Uniflame GBC1143W-C User Manual

OWNER’S MANUAL

Outdoor LP Gas Barbecue Grill

Model No. GBC1143W-C

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1.Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2.Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3.Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death.

4.This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.

5.Read and follow all warnings and instructions before assembling and using the appliance.

6.Follow all warnings and instructions when using the appliance.

7.Keep this manual for future reference.

DANGER

If you smell gas -

1.Shut off gas to appliance.

2.Extinguish any open flame.

3.Open lid.

4.If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

FOR YOUR SAFETY:

1.Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

DANGER

Never operate this appliance unattended.

Save these instructions for future reference.

If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

Made from 75% Bagasse

(Environmentally Friendly Sugar

Cane Pulp By-product)

Table of Contents
Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Page 2
Exploded View & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . . 3
Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 4
Installling LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 9
Insert LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 9
Secure LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 9
Connect LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 9
Disconnect LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 9
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 9
Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 9
Operating Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 9
Operating Side Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 10
Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 10
Operating Digital Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 11
Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 11
Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 12
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. . 13
The use and installation must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas
and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code,
B149.2,or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA
Z240 RV Series, Recreational Vehicle Code, as applicable.

Manufactured in China for: Blue Rhino Global Sourcing, Inc

Winston-Salem, NC USA • 1.800.762.1142, www.bluerhino.com

© 2011 Blue Rhino Global Sourcing, Inc. All Rights Reserved
UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, Inc.. All Rights Reserved.	GBC1143W-C-OM-111 EF

Outdoor LP Gas Barbecue Grill Model No. GBC1143W-C

DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.

WARNING:

This grill is for outdoor use only, and shall not be used in a building, garage, or any other enclosed area.

Do NOT operate, light or use this appliance within ten (10) feet (3.05 m) of walls, structures or buildings.

For residential use only. This grill is NOT for commercial use.

This grill is not intended for and should never be used as a heater. TOXIC fumes can accumulate and cause asphyxiation.

This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

Apartment Dwellers: Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a ten (10) foot (3.05 m) clearance from any structure. Do not use on or under balconies.

This grill is for use with liquid propane (LP) gas only. The conversion to or attempted use of natural gas in this LP gas grill is dangerous and will void your warranty.

LP gas Characteristics:

a.LP gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any LP gas product.

b.LP gas is explosive under pressure, heavier than air, and settles and pools in low areas.

c.LP gas in its natural state has no odor. For your safety, an odorant is added that smells like rotten cabbage.

d.Contact with LP gas can cause freeze burns to skin.

LP gas tank needed to operate. Only tanks marked “propane” may be used.

The LP gas tank must be constructed and marked in accordance with the Specifications for LP gas Cylinders of the U.S. Department of

Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission.

LP gas tank must be arranged for vapor withdrawal.

The LP gas tank must have a listed overfilling prevention device (OPD).

Only use LP gas cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances.

The LP gas tank must have a tank collar to protect the tank valve.

Never use an LP gas tank with a damaged body, valve, collar, or footing.

Dented or rusted LP gas tanks may be hazardous and should be checked by your LP gas supplier prior to use.

The LP gas tank should not be dropped or handled roughly.

LP gas tanks must be stored outdoors out of the reach of children and must not be stored in a building, garage, or any other enclosed area. Your tank must never be stored where temperatures can reach over 125°F.

Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury or death.

Do not block holes in sides or back of grill.

Never keep a filled LP gas tank in a hot car or car trunk. Heat will cause the gas pressure to increase, which may open the relief valve and allow gas to escape.

Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

If grill is not in use, the gas must be turned off at the supply tank and disconnect.

Do not store a spare LP gas tank under or near this appliance.

Never fill the tank beyond 80 percent full.

A fire causing, serious injury or damage to property may occur if the above is not followed exactly.

Never attempt to attach this grill to the self-contained LP gas system of a camper trailer, motor home or house.

The use of alcohol, prescription or non-prescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance.

Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and common sense when testing for leaks.

Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or alcohol with this product.

Your grill has been checked at all factory connections for leaks. Recheck all connections as described in the “Operating Instructions” section of the manual, as movement in shipping can loosen connections.

Check for leaks even if your unit was assembled for you by someone else.

Do not operate if gas leak is present. Gas leaks may cause a fire or explosion.

