Uniflame Gbc1011w-c Owner's Manual

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OWNER’S MANUAL

Outdoor LP Gas Barbecue Grill

Model No. GBC1011W-C

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1.Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2.Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3.Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury or death.

4.This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.

5.Read and follow all warnings and instructions before assembling and using the appliance.

6.Follow all warnings and instructions when using the appliance.

7.Keep this manual for future reference.

DANGER

If you smell gas -

1.Shut off gas to appliance.

2.Extinguish any open flame.

3.Open lid.

4.If odor continues, keep away from the appliance and immediately call your fire department.

Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death.

WARNING

FOR YOUR SAFETY:

1.Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

DANGER

Never operate this appliance unattended.

Made from 75% Bagasse

(Environmentally Friendly Sugar

Cane Pulp By-product)

Table of Contents

Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2 Exploded View & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Connect LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Disconnect LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 First Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Turning Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Controlling Flare-ups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Tips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

The use and installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2,or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.

Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

Manufactured in China for: Blue Rhino Global Sourcing, Inc

Winston-Salem, NC USA • 1.800.762.1142, www.bluerhino.com

© 2011 Blue Rhino Global Sourcing, Inc. All Rights Reserved

 

UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, Inc.. All Rights Reserved.

GBC1011W-OM-110 EF

Outdoor LP Gas Barbecue Grill Model No. GBC1011W-C

DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.

WARNING:

This grill is for outdoor use only and shall not be used in a building, garage or any other enclosed area.

This grill is not intended for and should never be used as a heater. TOXIC fumes can accumulate and cause asphyxiation.

This grill is NOT for commercial use.

This is not a tabletop grill. Therefore, do not operate this grill on any type of tabletop surface.

This grill is safety certified for use in the United States and Canada only. Do not modify for use in any other location. Modification will result in a safety hazard and will void warranty.

Do NOT operate, light or use this appliance within ten (10) feet (3.05 m) of walls, structures or buildings.

Apartment Dwellers: Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a ten (10) foot (3.05 m) clearance from any structure. Do not use on or under balconies.

This grill is for use with liquid propane (LP) gas only. The conversion to or attempted use of natural gas in this LP gas grill is dangerous and will void your warranty.

LP gas characteristics:

a.LP gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any LP gas product.

b.LP gas is explosive under pressure, heavier than air and settles and pools in low areas.

c.LP gas in its natural state has no odor. For your safety, an odorant is added that smells like rotten cabbage.

d.Contact with LP gas can cause freeze burns to skin.

Only tanks marked “propane” may be used with this appliance.

The LP gas tank must be constructed and marked in accordance with the Specifications for LP gas Cylinders of the U.S. Department of

Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission.

LP gas tank must be arranged for vapor withdrawal.

Dented or rusted LP gas tanks may be hazardous and should be checked by your LP gas supplier prior to use.

The LP gas tank should not be dropped or handled roughly.

LP gas tanks must be stored outdoors out of the reach of children and must not be stored in a building, garage, or any other enclosed area. Your tank must never be stored where temperatures can reach over 125°F.

Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury or death.

Do not block holes in sides, back or bottom of grill.

Never attempt to attach this grill to the self-contained LP gas system of a camper trailer, motor home or house.

Do not store a spare LP gas tank under or within 25 feet (7.62 m) of this appliance.

The use of alcohol, prescription or non-prescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance.

Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and common sense when testing for leaks.

Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or alcohol with this product.

Your grill has been checked at all factory connections for leaks. Recheck all connections as described in the “Operating Instructions” section of the manual, as movement in shipping can loosen connections.

Check for leaks even if your unit was assembled for you by someone else.

Do not operate if gas leak is present. Gas leaks may cause a fire or explosion.

You must follow all leak-checking procedures before operating. To prevent fire or explosion hazard when testing for a leak:

a.Always perform leak test before lighting the grill and each time the tank is connected for use.

b.Do not use or permit sources of ignition in the area while conducting a leak test. No smoking.

c.Conduct the leak test outdoors in a well-ventilated area.

d.Do not use matches, lighters or a flame to check for leaks.

e.Do not use grill until any and all leaks are corrected.

If you are unable to stop a leak disconnect the LP gas supply. Call our customer care at 1.800.762.1142, a gas appliance serviceman or your local LP gas supplier.

Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

Minimum clearance from sides and back of unit to combustible construction is 36 inches (91.4 cm). Do not use this appliance under any type of overhang or roof.

It is essential to keep the grill’s valve compartment, burners, and circulating air passages clean. Inspect grill before each use.

Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.

This grill should be thoroughly cleaned and inspected on a regular basis.

Do not alter grill in any manner. Any alteration will void your warranty.

Use only the regulator provided. Any replacement regulator shall be specified by the manufacturer.

Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.

Do not attempt to repair or alter the hose/regulator for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.

Do not use this appliance without reading “Operating Instructions” in this manual.

Do not touch metal parts of grill until it has completely cooled (about 45 min.) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.).

Do not install or use in or on boats or recreational vehicles.

Do not use grill in a vehicle trunk, station wagon, mini-van, sport utility vehicle (SUV) or recreational vehicle (RV).

When cooking fire extinguishing materials shall be readily accessible. In the event of an oil/grease fire, do not attempt to extinguish with water. Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda.

Move gas hoses as far away as possible from hot surfaces and dripping hot grease.

Do not use grill in high winds.

Never lean over grill when lighting.

Do not leave a lit grill unattended. Keep children and pets away from grill at all times.

Do not leave grill unattended while preheating or burning off food residue on HIGH. If grill has not been cleaned, a grease fire can occur that may damage the product.

Do not place empty cooking vessels on the appliance while in operation.

Use caution when placing anything on the grill while the appliance is in operation.

Do not attempt to move grill when in use. Allow the grill to cool (approximately 45 minutes) before moving or storing.

Storage of grill indoors is permissible only if the tank is disconnected, removed from the grill and properly stored outdoors.

Always open grill lid carefully and slowly as heat and steam trapped within grill can severely burn you.

Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the grill is in use.

Disconnect LP gas tank when not in use.

Always use your grill on a hard, non-combustable level surface. An asphalt or blacktop surface may not be acceptable for this purpose.

Do not use directly on wooden decks.

Keep all electrical cords away from a hot grill.

Do not use grill for indoor cooking or heating. TOXIC fumes can accumulate and cause asphyxiation.

After a period of storage and/or nonuse check for leaks and burner obstructions.

Failure to open lid while igniting the grill’s burner, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flame-up.

Never operate grill without heat plate installed.

Always use a meat thermometer to ensure food is cooked to a safe temperature.

Use protective gloves when assembling this product.

Do not force parts together as this can result in personal injury or damage to the product.

Never cover entire cooking area with aluminum foil.

Death, serious injury or damage to property may occur if the above is not followed exactly.

 

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

3

 

 

 

Parts List

1

Lid Handle

55-08-219

 

 

 

2

Lid

55-11-423

 

 

 

3

Warming Rack

55-07-028

 

 

 

4

Cooking Grid

55-11-424

 

 

 

5

Left Burner

55-11-425

 

 

 

6

Right Burner

55-11-426

 

 

 

7

Electrode (2)*

55-07-375

 

 

 

8

Ignitor Wire (2)*

55-11-428

 

 

 

9

Heat Plate Support (2)

55-11-429

 

 

 

10

Bottom Bowl

55-11-430

 

 

 

11

Heat Plate (2)

55-11-431

 

 

 

12

Control Panel

55-11-432

 

 

 

13

Ignitor*

55-11-427

 

 

 

14

Regulator*

55-11-433

 

 

 

15

Grease Cup Support

55-11-434

 

 

 

16

Grease Cup

55-11-435

 

 

 

17

Grill Slide

55-08-218

 

 

 

18

Upper Leg A

55-08-226

 

 

 

19

Lower Leg A (2)

55-08-216

 

 

 

20

Control Knob (2)

55-09-298

 

 

 

21

Wheel (2)

55-08-133

 

 

 

22

Axle

55-08-039

 

 

 

23

Upper Leg B

55-09-217

 

 

 

24

Lower Leg B (2)

55-08-225

 

 

 

25

Brand Plate

55-11-247

 

 

 

26

Cooking Grid Support (2)

55-11-458

* Pre-assembled

Exploded View

1

25

2

3

5

26

4

6

 

9

7

 

 

 

10

 

 

12

8

 

 

 

 

9

11

 

 

 

14

 

13

15

 

 

 

 

 

 

 

 

18

20

 

 

16

 

 

21

 

17

 

 

 

22

23

19

21

24

Hardware

A

Screw

M3x8 Nickel Plated Phillips Truss Head

2 pcs

 

 

 

 

 

 

 

B

Screw

M5x12 Nickel Plated Phillips Truss Head

4 pcs

 

 

 

 

 

 

 

C

Screw

M5x15 Nickel Plated Phillips Truss Head

4 pcs

 

 

 

 

 

 

 

D

Screw

M5x15 Nickel Plated Phillips Truss Head

14 pcs

 

 

 

 

 

 

 

E

Screw

M5 x 62 Nickel Plated Phillips Truss Head

2 pcs

 

 

 

 

 

 

 

F

Nut

M8 Nickel Plated

2 pcs

 

 

 

 

 

 

 

G

Wing Nut

M3 Steel

2 pcs

 

