Troy-Bilt TB30R Operator's Manual

Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty

OperatOr’s Manual

READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL

BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

Printed In USA

TB30R

WARNING

Form No. 769-11342

(December 8, 2015)

To The Owner

Thank You

Thank you for purchasing a lawn tractor manufactured by
Troy-Bilt. It was carefully engineered to provide excellent
performance when properly operated and maintained.

Please read this entire manual prior to operating the equipment.
It instructs you how to safely and easily set up, operate and
maintain your machine. Please be sure that you, and any other
persons who will operate the machine, carefully follow the
recommended safety practices at all times. Failure to do so could
result in personal injury or property damage.

All information in this manual is relative to the most recent
product information available at the time of printing. Review
this manual frequently to familiarize yourself with the machine,
its features and operation. Please be aware that this Operator’s
Manual may cover a range of product specifications for various
models. Characteristics and features discussed and/or illustrated
in this manual may not be applicable to all models. Troy-Bilt
reserves the right to change product specifications, designs and
equipment without notice and without incurring obligation.

Table of Contents

Safe Operation Practices ........................................ 3

Assembly & Set-Up .................................................10

Controls & Features ................................................15

Operation ................................................................18

Maintenance & Adjustment ................................ 22

Service .................................................................... 27

1

If applicable, the power testing information used to establish
the power rating of the engine equipped on this machine can be
found at www.opei.org or the engine manufacturer’s web site.

If you have any problems or questions concerning the machine,
phone a authorized Troy-Bilt service dealer or contact us directly.
Troy-Bilt’s Customer Support telephone numbers, website
address and mailing address can be found on this page. We want
to ensure your complete satisfaction at all times.

Throughout this manual, all references to right and left side of the
machine are observed from the operating position

The engine manufacturer is responsible for all engine-related
issues with regards to performance, power-rating, specifications,
warranty and service. Please refer to the engine manufacturer’s
Owner’s/Operator’s Manual, packed separately with your
machine, for more information.

Troubleshooting .....................................................31

Replacement Parts ................................................ 32

Attachments & Accessories .................................. 33

Emissions Statement ............................................. 34

Warranty ................................................................ 36

Español ................................................................... 37

Record Product Information

Before setting up and operating your new equipment, please
locate the model plate on the equipment and record the
information in the provided area to the right. You can locate the
model plate by looking beneath the seat. This information will
be necessary, should you seek technical support via our web site,
Customer Support Department, or with a local authorized service
dealer.

Model NuMber

Serial NuMber

Customer Support

Please do NOT return the machine to the retailer or dealer without first contacting our Customer Support Department.

If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this machine, you can seek help from the experts. Choose from the options below:

◊ Visit us on the web at www.troybilt.com

See How-to Maintenance and Parts Installation Videos at www.troybilt.com/tutorials

◊ Call a Customer Support Representative at [phone] or [phone]

◊ Write us at Troy-Bilt LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019

2

Important Safe Operation Practices

WARNING! This symbol points out important safety instructions which, if not followed,

could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury.
When you see this symbol. HEED ITS WARNING!

CALIFORNIA PROPOSITION 65

WARNING! Engine Exhaust, some of its constituents, and certain vehicle components

contain or emit chemicals known to State of California to cause cancer and birth defects
or other reproductive harm.

WARNING! Battery posts, terminals, and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and reproductive
harm. Wash hands after handling

DANGER! This machine was built to be operated according to the safe operation practices in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating hands and feet
and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.

2

General Operation

1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for
future and regular reference and for ordering replacement
parts.

2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them
quickly.

3. Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand
the instructions and safe operation practices in this manual
and on the machine and should be trained and supervised
by an adult.

4. Never allow adults to operate this machine without proper
instruction.

5. To help avoid blade contact or a thrown object injury,
keep bystanders, helpers, children and pets at least 75 feet
from the machine while it is in operation. Stop machine if
anyone enters the area.

6. Thoroughly inspect the area where the equipment is to be
used. Remove all stones, sticks, wire, bones, toys, and other
foreign objects which could be picked up and thrown by
the blade(s). Thrown objects can cause serious personal
injury.

7. Plan your mowing pattern to avoid discharge of material
toward roads, sidewalks, bystanders and the like. Also,
avoid discharging material against a wall or obstruction
which may cause discharged material to ricochet back
toward the operator.

8. Always wear safety glasses or safety goggles during
operation and while performing an adjustment or repair
to protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes.

9. Wear sturdy, rough-soled work shoes and close-fitting
slacks and shirts. Loose fitting clothes and jewelry can be
caught in movable parts. Never operate this machine in
bare feet or sandals.

10. Be aware of the mower and attachment discharge direction
and do not point it at anyone. Do not operate the mower
without the discharge cover or entire grass catcher in its
proper place.

11. Do not put hands or feet near rotating parts or under the
cutting deck. Contact with the blade(s) can amputate
hands and feet.

3

12. A missing or damaged discharge cover can cause blade
contact or thrown object injuries.

13. Stop the blade(s) when crossing gravel drives, walks, or
roads and while not cutting grass.

14. Watch for traffic when operating near or crossing
roadways. This machine is not intended for use on any
public roadway.

15. Do not operate the machine while under the influence of
alcohol or drugs.

16. Mow only in daylight or good artificial light.

17. Never carry passengers.

18. Disengage blade(s) before shifting into reverse. Back up
slowly. Always look down and behind before and while
backing to avoid a back-over accident.

19. Slow down before turning. Operate the machine smoothly.
Avoid erratic operation and excessive speed.

20. Disengage blade(s), set parking brake, stop engine and wait
until the blade(s) come to a complete stop before removing
grass catcher, emptying grass, unclogging chute, removing
any grass or debris, or making any adjustments.

21. Never leave a running machine unattended. Always turn
off blade(s), set parking brake, stop engine and remove key
before dismounting.

