Uniflame Gbc790w-c, Gbc820w-c Owner's Manual

OWNER’S MANUAL

GOLD

Outdoor LP Gas Barbecue Grill

Model No. GBC790W-C

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1.Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2.Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3.Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.

Save these instructions for future reference.

If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

Table of Contents

Important Safeguards . . . . . . . . . . . . . . . . . . . . .	Page 2
Exploded View & Hardware . . . . . . . . . . . . . . . . . . .	. .		3
Assembly Instructions . . . . . . . . . . . . . . . . . . . . .	. .		4
Installling LP Gas Tank . . . . . . . . . . . . . . . . . . . . .	. .		8
Insert LP Gas Tank . . . . . . . . . . . . . . . . . . . . . .	.	.	8
Secure LP Gas Tank . . . . . . . . . . . . . . . . . . . . .	. .		8
Connect LP Gas Tank . . . . . . . . . . . . . . . . . . . . .	.	.	8
Operating Instructions . . . . . . . . . . . . . . . . . . . . .	. .		8
Checking for Leaks . . . . . . . . . . . . . . . . . . . . .	. .		8
Operating Main Burners . . . . . . . . . . . . . . . . . . . . . . 8
Operating Side Burner . . . . . . . . . . . . . . . . . . . .	. .		9
Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product Registration . . . . . . . . . . . . . . . . . . . . . .	.		10
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . .	.		11

The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA-B149.1, Natural Gas and Propane Installation Code.

Manufactured in China for: Blue Rhino Global Sourcing, LLC Winston-Salem, NC USA

1.800.762.1142, www.bluerhino.com

© 2006 Blue Rhino Global Sourcing, LLC. All Rights Reserved
UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, LLC.. All Rights Reserved.	GBC790W-C-OM-110 EF

Outdoor LP Gas Barbecue Grill Model No. GBC790W-C

GOLD

DANGER

If you smell gas -

1.Shut off gas to appliance.

2.Extinguish any open flame.

3.Open lid.

4.If odor continues, keep away from the appliance immediately call your gas supplier or your fire department.

WARNING

FOR YOUR SAFETY

1.Do not store or use gasoline or other flammable liquids or vapors in the vincinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

Safety First

DANGERS and Cautions

1.This grill is for outdoor use only, and shall not be used in a building, garage, or any other enclosed area.

2.Do NOT operate, light or use this appliance within 8 feet of walls, structures or buildings.

3.This grill is NOT for commercial use.

4.This grill is for use with liquid propane (LP) gas only. The conversion to or attempted use of natural gas in this LP gas grill is dangerous and will void your warranty.

5.LP gas Characteristics:

a.LP gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any LP gas product.

b.LP gas is explosive under pressure, heavier than air, and settles and pools in low areas.

c.LP gas in its natural state has no odor. For your safety, an odorant is added that smells like rotten cabbage.

d.Contact with LP gas can cause freeze burns to skin.

6.LP gas tank needed to operate. Only tanks marked “propane” may be used.

a.The LP gas supply tank must be constructed and marked in accordance with the Specifications for LP gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission.

b.LP gas tank must be arranged for vapor withdrawal.

c.The LP gas tank must have a listed overfilling prevention device (OPD).

d.Only use 20-pound cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances.

e.The LP gas tank must have a tank collar to protect the tank valve.

f.Never use an LP gas tank with a damaged body, valve, collar, or footing.

g.Dented or rusted LP gas tanks may be hazardous and should be checked by your LP gas supplier prior to use.

h.The LP gas tank should not be dropped or handled roughly.

i.Tanks must be stored outdoors out of the reach of children and must not be stored in a building, garage, or any other enclosed area. Your tank must never be stored where temperatures can reach over 125°F.

j.Never keep a filled LP gas tank in a hot car or car trunk. Heat will cause the gas pressure to increase, which may open the relief valve and allow gas to escape.

k.Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

l.Do not store a spare LP gas tank under or near this appliance.

m.Never fill the tank beyond 80 percent full.

n.A fire causing, serious injury or damage to property may occur if the above is not followed exactly.

7.Never attempt to attach this grill to the self-contained LP gas system of a camper trailer, motor home, or house.

8.The use of alcohol, or prescription or non-prescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance.

9.Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene, or alcohol with this product.

10.Your grill has been checked at all factory connections for leaks. Recheck all connections, as movement in shipping can loosen connections.

11.Check for leaks even if your unit was assembled for you by someone else.

12.Do not operate if gas leak is present. Gas leaks may cause a fire or explosion.

13.You must follow all leak-checking procedures before operating. To prevent fire or explosion hazard when testing for a leak:

a.Always perform leak test before lighting the grill and each time the tank is connected for use.

b.No smoking. Do not use or permit sources of ignition in the area while conducting a leak test.

c.Conduct the leak test outdoors in a well-ventilated area.

d.Do not use matches, lighters, or a flame to check for leaks.

e.Do not use grill until any and all leaks are corrected.

