TOA Electronics VFST-CMN-2 User Manual

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

US

WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSIONMAYRESULTCAUSINGPROPERTYDAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

FOR YOUR SAFETY: What to do if you smell gas:

• DO NOT light any appliance.

• DO NOT touch any electrical switches.

• DO NOT use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone.

Follow your gas suppliers instructions.

• If your gas supplier cannot be reached, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

INSTALLATION AND

OPERATING INSTRUCTIONS

STANDARD SERIES

Unvented Decorative Gas Fireplaces

P/N 903571 REV. H 12/2007

MODELS

VFST-CMN-2 VFPF-CMN-2

VFST-CMP-2 VFPF-CMP-2

FOR USE ONLY WITH DECORATIVE TYPE UNVENTED ROOM

HEATERS.

DO NOT BUILD A WOOD FIRE.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, AL-

TERATION, SERVICE OR MAINTENANCE CAN CAUSE IN-

JURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL.

FOR ASSISTANCE OR ADDITIONAL INFORMATION CON-

SULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE

GAS SUPPLIER.

WARNING: DO NOT BURN WOOD OR OTHER MATERIAL IN

THESE APPLIANCES.

CAREFULLY REVIEW THE INSTRUCTIONS SUPPLIED WITH

THE DECORATIVE TYPE UNVENTED ROOM HEATER FOR

THE MINIMUM FIREPLACE SIZE REQUIREMENT.

DO NOT INSTALL THE APPLIANCE IN THIS FIREBOX, UN-

LESS THIS FIREBOX MEETS THE MINIMUM DIMENSIONS

REQUIRED FOR THE INSTALLATIONS.

This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Combustion and Ventilation Air Section, Page 3.

Due to high temperatures, the appliance should be located out of traffic and away from furniture or draperies.

Do not place clothing or other materials on or near this appliance.

IMPORTANT: READ AND UNDERSTAND THESE INSTRUCTIONS

COMPLETELY BEFORE INSTALLING YOUR UNVENTED ROOM

HEATERS. 1

NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.

TABLE OF CONTENTS
General Information .........................	page	2
Inventory .........................................	page	2
Tools and Building Supplies ............	page	2
Installation Applications ..................	page	2
Important Safety Information ..........	page	2
Codes ..............................................	page	3
Combustion and Ventilation Air .......	page	3
Location of Fireplace .......................	page	4
Clearances .......................................	page	4
Preinstallation ..................................	page	5
Installation – Built-In .......................	page	5
Finished Wall Details .......................	page	6
Electrical Wiring – Optional Blower . page		7
Connecting Gas Line ........................	page	7
Gas Pressure Check .........................	page	7
Installation – Surround ....................	page	8
Log Assembly ..................................	page	9
Flame Appearance ...........................	page	9
Optional Equipment .........................	page 10
Blower Kit ........................................	page 10
Cleaning and Servicing ....................	page 11
Replacement Parts ..........................	page 11
Accessories/Components ................	page 12
Appliance Specifications ..................	page 13
Troubleshooting Guide ....................	page 15
Operating Instructions .....................	page 16
Replacement Parts List ....................	page 19

GENERAL INFORMATION

The VFST and VFPF Series Unvented Room Heaters covered in this manual feature a unitized set of eight (8) ceramic fiber split logs.

These heaters have a standing pilot and may be manually controlled through the use of an on/ off wall switch or wall thermostat or any combination of both of them.

A spark ignition system (piezo) allows the heater pilot gas to be lit without the use of matches or batteries and permits operation of the heater during a power outage.

These heaters are fitted with a specially designed pilot (ODS) which responds to the amount of oxygen available in the room and shuts the heater off before the oxygen level drops below 18%. The pilot can be relit only when fresh air is available. Refer to the Combustion and Ventilation Air section.

The VFST and VFPF Series Unvented Room Heaters must be built into a framed wall.

This heater has been tested to the standards of ANSI Z21.11.2 unvented heaters.

Do not install these unvented room heaters in a bedroom or bathroom as all units exceed maximum allowable BTU/Hr input of 10,000.

Inventory

Unvented Gas Fireplace

Installation and Operating Instructions

Tools and Building Supplies

Normally Required

Tools Should Include:

Phillips screwdriver

Hammer

Saw and/or Sabersaw

Measuring tape

Electric drill and bits

Pliers

Square

Piping complying with local codes

Pipe wrench

Tee joint

Pipe compound

Building Supplies Should Include:

Framing materials

Wall finishing materials

Caulking materials (noncombustible) Fireplace surround materials

Check the inventory list to be sure that you have all the necessary parts in usable condition. Also check for concealed damage.