22. Use extra care when loading or unloading the machine into
a trailer or truck. This machine should not be driven up or
down ramp(s), because the machine could tip over, causing
serious personal injury. The machine must be pushed
manually on ramp(s) to load or unload properly.

23. Muffler and engine become hot and can cause a burn. Do
not touch.

24. Check overhead clearances carefully before driving under
low hanging tree branches, wires, door openings etc.,
where the operator may be struck or pulled from the
machine, which could result in serious injury.

25. Disengage all attachment clutches and depress the brake
pedal completely before attempting to start engine.

26. Your machine is designed to cut normal residential grass of
a height no more than 10”. Do not attempt to mow through
unusually tall, dry grass (e.g., pasture) or piles of dry leaves.
Dry grass or leaves may contact the engine exhaust and/
or build up on the mower deck presenting a potential fire
hazard.

27. Use only accessories and attachments approved for this
machine by the machine manufacturer. Read, understand
and follow all instructions provided with the approved
accessory or attachment.

28. Data indicates that operators, age 60 years and above, are
involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability
to operate the riding mower safely enough to protect
themselves and others from serious injury.

29. If situations occur which are not covered in this manual, use
care and good judgment. Contact your customer service
representative for assistance.

Slope Operation

Slopes are a major factor related to loss of control and tip-over
accidents which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you
feel uneasy on it, do not mow it.

For your safety, use the slope gauge included as part of this
manual to measure slopes before operating this machine on
a sloped or hilly area. If the slope is greater than 12 degrees as
shown on the slope gauge, do not operate this machine on that
area or serious injury could result.

Do:

1. Mow up and down slopes, not across. Exercise extreme
caution when changing direction on slopes.

2. Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.

3. Use slow speed. Choose a low enough speed setting so
that you will not have to stop or shift while on the slope.
Tires may lose traction on slopes even though the brakes
are functioning properly. Always keep machine in gear
when going down slopes to take advantage of engine
braking action.

4. Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.

5. Use extra care with grass catchers or other attachments.
These can change the stability of the machine.

6. Keep all movement on the slopes slow and gradual. Do
not make sudden changes in speed or direction. Rapid
engagement or braking could cause the front of the
machine to lift and rapidly flip over backwards which could
cause serious injury.

7. Avoid starting or stopping on a slope. If tires lose traction,
disengage the blade(s) and proceed slowly straight down
the slope.

Do Not:

1. Do not turn on slopes unless necessary; then, turn slowly
and gradually downhill, if possible.

2. Do not mow near drop-offs, ditches or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff, ditch, or if an edge caves in.

3. Do not try to stabilize the machine by putting your foot on
the ground.

4. Do not use a grass catcher on steep slopes.

5. Do not mow on wet grass. Reduced traction could cause
sliding.

6. Do not coast downhill. Over-speeding may cause the
operator to lose control of the machine resulting in serious
injury or death.

7. Do not tow heavy pull behind attachments (e.g. loaded
dump cart, lawn roller, etc.) on slopes greater than 5
degrees. When going down hill, the extra weight tends
to push the tractor and may cause you to loose control
(e.g. tractor may speed up, braking and steering ability are
reduced, attachment may jack-knife and cause tractor to
overturn).

4 Section 2 — important Safe operation practiceS

Children

1. Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. They do not understand
the dangers. Never assume that children will remain where
you last saw them.

a. Keep children out of the mowing area and in

watchful care of a responsible adult other than the
operator.

b. Be alert and turn machine off if a child enters the

area.

c. Before and while backing, look behind and down for

small children.

d. Never carry children, even with the blade(s) shut off.

They may fall off and be seriously injured or interfere
with safe machine operation.

e. Use extreme care when approaching blind corners,

doorways, shrubs, trees or other objects that may
block your vision of a child who may run into the
path of the machine.

f. To avoid back-over accidents, always disengage

the cutting blade(s) before shifting into Reverse.
If equipped, the “Reverse Caution Mode” should
not be used when children or others are around.

g. Keep children away from hot or running engines.

They can suffer burns from a hot muffler.

h. Remove key when machine is unattended to

prevent unauthorized operation.

2. Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand
the instructions and safe operation practices in this manual
and on the machine and should be trained and supervised
by an adult.

Towing

1. Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.

2. Follow the manufacturers recommendation for weight
limits for towed equipment and towing on slopes.

3. Never allow children or others in or on towed equipment.

4. On slopes, the weight of the towed equipment may cause
loss of traction and loss of control.

5. Always use extra caution when towing with a machine
capable of making tight turns (e.g. “zero-turn” ride-on
mower). Make wide turns to avoid jack-knifing.

6. Travel slowly and allow extra distance to stop.

7. Do not coast downhill.

Service

Safe Handling of Gasoline:

1. To avoid personal injury or property damage use extreme

care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Serious
personal injury can occur when gasoline is spilled on
yourself or your clothes which can ignite. Wash your skin
and change clothes immediately.

a. Use only an approved gasoline container.
b. Never fill containers inside a vehicle or on a truck

or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle
before filling.

c. When practical, remove gas-powered equipment

from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment on
a trailer with a portable container, rather than from a
gasoline dispenser nozzle.

d. Keep the nozzle in contact with the rim of the fuel

tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.

e. Extinguish all cigarettes, cigars, pipes and other

sources of ignition.
f. Never fuel machine indoors.
g. Never remove gas cap or add fuel while the engine

is hot or running. Allow engine to cool at least two

minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more than ½

inch below bottom of filler neck to allow space for

fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine and

equipment. Move machine to another area. Wait 5

minutes before starting the engine.
k. To reduce fire hazards, keep machine free of grass,

leaves, or other debris build-up. Clean up oil or fuel

spillage and remove any fuel soaked debris.
l. Never store the machine or fuel container inside

where there is an open flame, spark or pilot light

as on a water heater, space heater, furnace, clothes

dryer or other gas appliances.
m. Allow a machine to cool at least five minutes before

storing.

