued)
Outdoor LP Gas Barbecue Grill Model No. GBC831WB-C
9
Assemble Right Side Shelf
Attach Lid Handle Assembly and Temperature Gauge
10
B
Attach Grill Body and Front Condiment Basket
11
x 2
F
H
Attach Side Shelves
Note: Leave 5/8” (8 mm) of bolt threads exposed. Do not fully tighen until end of
12
step.
x 2
x 2
G
x 2
B
H
x 4
x 5
G
x 4
B
C
x 6
x 2
H
G
x 4
x 4
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.
page no.
7
Attach Side Burner Valve and Side Burner Control Knob
13
Attach Side Burner and Side Burner Grid
14
A
Insert Heat Plates
15
x 2
A
Insert Cooking Grids
16
x 2
Insert Warming Rack
Outdoor LP Gas Barbecue Grill Model No. GBC831WB-C
Assembly Instructions (continued)
Attach Grease Cup and Grease Cup Support
17
Installing LP Gas Tank
To operate you will need (1) precision-filled standard grill LP gas tank (20#) with external valve threads.
Note: An empty standard grill LP gas tank weighs approximately 18 lbs. A precision-filled standard grill LP gas tank should weigh no more than 38 lbs.
Insert LP Gas Tank
Place precision filled LP gas tank upright into grove so the tank valve is facing the gas line connection
Insert Battery
18
Secure LP Gas Tank
Secure tank by sliding tank retainer wire over shoulder of LP gas tank.
Connect LP Gas Tank
Before connecting, be sure that there is no debris caught in the head of the LP gas tank, head of the regulator valve or in the head of the burner and burner ports.
Connect gas line to tank by turning knob clockwise until it stops.
Disconnect LP Gas Tank
Before disconnecting make sure the LP gas tank valve is “OFF”.
Disconnect gas line from LP gas tank by turning knob counterclockwise until it is loose.
Need a tank of gas? Try tank exchange service. It’s easy, fast, safe, and available at tens of thousands of conveniently located retail outlets
I
x 1
nationwide. You can purchase a new full tank or exchange your empty for a precision filled one.
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