IMPORTANT SAFETY INFORMATION

INSTALLER: PLEASE LEAVE THESE INSTRUCTIONS WITH THE OWNER.

OWNER: PLEASE RETAIN THESE INSTRUCTION FOR FUTURE REFERENCE.

IMPORTANT: BEFORE STARTING YOUR HEATERINSTALLATION,READTHESEINSTALLATION INSTRUCTIONS CAREFULLY TO BE SURE YOU UNDERSTAND THEM COMPLETELY AND IN ENTIRETY. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE A HEATER MALFUNCTION RESULTING IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.

WARNING: FAILURE TO COMPLY WITH THE INSTALLATION AND OPERATING INSTRUCTIONS PROVIDED IN THIS DOCUMENT WILL RESULT IN AN IMPROPERLY INSTALLED AND OPERATING UNVENTED ROOM HEATER, VOIDING ITS WARRANTY. ANY CHANGE TO THIS HEATER AND/OR ITS OPERATING CONTROLS IS DANGEROUS. IMPROPER INSTALLATION OR USE OF THIS HEATER CAN CAUSE SERIOUS INJURY OR DEATH FORM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.

WARNING: THESE APPLIANCES ARE DESIGNED TO OPERATE ON NATURAL OR PROPANE GAS ONLY. THE USE OF OTHER FUELS OR COMBINATION OF FUELS WILL DEGRADE THE PERFORMANCE OF THIS SYSTEM AND MAY BE DANGEROUS.

UNVENTED GAS

ROOM HEATER SPECIFICATIONS AND TECHNICAL DETAILS

Valve

Regulator Pressure

Gas Inlet

Model No.

Gas Type

Maximum BTU/HR

Operation

Ignition

Setting

Pressure

VFST-CMN-2

Natural

27,000 Low

Millivolt with

Piezo

5" w.c.

Max 10-1/2" w.c.

VFPF-CMN-2

34,000 High

Flame Control

Min. 6" w.c.

VFST-CMP-2

Propane/

27,000 Low

Millivolt with

Piezo

10" w.c.

Max 13" w.c.

VFPF-CMP-2

LPG

34,000 High

Flame Control

Min. 11" w.c.

Note: Test gage connections are provided on the front of the gas control valve (identified A for the manifold side and E for inlet pressure).

2

NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.

Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas supply to the heater and have the Unvented Gas Heater serviced as it may not be operating correctly.

•Due to high temperatures, the heater should be located out of traffic and away from furniture and draperies.

•Children and adults should be alerted to the hazard of high surface temperatures and should stay away to avoid burns or clothing ignition.

•Young children should be carefully supervised when they are in the same room with the heater.

•Do not place clothing or other flammable material on or near the heater for the purpose of drying.

•Installation and repair should be done by a qualified service person. The heater should be inspected before use and at least annually by a professionalserviceperson.Morefrequentcleaning may be required due to excessive lint from carpeting, bedding material, etc. It is important that control compartments, burners and circulating air passageways of the heater be kept clean.

•Allow the heater to cool before servicing. Always shut off any electricity or gas to the heater while performing service work.

•Do not install the VFST and VFPF series heaters in a bedroom or bathroom.

•The installation must conform with local codes or, in the absence of local codes with the National Fuel Gas Code, ANSI Z223.1.

•The heater and its individual shut-off valve must be disconnected from the gas supply piping system while performing any tests of the gas supply piping system at pressures in excess of 1/2 psig.

•Any safety screen or guard removed for servicing the heater must be replaced prior to operating the heater.

•The heater must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig.

•Keep heater area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

•Do not use these appliances if any part has been under water. Immediately call a qualified professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.

•Test gage connections are provided on the front of the gas control valve (identified A for the manifold side and E for inlet pressure).

•Input ratings are shown in BTU per hour and are for elevations up to 7,000 feet. Operating heater above elevations of 7,000 feet may cause ODS pilot outage.

•Ensure that the heater is clean when operating. Excessive dust accumulation on the burner and logs will increase the amount of carbon monoxide formation and could lead to carbon monoxide poisoning and death.