 

 

 

 

 

 

H

Wing Nut

M5 Steel

16 pcs

 

 

 

 

 

 

 

I

Wing Nut

M6 Steel

2 pcs

 

 

 

 

 

 

 

J

Washer

ø5.5 Aluminum

6 pcs

 

 

 

 

 

 

 

K

Washer

ø6.2 Heat Resistant Washer

2 pcs

 

 

 

 

 

 

 

Tools Required for Assembly (Included)

#2 Phillips Head Screwdriver 1 pc

M8 Wrench

2 pcs

Outdoor LP Gas Barbecue Grill Model No. GBC1011W-C

Assembly Instructions

1

DO NOT RETURN PRODUCT TO STORE.

2

Attach Brand Plate and Lid Handle

For assistance call 1.800.762.1142 toll free. Please have

 

your owner’s manual and model number available for

 

reference.

Note: The model number can be found on the back or side of the grill.

For Easiest Assembly:

To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.

Clear an area large enough to layout all components and hardware.

When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.

Follow all steps in order to properly assemble your product.

To complete assembly you will need:

(1) Leak Detection Solution (Instructions on how to make solution are included in “Operating Instructions” section)

(1) 14.1 oz or (1) 16.4 oz LP gas tank.

Typical assembly: approximately 30 minutes.

A x 2

G

x 2

I

x 2

K

x 2

 

 

 

3 Attach Heat Plate Supports and Cooking Grid Supports

4 Assemble Axle, Wheels and Lower Legs B

D

x 4

H

x 4

F

x 2

 

 

 

 

 

 

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5 Attach Upper Legs A and B

6 Attach Bottom Bowl

E

x 2

C

x 4

H

x 6

 

 

 

 

H

x 2

D

x 2

J

x 6

 

 

 

 

 

 

 

7 Attach Control Knobs

8 Attach Control Panel

D

x 4

Outdoor LP Gas Barbecue Grill Model No. GBC1011W-C

Assembly Instructions (continued)

 

 

 

9 Attach Burners and Igniter Wire

10 Attach Lid

D

x 4

B

x 4

H

x 4

 

 

 

 

 

 

 

 

 

11

Insert Warming Rack

12

Insert Heat Plates and Cooking Grid

 

 

 

 

 

Uniflame Gbc1011w-c Owner's Manual

 

page no.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

7

 

 

 

 

 

 

 

 

 

 

 

13

Attach Grease Cup and Grease Cup Support

14

Lock Lid

 

Note: Lid must be locked before transporting.

Unlock Lid

Note: Always unlock and open lid before lighting.

15 Fold Grill

Note: Lid must be locked and LP gas tank disconnected before folding grill.

Unfold Grill

Note: Lid must be locked before unfolding grill. Always open legs completely and are secured in place before connecting LP gas tank and lighting.

Outdoor LP Gas Barbecue Grill Model No. GBC1011W-C

Operating Instructions

This grill is designed to operate with a one pound 7.75” or 10.6” high disposable / 16.4 oz. or 14.1 oz. propane gas tank (DOT 39 Cylinder). (Figure 1)

DO NOT ATTEMPT TO REFILL ANY ONE POUND (16.4 oz. or 14.1 oz.) PROPANE GAS TANKS!

Connect LP Gas Tank

Only cylinders marked “propane” may be used.

Note: Some 1-lb cylinders may form frost when near empty.

1.Make sure the control knob is in the (OFF) position (Figure 2).

2.Lubricate the threads of the regulator with petroleum jelly. Line up threads on LP gas tank with regulator.

3.Insert and rotate LP gas tank clockwise until they fit snugly together. HAND TIGHTEN ONLY. Be careful not to cross threads when screwing in canister

(Figure 3).

4.Test for leaks, see “Checking for Leaks” section.

Disconnect LP Gas Tank

Figure 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 lb

 

.in 75.7

 

 

1 lb

 

 

 

19,7/

 

 

 

 

 

 

 

 

 

 

 

 

.in6.10

 

 

453 g

 

 

 

 

 

453 g

 

 

 

cm

26,9 /

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.875 in. / 9,8 cm

 

 

 

2.9 in. / 7,4 cm

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 2

OFF

ARRÊT

1.Turn the control knob to the (OFF) position (Figure 2).

2.Rotate LP gas tank counterclockwise until it is loose (Figure 4).

3.Store the LP gas tank in a proper location, per LP gas tank instructions.

Checking for Leaks

Burner Connections

1.Make sure the regulator is securely fastened to the burner (Figure 5).

If your unit was assembled for you, visually check the connection between the burner venturi pipe and orifice. Make sure the burner venturi pipe fits over the orifice. Please refer to diagram for proper installation (Figure 5 and 6).

WARNING: Failure to inspect this connection or follow these

instructions could cause a fire or an explosion which can cause death, serious bodily injury, or damage to property.

2.If the burner pipe does not rest flush to the orifice, please contact 1.800.762.1142 for assistance.

Tank/Gas Line Connection

1.Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.

2.Make sure control knobs are (OFF) position (Figure 2).

3.Spoon several drops of solution, or use squirt bottle, at all “X” locations (Figures 5 and 6).

a.If any bubbles appear remove the LP gas tank and reconnect, making sure the connection is secure.

b.If you continue to see bubbles after several attempts, remove the LP gas tank per “Disconnect LP Gas Tank” instructions, and contact 1.800.762.1142 for assistance.

c.If no bubbles appear after one minute, wipe away solution and proceed.

First Use

1.Make sure all labels, packaging and protective films have been removed from the grill.

2.Remove manufacturing oils before cooking on this grill for the first time by operating the grill

for at least 15 minutes on (HIGH) with the lid closed. This will “heat clean” the internal parts and dissipate odors.

Figure 3

Figure 4

Figure 5

LP Gas Valve with Orifice

LP Gas

Burner

venturi

Connection

pipe

 

Figure 6

Lighting Instructions

Caution: Keep outdoor gas cooking

Figure 7

appliance area clear and free from

 

combustible materials, gasoline and

 

other flammable vapors and liquids.

 

Caution: Do not obstruct the flow of

 

combustion and ventilation air.

 

Caution: Check and clean burner/

 

venturi tubes for insects and insect

 

nests. A clogged tube can lead to a fire

 

beneath the grill.

 

Caution: Attempting to light the burner with the lid closed may cause an explosion.

1.Make sure all labels, packaging and protective films have been removed from the grill.

2.Open lid during lighing.

3.Make sure there are no obstructions of airflow to the gas unit. Spiders and insects can nest within and clog the burner / venturi tube at the orifice.

4.All control knobs must be in the (OFF) position (Figure 2).

5.Connect LP gas tank per “Connect LP Gas Tank” instructions.

Figure 8

Flame

1/2"

12,7 mm

 

1/4"

 

6,4 mm

 

0"

 

0 mm

6.Select burner to light. Push and turn control knob to (HIGH).

7.Press the (igniter) repeatedly (3 to 4 times) to light burner.

8.If ignition does not occur in 5 seconds, turn burner control knob (OFF), wait 5 minutes, and repeat lighting procedure.

9.If igniter does not light burner, use a lit match to light burner manually. Access the burners through the cooking grid and heat plates. Position the lit match near side of the burner (Figures 7).

10.Turn the control knob to (LOW) and position the lit match near side of the burner.

11.After lighting, observe the burner flame. Make sure all burner ports are lit and flame height matches illustration (Figure 8).

Caution: If burner flame goes out during operation, immediately turn the control knob (OFF) and open lid to let the gas clear for 5 minutes before re-lighting.

Turning Off

1.Turn control knob to the (OFF) position (Figure 2).

2.Disconnect LP gas tank per “Disconnect LP Gas Tank” instructions and properly store tank.

Cooking

Caution: Do not leave grill unattended while preheating or burning off food residue on (HIGH). If grill has not been cleaned, a grease fire can occur.

1.Open lid and ignite burner per “Lighting Instructions”.

2.Close lid and preheat grill on (HIGH).

3.Adjust control knob to desired temperature.

4.Wearing protective gloves lift lid by handle(s) and use long handle tongs to place food onto cooking grids above the lit burners.

5.With lid open or closed, cook until desired internal food temperatures are achieved.

6.Turn grill OFF per “Turning Off” instructions

Controlling Flare-ups

Caution: Putting out grease fires by closing the lid is not possible.

Do not use water on a grease fire. This can cause the grease to splatter and could result in serious burns, bodily harm or other damage. If a grease fire develops, turn control knob (OFF).

Do not leave grill unattended while preheating or burning off food

residue on (HIGH). If grill has not been cleaned, a grease fire can occur that may damage the product.

WARNING: When cooking, fire extinguishing materials shall be readily accessible. In the event of an oil/grease fire, do not attempt to extinguish with water. Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda.

Flare-ups are a part of cooking meats on a grill, and adds to the unique flavor of grilling.

Excessive flare-ups can over cook your food and cause a dangerous situation for you and your grill.

Important: Excessive flare-ups result from the build-up of grease in the bottom of your grill.

If excessive flare-ups occur, DO NOT pour water onto the flames.

If grease fire occurs, close the lid AND turn the control knob to (OFF), until the grease burns out. Use caution when opening the lid as sudden flare-ups may occur.

+ 16 hidden pages