You must follow all leak-checking procedures before operating. To prevent fire or explosion hazard when testing for a leak:

a.Always perform leak test before lighting the grill and each time the tank is connected for use.

b.No smoking. Do not use or permit sources of ignition in the area while conducting a leak test.

c.Conduct the leak test outdoors in a well-ventilated area.

d.Do not use matches, lighters, or a flame to check for leaks.

e.Do not use grill until any and all leaks are corrected.

If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your local LP gas supplier.

This grill is designed with to operate at an inlet pressure of: 11 inches water column.

Do not store or use gasoline or other flammable liquids or vapors within 25 feet (7.62 m) of this appliance.

Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Minimum clearance from sides and back of unit to combustible construction is

36 inches (91.4 cm). Do not use this appliance under any type of overhang or roof.

It is essential to keep the grill’s valve compartment, burners, and circulating air passages clean. Inspect grill before each use.

Do not alter grill in any manner. Any alteration will void your warranty.

Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.

Do not build this model of grill in any built-in or slide in construction. Ignoring this warning could cause a fire or an explosion that can damage property and cause serious bodily injury or death.

This grill should be thoroughly cleaned and inspected on a regular basis. Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to the appliance being put into operation.

Use only the regulator and hose assembly provided. The replacement regulator and hose assembly shall be that specified by the manufacturer.

Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The use of any part that is not factory authorized can be dangerous. Doing so will also void your warranty.

Do not operate this appliance without reading “Operating Instructions” in this manual.

Do not touch metal parts of grill until it has completely cooled (about 45 min.) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.).

Do not install or use in or on boats or recreational vehicles.

When cooking, fire extinguishing materials shall be readily accessible. In the event of an oil/grease fire, do not attempt to extinguish with water. Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda.

Do not use grill in high winds.

Never lean over the grill when lighting.

Do not leave a lit grill unattended, especially keep children and pets away from grill at all times.

Do not leave grill unattended while preheating or burning off food residue on high. If grill has not been cleaned, a grease fire can occur that may damage the product.

Do not place empty cooking vessels on the appliance while in operation.

Use caution when placing anything on the grill while the appliance is in operation.

Do not attempt to move grill when in use. Allow the grill to cool before moving or storing.

LP gas tank must be properly disconnected and removed prior to moving this grill.

Storage of grill indoors is permissible only if the tank is disconnected, removed from the grill and properly stored outdoors.

Always open grill lid carefully and slowly as heat and steam trapped within grill can severely burn you.

Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the grill is in use.

Always place your grill on a hard, non-combustible, level surface. An asphalt or blacktop surface may not be acceptable for this purpose.

Move gas hoses as far away as possible from hot surfaces and dripping hot grease.

Keep all electrical cords away from a hot grill.

All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.

After a period of storage and/or nonuse, check for leaks, burner obstructions and inspect for any abrasion, wear or cuts to the hose.

Failure to open lid while igniting the grill’s burners, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flame-up.

Never operate grill without heat plates installed.

Always use a meat thermometer to ensure food is cooked to a safe temperature.

Use protective gloves when assembling this product.

Do not force parts together as this can result in personal injury or damage to the product.

Never cover entire cooking area with aluminum foil.

Deaths, serious injury or damage to property may occur if the above is not followed exactly.

	page no.
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Parts List

	1	Cooking Grid (3)	55-10-153
	2	Warming Rack	55-10-152
	3	Temperature Gauge*	55-09-146
	4	Lid*	55-11-004
	5	Lid Handle*	55-11-005
	6	Lid Handle Side (2)*	55-11-006
	7	Heat Plate (4)	55-10-156
	8	Side Burner Grid	55-11-007
	9	Right Side Shelf	55-11-008
		Assembly
	10	Side Burner	55-11-009
	11	Towel Bar	55-07-548
	12	Tool Hook (4)*	55-07-729
	13	Left Side Shelf	55-11-010
	14	Left Side Shelf Front	55-11-011
		Panel
	15	Main Burner (4)*	55-11-012
	16	Control Knob Bezel (5)*	55-11-013
	17	Control Knob (5)	55-09-006
	18	Ignitor Button*	55-07-322
	19	Grill Body Assembly*	55-11-014
	20	Regulator/Hose	55-11-015
		Assembly*
	21	Right Side Shelf Front	55-11-016
		Panel
	22	Grease Tray	55-11-017
	23	Grease Cup	55-11-018
	24	Right Cart Frame Support	55-11-019
	25	Left Cart Frame Support	55-11-020
	26	Rear Cart Frame Support	55-11-021
	27	Left Rear Leg	55-11-022
	28	Right Rear Leg	55-11-023
	29	Bottle Opener*	55-11-024
	30	Lighting Hook*	55-10-173
	31	Right Front Leg	55-11-025
	32	Left Front Leg	55-11-026
	33	Cart Frame Wire	55-11-027
	34	Upper Front Panel	55-11-028
	35	Lower Front Panel	55-11-029
	36	Foot*	55-11-030
	37	Bottom Shelf	55-11-031
	38	Tank Bolt*	55-11-032
	39	Hub Cap (2)	55-15-170
	40	Wheel (2)	55-15-211
	41	Axle	55-11-033
	42	Timer*	55-11-203

