Uniflame Gbc1001w-c Owner's Manual

OWNER’S MANUAL

Made from 70% Bagasse

(Environmentally Friendly Sugar

Cane Pulp By-product)

Outdoor LP Gas Barbecue Grill

Model No. GBC1001W-C

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

3. Failure to follow these instructions could result in ﬁre or explosion, which could cause property damage, personal injury or death.

Table of Contents

Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Exploded View & Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installling LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Insert LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Secure LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Connect LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Disconnect LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operating Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operating Side Burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference.

The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas

and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.

Manufactured in China for: Blue Rhino Global Sourcing, Inc Winston-Salem, NC USA • 1.800.762.1142, www.bluerhino.com

Outdoor LP Gas Barbecue Grill Model No. GBC1001W-C

If you smell gas -

1. Shut off gas to appliance.

2. Extinguish any open flame.

3. Open lid.

DANGER

1. Do not store or use gasoline or other flammable liquids or vapors in the vincinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING

FOR YOUR SAFETY

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

DANGER: Failure to follow the dangers, warning and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage

to property.

WARNING:

This grill is for outdoor use only, and shall not be used in a building, garage or any other

enclosed area.

Do NOT operate, light or use this appliance within 8 feet of walls, structures or

buildings. For residential use only. This grill is NOT for commercial use. This grill is safety certified for use in the United States and Canada only. Do not modify

for use in any other location. Modification will result in a safety hazard. This grill is for use with liquid propane (LP) gas only. The conversion to or attempted

use of natural gas in this LP gas grill is dangerous and will void your warranty. LP gas Characteristics:

a. LP gas is flammable and hazardous if handled improperly. Become aware of the

characteristics before using any LP gas product.

b. LP gas is explosive under pressure, heavier than air, and settles and pools in low

areas.

c. LP gas in its natural state has no odor. For your safety, an odorant is added that

smells like rotten cabbage.

d. Contact with LP gas can cause freeze burns to skin.

LP gas tank needed to operate. Only tanks marked “propane” may be used. The LP gas supply tank must be constructed and marked in accordance with the

Specifications for LP gas Cylinders of the U.S. Department of Transportation (DOT) or

the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for the

Transportation of Dangerous Goods; and Commission.

LP gas tank must be arranged for vapor withdrawal. The LP gas tank must have a listed overfilling prevention device (OPD). Only use 20-pound cylinders equipped with a cylinder connection device compatible

with the connection for outdoor cooking appliances. The LP gas tank must have a tank collar to protect the tank valve. Never use an LP gas tank with a damaged body, valve, collar or footing. Dented or rusted LP gas tanks may be hazardous and should be checked by your LP

gas supplier prior to use. The LP gas tank should not be dropped or handled roughly. Tanks must be stored outdoors out of the reach of children and must not be stored in

a building, garage, or any other enclosed area. Your tank must never be stored where

temperatures can reach over 125°F. Do not insert any tool or foreign object into the valve outlet or safety relief valve. You

may damage the valve and cause a leak. Leaking propane may result in explosion, fire,

severe personal injury or death. Do not block holes in sides or back of grill. Never keep a filled LP gas tank in a hot car or car trunk. Heat will cause the gas

pressure to increase, which may open the relief valve and allow gas to escape. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install

the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve.

Other types of caps or plugs may result in leakage of propane. Disconnect cylinder when not in use. Do not store a spare LP gas tank under or near this appliance. Never fill the tank beyond 80 percent full. A fire causing, serious injury or damage to property may occur if the above is not

followed exactly. Never attempt to attach this grill to the self-contained LP gas system of a camper

trailer, motor home or house. The use of alcohol, prescription or non-prescription drugs may impair the consumer’s

ability to properly assemble or safely operate the appliance. Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use

caution and common sense when testing for leaks. Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or alcohol with this

product. Your grill has been checked at all factory connections for leaks. Recheck all

connections as described in the “Operating Instructions” section of the manual, as

movement in shipping can loosen connections. Check for leaks even if your unit was assembled for you by someone else. Do not operate if gas leak is present. Gas leaks may cause a fire or explosion. You must follow all leak-checking procedures before operating. To prevent fire or

explosion hazard when testing for a leak:

a. Always perform leak test before lighting the grill and each time the tank is

connected for use.

b. No smoking. Do not use or permit sources of ignition in the area while conducting a

leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do not use matches, lighters, or a flame to check for leaks. e. Do not use grill until any and all leaks are corrected. If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance

serviceman or your local LP gas supplier.