CODES

Adhere to all local codes or in their absence the latest edition of The National Fuel Gas Code ANSI Z223.1 or NFPA54 which can be obtained from The American National Standards Institute, Inc. (1430 Broadway, New York, NY, 10018) or National Fire Protection Association, Inc. (Batterymarch Park, Quincy, MA, 02269).

Massachusetts And New York Requirements

These appliances are approved for installation in the following USA locations listed in the following:

Massachusetts:

These fireplaces are approved for installation in the US state of Massachusetts if the following additional requirements are met-

•Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts.

•The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.

•The individual manual shut-off must be a T- handle type valve.

•Vent-Free appliances may NOT be installed in bedrooms or bathrooms.

•A working smoke detector must be installed in the area where vent-free appliances are installed.

Seller of unvented propane or natural gasfired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.

NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.

New York:

These fireplaces are approved for installation in the US state of New York, but not in New York city.

COMBUSTION AND VENTILATION AIR

These heaters shall not be installed in a confined space. The heater may be located in unusually tight construction provided the space is unconfined, or if confined, is provided with two permanent openings communicating directly with an additional room(s) of sufficient volume so that the combined volume of all connected spaces meets the criteria for an unconfined space, (National Fuel Gas Code ANSI Z223.1 (latest edition), Section 5.3). Generally 50 ft 3 per 1,000 BTU input of all operating appliances in the space.

The National Fuel Gas Code defines a confined space as a space whose volume is less than 50 ft 3 per 1,000 BTU/Hr (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 ft 3 per 1,000 BTU/Hr (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.

Unusually tight construction is defined as construction where:

a.wall and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating or one perm or less with openings gasketed or sealed, and

b.weather stripping has been added on operable windows and doors, and

c.caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wallceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.

Use the following equations to determine if you have a confined or unconfined space.

1.Determine the volume of space — ft 3.

Length x Width x Height = _____ ft 3 (Include adjoining rooms with doorless passageways or ventilation grills between rooms.)

Example: 16' (L) x 16' (W) x 8' (H) = 2048 ft 3

3

2.Divide the volume of space by 50 ft 3 to determine the maximum BTU/Hr the space can support.

______ (volume of space – ft 3)/ 50 ft 3 = (Maximum BTU/Hr the space can support)

Example: 3072 ft 3 / 50 ft 3 = 40.96

or 40,960 BTU/Hr the space can support.

3.Add the BTU/Hr of all the fuel burning appliances in the space.

Vent-Free heater		_______	BTU/Hr
Gas appliance #1*		_______	BTU/Hr
Gas appliance #2	+ _______		BTU/Hr
Total = _______			BTU/Hr
Example:
VFST Vent-free heater		32,000	BTU/Hr
Gas appliance #1		34,000	BTU/Hr
(water heater)
Total =		66,000	BTU/Hr

* Do not include direct-vent gas appliances. Direct-vent is sealed combustion and draws combustion air from the outdoors.

4. Compare the maximum BTU/Hr the space can support with the actual amount of BTU/ Hr used.

_________	BTU/Hr
	(max. the space can support)
_________	BTU/Hr
	(actual amount of BTU/Hr used)
Example:
40,960	BTU/Hr
	(max. the space can support)
66,000	BTU/Hr
	(actual amount of BTU/Hr used)

The space in the above example is a confined space because the actual BTU/Hr used is more than the maximum BTU/Hr the space can support. You must provide additional fresh air.

WARNING: IF THE AREA IN WHICH THE HEATER MAY BE OPERATED IS SMALLER THAN THAT DEFINED AS AN UNCONFINED SPACE, PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE NATIONAL FUEL GAS CODE, ANSI Z223.1 1992, SECTION 5.3 OR APPLICABLE LOCAL CODES.

4

Your options are:

a.Rework equations adding the space of adjoining room(s). If the extra volume provides an unconfined space, then remove door or add ventilation grills between rooms. Refer to National Fuel Gas Code, ANSI Z223.1 1992, Section 5.3.

b.Vent room directly to the outdoors. Refer to National Fuel Gas Code, ANSI Z223.1 1992, Section 5.3.

If the actual BTU/Hr used is less than the maximum BTU/Hr the space can support, then the space is an unconfined space. You will need no additional fresh air ventilation for an unconfined space.

LOCATION OF FIREPLACE

Carefully select the best location for installation of your VFST or VFPF series Unvented Room Heater. The following factors should be taken into consideration:

•Clearance to side wall, ceiling, woodwork and windows.

•Location must not be affected by drafts caused by kitchen exhaust fans, return air registers for forced air furnaces/air conditioners, windows or doors.

•Installation must provide adequate ventilation and combustion air.

•Do not install the VFST or VFPF series heaters in a sleeping room or bathroom.

•Never obstruct the front opening of the heater or restrict the flow of combustion and ventilation air.

•This appliance may be installed in an aftermarket* manufactured (Mobile) Home, where not prohibited by state or local codes.

*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.

• Minimize modifications to existing construction.

To ensure even heat distribution, it is best to position the heater centrally within the rooms. Make sure there is adequate ventilation where the heater is installed. The gas appliance will shut off if the oxygen level falls below 18%.

NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.

These appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace. Utility shelves like these are commonly used for locating television sets and decorative plants.

To provide for the lowest possible shelf surface, combustible materials used to support a utility shelf directly above these appliances should be positioned just above the appliance top spacers. The minimum height from the base of the appliance to the underside of combustible materials used to construct a utility shelf is 43-1/4” (1099 mm).

The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.

If the appliance is to be elevated above floor level, a solid continuous platform must be constructed.

WARNING: MAINTAIN MINIMUM CLEARANCES.

Do not install in the vicinity of gasoline or other flammable liquids. The heater must be kept clear and free from these combustible materials and may not be located near where they are stored.

Clearances

WARNING: DO NOT INSTALL VFST SERIES UNVENTED ROOM HEATERS IN SLEEPING QUARTERS, OR IN RECREATIONAL VEHICLES.

WARNING: DO NOT INSTALL THE VFST UNVENTED ROOM HEATER:

•WHERE CURTAINS, FURNITURE, CLOTHING OR OTHER FLAMMABLE OBJECTS ARE LESS THAN 42" FROM THE FRONT OF THE UNVENTED ROOM HEATER.

•IN HIGH TRAFFIC AREAS.

•IN WINDY OR DRAFTY AREAS.

Ensure the minimum clearances shown in Figures 1 and 2 are maintained.

Combustible mantles may be installed above the appliance (as shown in Figure 2 ). The mantle projection may be extended beyond 8" if the height above the firebox opening is increased proportionately as detailed by the increments shown.

Minimum clearance to combustibles are:

Appliance:			each side - 1/2”
			floor - 0"
			adjacent wall - 0"
			ceiling - 37-1/2” (953 mm)
			0" Clearance
			to Combustible
			Side Wall
							37-1/2"
Max. Projection (See Figure 2)							(953 mm)
							Min. to
							Ceiling from
							Top of
Combustible							Appliance
Mantel							Door

(See Figure 2)

Figure 1

A hearth extension is not required with this appliance. If a hearth extension is used, do not block the lower control compartment door. Any hearth extensions used is for appearance only and does not have to conform to standard hearth extension installation requirements.

Note: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance front face.

	Combustible
	Finished Wall
	Materials
	8''	Header
	(203 mm)	Spacer
21"	2"
(533 mm)
	(50 mm)

14"

(356 mm) Top of Appliance Top of Door Frame

VF Series

Figure 2

PREINSTALLATION

Check that all listed parts have been received.

Carefully inspect the heater case and contents for shipping damage and immediately inform the dealer from whom you purchased the gas fireplace if any damage is found.

The appliance is shipped with all gas controls and components installed and pre-wired. Remove the shipping carton, exposing the screen panel assemblies or optional (if installed) glass doors. Remove wood slats and remove and discard the wood slat mounting brackets. Loosen and remove the three (3) 1/4"-20 x 1" Phillips pan head screws at the three (3) tabs located along the top of the screen or glass door frame top edge. Tilt the frame outward and disengage the three (3) tabs along the bottom from the three (3) brackets at the bottom of the firebox opening. Remove the door and set the panel aside protecting it from inadvertent damage. Retain the three (3) screws for use on reassembly. Repeat the procedure (if required) to gain access to the other side of the appliance. Remove the logs, packaged inside the firebox and also set aside.

Check Gas Type

This appliance can only be connected to the gas type specified on the appliance data plate. This appliance can not be modified in the field for a different gas type. If the gas type to be used is not the one specified contact the dealer to obtain the correct gas appliance.