* Pre assembled

Exploded View

1	1		1		3
								2
	7			6	5	4
					6			8
11	13				15			9
			16
12						18		10
	14					19
42							20	21
			17
					22
	25							16
					23
		27						17
					26
								24
						29		28
	32
			33		34			30
							31
								39
	36				35
						38		41
					37			40

39

Hardware

	A	Screw	M4x10 Nickel Plated Phillips Head	4 pcs
	B	Screw	M6x16 Nickel Plated Phillips Truss Head	39 pcs
	C	Screw	M6x40 Nickel Plated Phillips Truss Head	2 pcs
	D	Bolt	M6x16 Nickel Plated Hex Head	10 pcs
	E	Nut	M10 Zinc Plated Hex	2 pcs
	F	Washer	ø6.4 Nickel Plated	6 pcs
	G	Rubber Spacer	Rubber Spacer	2 pcs
	H	AAA Battery	AAA Battery	2 pcs
	I	AA Battery	AA Battery	1 pc
Tools Required for Assembly (Included)
	#1 Phillips Head Screwdriver			1 pc

#2 Phillips Head Screwdriver

1 pc

M6-M10 Wrench

2 pcs

Outdoor LP Gas Barbecue Grill Model No. GBC1143W-C

Assembly Instructions

1	DO NOT RETURN PRODUCT TO STORE.	2	Attach Left Rear Leg, Rear Cart Frame Support, and
	For assistance call 1.800.762.1142 toll free. Please have		Right Rear Leg
	your owner’s manual and model number available for

reference.

Note: The model number can be found on the back or side of the cart assembly.

For Easiest Assembly:

•To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.

•Clear an area large enough to layout all components and hardware.

•When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.

•Follow all steps in order to properly assemble your product.

To complete assembly you will need:

•(1) Leak Detection Solution (Instructions on how to make solution are included in the “Operating Instructions” section of this manual)

•(1) Precision Filled LP Gas Grill Tank with Acme Type 1 external threaded valve connection (4-5 gallon size)

Typical assembly: approximately 1 (one) hour.

B

x 4

3 Attach Front Legs and Front Panels		4 Attach Bottom Shelf

B

x 8

B

x 4

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5 Attach Rear Cart Frame Assembly		6 Attach Axle, Wheels and Hub Caps

C	x 2	E	x 2	G	x 2

7 Attach Cart Frame Wire and Place Lighting Hook		8 Attach Left and Right Cart Frame Supports

B

x 3

B

x 8

Assembly Instructions (continued)

9 Attach Grill Body Assembly

B	x 4	F	x 4

11 Attach Side Shelf Front Panels and Towel Bar

B	x 8	F	x 2

Outdoor LP Gas Barbecue Grill Model No. GBC1143W-C

10 Remove Digital Timer Battery Cover

Install AAA Battery (2) and Replace Cover

Note: Remove plastic wrapper before installing battery.

H x 2

12 Attach Left Side Shelf Assembly

Note: Leave 8 mm of bolt threads exposed before placing side shelf assembly.

D

x 5

	page no.
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13	Attach Right Side Shelf Assembly	14	Attach Side Burner Control Knob Bezel and Control Knob
	Note: Leave 8 mm of bolt threads exposed before placing side shelf assembly.

D	x 5	A	x 2

15	Attach Control Knobs	16	Attach Side Burner, Side Burner Igniter Wire and Side
			Burner Grid

A

x 2

Outdoor LP Gas Barbecue Grill Model No. GBC1143W-C

Assembly Instructions (continued)

17	Insert Heat Plates and Cooking Grids		18	Insert Warming Rack

19	Insert AA Battery	20	Insert Grease Tray and Grease Cup
	Note: Remove plastic wrapper before installing battery.

I			x 1

	page no.
Contact 1.800.762.1142 for assistance. Do not return to place of purchase.	9

Installing LP Gas Tank

To operate you will need (1) precision-filled standard grill LP gas tank (20#) with external valve threads.