Do not store or use gasoline or other flammable liquids or vapors within 25 feet

(7.62 m) of this appliance.

Do not use in an explosive atmosphere. Keep grill area clear and free from combustible

materials, gasoline and other flammable vapors and liquids.

Minimum clearance from sides and back of unit to combustible construction, 36

inches from side and 36 inches from back. Do not use this appliance under overhead combustible surfaces.

It is essential to keep the grill’s valve compartment, burners, and circulating air

passages clean. Inspect grill before each use. Do not alter grill in any manner. Any altering will void your warranty. Do not use the grill unless it is COMPLETELY assembled and all parts are securely

fastened and tightened. Do not build this model of grill in any built-in or slide in construction. Ignoring this

warning could cause a fire or an explosion that can damage property and cause serious

bodily injury or death. This grill should be thoroughly cleaned and inspected on a regular basis. Clean and

inspect the hose before each use of the appliance. If there is evidence of abrasion,

wear, cuts, or leaks, the hose must be replaced prior to the appliance being operated. Use only the regulator and hose assembly provided. The replacement regulator and

hose assembly shall be that specified by the manufacturer. Use only Blue Rhino Global Sourcing, Inc. factory authorized parts. The use of any part

that is not factory authorized can be dangerous and will also void your warranty. Do not use this appliance without reading “Operating Instructions” in this manual. Do not touch metal parts of grill until it has completely cooled (about 45 min.) to avoid

burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.). When cooking, fire extinguishing materials shall be readily accessible. In the event of

an oil/grease fire, do not attempt to extinguish with water. Use type BC dry chemical

fire extinguisher or smother with dirt, sand or baking soda. Do not install or use in or on boats or recreational vehicles. Do not use grill in high winds. Never lean over the grill when lighting. Do not leave a lit grill unattended, especially keep children and pets away from grill at

all times. Do not attempt to move grill when in use. Allow the grill to cool before moving or

storing. LP gas tank must be properly disconnected and removed prior to moving this grill. Storage of grill indoors is permissible only if the tank is disconnected, removed from

the grill and properly stored outdoors. Always open grill lid carefully and slowly as heat and steam trapped within grill can

severely burn you. Do not attempt to disconnect the gas regulator from the tank or any gas fitting while

the grill is in use. Always place your grill on a hard, non-combustible, level surface. An asphalt or

blacktop surface may not be acceptable for this purpose. Move gas hoses as far away as possible from hot surfaces and dripping hot grease. Keep all electrical cords away from a hot grill. All electrical accessories (such as rotisserie) must be electrically grounded in

accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian

Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away

from any hot surfaces. Do not use grill for indoor cooking or heating. TOXIC fumes can accumulate and cause

asphyxiation. After a period of storage and/or nonuse, check for leaks, burner obstructions and

inspect for any abrasion, wear, cuts to the hose. Failure to open lid while igniting the grill’s burners, or not waiting 5 minutes to allow

the gas to clear if the grill does not light, may result in an explosive flame-up. If grill is not in use, the gas must be turned off at the supply tank. Never operate grill without heat plates installed. Always use a meat thermometer to ensure food is cooked to a safe temperature. Use protective gloves when assembling this product. Do not force parts together as this can result in personal injury or damage to the

product. Never cover entire cooking area with aluminum foil.

Deaths, serious injury or damage to property may occur if the above is not followed

exactly.