Note: Illustrations shown in this manual reflect “typical” installations with nominal dimensions and are for design and framing reference only. Actual installations may vary due to individual design preferences. However, always maintain minimum clearances to combustible materials and do not violate any specific installation requirements.

Note: The following steps represent the normal sequence of installation. Each installation is unique, however, and might require a different sequence.

CAUTION: HEATERS CREATE WARM AIR CURRENTS. THESE CURRENTS MOVE HEAT TO WALL SURFACES NEXT TO HEATER. INSTALLING HEATER NEXT TO VINYL OR CLOTH WALL COVERINGS OR OPERATING HEATER WHERE IMPURITIES IN THE AIR (SUCH AS TOBACCO SMOKE) EXISTS, MAY DISCOLOR WALLS.

ASSEMBLY STEPS

The typical sequence of installation follows, however, each installation is unique resulting in variations to those described.

NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.

1. Construct the appliance framing.

2. Route gas supply line to appliance location.

3. Install nailing flanges. Install the hoods.

4. Position the appliance within the framing and secure with nailing brackets.

5.Make connection to gas supply.

6.Assemble the Carbon Monoxide Safety Shutoff (COSS).

7.Install the operating control switch and bring in electrical service line for forced air circulating blower (optional equipment).

8.Mount forced air kit (optional equipment).

9.Install the logs and Rockwool.

10.Checkout appliance operation.

11.Install screen assembly or (optional) glass door.

INSTALLATION STEPS

Built-In Systems

WARNING: DO NOT ALLOW FANS TO BLOW DIRECTLY INTO THE FIREPLACE. AVOID ANY DRAFTS THAT ALTER BURNER FLAME PATTERNS.

WARNING: DO NOT USE A BLOWER INSERT, OR OTHER ACCESSORY NOT APPROVED FOR USE WITH THIS HEATER.

Do not burn solid fuels in this listed unvented gas room heater.

Note: Appliance Dimensional Specifications are shown in Figure 3.

Step 1. Frame the VFST appliance as illustrated in Figures 4 and 5.

The header may be in direct contact with the top metal spacers, but must not rest on them or be notched to fit around them.

Step 2. Route a 1/2" (13 mm) gas line along the left or right side framing (Figure 6 ). The primary method for the SF is from the right end (when viewed from the control side) straight in to the valve. ST's may be routed as the PF's are, from the left using an assembly composed of a 3/8" street elbow, a 3/8" elbow and 3/8" 6" long nipple.

5

VFST APPLIANCE SPECIFICATIONS
5-1/2"
(140 mm)
		42-3/4"
		(1086 mm)
31-3/4"		20"	37-1/4"
			(946 mm)
(806 mm)		(508 mm)
		34"
J Box/Gas Line	4-1/2"	(864 mm)
	(114 mm)	4"
Opening		(102 mm)
(2 Places)

24"	40"
(610 mm)	(1016 mm)
Left End View	42"
	(1067 mm)
5-1/2"	Front View
(140 mm)	(VFST)

31-3/4"

3-1/8"

5/8"

(79 mm)

(806 mm)

(16 mm)

18"

12"

(458 mm)

Gas Line

(504 mm)

4"

Opening

(102 mm)

24"

(610 mm)

Top View

Figure 3

Right End View

VFST FRAMING SPECIFICATIONS

2 x 4 Outside	Energy Wall
Wall

Framing Dimensions

*

	A 22-3/4" (578 mm)*	Bracket
	B 43-1/4" (1099 mm) Min.		Bracket	Drywall
	Drywall
	C 43" (1092 mm) Min.
Gas	*Note: Framing dimensions
Line
	calculated for 5/8"
	drywall finish.	Bracket	Bracket
A	Drywall			*
	C
			2 x 4 Wall
B		Framing Top View
	Gas Line
	*1/2" (13mm) Required Air Space Clearance
Figure 4	Figure 5
6	NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.