General Service

1. Never run an engine indoors or in a poorly ventilated area.
Engine exhaust contains carbon monoxide, an odorless,
and deadly gas.

2. Before cleaning, repairing, or inspecting, make certain the
blade(s) and all moving parts have stopped. Disconnect the
spark plug wire and ground against the engine to prevent
unintended starting.

5Section 2 — important Safe operation practiceS

3. Periodically check to make sure the blades come to
complete stop within approximately (5) five seconds after
operating the blade disengagement control. If the blades
do not stop within the this time frame, your machine
should be serviced professionally by an authorized MTD
Service Dealer.

4. Check brake operation frequently as it is subjected to wear
during normal operation. Adjust and service as required.

5. Check the blade(s) and engine mounting bolts at frequent
intervals for proper tightness. Also, visually inspect blade(s)
for damage (e.g., excessive wear, bent, cracked). Replace
the blade(s) with the original equipment manufacturer’s
(O.E.M.) blade(s) only, listed in this manual. “Use of parts
which do not meet the original equipment specifications
may lead to improper performance and compromise
safety!”

6. Mower blades are sharp. Wrap the blade or wear gloves,
and use extra caution when servicing them.

7. Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.

8. Never tamper with the safety interlock system or other
safety devices. Check their proper operation regularly.

9. After striking a foreign object, stop the engine, disconnect
the spark plug wire(s) and ground against the engine.
Thoroughly inspect the machine for any damage. Repair
the damage before starting and operating.

10. Never attempt to make adjustments or repairs to the
machine while the engine is running.

11. Grass catcher components and the discharge cover are
subject to wear and damage which could expose moving
parts or allow objects to be thrown. For safety protection,
frequently check components and replace immediately
with original equipment manufacturer’s (O.E.M.) parts only,
listed in this manual. “Use of parts which do not meet the
original equipment specifications may lead to improper
performance and compromise safety!”

12. Do not change the engine governor settings or over-speed
the engine. The governor controls the maximum safe
operating speed of the engine.

13. Maintain or replace safety and instruction labels, as
necessary.

14. Observe proper disposal laws and regulations for gas, oil,
etc. to protect the environment.

15. According to the Consumer Products Safety Commission
(CPSC) and the U.S. Environmental Protection Agency (EPA),
this product has an Average Useful Life of seven (7) years,
or 270 hours of operation. At the end of the Average Useful
Life have the machine inspected annually by an authorized
service dealer to ensure that all mechanical and safety
systems are working properly and not worn excessively.
Failure to do so can result in accidents, injuries or death.

Do not modify engine

To avoid serious injury or death, do not modify engine in any
way. Tampering with the governor setting can lead to a runaway
engine and cause it to operate at unsafe speeds. Never tamper
with factory setting of engine governor.

Notice Regarding Emissions

Engines which are certified to comply with California and federal
EPA emission regulations for SORE (Small Off Road Equipment)
are certified to operate on regular unleaded gasoline, and
may include the following emission control systems: Engine
Modification (EM), Oxidizing Catalyst (OC), Secondary Air
Injection (SAI) and Three Way Catalyst (TWC) if so equipped.

When required, models are equipped with low permeation fuel
lines and fuel tanks for evaporative emission control. California
models may also include a carbon canister. Please contact
Customer Support for information regarding the evaporative
emission control configuration for your model.

Spark Arrestor

WARNING! This machine is equipped with an

internal combustion engine and should not be used
on or near any unimproved forest-covered,
brushcovered or grass-covered land unless the
engine’s exhaust system is equipped with a spark
arrestor meeting applicable local or state laws (if
any).

If a spark arrestor is used, it should be maintained in effective
working order by the operator. In the State of California the
above is required by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws. Federal laws
apply on federal lands.
A spark arrestor for the muffler is available through your
nearest engine authorized service dealer or contact the service
department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

WARNING! Your Responsibility—Restrict the use of this power machine to persons who read, understand and

follow the warnings and instructions in this manual and on the machine.

6 Section 2 — important Safe operation practiceS

SAVE THESE INSTRUCTIONS!

Safety Symbols

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the
machine before attempting to assemble and operate.

Symbol Description

READ THE OPERATOR’S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate.

DANGER — ROTATING BLADES
Never carry passengers. Never carry children, even with the blades OFF.

DANGER — ROTATING BLADES
To avoid a back-over accident, keep children away from the machine while it is in
operation. Mowing in reverse is not recommended.

WARNING — ROTATING BLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with
the blade(s) can amputate hands and feet. Be sure blades and engine are stopped
before placing hands or feet near blades.

DANGER — ROTATING BLADES
Always look down and behind before and while backing to avoid a back-over
accident.

DANGER — BYSTANDERS
Keep bystanders, helpers, children and pets at least 75 feet from the machine while it
is in operation.

WARNING — THROWN OBJECTS
This machine may pick up and throw and objects which can cause serious personal
injury.

WARNING — THROWN OBJECTS
This machine may pick up and throw and objects which can cause serious personal
injury.

WARNING — SLOPE OPERATION
Go up and down slopes, not across.

WARNING — SLOPE OPERATION
Use extra caution on slopes. Do not mow slopes greater than 12°. If machine stops
going uphill, stop blades back down slowly.

DANGER — SLOPE OPERATION
Do not operate this machine where it could tip or slip. Avoid sudden turns. Use low
speed.

7Section 2 — important Safe operation practiceS

Symbol Description

WARNING — DO NOT STAND
Stepping on the transmission cover may deform it and damage the transmission fan.
This can cause the transmission to overheat. Other transmission parts can also be
damaged.

DANGER— GUARDS, SHEILDS, SWITCHES, ETC.
Keep safety devices (Guards, Sheilds, Switches, Etc.) in place and working.

WARNING— MACHINE IS HOT
Allow the engine to cool at least two minutes before refueling or storing.

WARNING— THIS EQUIPMENT MAY CREATE SPARKS
Operation of this equipment may create sparks that can start fires around dry

max10"

vegetation. Do not drive through piles of dry leaves or tall dry grass (Max. 10”). Keep
the machine free of debris.

WARNING— HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow
engine and muffler to cool before touching.

DANGER — ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless
discharge cover or grass catcher is in its proper place. If damaged, replace
immediately.

WARNING— THIS EQUIPMENT MAY CREATE SPARKS
Operation Of This Equipment May Create Sparks That Can Start Fires Around Dry
Vegetation. A Spark Arrestor May Be Required. The Operator Should Contact Local
Fire Agencies For Laws Or Regulations Relating To Fire Prevention Requirements.

WARNING— CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains
carbon monoxide, an odorless and deadly gas.

DANGER— ROTATING BLADES
Do not step on the cutting deck.

8 Section 2 — important Safe operation practiceS

To check the slope, proceed as follows:

1. Remove this page and fold along the dashed line.

2. Locate a vertical object on or behind the slope (e.g. a pole, building, fence, tree, etc.)

3. Align either side of the slope gauge with the object (See Figure 1 and Figure 2 ).

4. Adjust gauge up or down until the left corner touches the slope (See Figure 1 and Figure 2).

5. If there is a gap below the gauge, the slope is too steep for safe operation (See Figure 2 above).

WARNING! Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death.

Do not operate machine on slopes in excess of 12 degrees. All slopes require extra caution. If you cannot back up the slope

or if you feel uneasy on it, do not mow it. Always mow up and down slopes, never across the face of slopes.

(OK) (TOO STEEP)

IF A SLOPE IS TOO STEEP FOR SAFE OPERATION!

USE THIS SLOPE GAUGE TO DETERMINE

12° dashed line

12° Slope

Slope Gauge

Figure 2Figure 1

12° Slope

9Section 2 — important Safe operation practiceS

Assembly & Set-Up

Assembly & Set-Up

Contents of Crate

• Riding Mower (1) • Seat Assembly (1) • Discharge Chute Assembly (1)

• Steering Wheel/Shaft Assembly (1) • Rear Engine Cover (1) • Mulch Plug (1)

• Rear Hitch Plate (1) • Oil Drain Sleeve (1) • Product Registration Card (1)

• Rider Operator’s Manual (1) • Steering Pedestal Cap (1) • Front Bumper (1)

• Engine Operator’s Manual (1) • Hardware Pack (1)

3

3

Contents of Hardware Pack

Before beginning installation, remove all the contents from the
crate and all the hardware from the pack to make sure everything
is present. Hardware is listed below.

• Hitch Plate

• Seat Mounting Bracket (with two shoulder bolts & lock nuts

installed)

Recommended Tools for Assembly

• 3/8” Wrench (or Socket)

• 1/2” Wrench (or Socket)

• Phillips Screw Driver

• 1/4” Drive Ratchet

• 9/16” Socket

• 7/16” Wrench

Manually Moving the Tractor

1. Engage the transmission bypass rod to move the tractor

manually without starting it. The transmission bypass rod is
located on the inside of the right tire near the rear of the tractor.
Engage the bypass rod by pulling out and down. See Figure 3-1.

NOTE: If the tractor will not move or does not move freely
when pushing check if the bypass lever is fully open or the
brake is engaged.

NOTE: The transmission will NOT engage when the hydrostatic
bypass rod is pulled out. Return the rod to its normal
position prior to operating the tractor. If the tractor will
not move when pushing on the forward/reverse pedals, or
moves slowly, check to see of the bypass valve is on.

CAUTION: Never tow your tractor. Towing the

tractor with the rear wheels on the ground may
cause severe damage to the transmission.

2. Disengage the bypass rod by lifting up and allowing the rod
to move back in after moving the tractor. See Figure 3-1.

Installing the Steering Wheel Assembly

If the steering wheel assembly for your tractor did not come
already installed, follow the steps below:

1. Slide the pedestal cap onto the steering shaft so that when

the steering shaft is installed on the tractor, the pedestal
cap will be upright as shown in Figure 3-2.

Figure 3-1

10

10

Figure 3-2

2. Remove the shoulder bolt and lock nut from the steering

shaft and retain for later steps.

3. With the steering wheel assembly upright and positioned

1

2

2

1

2

over the lower steering shaft on the tractor, align the
steering wheel so that with the tractor wheels straight, the
large opening on the steering wheel is facing forward.

4. Lower the steering wheel assembly onto the lower steering
shaft and secure with the shoulder bolt and lock nut
previously removed. See Figure 3-3.

Attaching the Seat

If the seat for your tractor was not attached at the factory, follow
the applicable instructions below to attach it.

1. Remove the shoulder bolts and lock nuts from the seat
mounting bracket included in your hardware pack. See
Figure 3-5.

Figure 3-5

2. Remove the two self-tapping bolts factory installed on the
tractor. See Figure 3-6.

Figure 3-3

5. Tighten the shoulder bolt and lock nut using a 9/16”
wrench or socket and 7/16”wrench or socket.

6. Remove the pedestal cap mount screw factory installed
and located on the tractor’s steering console. Retain the
screw for later instructions.

7. Slide the pedestal cap down onto the tractor and connect the
headlight as shown in the inset of Figure 3-4 (1) and slighty
rotate to the right to clip into place. Secure the pedestal with
the screw (2) previously removed. See Figure 3-4.

Figure 3-6

Figure 3-4

11Section 3 — ASSembly & Set-Up

11

1

2

3. Align the seat bracket in place over the holes from where

Adjustment Knob

the self-tapping bolts were removed, as shown in
Figure 3-7.

4. Using a /-inch drive ratchet with a /” socket, secure the
seat bracket with the self-tapping bolts removed in step 2.
See Figure 3-7.

