Toshiba RBC-FDP2-BMS-PE INSTALLATION MANUAL

RBC-FDP2-BMS-PE Interface

A/B connect to the Toshiba TCC-NET. TCC-NET installation should follow

Fanspeed

4.6k

Ω

5.1

Default

>=10k

Ω

Installation and Operating Instructions

12.00

S1S2S3 S4S5S6

0V 0V

13.00

20.00

26.00

ALL DIMENSIONS IN MM NOT TO SCALE

FDP2 Description

The FDP2-BMS is a monitoring and control interface for the Toshiba Digital Inverter and SMMS range of air-conditioners.

Fault Reporting

The FDP2-BMS Interface detects all indoor and outdoor faults occurring in TCC-NET compatible Toshiba air-conditioners and reports them by closing relay contacts R1-R2. The FDP2-BMS is connected on the TCC-NET network with or without a standard remote controller and detects any faults that can be displayed on the controller for up to 8 units. Red and Green LEDs Indicate Fault/No Fault state.

Control Functions

HARDWIRED CONTROL. Unit control can be achieved through resistance inputs using potentiometer and volt-free contact inputs.

BMS INTEGRATION. Unit control can be achieved through 1-10V voltage inputs integrated with BMS control outputs.

GROUP CONTROL. Multiple FDP2 Interfaces can be connected to form large groups of units.

CUSTOM CONTROL. FDP2 interfaces can be supplied in custom configurations to suit specific applications.

CONFIGURATION. The FDP2 has a number of standard configurations that can be set using switches SW1 to SW7.

Warnings and Cautions

Do not exceed the specified fault relay ratings

Fault

No Fault

FDP2-BMS

Control Interface

TCC-NET D-BUS RELAY

ABD1D2R1

SW1 SW7

RealTime Control Systems Ltd FDP2 Model 9410-2-A6

63.00

87.00

Ø 4.00

72.00

R2C

Ø 9.00

18.60

Mounting

The FDP2 should be mounted using the keyhole mounting points as indicated in the adjacent diagram.

The FDP2 can be mounted horizontally or vertically.

75.00

Ø 4.00

Ø 9.00

Basic Cable Installation

Cabling should be a minimum 0.75mm2 throughout. Terminals TCC-NET Toshiba installation specifications. Terminals R1-R2 connect to fault

monitoring or indication equipment according to the specified rating of the relay. The FDP2 is powered from the TCC-NET and requires no extra power supply.

Indoor Unit

TCC-NET D-BUS RELAY

ABD1D2R1

R2C

LED Functionality

Normal Operation

R G

Error Conditions

R G

TCC-NET

Key:

Power-Up sequence Factory Configuration

Power-Up sequence Custom Configuration

TCC-NET Holdoff. After power-up and during unit configuration

Device configuration error

No unit master found on TCC-Net

D-BUS Communications timeout

Duplicate D-BUS Address detected

To fault monitoring

FLASHINGOFF ON

No Fault State

Unit Fault

FDP2-BMS Standard Operation

SW1 SW7

The FDP2-BMS Inputs S1 to S6 allow individual control of various unit operating parameters. Each input corresponds to a specific unit setting shown in the table to the right. If an input is left unconnected then the corresponding setting will remain at a preset value.

FDP2 Configuration Switches

S1 S2 Fanspeed S3 S4 S5 On/Off S6

Setpoint

Mode Louvre

Local unlock

S1 to S6 cables should be 0.5 to 1.0 mm2 multi-stranded screened twisted pair. The screen should be earthed at one end only. The maximum distance from the FDP2 to the input source is 200m.

The configuration switch SW1 changes the inputs S1 to S6 between Resistance and Voltage modes.

Resistance Mode Voltage Mode

S1S2S3 S4S5S60V 0V

RESISTANCE MODE

With SW1 OFF the inputs S1 to S6 operate in Resistance Mode, unit operation can be controlled by connecting fixed or variable resistors to inputs S1 to S3 and latching switch inputs to inputs S4 to S6.

S1S2S3 S4S5S60V 0V

VOLTAGE MODE

With SW1 ON inputs S1 to S6 operate in Voltage Mode. Voltage ranges between 1V and 10V can be used to modulate each input. This mode is designed for interfacing the FDP2-BMS to BMS voltage outputs.

Each control input has a defined control range under voltage and resistance mode as outlined in the following tables. Default settings are applied if the input remains unconnected. These are indicated in the table by the symbol .

Resistance

Setpoint

18 19 20 21 22

24 25

26 27 28 29

Default OFF OFF LOCK

21

Resistances should be within +/-250 ohms of the quoted value. Open circuit is R>200kΩ. Voltages should be within +/- 0.25V of the quoted value. Open circuit for V<1V. Under open circuit conditions the input will revert to its default value.

S1 in resistance mode is designed to be operated using a linear 10kΩ variable resistance. It is recommended that volt-free contacts or switch mechanisms connected to S4, S5 and S6 have gold

plated contacts to ensure a low resistance circuit when the switch is made.

Voltage S2 S3

/Ohms

ΩΩΩΩ

<=0.4kΩ

1.3k

2.1kΩ

2.9kΩ

3.8k

5.4k

6.3k

7.1k

7.9kΩ

8.8k

9.6kΩ

>200kΩ

1.4 AUTO HEAT

2.1 HIGH COOL

Ω

2.9

3.6 LOW DRY

4.4

Ω

5.9

Ω

6.6

Ω

7.4

Ω

8.1

8.9

Ω

>=9.6

<1.0

MED FAN

LOW AUTO

AUTO AUTO

S4 S5 S6

Louvre On/Off Local

ON ON UNLOCK

Mode

Resistance

/Ohms

ΩΩΩΩ

<=1kΩ

2.2k

Ω

3.3kΩ

4.7kΩ

6.8k

Ω

>200k

Ω

Voltage

1.75

3.25

4.75

6.25

>=7.75

<1.0

Resistance

ΩΩΩΩ/Ohms

<1kΩ

Voltage

<3.5 >6.5

FDP2-BMS Advanced Operation

ADDRESSING The FDP2 has the facility to create control groups using multiple FDP2s connected together on the D-Bus network. In standard configuration up to 16 FDP2 devices can be connected together. Each FDP2 is assigned a D-Bus address using the configuration switches SW4 to SW7. Unit addresses are shown below.

ADDRESS 0

ADDRESS 1

ADDRESS 2

ADDRESS 3

Address 0 is the FDP2 MASTER address. Address 1 to 15 are FDP2 SLAVE addresses that can be used to create large control groups.

NETWORK INSTALLATION The D-Bus network requires a twisted pair cable connecting terminals D1 and D2 on each FDP2 as shown below. Terminal D1 must be connected to all other D1 terminals. Terminal D2 must be connected to all other D2 terminals. In addition the common terminal C on all devices must be connected together. If a shielded cable is used then the shield can be used for this purpose. The network must be installed as a point to point BUS configuration, Star and Ring connections must NOT be used.

ADDRESS 0

ADDRESS 4

ADDRESS 5

ADDRESS 6

ADDRESS 7

ADDRESS 8

ADDRESS 9

ADDRESS 10

ADDRESS 11

ADDRESS 12

ADDRESS 13

ADDRESS 14

ADDRESS 15

ADDRESS 1

FDP2-BMS Group Control

Connecting additional FDP2-BMS or FDP2-F controllers as slaves allows larger groups of units to be controlled from the master.

With S6 open (LOCKED) units operate to the settings S1 to S5 from the FDP2-BMS master.

D-BUS

16 FDP2 max

With S6 closed (UNLOCKED) the remote controller on the master FDP2 is unlocked and all slaves operate to the master remote controller settings.

Address 0 (MASTER)

Address 1-15 (SLAVE)

8 Units max

FDP2-BMS Slave Input Control

With no inputs connected the FDP2-BMS slave will duplicate the settings of the FDP2 master. If one or more slave inputs S1 to S6 are connected then each input on the slave will override the corresponding value sent from the master. For example if S1 on a slave is connected, then the units attached to the slave will be sent the local S1 setpoint rather than the master setpoint. Similarly slave inputs S2 and S3 will override the corresponding values from the master. If an ON signal is applied to inputs S4 to S6 then this will override an OFF value sent from the master. The example below shows a setpoint override on a slave.

From MASTER

S1=25oC

D-BUS

Address 1-15 (SLAVE)

Local Restore Mode SW3

SW3 enables Local Restore Mode on master and slave FDP2-BMS. In this mode the remote controller settings are saved when the FDP2 enters central/locked operation. When the remote controller returns to local operation the saved settings are restored to the remote controller. When operating in this mode, a 15 second delay will occur when unlocking the keypad to allow the previous user settings to be restored. Local Restore operation is shown in the following figure.

USER RESTORE

TCC-NET D-BUS RELAY

ABD1D2R1

R2C

D1 D1 D2 D2

C C

TCC-NET D-BUS RELAY

ABD1D2R1

R2C

SPECIFICATION Use solid or stranded 24awg shielded or unshielded twisted pair to Cat3, Cat4 or Cat5 specification. Use a twisted pair for connections D1,D2 and an extra core for connection C.

NETWORK LENGTH Standard installation for total network distances of up to 500m can be achieved following the basic daisy-chaining method showed in the above diagram. Network layout should follow a point-to-point connection, ‘T’ and star connections are not supported.

Address 0 (MASTER)

8 Units max

D-BUS

16 FDP2 max

Address 1-15 (SLAVE)

The switch SW2 on the master allows remote controllers on slave units to be unlocked. With SW2 ON on the master FDP2-BMS, slave remote controllers will unlock when the master remote controller unlocks

NOTE ON FDP2-F SLAVE OPERATION: FDP2-F interfaces can be used as slaves to FDP2-BMS interfaces, however the duty/standby mode available in the FDP2-F will no longer operate.

UNLOCK SLAVES

LOCAL CENTRAL

Save User Settings

CENTRAL CONTROL

Use FDP2 Settings

Functional Specification

Electrical Environmental

18V DC from TCC-NET

Power

Relay

<1VA 1A, 24VAC max

1A, 30VDC max

Mechanical

Dimensions

Mounting

Casing Weight Connectors

H72 x W87 x D19 mm

Two keyhole mounting flanges

Zinc coated mild steel 80g Rising clamp to 0.75mm

cable

TemperatureSupply Storage

Operation

Humidity

Protection

EMC Emissions EMC Immunity

Inputs

Voltage Mode Resistance Mode

CENTRAL LOCAL Restore User Settings

-10oC to 50oC 0oC to 50oC

0-90% RH non-condensing

IP30

EN61000-6-1 EN61000-6-3

S1..S6 0..10VDC <1mA S1..S5 5V, 1mA

S6 5V, 10mA