VFPF APPLIANCE SPECIFICATIONS

20" (508 mm)

18" (457 mm)

Open End

4-1/2"

(114 mm)

4"

(102 mm)

24"

(610 mm)

J Box/Gas Line

Opening

(Both Sides)

End View

Figure 6

VFPF FRAMING SPECIFICATIONS

Gas

Line

A

C

B

Figure 7

5-1/2"

(140 mm)

	42-3/4"
	(1086 mm)
	20"	37"
		(940 mm)
	(508 mm)
		34"
		(864 mm)

40" (1016 mm)

Front View

(VFPF)

5/8"

(16 mm) 3-1/8"

(79 mm)

31-3/4"

18"

(806 mm)

(458 mm)

Top View

2 x 4 Outside	Energy Wall
Wall	Gas Line

		Framing Dimensions
	A	22-3/4" (578 mm)*		*
			Bracket
	B	40-1/8" (1016 mm) Min.		Bracket Drywall
			Drywall
	C 43" (1092 mm) Min.

*Note: Framing dimensions calculated for 5/8" drywall finish.

Framing Top View

* 1/2" (13mm) Required Air Space Clearance

Figure 8

NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.

7

All appliances have a 3" long 3/8" NPT nipple installed at the valve. To quickly and easily complete the gas line routing, use the gas flex line kit, Model GFLV.

	1/2"	Gas	Stud
			Plate
	Line

		3-7/8"
		(98 mm)
		4"
Standard		(102 mm)
Left Side
	Stud	1/2"	Gas
	Plate
		Line

	11-3/8"
	(289 mm)
Primary	4-1/8"
Right Side (ST)	(105 mm)

Figure 9

Step 3. Remove the nailing flanges from the lower control compartment and install in place with three (3) screws each. Align with the three holes on each side of the appliance (refer to

Figure 5 ).

Install the hood on all units. Position the hood in the open area above the appliance door. Insert the tabs, on each end of the hood, into the bracket at each end. Bend the two tabs over to secure.

Step 4. Position appliance into prepared framing, secure with 6d nails at the nailing flange along each side.

Step 5. Connecting Gas Line – Make gas line connections. All codes require a shut-off valve mounted in the supply line. Figure 10 illustrates two methods for connecting the gas supply. Installation methods and materials must be in compliance with local codes.

The gas control valve is located in the lower control compartment. To access the valve open the lower control compartment door (Figure 11 ). The control valve has a 3/8" NPT thread inlet port and is fitted with a 3" (76 mm) long nipple, 3/8" NPT on both ends. Plan the connections accordingly.

8

		Gas Flex Line Kit, Model GFLV
	1/2" x 3/8" Flare	3/8" NPT x 3/8"
		Flare Fitting
	Shut-Off Valve	Gas Valve
		3/8" Flex Tubing
		3/8" Nipple, Standard
		with all Units
	Gas Stub	3/8" Union
		3/8" Close Nipple
		3/8" Shut-Off Valve
		1/2" x 3/8" Reducer
	Figure 10

Route the gas line using techniques and materials prescribed by local and/or national codes. If the gas line must be routed from the left hand side (viewed from the gas controls), route the gas line around the valve and connect to the valve from the right hand side. The left hand gas line opening has been offset to allow for easy attachment of hard piping from the left hand side, when hard piping (black iron) is required by local codes.

For ease in installation, the offset is designed to utilize (1) a 3/8" street elbow at the valve, replacing the nipple provided with the appliance and oriented to the rear, (2) a 6", 3/8" nipple and (3) a 3/8" standard elbow returning to the left and aligning with a gas line routed through the left hand opening.

Control

Valve

Lower Control

Compartment Door

Figure 11

Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resistant compounds are used in propane applications).

Turn on gas supply and test for gas leaks, using a gas leak test solution (also referred to as bubble leak solution).

Note: Using a soapy water solution (50% dish soap, 50% water) is an effective leak test solution but it is not recommended, because the soap residue that is left on the pipes/ fittings can result in corrosion over time. Never use an open flame to check for leaks.

A.Light the appliance (refer to safety and lighting instructions on page 15) (See *Note).

B.Brush all joints and connections with the gas leak test solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob to the “OFF” position. Either tighten or refasten the leaking connection and retest as described above.

C.When the gas lines are tested and leak free, be sure to rinse off the leak testing solution.

D.When the gas lines are tested and leak free, observe the individual tongues of flame on the burner. Make sure all ports are open and producing flame evenly across the burner. If any ports are blocked, or partially blocked, clean out the ports.

An external regulator must be used on all propane (L.P.G.) heaters, in addition to the regulator fitted to the heater, to reduce the supply tank pressure to 13" w.c. (maximum).

WARNING: CONNECTING DIRECTLY TO AN UNREGULATED PROPANE TANK CAN CAUSE AN EXPLOSION.

NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.