7. To adjust the position of the seat, remove the adjustment
knob on the bottom of the seat. Slide the seat forward or
backward as desired. Retighten the adjustment bolt. Refer
to Figure 3-8.

Installing the Deck Chute

WARNING! NEVER operate this tractor without

either the mulch plug or deck chute installed.

1. Remove the wing knobs installed on the mowing deck and
retain for later installation.

2. Install the deck chute into the deck discharge opening on
the deck. The studs on the deck surface will fit through the
holes on the upper portion of the deck chute. The small tab
on the deck lip area will fit through the square cutout on
the lower portion of the deck chute. See Figure 3-9.

NOTE: Make certain that the upper-rear portion of deck
chute is depressing the safety switch located on the deck
surface. The engine will not start without the deck chute
properly in place.

3. Secure the deck chute by tightening the wing knobs
removed earlier. See Figure 3-9.

Figure 3-7

CAUTION: Do not use any type of power tool (e.g.

impact gun or electric drill with nut driver attached)
when tightening the self-tapping bolts to attach the
seat bracket.

5. Position the seat assembly over the seat mounting bracket,
aligning the holes provided.

6. Install the two shoulder bolts and lock nuts removed from
the seat mounting bracket in Step 1. See Figure 3-8.

Figure 3-9

Installing the Mulch Plug

WARNING! NEVER operate this tractor without

either the mulch plug or deck chute installed.

1. Remove the wing knobs installed on the mowing deck and
retain for later installation.

Figure 3-8

NOTE: Make sure that the bolt’s shoulder is completely
recessed into the seat bracket when securing the lock nut.

12 Section 3— ASSembly & Set-Up

12

2. Install the mulch plug into the deck discharge opening on

1

2

the deck. The studs on the deck surface will fit through the
holes on the upper portion of the mulch plug. The small
tab on the deck lip area will fit through the square cutout
on the lower portion of the mulch plug. See Figure 3-10.

3. Secure the cover with the two hex screws previously
removed. Do not over-tighten.

Installing the Hitch Plate

1. Remove the factory installed hitch plate mounting
hardware located on the rear of the tractor. See Figure 3-12.

Figure 3-10

NOTE: Make certain that the upper-rear portion of mulch
plug is depressing the safety switch located on the deck
surface. The engine will not start without the mulch plug
properly in place.

3. Secure the mulch plug by tightening the wing knobs
removed earlier.

Install the Rear Engine Cover

1. Remove the two factory installed hex screws located on the
rear engine cover. Retain the screws for later instructions.
See Figure 3-11.

Figure 3-12

2. Position the hitch plate, packed with the loose parts, with
the flat side up as shown in Figure 3-12. Secure using the
two bolts and hex nuts previously removed.

Installing the Bumper

1. Remove the two screws as shown in Figure 3-13.

Figure 3-11

2. Install the rear engine cover by positioning it in place as
shown in Figure 3-11. Tip the engine cover forward to fit it
into the slots provided, then rotate it backwards to align
the mounting holes.

Figure 3-13

2. Position the bumper over the mounting holes and secure
using the hardware removed in Step 1, as shown in
Figure 3-13.

13Section 3 — ASSembly & Set-Up

13

Connecting the Battery Cables

Tire Pressure

CALIFORNIA PROPOSITION 65 WARNING:

Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash hands after handling.

CAUTION: When attaching battery cables, always

connect the POSITIVE (Red) wire to its terminal first,
followed by the NEGATIVE (Black) wire.

For shipping reasons, both battery cables on your equipment
may have been left disconnected from the terminals at the
factory. To connect the battery cables, proceed as follows:

NOTE: The positive battery terminal is marked Pos. (+). The
negative battery terminal is marked Neg. (–).

1. Remove the factory installed hex bolts and sems nuts
located on the end of the wiring harness. Retain the
hardware for later instructions.

2. Remove the plastic cover, if present, from the positive
battery terminal and attach the red cable to the positive
battery terminal (+) with one of the bolts and hex nuts,
previously removed, using a / inch wrench and socket.
See Figure 3-14.

WARNING! Equal tire pressure should be

maintained at all times. Never exceed the maximum
inflation pressure shown on the sidewall of the tire.

The recommended operating tire pressure is:

• Approximately 10 psi for the rear tires

• Approximately 14 psi for the front tires

IMPORTANT: Refer to the tire sidewall for exact tire

manufacturer’s recommended or maximum psi. Do not
overinflate. Uneven tire pressure could cause the cutting deck to
mow unevenly.

Gas and Oil Fill-up

The gasoline tank is located under the seat. Do not overfill.

WARNING! Use extreme care when handling

gasoline. Gasoline is extremely flammable and the
vapors are explosive. Never fuel machine indoors or
while the engine is hot or running. Extinguish
cigarettes, cigars, pipes, and other sources of ignition.

IMPORTANT: Your tractor is shipped with motor oil in the
engine. However, you MUST check the oil level before
operating. Be careful not to overfill.

Service and check the engine oil as instructed in the Engine
Owner’s Manual packed with your tractor. Read the instructions
carefully.

IMPORTANT: It is important to NOT top off your fuel tank
when filling with fuel. Leave an expansion area available
inside the fuel tank to allow for the fuel to expand and for
proper ventilation. Otherwise the unit may not run properly.
Fill the tank in accordance with Figure 3-15.

Figure 3-14

3. Remove the plastic cover, if present, from the negative
battery terminal and attach the black cable to the negative
battery terminal (–) with the remaining bolt and hex nut.
See Figure 3-14.

4. Position the red rubber boot over the positive battery
terminal to help protect it from corrosion.

NOTE: If the battery is put into service after the date shown
on top/side of battery, charge the battery as instructed in
the Service section prior to operating the tractor.

14 Section 3— ASSem bly & Set-Up

14

Figure 3-15

Brake Pedal

Forward Drive Pedal

Reverse Drive Pedal

Headlight

Parking Brake Lever

Fuel Level Indicator

Ignition Switch Module

Throttle/Choke Lever

Cup Holder

Oil Fill Cap

Fuel Fill Cap

Deck Lift Lever

PTO Lever

Controls & Features

4

Lawn Tractor controls and features are illustrated in Figure 4-1 and described on the following pages.

WARNING! Read and follow all safety rules and instructions in this manual, including the entire Operation section,

before attempting to operate this machine. Failure to comply with all safety rules and instructions may result in personal
injury.

Figure 4-1

15

Throttle/Choke Control

Start
position

Indicator
Light

Reverse
Push
Button

Normal
Driving
Mode

Stop
position

Reverse
Caution
Mode
Position

The throttle control lever is located on the left
fender of the tractor seated in the operator’s
position; see Figure 4-1. This lever controls the speed
of the engine, as well as the choke when it is pushed
all the way forward. When set in a given position,
the throttle will maintain a uniform engine speed.

FAST

IMPORTANT: When operating the tractor with the

cutting deck engaged, be certain that the throttle
lever is always in the FAST (rabbit) position.

Moving the throttle lever all the way forward
activates the engine’s choke control. Activating
the choke control closes the choke plate on the
carburetor and aids in starting the engine.

Refer to Starting the Engine in the Operation section
of this manual for detailed starting instructions.

SLOW

Ignition Switch Module

The ignition switch module is located on the left fender of the
tractor seated in the operator’s position, adjacent to the Throttle/
Choke Control. To start the engine, insert the key into the ignition
switch module and turn clockwise to the START position. Release
the key into the NORMAL MOWING MODE position once the
engine has fired.

To stop the engine, turn the ignition key counter-clockwise to the
STOP position. See Figure 4-2.

Forward Drive Pedal

The forward drive pedal is located on the right side of the machine,
along the running board. Press the forward drive pedal forward to
cause the tractor to travel forward. Ground speed is also controlled
with the forward drive pedal. The further forward the pedal is
pivoted, the faster the tractor will travel. The pedal will return to its
original/neutral position when it’s not pressed.

Reverse Drive Pedal

The reverse drive pedal is located on the right side of the tractor
along the running board. Ground speed is also controlled with
the reverse drive pedal. The further downward the pedal is
pivoted, the faster the tractor will travel. The pedal will return to
its original/neutral position when it’s not pressed.

Brake Pedal

The brake pedal is located on the left side of the lawn tractor,
along the running board. Depress the pedal all the way down to
engage the disc brake and bring the tractor to a complete stop.

NOTE: The brake pedal must be completely depressed to start
the engine. Refer to Safety Interlock Switches in the Operation
section of this manual.

Parking Brake

To set the parking brake, fully depress the brake pedal. Move the
parking brake lever all the way down and into the parking brake
position. Release the brake pedal to allow the parking brake to
engage.

To release the parking brake, depress the brake pedal and move
the parking brake lever out of the parking brake position. Release
the brake pedal.

NOTE: The parking brake must be set if the operator leaves the
seat with the engine running or the engine will automatically
shut OFF.

WARNING! Never leave a running machine

unattended. Always disengage PTO, set parking
brake, stop engine and remove key to prevent
unintended starting.

IMPORTANT: Prior to operating the tractor, refer to both Safety

Interlock Switches and Starting the Engine in the Operation
section of this manual for detailed instructions regarding the
Ignition Switch Module and operating the tractor in REVERSE
CAUTION MODE.

Figure 4-2

16 Section 4— controlS & FeatureS

Deck Lift Lever

Found on your tractor’s right fender, the deck lift lever is used to
change the height of the cutting deck. To use, move the lever to
the left, then place in the notch best suited for your application.

PTO Lever

Found on the tractor’s right fender, the PTO (blade engage)
lever is used to engage power to the cutting deck. To operate,
move the lever all the way forward. Moving the lever all the way
rearward into the PTO OFF position disengages power to the
cutting deck.

NOTE: The PTO (blade engage) lever must be in the disengaged
(PTO OFF) position when starting the engine.

Fuel Lever Indicator

The Fuel Lever Indicator is located below the seat on the left
hand side from the operator’s position in the controls panel. Use
this window to identify the tractor’s fuel needs. See Figure 4-4.

Figure 4-3

Fuel Fill Cap

The Fuel Fill Cap is located below the seat. Refer to the Assembly
& Set-up section in this manual for instructions on fueling this
tractor.

Oil Fill Cap

The Oil Fill Cap is located below the seat. Refer to the Assembly
& Set-up section in this manual for instructions on checking and
adding oil to this tractor.

Headlight

The headlight is located on the center of the steering column and
is illuminated when the key is in the ON position.

Transmission Bypass Rod (Not Shown)

The transmission bypass rod is located inside the right tire on the
lower right section of the frame.

When engaged, the rod opens a bypass within the hydrostatic
transmissions, which allows the tractor to be pushed short
distances by hand. Refer to the Assembly & Set-Up section for
instructions on using the bypass feature.

17Section 4 — controlS & FeatureS

Operation

a

b

5

WARNING

Avoid Serious Injury or Death

• Know location and function of all controls.

• Remove objects which could be thrown by the blades.

• Go up and down slopes, not across.

• Use extra caution on slopes. Do not mow slopes greater
than 12 degrees. Avoid sudden turns. Use low speed.

• Do not operate machine where it could tip or slip.

• If machine stops going uphill, stop blades and back down
slowly.

• Before leaving operator’s position, disengage blades,
engage parking brake, shut off and remove key.

• Be sure blades and engine are stopped before placing
hands or feet near blades.

• Keep safety devices (guards, shields, switches, etc.) in
place and working.

• Keep bystanders away.

• Allow machine to cool before fueling or storing.

• Keep machine free of debris.

Read Operator’s Manual

Safety Interlock Switches

This tractor is equipped with a safety interlock system for the
protection of the operator. If the interlock system should ever
malfunction, do not operate the tractor. Contact an authorized
service dealer.

• The safety interlock system prevents the engine from
cranking or starting unless the parking brake is engaged,
and the PTO (Blade Engage) lever is in the disengaged (OFF)
position.

• The engine will automatically shut OFF if the operator
leaves the seat before engaging the parking brake.

• The engine will automatically shut OFF if the operator
leaves the tractor’s seat with the PTO (Blade Engage) lever
in the engaged (ON) position, regardless of whether the
parking brake is engaged.

• With the ignition key in the NORMAL MOWING position,
the PTO (Blade Engage) clutch will automatically shut OFF
if the PTO (Blade Engage) lever is moved into the engaged
(ON) position with the shift lever in position for reverse
travel.

• The engine will automatically shut OFF if the mulch plug,
deck chute or bagger chute is removed, regardless of
whether the parking brake is engaged or the PTO (Blade
Engage) lever is in the disengaged (OFF) position.

WARNING! Do not operate the tractor if the

interlock system is malfunctioning. This system was
designed for your safety and protection.

Engaging the Parking Brake

To engage the parking brake:

1. Fully depress the brake pedal and hold it down with your
foot.

2. Move the parking brake lever down into the parking brake
position.

3. Release the brake pedal to allow the parking brake to
engage.

To release the parking brake:

1. Depress the brake pedal and move the parking brake lever
out of the parking brake position.

Steering Wheel Height Adjustment

This unit has a telescoping steering column. To adjust the height
of the steering wheel:

1. Sit in the operator’s seat and place your hands on the
steering wheel.

2. Push the button (a) on the steering column and raise or
lower the steering wheel (b) to the desired position. See
Figure 5-1.

NOTE: Once the desired position is achieved, lift up and
down on the steering wheel to make sure it locks into
place and the button (a) on the steering column releases
into a locked position. Do not operate this unit unless the
steering column is in a locked position.

Figure 5-1

18

Setting the Cutting Height

1. Select the height position of the cutting deck by placing
the deck lift lever in any of the different cutting height
notches on the right side of the fender.

WARNING! Keep hands and feet away from the

discharge opening of the cutting deck.

Refer to Leveling the Deck in the Maintenance & Adjustments
section of this manual for more detailed instructions regarding
deck adjustment.

Starting the Engine

WARNING! Do not operate the tractor if the

interlock system is malfunctioning. This system was
designed for your safety and protection.

NOTE: Refer to the Assembly & Set-Up section of this manual for
gasoline and oil fill-up instructions.

1. Insert the tractor key into the ignition switch module.

2. Place the PTO (Blade Engage) lever in the disengaged (OFF)
position.

3. Engage the tractor’s parking brake.

4. Activate the choke control by moving the throttle/choke
control all the way forward into the choke position.

5. Turn the ignition key clockwise to the START position.
After the engine starts, release the key. It will return to the
NORMAL MOWING position.

CAUTION: Do NOT hold the key in the START

position for longer than ten seconds at a time. Doing
so may cause damage to your engine’s electric
starter.

6. After the engine starts, deactivate the choke control by
placing the throttle control into the FAST position.

NOTE: Do NOT operate this unit with the Choke control
activated. Doing so will result in a “rich” fuel mixture and can
cause the engine to run poorly.

Driving the Tractor

WARNING! Avoid sudden starts, excessive speed

and sudden stops.

WARNING! Do not leave the seat of the tractor

without first placing the PTO (Blade Engage) lever in
the disengaged (OFF) position, depressing the brake
pedal and engaging the parking brake. If leaving the
tractor unattended, also turn the ignition key OFF
and remove the key.

WARNING! Always look down and behind before

and while backing up to avoid a back-over accident.

1. Move the throttle lever into the FAST (rabbit) position.

2. To travel FORWARD, slowly engage the forward drive pedal
until the desired speed is reached.

3. To travel in REVERSE, slowly engage the reverse drive pedal
until the desired speed is reached.

4. The lawn tractor is brought to a stop by depressing the
brake pedal.

WARNING! Before leaving the operator’s position

for any reason, disengage the blade, engage the
parking brake, shut engine OFF and remove the key.

IMPORTANT: When stopping the tractor for any

reason while on a grass surface, always:

1. Make sure the forward and reverse drive pedals are in
neutral.

2. Engage the parking brake.

3. Shut the engine OFF and remove the key. Doing so will
minimize the possibility of having your lawn ‘‘browned’’ by
hot exhaust from your tractor’s running engine.

Operating the Headlight

The headlight is ON whenever the ignition key is rotated out of
the STOP position. The headlight turns OFF when the ignition key
is moved to the STOP position.

Stopping the Engine

WARNING! If you strike a foreign object, stop the

engine, disconnect the spark plug wire and ground
against the engine. Thoroughly inspect the machine
for any damage. Repair the damage before
restarting and operating.

1. If the blade is engaged, place the PTO (Blade Engage) lever
in the disengaged (OFF) position.

2. Place the throttle/choke control near the SLOW position.

3. Turn the ignition key counter-clockwise to the STOP
position.

4. Remove the key from the ignition switch to prevent
unintended starting.

19Section 5 — oper ation

Start
position

Indicator
Light

Reverse
Push
Button

Normal
Driving
Mode

Stop
position

Reverse
Caution
Mode
Position

Reverse Caution Mode

The REVERSE CAUTION MODE position of the key switch module
allows the tractor to maneuver in reverse with the blade (PTO)
engaged.

NOTE: Mowing in reverse is not recommended.

WARNING! Use extreme caution while operating

the tractor in the REVERSE CAUTION MODE. Always
look down and behind before and while backing. Do
not operate the tractor when children or others are
around. Stop the tractor immediately if someone

enters the area.
To use the REVERSE CAUTION MODE:
NOTE: The operator MUST be seated in the tractor seat.

1. Start the engine as previously instructed on the previous

page.

2. Turn the key from the NORMAL MOWING (Green) position

to the REVERSE CAUTION MODE (Yellow) position of the
key switch module. See Figure 5-2.

Figure 5-2

3. Press the REVERSE PUSH BUTTON (Orange, Triangular

Button) at the top, right corner of the key switch module.
The red indicator light at the top, left corner of the key
switch module will be ON while activated. See Figure 5-2.

4. Once activated (indicator light ON), the tractor can be

driven in reverse with the cutting blade (PTO) engaged.

5. Always look down and behind before and while backing to

make sure no children are around. After resuming forward
motion, return the key to the NORMAL MOWING position.

The REVERSE CAUTION MODE will remain activated until:

a. the key is placed in either the NORMAL MOWING

position or STOP position or,

b. the operator leaves the seat.

Driving on Slopes

Refer to the SLOPE GAUGE in the Important Safe Operation
Practices section to help determine slopes where you may
operate the tractor safely.

WARNING! Do not mow on inclines with a slope in

excess of 12 degrees (a rise of approximately 2 feet for
every 10 feet). The tractor could overturn and cause

serious injury.

• Mow up and down slopes, NEVER across.

• Exercise extreme caution when changing direction on
slopes.

• Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.

• Avoid turns when driving on a slope. If a turn must be
made, turn down the slope. Turning up a slope greatly
increases the chance of a roll over.

• Avoid stopping when driving up a slope. If it is necessary
to stop while driving up a slope, start up smoothly and
carefully to reduce the possibility of flipping the tractor
over backward.

Engaging the PTO (Cutting Blade)

Engaging the PTO (Blade Engage) transfers power to the cutting
deck. To engage the blade, proceed as follows:

1. Move the throttle control lever to the FAST (rabbit) position.

2. Grasp the PTO (Blade Engage) lever and pivot it all the way
forward into the engaged (ON) position.

NOTE: Keep the throttle lever in the FAST (rabbit) position
for the most efficient use of the cutting deck.

IMPORTANT: The PTO (Blade Engage) lever must be in the
disengaged (OFF) position when starting the engine, when
traveling in reverse, and if the operator leaves the seat. Refer to
Safety Interlock Switches in the Operation section of this manual.

Mulching

A mulch kit has been supplied with your unit. Mulching is a
process of recirculating grass clippings repeatedly beneath
the cutting deck. The ultra-fine clippings are then forced back
into the lawn where they act as a natural fertilizer. Refer to the
Assembly & Set-up section of this manual for instructions on how
to install the mulch kit.

20 Section 5— operation

Using the Deck Lift Lever

To raise the cutting deck, move the deck lift lever to the left,
then place it in the notch best suited for your application. Refer
to Setting the Cutting Height in this section.

Mowing

WARNING! To help avoid blade contact or a

thrown object injury, keep bystanders, helpers,
children and pets at least 75 feet from the machine
while it is in operation. Stop machine if anyone
enters the area.

The following information will be helpful when using the
cutting deck with your tractor:

WARNING! Plan your mowing pattern to avoid

discharge of materials toward roads, sidewalks,
bystanders and the like. Also, avoid discharging
material against a wall or obstruction which may
cause discharged material to ricochet back toward
the operator.

• Do not mow at high ground speed, especially if a mulch
kit or grass collector is installed.

• For best results it is recommended that the first two laps
be cut with the discharge thrown towards the center.
After the first two laps, reverse the direction to throw the
discharge to the outside for the balance of cutting. This
will give a better appearance to the lawn.

• Do not cut the grass too short. Short grass invites weed
growth and yellows quickly in dry weather.

• Mowing should always be done with the engine at full
throttle.

• Under heavier conditions it may be necessary to go back
over the cut area a second time to get a clean cut.

• Do NOT attempt to mow heavy brush and weeds and
extremely tall grass. Your tractor is designed to mow
lawns, NOT clear brush.

• Keep the blade sharp and replace the blade when worn.
Refer to Cutting Blade in the Service section of this manual
for proper blade sharpening instructions.

21Section 5 — operation

Maintenance & Adjustments

Maintenance Schedule

6

Check Engine Oil Level

Check Air Filter for Dirty, Loose or Damaged Parts

Clean and Re-oil Air Filter’s Foam Pre-cleaner
(if Equipped)

Replace Air Filter Element

Change Engine Oil and Replace Oil Filter
(if Equipped)

Clean Battery Terminals

Lube Front Axles and Rims

Clean Engine Cooling Fins

Check Spark Plug Condition & Gap

Before

Each use

10 Hours

P P
P

Every

Every

25 Hours

Every

50 Hours

Every

100 Hours

Prior

to Storing

P

P

P

P P

P P
P P

P P

Replace Fuel Filter

IMPORTANT: It is important to consult the specific Engine Operator’s Manual included with this machine for detailed engine

maintenance procedures and intervals.

Maintenance

WARNING: Before performing any maintenance or

repairs, disengage PTO, set parking brake, stop
engine and remove key to prevent unintended
starting.

2. Locate the oil drain valve on the right side of the engine
and the oil fill cap on the topside of the engine.

3. Unscrew the oil fill cap and remove the dipstick from the oil
fill tube.

P

Engine

Refer to the Engine Owner’s Manual for engine maintenance
instructions.

Check engine oil level before each use as instructed in the Engine
Owner’s Manual packed with your unit. Follow the instructions
carefully.

Changing Engine Oil

For draining oil from the engine’s crankcase, proceed as follows:

1. Run the engine for a few minutes to allow the oil in the
crankcase to warm up. Warm oil will flow more freely and
carry away more of the engine sediment which may have
settled at the bottom of the crankcase. Use care to avoid
burns from hot oil.

22