Note: An empty standard grill LP gas tank weighs approximately 18 lbs. A precision-filled standard grill LP gas tank should weigh no more than 38 lbs.

CAUTION: LP gas tank must be properly disconnected and removed prior to moving this grill.

Insert and Secure LP Gas Tank

Loosen LP Gas Tank Retainer Bolt by turning until counter-clockwise.

Place precision filled LP gas tank upright into hole in grill body so the tank valve is facing the gas line connection.

Secure tank by turning LP Gas Tank Retainer Bolt clockwise until tight

Connect LP Gas Tank

Before connecting, be sure that there is no debris caught in the head of the LP gas tank, head of the regulator valve or in the head of the burner and burner ports.

Connect regulator/hose assembly to tank by turning knob clockwise until it stops.

Disconnect LP Gas Tank

Before disconnecting make sure the LP gas tank valve is “CLOSED”.

Disconnect regulator/hose assembly from LP gas tank by turning knob counterclockwise until it is loose.

CAUTION: LP gas tank must be properly disconnected and removed prior to moving this grill.

Need a tank of gas? Try tank exchange service. It’s easy, fast, safe, and available at tens of thousands of conveniently located retail outlets

nationwide. You can purchase a new full tank or exchange your empty for a precision filled one.

Operating Instructions

Checking for Leaks

Burner Connections

1.Make sure the regulator valve and hose connections are securely fastened to the burner and the tank.

If your unit was assembled for you, visually check the connection between the burner venturi pipe and orifice. Make sure the burner venturi pipe fits over the orifice.

WARNING: Failure to inspect this connection or follow these instructions could cause a fire or an explosion which can cause death, serious bodily injury, or damage to property.

2.Please refer to diagram for proper installation. (Figures 1 and 2)

3.If the burner pipe does not rest flush to the orifice, please contact 1.800.762.1142 for assistance.

Tank/Gas Line Connection

1.Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.

2.Make sure control knobs are “OFF ” position. (Figure 3)

3.Connect LP gas tank per “Installing LP Gas Tank” section.

4.Turn LP gas tank valve to “OPEN”.

5.Spoon leak check solution at all “X” locations (Figures 1, 2 and 4)

a.If any bubbles appear turn LP gas tank valve to “CLOSED”, reconnect and re-test.

b.If you continue to see bubbles after several attempts, turn LP gas tank valve to “CLOSED” and disconnect LP gas tank, per “Disconnect LP Gas Tank” instructions, and contact 1.800.762.1142 for assistance.

c.If no bubbles appear after one minute turn LP gas tank valve to “CLOSED”, wipe away solution and proceed.

Operating Main Burners

Figure 1

Burner venturi pipe

			LP Gas
			Valve with
	LP Gas
			Orifice
	Connection
		Main Burners
		Figure 2
	LP Gas	Burner
		venturi pipe
	Connection

First Use

1.Make sure all labels, packaging and protective films have been removed from the grill.

2.Remove manufacturing oils before cooking on this grill for the first time by operating the grill for at least 15 minutes on (HIGH) with the lid closed. This will “heat clean” the internal parts and dissipate odors.

Lighting Instructions

LP Gas Valve with Orifice

Side Burner

Figure 3

OFF

ARRÊT

Caution: Keep outdoor gas cooking appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Caution: Do not obstruct the flow of combustion and ventilation air.

Caution: Check and clean burner/

venturi tubes for insects and insect

nests. A clogged tube can lead to a fire Figure 4 beneath the grill.

Caution: Attempting to light the burner
with the lid closed may cause an		X
explosion.
1. Open lid.	X	X	X
2. Make sure there are no obstructions of airflow to		X
the burners. Spiders and insects can nest within
and clog the burner / venturi tube at the orifice. A
clogged burner tube can lead to a fire beneath the
appliance.

3.All control knobs must be in the “OFF ” position. (Figure 3)

4.Connect LP gas tank per “Installing LP Gas Tank” section.

5.Turn LP gas tank valve to “OPEN”.

6.Select burner to light. Push and turn control knob to (HIGH).

7.Press the (electronic igniter) button and hold for up to 5 seconds to light burner.

8.If ignition does not occur in 5 seconds, turn burner control knob “OFF ”, wait 5 minutes, and repeat lighting procedure.