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Parts List

Lid Handle

Warming Rack

Lid*

Cooking Grid

Top Hinge (2)*

Bottom Hinge (2)*

Heat Plate

Grill Body Assembly*

Side Burner Grid Right Side Shelf

Assembly

Left Side Shelf

Heat Plate Support (2)

Burner*

Side Burner

55-09-308

55-09-321

55-09-307

55-09-300

55-07-360

55-07-306

55-09-303

55-09-301

55-15-199

55-10-241

55-09-305

55-09-445

55-09-295

55-10-242

Exploded View

Side Shelf Support A

Side Shelf Support B (2) Left Main Burner Control

Knob Bezel* Right Main Burner

Control Knob Bezel*

Igniter Button* Main Burner Control

Knob (2)

Grease Cup Support

Grease Cup Regulator/Hose

Assembly*

Right Side Shelf Front

Side Burner Control Knob

Top Left Cart Frame

55-09-446

55-09-447

55-09-393

55-09-394

55-10-243

55-09-298

55-07-316

55-07-315

55-10-244

55-10-245

55-09-172

55-09-319

Top Right Cart Frame

Top Front Panel

LP Gas Tank Heat Plate Cart Frame Support

Wire A

Rear Cart Frame Support

Lighting Rod* LP Gas Tank Retainer

Wire

Condiment Basket

Leg Connector (4)*

Bottom Front Panel

Hub Cap (2)

Wheel (2)

Axle

Bottom Left Cart Frame

Bottom Right Cart Frame

55-09-320

55-09-318

55-09-449

55-09-450

55-10-343

55-07-331

55-09-312

55-09-297

55-09-306

55-09-309

55-09-304

55-09-322

55-09-323

55-09-310

55-09-311

Hardware

A B C D E F G H

Screw

Bolt

Nut

Wing Nut

Washer

Lock Washer

ST4.8x10 Nickel Plated Phillips Head

M4x10 Nickel Plated Phillips Truss Head

M6x14 Nickel Plated Phillips Truss Head

M6x14 Nickel Plated Hex Head

M8 Zinc Plated Hex

M5 Zinc Plated

M6 Zinc Plated

ø6.4 Nickel Plated

ø6.4 Heat Resistant

ø6.4 Nickel Plated

Tools Required for Assembly (Included)

#2 Phillips Head Screwdriver 1 pc

4 pcs

30 pcs

9 pcs

2 pcs

7 pcs

10 pcs

6 pcs

10 pcs

Cart Frame Support

Wire B (2)

* Pre assembled

55-09-296

M8-M6 Wrench 2 pcs

Assembly Instructions

Outdoor LP Gas Barbecue Grill Model No. GBC1001W-C

DO NOT RETURN PRODUCT TO STORE.

For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and model number available for reference.

Note: The model number can be found on the back of the cart assembly.

For Easiest Assembly:

• To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings.

• Clear an area large enough to layout all components and hardware.

• When applicable, tighten all hardware connections by hand first. Once the step is completed go back and fully tighten all hardware.

• Follow all steps in order to properly assemble your product.

To complete assembly you will need:

• (1) Leak Detection Solution (Instructions on how to make solution are included in the “Operating Instructions” section of this manual)

• (1) Precision Filled LP Gas Grill Tank with Acme Type 1 external threaded valve connection (4-5 gallon size)

Assemble Left Cart Frame

Note: Match the colored stickers on the cart frame to assemble.

Typical assembly: approximately 1 (one) hour.

Assemble Right Cart Frame

Note: Match the colored stickers on the cart frame to assemble.

Attach Axle, Wheels and Hub Caps

x 2

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Attach Rear Cart Frame Support and Front Panels

Note: The front panels connect to the yellow and red sticker cart frames.

Attach Cart Frame Support Wires B (2)

Attach Cart Frame Support Wire A and LP Gas Tank Retainer Wire

x 12

Attach Lid Handle and Heat Plate Supports

x 2

x 1

x 6

x 4

x 6

Assembly Instructions (continued)

Outdoor LP Gas Barbecue Grill Model No. GBC1001W-C

Attach Grill Body Assembly

Attach Side Shelf Supports A (1) and B (2) and Right Side Shelf Front

Attach Left Side Shelf Assembly

Note: Leave 5 mm of bolt threads exposed.

x 4

Attach Right Side Shelf Assembly

Note: Leave 5 mm of bolt threads exposed.

x 8

x 4

x 3

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Attach LP Gas Tank Heat Plate

Attach Side Burner Control Valve and Side Burner Control Knob

Attach Main Burner Control Knobs and Condiment Basket

x 2

Attach Side Burner, Side Burner Igniter Wire and Side Burner Grid

x 2

Assembly Instructions (continued)

Outdoor LP Gas Barbecue Grill Model No. GBC1001W-C

Insert Heat Plate and Cooking Grid

Insert Warming Rack

Insert Grease Cup Support and Grease Cup

Contact 1.800.762.1142 for assistance. Do not return to place of purchase.

page no.