If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your local LP gas supplier.

14.Do not store or use gasoline or other flammable liquids or vapors within 25 feet (7.62 m) of this appliance.

15.Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

16.Minimum clearance from sides and back of unit to combustible construction, 21 inches from side and 21 inches from back. Do not use this appliance under overhead combustible surfaces.

17.It is essential to keep the grill’s valve compartment, burners, and circulating air passages clean. Inspect grill before each use.

18.Do not alter grill in any manner.

19.Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.

20.This grill should be thoroughly cleaned and inspected on a regular basis. Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced prior to the appliance being put into operation.

21.Use only the regulator and hose assembly provided. The replacement regulator and hose assembly shall be that specified by the manufacturer.

22.Use only Blue Rhino Global Sourcing, LLC. factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.

23.Do not use this appliance without reading “Operating Instructions” in this manual.

24.Do not touch metal parts of grill until it has completely cooled (about 45 min.) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.).

25.When cooking, fire extinguishing materials shall be readily accessible. In the event of an oil grease fire, do not attempt to extinguish with water. Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda.

26.Do not install or use in or on boats or recreational vehicles.

27.Do not use grill in high winds.

28.Never lean over the grill when lighting.

29.Do not leave a lit grill unattended, especially keep children and pets away from grill at all times.

30.Do not attempt to move grill when in use. Allow the grill to cool before moving or storing.

31.Storage of grill indoors is permissible only if the tank is disconnected, removed from the grill and properly stored outdoors.

32.Always open grill lid carefully and slowly as heat and steam trapped within grill can severely burn you.

33.Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the grill is in use.

34.Always place your grill on a hard non-combustible, level surface. An asphalt or blacktop surface may not be acceptable for this purpose.

35.Move gas hoses as far away as possible from hot surfaces and dripping hot grease.

36.Keep all electrical cords away from a hot grill.

37.Do not use grill for indoor cooking or heating. TOXIC fumes can accumulate and cause asphyxiation.

38.After a period of storage and/or nonuse, check for leaks, burner obstructions and inspect for any abrasion, wear, cuts to the hose.

39.Failure to open lid while igniting the grill’s burners, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flame-up.

40.If grill is not in use, the gas must be turned off at the supply tank.

41.Never operate grill without heat plates installed.

42.Always use a meat thermometer to ensure food is cooked to a safe temperature.

43.Please use protective gloves when assembling this product.

44.Do not force parts together as this can result in personal injury or damage to the product.

45.Deaths, serious injury or damage to property may occur if the above is not followed exactly.

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

Parts List

1Warming Rack

2Cooking Grid (2)

3Grill Body Assembly

4Grease Pan

5Heat Plate (3)

6Grease Pan Frame

7Top Cart Back Panel

8Grease Pan Front Panel

9Grease Pan Handle

10Left Cart Assembly

11Tank Retainer Wire

12Bottom Cart Back Panel

13Side Burner Grid

14Side Burner

15Right Cart Assembly

16Cart Divider Wire (4)

17Regulator/Hose Assembly

18Bottom Panel

19Front Frame Support

20Door Support

21Door

22Lighting Rod

Exploded View

3

1

		2
			4
5	5		2
		5
			6
		8	7
			9

	11		13
10
		12	14

16

17

18

15

	19
	16
	20
21	22

Hardware

A	Screw	M6x15 Nickel Plated Phillips Truss Head	15 pcs
B	Screw	M6x20 Nickel Plated Phillips Truss Head	4 pcs
C	Screw	M6x25 Nickel Plated Phillips Truss Head	1 pc
D	Screw	M6x35 Nickel Plated Phillips Truss Head	8 pcs
E	Nut	M6 Zinc Plated	6 pcs
F	Washer	ø6.4 Nickel Plated	29 pcs
G	Lock Washer	ø6.5 Nickel Plated	23 pcs

Tools Required for Assembly (Included)

#2 Phillips Head Screwdriver

M6 Wrench

Tools Required for Assembly (Not Included)

Scissors

Outdoor LP Gas Barbecue Grill Model No. GBC790W-C

GOLD

Assembly Instructions

DO NOT RETURN PRODUCT TO STORE.

For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and serial number available for reference.

For Easiest Assembly:

•To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.

1	Assemble Left Cart Assembly
	Note: Carefully lay left cart assembly on side to attach bottom back cart panel and
	front frame support.

D		x 4
F	x 4	G	x 4

5 Attach Bottom Panel

2 Attach Right Cart Assembly

C	x 1	F	x 4
D		x 4 G	x 4

6 Attach Tank Retainer Wire and Cart Divider Wires

A

G

x 4

x 4

F

x 4

E	x 6	F	x 6

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

•Clear an area large enough to layout all components and hardware.

•When applicable, tighten all hardware connections by hand first. Once the step is completed, go back and fully tighten all hardware.

• Follow all steps in order to properly assemble your product.

3	Remove Regulator/Hose Assembly Strap and Remove	4	Attach Door Support
	Right Cart Assembly Leg

A

G

x 4

x 4

F

x 4

7 Attach Top Back Panel and Door		8 Attach Grill Body Assembly

B	x 4	F	x 4

A	x 4	G	x 4

Outdoor LP Gas Barbecue Grill Model No. GBC790W-C

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Assembly Instructions (continued)

9 Attach Regulator Hose		10 Assemble Grease Pan

A

G

x 3

x 3

F

x 3

13	Insert Cooking Grids		14	Insert Warming Rack

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

	11	Insert Grease Pan		12	Insert Heat Plates
		Note: To remove the grease tray, lift up slightly and pull out.

Outdoor LP Gas Barbecue Grill Model No. GBC790W-C

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Installing LP Gas Tank

To operate you will need (1) precision-filled standard grill LP gas tank (20#) with external valve threads.

Note: An empty standard grill LP gas tank weighs approximately 18 lbs. A precision-filled standard grill LP gas tank should weigh no more than 38 lbs.

Insert LP Gas Tank

Place precision filled LP gas tank upright into hole in grill body so it is arranged for vapor withdrawal.

Secure LP Gas Tank

Secure tank by sliding tank retainer wire over shoulder of LP gas tank.

Connect LP Gas Tank

Before connecting, be sure that there is no debris caught in the head of the LP gas tank, head of the regulator valve or in the head of the burner and burner ports.

Connect gas line to tank by turning knob clockwise until it stops.

Disconnect LP Gas Tank

Before disconnecting make sure the LP gas tank valve OFF.

Disconnect gas line to tank by turning knob counterclockwise until it is loose.

Need a tank of gas? Try tank exchange service. It’s easy, fast, safe, and available at tens of thousands of conveniently located retail outlets

nationwide. You can purchase a new full tank or exchange your empty for a precision filled one.

Operating Instructions

Checking for Leaks	LP Gas	Burner
	Connection	venturi

Burner Connections

Make sure the regulator valve and hose connections are securely fastened to the burner and the tank.

If your unit was assembled for you, visually check the connection between the burner pipe and orifice. Make sure the burner pipe fits over the orifice.

		WARNING		LP Gas Valve
		FOR YOUR SAFETY:	Main Burners	with Orifice
	Failure to inspect this connection or		LP Gas	LP Gas Valve
	follow these instructions could cause		Connection	with Orifice
	a fire or an explosion which can
	cause death, serious bodily injury, or
	damage to property.

Please refer to diagram for proper installation.

If the burner pipe does not rest flush to the orifice, please contact 1.800.762.1142 for assistance.

Tank/Gas Line Connection

Make 2-3 oz.a of leak solution by mixing one part liquid dishwashing soap with three parts water.

Make sure control knobs are off. Turn LP gas tank ON at valve.

Spoon leak check solution at all “x” locations

If any bubbles appear turn LP gas tank OFF, reconnect and re-test. If you continue to see bubbles after several attempts, disconnect LP gas source and contact 1.800.762.1142 for assistance.

If no bubbles appear after one minute turn tank OFF, wipe away solution and proceed.

	Burner
Side Burner	venturi

X

X

X

X X

LP Gas Tank Valve

Operating Main Burners

Lighting

1.Open lid. Attempting to light the burner with the lid closed may cause an explosion!

2.Make sure there are no obstructions of airflow to the gas unit. Spiders and insects can nest within and clog the burner / venturi tube at the orifice. A clogged burner tube can lead to a fire beneath the appliance.

3.All control knobs must be in the OFF position.

4.Turn on gas at LP gas tank.

5.Push and turn control knob c ounterclockwise to HIGH.

6.Press the electronic igniter button and hold for 5 seconds to light burner.

7.If ignition does not occur in 5 seconds, turn burner control knob OFF, wait 5 minutes, and repeat lighting procedure.

8.If igniter does not light burner, use a lit match secured with the lighting rod provided to light burners manually. Access the burners through the cooking grid and heat plates. Position the lit match near side of the burner.

Important: Always use the lighting rod provided when lighting burners with a match.

9.After lighting, observe the burner flame, make sure all burner ports are lit and flame height matches illustration.

Control Knob

Main Burner Lighting Rod Placement

Flame Slight

Yellow

Slight

Blue

Burner

Dark

Blue

Main burner proper flame height.

Caution

If burner flame goes out during operation, immediately turn the gas “OFF” and open lid to let the gas clear for about 5 minutes before re-lighting.