Installing LP Gas Tank

To operate you will need (1) precision-filled standard grill LP gas tank (20#) with external valve threads.

Note: An empty standard grill LP gas tank weighs approximately 18 lbs. A precision-filled standard grill LP gas tank should weigh no more than 38 lbs.

Caution: LP gas tank must be properly

disconnected and removed prior to moving this grill.

Insert LP Gas Tank

Place precision filled LP gas tank upright into notch in right cart frame so the tank valve is facing the gas line connection.

Operating Instructions

Checking for Leaks

Burner Connections

1. Make sure the regulator valve and hose connections are securely fastened to the burner and the tank.

If your unit was assembled for you, visually check the connection between the burner venturi pipe and orifice. Make sure the burner venturi pipe fits over the orifice.

WARNING: Failure to inspect this

connection or follow these instructions could cause a fire or an explosion which can cause death, serious bodily injury or damage to property.

2. Please refer to diagram for proper installation. (Figures 1 and 2)

3. If the burner pipe does not rest flush to the orifice, please contact 1.800.762.1142 for assistance.

LP Gas Valve with Oriﬁce

Figure 1

Main Burners

Figure 2

Burner venturi pipe

LP Gas Valve Connection

Burner venturi pipe

Secure LP Gas Tank

Secure tank by sliding tank retainer wire over shoulder of LP gas tank.

Tank/Gas Line Connection

1. Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.

2. Make sure control knobs are (OFF) position. (Figure 3)

3. Turn LP gas tank valve to “OPEN”.

4. Spoon leak check solution at all “X” locations (Figures 1, 2 and 4)

a. If any bubbles appear turn LP gas tank valve to

“CLOSED”, reconnect and re-test.

b. If you continue to see bubbles after several

attempts, turn LP gas tank valve to “CLOSED” and disconnect LP gas tank and contact

1.800.762.1142 for assistance.

c. If no bubbles appear after one minute turn LP gas

tank valve to “CLOSED”, wipe away solution and proceed.

Operating Main Burners

First Use

LP Gas Connection

Side Burner

Figure 3

Connect LP Gas Tank

Before connecting, be sure that there is no debris caught in the head of the LP gas tank, head of the regulator valve or in the head of the burner and burner ports.

Connect gas line to tank by turning knob clockwise until it stops.

Disconnect LP Gas Tank

Before disconnecting make sure the LP gas tank valve is “CLOSED”.

Disconnect gas line from LP gas tank by turning knob counterclockwise until it is loose.

Caution: LP gas tank must be properly

disconnected and removed prior to moving this grill.

Need a tank of gas? Try tank exchange service. It’s easy, fast, safe,

and available at tens of thousands of conveniently located retail outlets nationwide. You can purchase a new full tank or exchange your empty for a precision filled one.

1. Make sure all labels, packaging and protective films have been removed from the grill.

2. Remove manufacturing oils before cooking on this grill for the first time by operating the grill for at least 15 minutes on (HIGH) with the lid closed. This will “heat clean” the internal parts and dissipate odors.

Lighting

1. Open lid. Attempting to light the burners with the lid closed may cause an explosion!

2. Make sure there are no obstructions of airflow to the burners. Spiders and insects can nest within and clog the burner / venturi tube at the orifice. A clogged burner tube can lead to a fire beneath the appliance.

3. All control knobs must be in the (OFF) position. (Figure 3)

4. Turn LP gas tank valve to “OPEN”.

5. Select burner to light. Push and turn control knob to

(HIGH).

6. Press the (igniter) button repeatedly 3 to 4 times to light burner.

7. If ignition does not occur in 5 seconds, turn burner control knob (OFF), wait 5 minutes and repeat lighting procedure.

8. If igniter does not light burner, use a lit match secured with the lighting rod provided to light burners manually. Position the lit match near side of the burner. (Figure 5)

Important: Always use the lighting rod provided when lighting burners with a match.

9. After lighting, observe the burner flame, make sure all burner ports are lit and flame height matches illustration. (Figure 6)

Figure 4

Figure 5

+ 19 hidden pages

Uniflame Gbc1001w-c Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual