Titan 805-011, 805-012 User Manual

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Owner’s Manual

Notice d’utilisation Manual del Propietario

Do not use this equipment before reading this manual!

IMPACT 1140

Airless Sprayer

NOTE: This manual contains important warnings and instructions. Please read and retain for reference.

Model 805-011

Model 805-012

	Register your product online at:
		Anti-Theft Digital Lockout
	www.titantool.com
		Security Code

_ _ _ _

Serial Number* _ _ _ _ _ _ _ _ _ _

* See pages 6 and 55 for location	0816 • © Titan Tool Inc. All Rights Reserved. Form No. 805-915P

Important Safety Information

Read all safety information before operating the equipment. Save these instructions.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must

be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

warning - Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product.

Grounded Outlet

Grounding Pin Cover for grounded outlet box

important: When the sprayer is used with a generator or uncontrolled line voltage, the use of Titan’s “Line Surge Protector” (P/N 800-935) is recommended.

WARNING: EXPLOSION OR FIRE

Solvent and paint fumes can explode or ignite. Property damage and/or severe injury can occur.

PREVENTION:

•Do not spray flammable or combustible materials near an open flame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.

•Use extreme caution when using materials with a flashpoint below 100ºF (38ºC). Flashpoint is the temperature that a fluid can produce enough vapors to ignite.

•Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun and objects in and around the spray area shall be properly

grounded to protect against static discharge and sparks. Use only

conductive or grounded high-pressure airless paint sprayer hoses specified by the manufacturer.

•Verify that all containers and collection systems are grounded to prevent static discharge.

•Connect to a grounded outlet and use grounded extension cords

(electric models only). Do not use a 3 to 2 adapter.

•Do not use a paint or solvent containing halogenated hydrocarbons. Such as chlorine, bleach mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

•Keep spray area well ventilated. Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors. Keep pump assembly in well ventilated area. Do not spray pump assembly.

•Do not smoke in the spray area.

•Do not operate light switches, engines, or similar spark producing products in the spray area.

•Keep area clean and free of paint or solvent containers, rags, and other flammable materials.

•Know the contents of the paint and solvents being sprayed.

Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.

•Place pump at least 25 feet (7.62 meters) from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.

•Plastic can cause static sparks. Never hang plastic to enclose spray area. Do not use plastic drop cloths when spraying flammable material.

•Fire extinguisher equipment shall be present and working.

WARNING: Injection injury

A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation. See a physician immediately.

PREVENTION:

•Do not aim the gun at, or spray any person or animal.

•Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

•NEVER put your hand in front of the gun. Gloves will not provide protection against an injection injury.

•ALWAYS keep the tip guard in place while spraying. The tip guard provides some protection but is mainly a warning device.

•Only use a nozzle tip specified by the manufacturer.

•Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, ALWAYS lock gun trigger, shut pump off, and release all pressure before servicing, cleaning tip or guard, or changing tip. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

•Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and relieve the pressure in accordance with the manufacturer’s instructions.

•High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

•Check hoses and parts for signs of damage, a leak can inject material into the skin. Inspect hose before each use. Replace any damaged hoses or parts. Only use TITAN original-high-pressure hoses in order to ensure functionality, safety and durability.

English	2	© Titan Tool Inc. All rights reserved.

Important Safety Information

•This system is capable of producing 3300 PSI / 228 Bar. Only use replacement parts or accessories that are specified by the manufacturer and that are rated a minimum of 3300 PSI. This includes spray tips, nozzle guards, guns, extensions, fittings, and hose.

•Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

•Verify that all connections are secure before operating the unit.

•Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls. Pressure will not be released by turning off the motor. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate

positions to relieve system pressure. Refer to PRESSURE RELIEF PROCEDURE described in the pump manual.

•Always remove the spray tip before flushing or cleaning the system.

NOTE TO PHYSICIAN:

Injection into the skin is a traumatic injury which can lead to possible amputation. It is important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood

stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

WARNING: HAZARDOUS VAPORS

Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body.

Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

•Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection.

•Wear protective eyewear.

•Wear protective clothing as required by coating manufacturer.

WARNING: GENERAL

Can cause severe injury or property damage.

PREVENTION:

•Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting.

•Do not operate or spray near children. Keep children away from equipment at all times.

•Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.

•Stay alert and watch what you are doing.

•Do not operate the unit when fatigued or under the influence of drugs or alcohol.

•Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin.

•Do not expose the hose to temperatures or pressures in excess of those specified by manufacturer.

•Do not use the hose as a strength member to pull or lift the equipment.

•Use lowest possible pressure to flush equipment.

•Follow all appropriate local, state and national codes governing ventilation, fire prevention and operation.

•The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.

•Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace hose if any of those conditions exist. Never repair a paint hose. Replace with a conductive high-pressure hose.

•Do not spray outdoors on windy days.

•Always unplug cord from outlet before working on equipment

(electric models only).

Specifications
Gallons per minute (GPM)	1.20 (4.54 LPM)
Maximum tip sizes	0.034”
Maximum pressure	3300 PSI (22.8 MPa)
Power	2.6 HP Brushless DC Motor, 100~120V
	AC, 50/60Hz, 15A
Weight, high rider	103 lbs. (46.7 kg)
Weight, low rider	100 lbs. (45.3 kg)
Maximum hose length	300’ (91.4 m)
Generator requirement	5000 Watt (disable idle-down feature)
Table of Contents
Safety Precautions...........................................................................		2
General Description.........................................................................		4
Operation..........................................................................................		4
Using the Gun Trigger Lock.......................................................................		4
Setup..................................................................................................................		4
Preparing to Paint.........................................................................................		5
Painting.............................................................................................................		5
Control Panel Indicators.............................................................................		5
Digi-Trac™ Control System Operation...................................................		6
Pressure Relief Procedure..........................................................................		7
Spraying............................................................................................		8
Spraying Technique.....................................................................................		8
Practice..............................................................................................................		8
Cleanup.............................................................................................		9
Maintenance.....................................................................................		9
General Repair and Service Notes...........................................................		9
Replacing the Filters...................................................................................		10
Replacing the Motor Assembly..............................................................		10
Replacing the Gears...................................................................................		11
Replacing the Transducer........................................................................		11
Replacing the PRIME/SPRAY Valve........................................................		12
Servicing the Fluid Section......................................................................		12
Troubleshooting............................................................................		14
Digi-Trac™ Control System Error Messages.......................................		15
Parts Listings..................................................................................		44
Main Assembly.............................................................................................		44
Drive Assembly............................................................................................		46
Upright Cart...................................................................................................		47
Fluid Section Assembly.............................................................................		48
Filter Assembly.............................................................................................		50
Low Rider Cart..............................................................................................		51
Siphon Set Assembly (low rider)............................................................		52
Labels...............................................................................................................		52
Electrical Schematic....................................................................................		53
Accessories....................................................................................................		54
Product Registration......................................................................		55
Warranty.........................................................................................		56

© Titan Tool Inc. All rights reserved.	3	English

General Description		Setup
This airless sprayer is a precision power tool used for spraying		Perform the following procedure before plugging in the power cord
many types of materials. Read and follow this instruction manual		of an electric unit.
carefully for proper operating instructions, maintenance, and safety		1. Ensure that the siphon tube and the return hose are attached
information.			and secure.
		2. Using a wrench, attach a minimum of 50’ of 1/4” airless spray
			hose to the outlet fitting on the sprayer. Tighten securely.
		3. Attach an airless spray gun to the spray hose. Using two
			wrenches (one on the gun and one on the hose), tighten
			securely.
	Pressure	NOTE: Do not attach the tip to the spray gun yet. Remove
Motor	control knob	NOTE: Do not attach the tip to the spray gun yet. Remove
Motor	(reverse side)		the tip if it is already attached.
	Digi-Trac™ Screen		Make sure all airless hoses and spray guns are
	(reverse side)		electrically grounded and rated at or above the
Filter			maximum operating pressure range of the airless
Filter			sprayer.
assembly	Oiler Cap	4. Make sure the pressure control knob is in its OFF position in
PRIME /	Oiler button
PRIME /	Oiler button		the black zone.
SPRAY Valve	Fluid section	5.	Make sure the ON/OFF switch is in its OFF position.
Outlet		5.	Make sure the ON/OFF switch is in its OFF position.
		6.	Remove the fill cap with a straight-slot screwdriver, or a coin.

tting
tting			Fill the oil reservoir with one ounce of piston seal lubricant

	Siphon tube		(Piston Lube). Replace oiler cap.
	Return tube	7.	Press oiler button 2-5 times to prime the oiler. Press once for
	Return tube		every eight hours of usage to lubricate the fluid section.
			every eight hours of usage to lubricate the fluid section.
		Important: Never operate unit for more than ten seconds
		without fluid. Operating this unit without fluid will cause
		unnecessary wear to the packings.
Operation		8.	Make sure the electrical service is 120V, 15 amp minimum.
Operation		9. Plug the power cord into a properly grounded outlet at least

This equipment produces a fluid stream at extremely			25’ from the spray area.
This equipment produces a fluid stream at extremely		Important: Always use a minimum 12 gauge, three-wire
high pressure. Read and understand the warnings		Important: Always use a minimum 12 gauge, three-wire
in the Safety Precautions section at the front of this		extension cord with a grounded plug. Never remove the third
manual before operating this equipment.		prong or use an adapter.
Using the Gun Trigger Lock
Always engage the gun’s trigger lock when the gun is not in use.		Preparing a New Sprayer
1. To lock the trigger, push in the trigger lock from left to right,		If this sprayer is new, it is shipped with test fluid in the fluid section to
when looking at the rear of the gun.		prevent corrosion during shipment and storage. This fluid must be

2.To unlock the trigger, push the trigger lock from right to left, thoroughly cleaned out of the system with mineral spirits before you

when looking at the rear of the gun.		begin spraying.
1	2	Important: Always keep the trigger lock on the spray gun in
1	2	the locked position while preparing the system.
		1.	Place the siphon tube into a container of mineral spirits.
		2.	Place the return hose into a metal waste container.
		3.	Set the pressure to minimum by turning the pressure control
			knob to the “MIN” setting.
Gun locked	Gun unlocked
(gun will not spray)	(gun will spray)			Pressure
				Pressure
				Indicator
			Pump OFF	Pressure
			Pump OFF	Control Knob
			RAPID
			CLEAN
			RapidClean
		4.	Move the PRIME/SPRAY valve down to the PRIME position.
		5.	Turn on the sprayer by moving the ON/OFF switch to the ON
			position.
		6.	Allow the sprayer to run for 15–30 seconds to flush the
			test fluid out through the return hose and into the waste
			container.
		7.	Turn off the sprayer by moving the ON/OFF switch to the OFF
			position.

English	4	© Titan Tool Inc. All rights reserved.

Preparing to Paint

Before painting, it is important to make sure that the fluid in the system is compatible with the paint that is going to be used.

NOTE: Incompatible fluids and paint may cause the valves to become stuck closed, which would require disassembly and cleaning of the sprayer’s fluid section.

Important: Always keep the trigger lock on the spray gun in the locked position while preparing the system.

1.Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

2.Place the return hose into a metal waste container.

3.	Set the pressure to minimum by turning
	the pressure control knob to the “MIN”
	setting.	RAPID
4.	Move the PRIME/SPRAY valve down to	RAPID
4.	Move the PRIME/SPRAY valve down to	CLEAN

the PRIME position.

NOTE: Hold the return hose in the waste container when moving the PRIME/ SPRAY valve to PRIME in case the sprayer is pressurized.

5.Turn on the sprayer by moving the ON/OFF switch to the ON position.

6.Allow the sprayer to run for 15–30 seconds to flush the old solvent out through the return hose and into the metal waste container.

7.Turn off the sprayer by moving the ON/OFF switch to the OFF position.

NOTE: Make sure that the spray gun does not have a tip or tip guard installed.

8.Move the PRIME/SPRAY valve up to the SPRAY

position.

9. Turn on the sprayer.

10. Unlock the gun by pushing the gun trigger lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

11.Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun.

12.Lock the gun by pushing the gun trigger lock to the locked position.

13.Set down the gun and increase the pressure by turning the pressure control knob slowly clockwise.

14.Check the entire system for leaks. If leaks occur, follow the “Pressure Relief Procedure” in this manual before tightening any fittings or hoses.

15.Follow the “Pressure Relief Procedure” in this manual before changing from solvent to paint.

Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose, including servicing or adjusting any part of the spray system, changing or cleaning spray tips, or preparing for cleanup.

Painting

1.Place the siphon tube into a container of paint.

2.Place the return hose into a metal waste container.

3.Set the pressure to minimum by turning the pressure control knob to the “MIN” setting.

4.Move the PRIME/SPRAY valve down to the PRIME position.

5.Turn on the sprayer by moving the ON/OFF switch to the ON position.

6.Allow the sprayer to run until paint is coming through the return hose into the metal waste container.

7.Turn off the sprayer by moving the ON/OFF switch to the OFF position.

8.Remove the return hose from the waste container and place it in its operating position above the container of paint.

9.Move the PRIME/SPRAY valve up to the SPRAY position.

10.Turn on the sprayer.

11.Unlock the gun by turning the gun trigger lock to the unlocked position.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12.Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun.

13.Lock the gun by pushing the gun trigger lock to the locked position.

14.Turn off the sprayer.

15.Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals.

POSSIBLE INJECTION HAZARD. Do not spray without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun trigger lock before removing, replacing or cleaning tip.

16.Turn on the sprayer.

17.Increase the pressure by turning the pressure control knob slowly clockwise and test the spray pattern on a piece of cardboard. Adjust the pressure control knob until the spray from the gun is completely atomized. Try to keep the pressure control knob at the lowest setting that maintains good atomization.

NOTE: Turning the pressure up higher than needed to atomize the paint will cause premature tip wear and additional overspray.

© Titan Tool Inc. All rights reserved.	5	English

Control Panel Indicators

The following is a description of the control panel indicators.

Motor	Pressure
Running	Indicator
Indicator

RAPID

CLEAN

Pressure Indicator

The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green.

Blinking Yellow

When the pressure indicator is blinking yellow, the sprayer is operating between 0 and 200 PSI. A blinking yellow pressure indicator means:

•The sprayer is plugged in and turned “ON”

•The sprayer is at priming pressure (little or no pressure)

•It is safe to move the PRIME/SPRAY valve between positions

•It is safe to change or replace the spray tip

NOTE: If the pressure indicator begins blinking yellow when the pressure control knob is set at a higher pressure and the PRIME/SPRAY valve is in the SPRAY position, either the spray tip is worn or the sprayer is in need of service/repair.

Solid Yellow

When the pressure indicator is solid yellow, the sprayer is operating between 201 and 1900 PSI. A solid yellow pressure indicator means:

•The sprayer is at the proper pressure setting for spraying stain, lacquer, varnish, and multi-colors

•If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green, it indicates one of the following:

a.Tip Wear Indicator — when spraying with latex or at high pressure the solid yellow appears. This means the tip is worn and needs to be replaced.

b.Tip Too Large — when a tip that is too large for the sprayer is put in the gun, the pressure indicator will turn from solid green to solid yellow.

c.Fluid Section Wear — if a solid yellow pressure indicator appears when using a new tip and the pressure is set at maximum, service may be required (worn packings, worn piston, stuck valve, etc...).

Solid Green

When the pressure indicator is solid green, the sprayer is operating between 1901 and 3300 PSI. A solid green pressure indicator means:

•The sprayer is at the proper pressure setting for spraying oilbased and latex house paints

•The sprayer is operating at peak performance at a high pressure setting

Motor Running Indicator

The Motor Running indicator is on when the motor is commanded to run. This indicator is used by service centers to troubleshoot motor problems.

NOTE: If the motor running and pressure indicators blink alternately, it means the motor has overheated. Turn pump OFF and allow to cool.

Digi-Trac™ Control System Operation

The Digi-Trac™ Control System is an optional add-on that increases the functionality of the sprayer. It is installed directly below the pressure control knob on the control panel. It consists of a display and four function keys. The display shows various menu screens that allow the user to customize and monitor sprayer operation using the function keys.

Display	SET PSI	3000
	ACTUAL PSI	2950

Function

Keys

Function Keys

The function keys are numbered 1–4. Each key is labeled with an additional function as well.

#1/Menu Key	Pressing the #1 key scrolls through the available
	menu screens or performs a function described
	on the active menu screen.
#2/pKey	Pressing the #2 key performs a function
	described on the active menu screen or increases
	a value.
#3/qKey	Pressing the #3 key performs a function
	described on the active menu screen or decrease
	a value.
#4/Select Key	Pressing the #4 key selects the active menu
	screen or performs a function described on the
	active menu screen.

Menu Screens

Several menu screens are available for the user to customize and monitor sprayer operation. They include Main Screen, User PreSets, Volume Pumped, Job Volume, Unit Serial #, TImers, Job Timers, Service Time, Security Code, Prime, and RAPID CLEAN.

Main Screen

The Main Screen is the default screen for	SET PSI	3000
the control system at sprayer startup.	ACTUAL PSI	2950
the control system at sprayer startup.

Pressing the #2 key switches between PSI, Bar, and MPa units of measure. Press the #1 key to scroll through the remaining menu screens.

NOTE: For sprayers with serial numbers “15xxx01001” and higher, you are able to change the display text language by following the below procedure.

Pressing the #3 key at the Main Screen changes the language of the text on the display. There are a total of nine languages available. Each time the #1 key is pressed, a different language will appear.

The languages, in order of appearance, are: English, Spanish, Dutch, Danish, Swedish, German, French, Italian, and Portuguese.

Volume Pumped Screen

The Volume Pumped screen shows the	VOLUME PUMPED
total number of gallons or liters sprayed	MENU-1	SELECT-4
by the sprayer.
To select the Volume Pumped screen,	GALLONS	X
press the #4 key.	MENU-1

English	6	© Titan Tool Inc. All rights reserved.

PRIME

RAPID CLEAN

ENTER NEW CODE

NUMBER XXXX

RE-ENTER NEW

NUMBER XXXX

NEW CODE NUMBER ACCEPTED

ENTER OLD CODE

NUMBER XXXX

Job Volume Screen

The Job Volume screen allows the user to	JOB VOLUME
reset a gallon counter to track usage on	MENU-1	SELECT-4
specific jobs.
To select the Job Volume screen, press	JOB GAL	XXXX
the #4 key.	MENU-1	RESET-3

Unit Serial # Screen

The Unit Serial # screen shows the	UNIT SERIAL #
sprayers serial number.	MENU-1	SELECT-4
sprayers serial number.

To select the Unit Serial # screen, press the #4 key.

Timers Screen

The Timers screen shows the total time the sprayer has been turned on as well as the total time the sprayer has been running (pumping).

SER # XXXXXXXXXX MENU-1

TIMERS

MENU-1 SELECT-4

To select the Timers screen, press the #4	ON TIME	XXXX
key.	RUN TIME	XXXX
key.

Job Timers Screen

The Job Timers screen allows the user to	JOB TIMERS
reset the “ON TIME” and “RUN TIME” to	MENU-1	SELECT-4
track time on specific jobs.
To select the Job TImers screen, press	JOB ON	X
the #4 key. “JOB ON” screen will appear.	MENU-1	RESET-3
Press #3 to reset. Press #1 to continue to	JOB RUN	X
“JOB RUN” screen. Press #3 to reset. Press	MENU-1	RESET-3

#1 to scroll through the remaining menu screens.

Service Time Screen

The Service Time screen allows the user to set a service time interval (in hours).

Below the set time, the screens shows the current amount of hours on the sprayer since the last activation of the service timer. To select the Service Timer screen, press the #4 key.

SERVICE TIME

MENU-1 SELECT-4

To set the service time, press the #2 (up)	SERVICE @	XX
and/or the #3 (down) keys to the desired	RUN HOURS	XX
time (run hours will increase/decrease in
increments of 25 for each time you press
a key).

When the sprayer reaches the SERVICE@ time selected, the screen will display “SERVICE DUE”. To reset the timer, press the #3 key when the pump is first turned on. This will reset the “SERVICE DUE” message and also reset the “SERVICE TIME” to the previous setting.

Security Code Screen

The Security Code screen allows the	SECURITY CODE
user to set a four digit security code to	MENU-1	CHANGE-2

prevent unauthorized use of the sprayer. If a security code has been set, the control system display will ask for the code at startup. If the correct code is entered, the display will show the Main Screen and the sprayer will operate. If the wrong code is entered, the display will continue to ask for the correct code and the sprayer will not work. To set or change the security code, press the #2 key.

NOTE: If the sprayer is new, no security code is set and the Main Screen will appear at startup. When setting a security code for the first time, the “Enter Old Code Number” screen will appear, and you will need to enter “1111”.

Enter the old security code number to access the screen that allows the code change. If the wrong code is entered, the display will continue to ask for the correct

code and the security code cannot be changed.

Enter the new security code. Once the new code is entered, the display will automatically ask that the new code be re-entered for verification. If the same new code is re-entered, the display will confirm that the new code has been accepted and return to the Main Screen.

If the new code is re-entered incorrectly, the display will return to the

“Enter New Code Number” screen and the process will repeat.

If you forget or misplace your security code, you can call Titan customer service for assistance.

NOTE: To inactivate the Anti-Theft Digital Lockout security function, enter “1111” at the “Enter New Code Number” screen (this is the default code that leaves the sprayer unlocked). As a result, the Main Screen will appear at sprayer startup.

Prime Screen

The Prime screen appears when the pressure control knob is set at the “MIN” setting.

Rapid Clean Screen

The Rapid Clean screen appears when the pressure control knob is set at the RAPID

CLEAN position and the PRIME/SPRAY valve is in the PRIME position.

NOTE: If there is no action at any menu screen for 30 seconds, the display will go back to the Main Screen.

Pressure Relief Procedure

1.Lock the gun by pushing the gun trigger lock to the locked position.

2.Turn off the sprayer by moving the ON/OFF switch to the OFF position.

3.Turn the pressure control knob counterclockwise to its OFF position in the black zone.

4.Unlock the gun by pushing the gun trigger lock to the

unlocked position.

5. Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity.

6. Trigger the gun to remove any pressure that may still be in the hose.

7.Lock the gun by pushing the gun trigger lock to the locked position.

8. Move the PRIME/SPRAY valve down to the PRIME position.

© Titan Tool Inc. All rights reserved.	7	English

Spraying

Spraying Technique

The following techniques, if followed, will assure professional painting results.

Hold the gun perpendicular to the surface and always at equal distance from the surface. Depending on the type of material, surface, or desired spray pattern, the gun should be held at a distance of 12 to 14 inches (30 to 35 cm).

Move the gun either across or up and down the surface at a steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying speed allows a full, wet coat of paint to be applied without runs or sags.

Holding the gun closer to the surface deposits more paint on the surface and produces a narrower spray pattern. Holding the gun farther from the surface produces a thinner coat and wider spray pattern. If runs, sags, or excessive paint occur, change to a spray tip with a smaller orifice. If there is an insufficient amount of paint on the surface or you desire to spray faster, a larger orifice tip should be selected.

Maintain uniform spray stroke action. Spray alternately from left to right and right to left. Begin movement of the gun before the trigger is pulled.

start	pull	release	end
stroke	trigger	trigger	stroke

Avoid arcing or holding the gun at an angle. This will result in an uneven finish.

O spray

Too Thick

Arcing

Gun at angle

Proper lapping (overlap of spray pattern) is essential to an even finish.

Lap each stroke. If you are spraying horizontally, aim at the bottom edge of the preceding stroke, so as to lap the previous pattern by 50%.

Overlap edges

1st	2nd	3rd	4th	5th
pass	pass	pass	pass	pass

For corners and edges, split the center of the spray pattern on the

corner or edge and spray vertically

so that both adjoining sections receive approximately even amounts of paint.

When spraying with a shield, hold

it firmly against the surface. Angle the spray gun slightly away from the shield and toward the surface. This will prevent paint from being forced underneath.

Shrubs next to houses should be tied back and covered with a canvas cloth. The cloth should be removed as soon as possible. Titan gun extensions are extremely helpful in these situations.

Nearby objects such as automobiles, outdoor furniture, etc. should be moved or covered whenever in the vicinity of a spray job. Be careful of any other surrounding objects that could be damaged by overspray.

Practice

1.Make sure that the paint hose is free of kinks and clear of objects with sharp cutting edges.

3.Set the pressure to minimum by turning the pressure control knob to the “Min” setting in the yellow zone.

3.Move the PRIME/SPRAY valve up to its SPRAY position.

4.Turn the pressure control knob clockwise to its highest setting in the green zone. The paint hose should stiffen as paint begins to flow through it.

5.Unlock the gun trigger lock.

6.Trigger the spray gun to bleed air out of the hose.

7.When paint reaches the spray tip, spray a test area to check the spray pattern.

8.Use the lowest pressure setting necessary to get a good spray pattern. If the pressure is set too high, the spray pattern will be too light. If the pressure is set too low, tailing will appear or the paint will spatter out in gobs rather than in a fine spray.

Good spray pattern

Paint tailing pattern

English	8	© Titan Tool Inc. All rights reserved.

Cleanup

Special cleanup instructions for use with flammable solvents:

•Always flush spray gun preferably outside and at least one hose length from spray pump.

•If collecting flushed solvents in a one gallon metal container, place it into an empty five gallon container, then flush solvents.

•Area must be free of flammable vapors.

•Follow all cleanup instructions.

Important: The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits material to build up, seriously affecting the performance of the unit.

Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer, hose, or gun. Static electricity buildup may result in a fire or explosion in the presence of flammable vapors.

1.Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

2.Remove the gun tip and tip guard and clean with a brush using the appropriate solvent.

3.Place the siphon tube into a container of the appropriate solvent. Examples of the appropriate solvent are water for latex paint or mineral spirits for oil-based paints.

4.Place the return hose into a metal waste container.

5.Move the PRIME/SPRAY valve down to its PRIME position.

NOTE: Hold the return hose in the waste container when moving the PRIME/SPRAY valve to PRIME in case the sprayer is pressurized.

6.	Set the pressure to rapid clean by turning
	the pressure control knob to its rapid
	CLEAN position.
7.	Turn on the sprayer by moving the ON/OFF	RAPID
	switch to the ON position.	CLEAN
		CLEAN

8.Allow the solvent to circulate through the

unit and flush the paint out of the return hose into the metal waste container.

9.Turn off the sprayer by moving the ON/OFF switch to the OFF position.

10.Move the PRIME/SPRAY valve up to its SPRAY position.

11.Turn on the sprayer.

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire.

12.Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun.

13.Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean.

NOTE: For long-term or cold weather storage, pump mineral sprits through the entire system.

For short-term storage when using latex paint, pump water mixed with Titan Liquid Shield through the entire system (see the Accessories section of this manual for part number).

14.Follow the “Pressure Relief Procedure” found in the Operation section of this manual.

15.Unplug the unit and store in a clean, dry area.

Important: Do not store the unit under pressure.

Maintenance

Before proceeding, follow the Pressure Relief Procedure outlined previously in this manual. Additionally, follow all other warnings to reduce the risk of an injection injury, injury from moving parts or electric shock. Always unplug the sprayer before servicing!

General Repair and Service Notes

The following tools are needed when repairing this sprayer:

Phillips Screwdriver	3/8” Hex Wrench
Needle Nose Pliers	5/16” Hex Wrench
Adjustable Wrench	1/4” Hex Wrench
Rubber Mallet	3/16” Hex Wrench
Flat-blade Screwdriver	5/32” Hex Wrench
	5/64” Hex Wrench

1.Before repairing any part of the sprayer, read the instructions carefully, including all warnings.

Important: Never pull on a wire to disconnect it. Pulling on a wire could loosen the connector from the wire.

2.Test your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer does not operate properly, review the repair procedure to determine if everything was done correctly. Refer to the Troubleshooting Charts to help identify other possible problems.

3.Make certain that the service area is well ventilated in case solvents are used during cleaning. Always wear protective eyewear while servicing. Additional protective equipment may be required depending on the type of cleaning solvent. Always contact the supplier of solvents for recommendations.

4.If you have any further questions concerning your Titan Airless Sprayer, call titan:

Customer Service (U.S.)......................................	1-800-526-5362
Fax ..................................................................	1-800-528-4826

© Titan Tool Inc. All rights reserved.	9	English

Replacing the Filters

Pump Filter

1.Loosen and remove the filter body by hand.

2.Slip the filter off of the core spring.

3.Inspect the filter. Based on inspection, clean or replace the filter.

4.Inspect the o-ring. Based on inspection, clean or replace the o-ring.

5.Slide the new or cleaned filter over the core spring with the filter spring adapter in place.

Push the filter into the center of the filter housing.

6.Slide the filter body over the filter and thread it into the filter housing until secure.

NOTE: The filter housing should be handtightened, but make sure the filter housing is seated fully into the pump block.

Gun Filter

Filter Body

Filter Spring

Filter

Filter Spring

Adapter

Core Spring

O-ring

Filter Housing

1.Unclip the top of the trigger guard from the gun body.

2.Using the bottom of the trigger guard as a wrench, loosen and remove the handle assembly from the gun head.

3.Pull the old filter out of the gun body. Clean or replace.

4.Slide the new filter, tapered end first, into the gun head.

5.Thread the handle assembly into the gun head. Tighten with the trigger wrench.

6.Snap the trigger guard back onto the gun body.

Gun

Body

Filter

Handle

NOTE: For more detail, part number information, and complete assembly drawings, please see the RX-Pro Airless Gun Owner’s Manual.

Replacing the Motor Assembly

1.Unplug the unit.

2.Loosen and remove the two (2) motor shroud screws. Remove the motor shroud.

3.Loosen and remove the three (3) belly pan screws. Remove the belly pan.

4.Loosen and remove the two (2) motor cover screws. Remove the motor cover.

5.Disconnect all wires between the motor and the sprayer.

6.Loosen and remove the four (4) control panel screws. Remove the control panel.

7.Disconnect the wires between the motor and the control panel.

8.Loosen and remove the two (2) motor controller screws.

Remove the motor controller.

9.Loosen and remove the four (4) motor baffle screws. Remove the motor baffle.

10.Loosen and remove the three (3) motor mounting screws.

11.Pull the motor out of the gearbox housing.

12.With the motor removed, inspect the gears in the gearbox housing for damage or excessive wear. Replace the gears, if necessary.

13.Install the new motor into the gearbox housing.

14.Secure the motor with the three (3) motor mounting screws.

15.Reconnect the wires between the sprayer and the new motor.

(refer to the electrical schematic in the Parts List section of this manual).

16.Place the baffle over the end of the motor assembly. Secure with the four (4) motor baffle screws.

17.Place motor controller back into place behind the motor baffle. Secure with the two (2) motor controller screws.

18.Reconnect all wires between the motor and sprayer.

19.Reconnect the wires between the motor and the control panel.

20.Replace control panel and secure with four (4) control panel screws.

21.Place the motor cover back over the motor controller. Secure with the two (2) motor cover screws.

22.Put the belly pan back in place and secure with the three (3) belly pan screws.

23.Slide the motor shroud over the motor assembly.

24.Secure the motor shroud with the two (2) motor shroud screws.

Control	Gearbox	Motor Shroud
Panel	housing
Screw		Motor Mounting
		Screw
		Motor
Control
Panel		Motor
		Motor
Belly Pan		Ba e
Screw	Motor	Motor Ba e
Belly Pan	Shroud	Screw
Belly Pan	Screw

Motor Controller

Motor Controller Screw

Motor Cover

Motor Cover Screw

English	10	© Titan Tool Inc. All rights reserved.

Replacing the Gears

1.Follow steps 1-11 in Replacing the Motor Assembly (page 10) to remove the motor and control panel.

2.Inspect the armature gear on the end of the motor for damage or excessive wear. If the gear is completely worn out, replace the motor assembly.

3.Remove and inspect the 1st stage gear and 2nd stage gear assemblies for damage or excessive wear. Replace, if necessary.

4.Inspect the front gear box assembly for damage or excessive wear. If damaged or worn, replace the front gear box assembly.

NOTE: Clean and refill the gear box cavity up to the rear face of each gear with Lubriplate (P/N 314-171).

5.Reinstall the motor into the gearbox housing.

6.Follow steps 13-24 in Replacing the Motor Assembly (page 10) to replace the motor and control panel.

Armature Gear

2nd Stage Gear 3rd Stage Pinion

1st Stage Gear 2nd Stage Pinion

Belly Pan Screw

Belly Pan

Front Gear Box Assembly

Replacing the Transducer

1.Unplug the unit.

2.Loosen and remove the two (2) filter assembly bolts. Slide the filter assembly from the cart.

3.Loosen and remove the

two (2) motor shroud screws. Remove the motor shroud.

4.Loosen and remove the two (2) motor cover screws. Remove the motor cover.

5.Disconnect the transducer wire from the motor controller.

6.Pull the grommet out of the mounting plate and slide it up the shaft of the transducer until it is clear of the mounting plate.

7.Using a wrench, loosen and remove the transducer from the filter housing. Carefully thread the transducer wire out through the mounting plate.

8.Slide the grommet off of the old transducer and onto the new transducer.

9.Thread the new transducer wire through the mounting plate and back to the motor controller.

10.Thread the new transducer into the filter housing and tighten securely with a wrench.

NOTE: Make sure the o-ring on the transducer is in place before threading the transducer into the filter housing.

11.Push the grommet into the mounting plate.

12.Connect the transducer wire to the motor controller (refer to the electrical schematic in the Parts List section of this manual).

13.Place the motor cover back over the motor controller. Secure with the two (2) motor cover screws.

14.Slide the motor shroud over the motor assembly.

15.Secure the motor shroud with the two (2) motor shroud screws.

Motor Shroud

Motor	Motor
Cover	Controller
Screw
Motor
Cover
Motor
Shroud
Screw

Grommit

Tranducer

Filter assembly

English

Replacing the prime/spray Valve

Perform the following procedure using PRIME/SPRAY valve replacement kit (see Parts List).

1.Push the groove pin out of the valve handle.

2.Remove the valve handle and the cam base.

3.Using a wrench, loosen and remove the valve housing assembly.

4.Make sure the gasket is in place and thread the new valve housing assembly into the filter block. Tighten securely with a wrench.

5.Place the cam base over the valve housing assembly.

Lubricate the cam base with grease and line up the cam with the filter block using the dowel pin.

6.Line up the hole on the valve stem with the hole in the valve handle.

7.Insert the groove pin into the valve handle and through the valve stem to secure the valve handle in position.

	Gasket
	Valve Housing
	Assembly	Filter
		Filter
	Dowel Pin	Housing
	Cam Base
	Valve	Valve Stem
	Valve	Groove Pin
	Handle	Groove Pin

Servicing the Fluid Section

Use the following procedures to service the valves and repack the fluid section. Perform the following steps before performing any maintenance on the fluid section.

1.Loosen and remove the four front cover screws. Remove the front cover.

2.Set the pressure to minimum by turning the pressure control knob to the “MIN” setting. The Digi-Trac™ screen should say

“PRIME”.

3.Press the #1 key on the Digi-Trac™ control panel. The “CREEP MODE” screen will now appear.

4.Slowly turn the pressure control knob clockwise to increase the pressure. The crankshaft/slider assembly will begin to move very slowly.

5.When it reaches the bottom, dead-center of its stroke, turn the pressure control knob back to the “MIN” setting. The crankshaft/slider assembly should stop.

6.Turn the pump off and unplug the unit.

7.Remove the return hose from the clamp on the siphon tube.

8.Unscrew the siphon tube/siphon set from the foot valve.

9.Loosen and remove the high-pressure hose from the nipple on the back of the upper housing of the fluid section.

	Servicing the Valves	Upper
	Servicing the Valves	Housing
	The design of the fluid section allows	Housing
	The design of the fluid section allows	Lower
	access to the foot valve and seat as well	Lower
	as the outlet valve and seat without	Housing
	completely disassembling the fluid	Foot Valve
	section. It is possible that the valves may	Cage
	not seat properly because of debris stuck	Foot Valve
	in the foot valve seat or outlet valve seat.	Foot Valve
	in the foot valve seat or outlet valve seat.	Ball
	Use the following instructions to clean	Ball
	Use the following instructions to clean	Foot Valve
	the valves and reverse or replace the	Foot Valve
	seats.	Seat
	1. Loosen and remove the foot valve	O-ring
	housing from the lower housing.	Viton
	2. Clean out any debris in the foot	Viton
	2. Clean out any debris in the foot	O-Ring
	valve housing and examine the	O-Ring
	valve housing and examine the	PTFE
	housing and the foot valve seat.	PTFE
	If the seat is damaged, reverse or	Back-Up
	If the seat is damaged, reverse or	Ring
	replace the seat.	Ring
	replace the seat.	Foot Valve
	3. Using two wrenches, hold the	Foot Valve
	upper housing at the wrench flats	Housing
	with one wrench and loosen the

lower housing with the other. Remove the lower housing.

4.Using a 3/4” wrench, loosen and remove the outlet valve retainer from the piston rod.

NOTE: Always service the outlet valve with the piston rod attached to the pump. This will prevent the piston

rod from rotating during disassembly of the outlet valve.

5.Clean out any debris and examine the retainer and outlet valve seat. If the seat is damaged, reverse or replace the seat.

6.Remove, clean, and inspect the outlet valve cage and outlet valve ball. Replace if they are worn or damaged.

7.Reassemble the valves by reversing the steps above.

Upper

Housing

Piston Rod

Outlet Valve

Seal

Outlet Valve

Cage

Outlet Valve

Ball

Nylon

Washer

Outlet Valve

Seat

Outlet Valve

Retainer

Lower

Housing

NOTE: During reassembly, make sure the Viton o-rings and the PTFE back-up rings between the upper housing and lower housing as well as between the lower housing and the foot valve housing are lubricated with grease and in position.

English	12	© Titan Tool Inc. All rights reserved.

Repacking the Fluid Section

	1. Remove the foot valve assembly	Crankshaft
	and the lower housing using
	the steps in the “Servicing the	Slider
	Valves” procedure above.	Slider
		Assembly
	NOTE: The outlet valve does not
	need to be disassembled
	from the piston rod for
	this procedure.
	2. High rider models - turn the
	knob on the side of the cart
	clockwise to unlock the cart. Tilt
	the cart backwards until it locks	Upper Seal
	into place.	Upper Seal
	into place.	Retainer
	Low boy models - tilt the cart	Retainer
	Low boy models - tilt the cart
	backward until it is vertical.	Spacer
	3. Pull the lever on the underside	Spacer
	3. Pull the lever on the underside
	of the sprayer toward the front	Upper
	of the sprayer. This will un-	Packing
	clamp the entire fluid section.
	Slide the fluid section forward
	to remove it from the gear
	housing.	Upper
	4. Place the upper housing upright	Upper
	in a vise by clamping on the	Housing
	wrench flats.
	NOTE: Do not over-tighten	Lower
	the vise. Damage to	Packing
	the upper housing may	Wear Ring
	occur.	Wear Ring
	occur.
	5. Using a wrench, remove the
	upper seal retainer.	Piston Rod
	6. Slide the piston rod forward	Piston Rod
	6. Slide the piston rod forward
	until the piston is out of the
	T-slot on the slider assembly.

7.Pull the piston out through the bottom of the upper housing.

8.Inspect the piston rod for wear and replace if necessary.

9.Remove the upper and lower packings from the upper housing.

NOTE: Be careful not to scratch, score, or otherwise damage the upper housing during removal of the packings.

10.Clean the upper housing. Inspect the upper housing for damage and replace if necessary.

11.Locate the new upper and lower packings and pack the areas between the packing lips with grease. Lubricate the o-rings on the exterior of the packings with grease.

12.Insert the upper packing into the top of the upper housing with the raised lip on the packing facing down.

13.Insert the spacer on top of the upper packing.

14.Thread the upper seal retainer into the upper housing and torque to 25-30 ft. lbs.

Install upper packing with raised lip facing down.

Raised Lip

15.Pre-form the lower packing using the lower packing sizing tool (included in the repacking kit).

16.Insert the lower packing partially into the bottom of the upper housing so that the side that has the o-ring closest to the face of the packing faces up.

17.Push the lower packing into position using the lower packing insertion tool (see Fluid Section Assembly parts list for lower packing insertion tool P/N).

Install lower packing with the side that has the o-ring closest to the face of the packing facing up.

Closer

Top

18.Place the piston insertion tool

(included in the repacking kit) over the top of the piston rod.

19.Insert the piston rod into the bottom of the upper housing, through the lower packing, through the upper packing, and out through the upper seal retainer.

NOTE: When repacking the fluid section, make sure the raised lip on the bottom of the lower packing is fully outside the packing around the piston rod after insertion of the piston rod.

20.Remove the piston insertion tool from the top of the piston rod.

21.Replace the upper housing back into the fluid section clamp on the gear housing. Make sure to slide the top of the piston rod into the T-slot on the slider assembly.

22.Push the lever on the underside of the unit toward the rear of the sprayer to lock the fluid section back into place.

28.Making sure that the Viton o-ring and PTFE back-up ring are lubricated and in place, thread the lower housing into the upper housing. Using two wrenches, hold the upper housing at the wrench flats with one wrench and tighten the lower housing with the other.

29.Attach the high-pressure hose to the nipple on the back of the housing and tighten with a wrench. Do not kink the hose.

NOTE: Make sure the hose does not touch the cart frame. If it does, reposition the nipple by turning the upper housing until the hose is clear of the frame and the nipple is within 45º of the back of the unit.

30.Making sure that the Viton o-ring and PTFE back-up ring are lubricated and in place, reassemble the foot valve assembly and and thread it into the lower housing. Tighten securely.

31.Thread the siphon tube/siphon set into the foot valve and tighten securely. Make sure to wrap the threads on the down tube/siphon tube adapter with PTFE tape before assembly.

32.Replace the return hose into the clamp on the siphon tube.

33.Place the front cover on the gearbox housing and secure in position using the four front cover screws.

34.Turn on the sprayer by following the procedure in the

“Operation” section of this manual and check for leaks.

NOTE: Repacking kit P/N 0558740 is available. For best results use all parts supplied in this kit.

© Titan Tool Inc. All rights reserved.	13	English

Troubleshooting

Problem

A.The unit will not run.

B.The unit will not prime.

C.The unit will not build or maintain pressure.

D.Fluid leakage at the upper end of the fluid section.

Cause

1.The unit is not plugged in.

2.Tripped breaker.

3.The pressure is set too low (pressure control knob set at minimum setting does not supply power to unit).

4.Faulty or loose wiring.

5.Excessive motor temperature.

6.ON/OFF switch is defective.

1.The PRIME/SPRAY valve is in the SPRAY position.

2.Air leak in the siphon tube/siphon assembly.

3.The pump filter and/or inlet screen is clogged.

4.The siphon tube/siphon assembly is clogged.

1.The spray tip is worn.

2.The spray tip is too large.

3.The pressure control knob is not set properly.

4.The pump filter, gun filter, or inlet screen is clogged.

5.Material flows from the return hose when the

PRIME/SPRAY valve is in the SPRAY position.

6.Air leak in the siphon tube/siphon assembly.

7.There is external fluid leak.

8.There is an internal fluid section leak (packings are worn and/or dirty, valve balls are worn).

9.Worn valve seats

10.Motor powers but fails to rotate

1.The upper packings are worn.

2.The piston rod is worn.

Solution

1.Plug the unit in.

2.Reset the breaker.

3.Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting.

4.Inspect or take to a Titan authorized service center.

5.Allow motor to cool.

6.Replace the ON/OFF switch.

1.Rotate the PRIME/SPRAY valve clockwise to the PRIME position.

2.Check the siphon tube/siphon assembly connection and tighten or re-tape the connection with PTFE tape.

3.Remove the pump filter element and clean. Remove the inlet screen and clean.

4.Remove the siphon tube/siphon assembly and clean.

1.Replace the spray tip following the instructions that came with the spray gun.

2.Replace the spray tip with a tip that has a smaller orifice following the instructions that came with the spray gun.

3.Turn the pressure control knob clockwise to increase the pressure setting.

4.Remove the pump filter element and clean. Remove the gun filter and clean. Remove the inlet screen and clean.

5.Clean or replace the PRIME/SPRAY valve.

6.Check the siphon tube/siphon assembly connection and tighten or re-tape the connection with PTFE tape.

7.Check for external leaks at all connections. Tighten connections, if necessary.

8.Clean the valves and service the fluid section following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

9.Reverse or replace the valve seats following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

10.Take unit to a Titan authorized service center.

1.Repack the pump following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

2.Replace the piston rod following the “Servicing the Fluid Section” procedure in the Maintenance section of this manual.

E.	Excessive surge at the spray	1.	Wrong type of airless spray hose.	1.	Replace hose with a minimum of 50’ of 1/4” grounded
	gun.				textile braid airless paint spray hose.
		2.	The spray tip worn or too large.	2.	Replace the spray tip following the instructions that
					came with the spray gun.
		3.	Excessive pressure.	3.	Rotate the pressure control knob counterclockwise to
					decrease spray pressure.

		1.	The spray tip is too large for the material	1.	Replace the spray tip with a new or smaller spray tip
F.	Poor spray pattern.		being used.		following the instructions that came with the spray gun.
		2.	Incorrect pressure setting.	2.	Rotate the pressure control knob to adjust the pressure
					for a proper spray pattern.
		3.	Insufficient fluid delivery.	3.	Clean all screens and filters.
		4.	The material being sprayed is too viscous.	4.	Add solvent to the material according to the
					manufacturer’s recommendations.

		1.	The pressure adjustment is too low.	1.	Rotate the pressure control knob clockwise to increase
G. The unit lacks power.					the pressure setting.
		2.	Improper voltage supply.	2.	Reconnect the input voltage for 120V AC.

	English	14	© Titan Tool Inc. All rights reserved.

CHECK TRANSDUCER

Digi-Trac™ Control System Error Messages

The following error message screens appear whenever the Digi-Trac

Control System detects a problem with the sprayer. Once a problem occurs and the error message appears, the sprayer will shut down.

Check Transducer Screen

The Check Transducer screen appears when the transducer has become

disconnected or is defective. Take the sprayer to a Titan authorized service center for repair.

Check Potentiometer Screen

The Check Potentiometer screen appears when the potentiometer has become disconnected or is defective. Take the sprayer to a Titan authorized service center for repair.

CHECK

POTENTIOMETER

Low Voltage Screen

The Low Voltage screen appears when	LOW VOLTAGE
the sprayer shuts down because of low
input voltage. Check the power supply
and correct the problem. Restart the
sprayer by following the “Painting”
procedure in the Operation section of this
manual.

High Motor Temperature Screen

The High Motor Temperature screen appears when the temperature of the motor has risen too high. Take the sprayer to a Titan authorized service center for repair.

HIGH MOTOR

TEMPERATURE

High Mechanical Load

The High Mechanical Load screen appears when the sprayer shuts down because

of high current or when the sprayer goes into current fold back mode. Take the sprayer to a Titan authorized service center for repair.

HIGH MECHANICAL

LOAD

High Control Temperature

Indicates the Digi-Trac is shut down due to excessive heat. Take the sprayer to a

Titan authorized service center for repair.

HIGH CONTROL

TEMPERATURE

Check Motor

Indicates the motor or motor hall affect	CHECK MOTOR
sensors are defective. Take the sprayer
to a Titan authorized service center for
repair.

Bad Hall Cycle Power

Indicates the motor is shut down due to connection problems between the motor and controller. Take the sprayer to a Titan authorized service center for repair.

BAD HALL CYCLE

POWER

© Titan Tool Inc. All rights reserved.	15	English

Consignes de sécurite important

Lire toutes ces consignes avant d’utiliser l’appareil. Garder ces consignes.

Indique une situation à risque, laquelle, si elle n’est pas évitée, peut entraîner des blessures graves, voire la mort.

Pour réduire les risques d’incendie ou d’explosion, de choc électrique et de blessure, vous devez lire et comprendre les directives figurant dans ce manuel.

Familiarisez-vous avec les commandes et l’utilisation adéquate de l’équipement.

Directives de mise à la terre

Cet appareil doit être mis à la terre. En cas de court-circuit, cette précaution réduit les risques de choc en procurant un parcours au courant électrique. Le cordon de l’appareil est doté d’un fil de terre relié à la troisième broche de sa fiche. Cette dernière doit être branchée dans une prise correctement câblée et mise à la terre conformément aux codes et règlements locaux.

mise en garde - Le fait de ne pas brancher correctement la fiche trifilaire de l’appareil peut entraîner des risques de choc électrique.

Si on doit réparer ou remplacer le cordon ou la fiche, ne pas raccorder le fil de terre à la borne des broches plates (lames) de cette dernière. Ce fil,

normalement vert (avec ou sans rayures jaunes), doit être relié à la broche de terre.

Consulter un technicien ou un électricien qualifié à défaut de comprendre l’ensemble des présentes directives ou en cas d’incertitude quant à la mise à terre de l’appareil. Ne pas modifier la fiche de l’appareil; si elle ne s’adapte pas dans la prise voulue, la faire remplacer par un électricien qualifié.

Conçu pour les circuits de 120 V, cet appareil est doté d’une fiche ressemblant

à celle illustrée ci-dessous. S’assurer que le produit est connecté à une prise électrique ayant la même configuration que la fiche mâle. Ne pas utiliser d’adaptateur avec ce produit.

Prise tri laire

Broche de mise à la terre Plaque murale de la prise

important: Quand le pulvérisateur est utilisé avec un générateur de tension de la ligne ou non, l’utilisation de Titan “Line Surge Protector” (P / N 800-935) est recommandé.

MISE EN GARDE : EXPLOSION OU INCENDIE

Les émanations de certains produits peuvent exploser ou s’enflammer, et risquent d’entraîner des dommages matériels ou de graves blessures.

MESURES PRÉVENTIVES :

•Ne pulvérisez pas de matières inflammables ou combustibles près d’une flamme nue, de voyants lumineux ou de sources d’ignition telles que des objets chauds, cigarettes, moteurs, matériel et appareils

électriques. Évitez de produire des étincelles en connectant et en déconnectant les cordons électriques.

•S’entourer de toutes les précautions possibles lorsqu’on utilise des produits ayant un point d’éclair inférieur à 38°C (100°F). Le point d’éclair est la température à laquelle le liquide peut créer suffisamment de vapeurs et s’enflammer.

•L’écoulement de peinture ou de solvant dans l’équipement peut produire de l’électricité statique. L’électricité statique crée un risque d’incendie ou d’explosion en présence de fumées de peinture ou de solvant. Toutes les pièces du système du pulvérisateur, y compris la pompe, l’ensemble du tuyau, le pistolet de pulvérisation et les objets dans et autour de la zone de pulvérisation doivent être correctement reliés à la terre pour protéger contre les décharges d’électricité statique et les étincelles. N’utilisez que des tuyaux conducteurs ou reliés à la terre pour pulvérisateurs de peinture sous vide à haute pression, spécifiés par le fabricant.

•Vérifiez que tous les conteneurs ou systèmes de stockage sont reliés à la terre pour éviter les décharges d’électricité statique.

•Connectez à une prise électrique avec prise de terre et utilisez des rallonges électriques reliées à la terre. N’utilisez pas d’adaptateur 3 à 2.

•N’utilisez pas de peinture ou de solvant contenant du halon, par exemple, le chlore, les agents antimoisissure à l’eau de

Javel, le chlorure de méthylène et le trichloroéthane. Ils ne sont pas compatibles avec l’aluminium. Contactez le fournisseur de revêtements pour connaître la compatibilité du matériau avec l’aluminium.

•La zone de pulvérisation doit toujours être bien aérée. Une bonne quantité d’air frais doit constamment traverser la zone de

pulvérisation pour éviter les accumulations de vapeurs inflammables.

Le système de pompage doit être placé dans une zone bien aérée. Ne pulvérisez pas le système de pompage.

•Ne fumez pas dans la zone de pulvérisation.

•N’actionnez pas d’interrupteurs électriques, de moteurs ou autres dispositifs produisant des étincelles dans la zone de pulvérisation.

•Maintenez la propreté de la zone et veillez à ce qu’elle ne contienne pas de conteneurs de peinture ou de solvant, de chiffons et autres matières inflammables.

•Sachez ce que contiennent la peinture et les solvants pulvérisés. Lisez les fiches de sécurité du matériel (MSDS) et les étiquettes apposées sur les conteneurs de peintures et de solvants. Respectez les consignes de sécurité du fabricant de peinture et de solvant.

•Placez la pompe à une distance minimum de 7,62 mètres (25 pieds) de l’objet à pulvériser, dans une zone bien aérée (ajoutez de la longueur de tuyau si besoin est). Les vapeurs inflammables sont souvent plus lourdes que l’air. La zone près du sol doit être très bien aérée. La pompe contient des pièces qui produisent des arcs et émettent des étincelles pouvant enflammer les vapeurs.

•Le plastique peut causer des étincelles d’électricité statique. N’accrochez aucun plastique dans une zone de pulvérisation fermée. N’utilisez pas de toiles de protection en plastique quand vous pulvérisez une matière inflammable.

•Ayez un extincteur en bon état de fonctionnement à portée de main.

MISE EN GARDE : injection cutanée

Le jet de haute pression produit par cet appareil peut transpercer la peau et les tissus sous-jacents, causant des blessures graves pouvant entraîner l’amputation.

MESURES PRÉVENTIVES :

•Ne dirigez pas le pistolet sur et ne pulvérisez pas les personnes ou les animaux.

•N’approchez pas les mains ni d’autres parties du corps de la sortie du produit. Par exemple, ne tentez pas d’arrêter une fuite avec une partie du corps.

•NE JAMAIS mettre la main, même gantée, devant le pistolet (les gants n’offrent aucune protection contre les blessures par injection).

•TOUJOURS s’assurer que le protège-embout est en place avant de pulvériser. Il est cependant à noter que, s’il assure une certaine protection, ce dispositif joue surtout un rôle préventif.

•Utilisez exclusivement un embout de buse spécifié par le fabricant.

•Prenez garde quand vous nettoyez ou que vous changez les embouts de buse. Si l’embout se bouche pendant que vous pulvérisez, verrouillez TOUJOURS la détente du pistolet, arrêtez la pompe et libérez toute la pression avant de réparer ou de nettoyer l’embout ou le protecteur ou avant de changer d’embout. La pression n’est pas libérée par l’arrêt du moteur. La poignée du robinet-valve PRIME/ SPRAY doit être placée sur PRIME pour libérer la pression. Consultez la PROCÉDURE DE DÉcomPRESSION décrite dans le manuel de la pompe.

•Ne laissez pas l’appareil sous tension ou sous pression quand vous vous en éloignez. Quand vous n’utilisez pas l’appareil, éteignez-le et libérez la pression conformément aux instructions du fabricant.

•La pulvérisation à haute pression peut injecter des toxines dans le corps et causer de graves blessures corporelles. Si une telle injection se produisait, consultez immédiatement un médecin.

•Vérifiez les tuyaux et les pièces pour détecter des signes d’endommagement : une fuite peut injecter le produit dans la peau.

Inspectez le tuyau avant chaque emploi. Changez tous les tuyaux ou pièces endommagés. Pour des raisons de fonctionnement, de sécurité

Français	16	© Titan Tool Inc. Tous droits réservés.

Consignes de sécurite important

et de durée de vie, utiliser exclusivement des tuyaux flexibles à haute pression d‘origine de TITAN.

•Ce système peut produire une pression de 3 300 PSI / 228 Bar. N’utilisez que les pièces de rechange ou les accessoires spécifiés par le fabricant et ayant une pression nominale minimum de 3 300 PSI. Ceci est valable pour les embouts de pulvérisation, les protecteurs de buse, les pistolets, les rallonges, les raccords et le tuyau.

•Verrouillez toujours la détente quand vous ne pulvérisez pas. Vérifiez que le verrou de la détente fonctionne correctement.

•Vérifiez que toutes les connexions sont bien serrées avant d’utiliser l’appareil.

•Sachez comment arrêter l’appareil et le dépressuriser rapidement. Soyez bien familiarisé avec les commandes. La pression n’est pas libérée lorsque le moteur est arrêté. La poignée du robinet-valve PRIME/SPRAY doit être placée sur PRIME pour libérer la pression. Consultez la PROCÉDURE DE DÉcomPRESSION décrite dans le manuel de la pompe.

•Retirez toujours l’embout de pulvérisation avant de rincer ou de nettoyer le système.

remarque à l’intention des MÉDECINS : Les injections cutanées sont des lésions traumatiques; il importe donc de les traiter sans délai. On NE DOIT PAS retarder ce traitement sous prétexte de vérifier la toxicité du produit en cause, celle-ci n’étant conséquente que dans le cas d’injection directe de certains produits dans le système sanguin. Il pourrait s’avérer nécessaire de consulter un plasticien ou un spécialiste en chirurgie reconstructive de la main.

MISE EN GARDE : ÉMANATIONS DANGEREUSES

Certains produits (peintures, solvants, insecticides ou autres) peuvent être nocifs s’ils sont inhalés ou entrent en contact avec l’organisme. Les émanations de ces produits peuvent provoquer de graves nausées, évanouissements ou empoisonnements.

MESURES PRÉVENTIVES :

•Se servir d’un masque ou d’un respirateur s’il y a risque d’inhalation

(lire toutes les directives concernant ces dispositifs afin de s’assurer qu’ils offrent la protection requise).

•Porter des lunettes de protection.

•Porter les vêtements de protection prescrits par le fabricant du produit utilisé.

MISE EN GARDE : GÉNÉRALITÉS

D’autres dangers peuvent entraîner des dommages matériels ou des blessures graves.

MESURES PRÉVENTIVES :

•Portez toujours les gants, la protection oculaire, les vêtements et un respirateur ou masque appropriés quand vous peignez.

•Ne travaillez pas et ne pulvérisez pas près d’enfants. Éloignez toujours les enfants de l’équipement.

•Ne travaillez pas avec les bras au-dessus de la tête ni sur un support instable. Appuyez-vous bien sur les deux pieds pour toujours conserver l’équilibre.

•Soyez attentif et regardez ce que vous faites.

•N’utilisez pas l’appareil quand vous êtes fatigué ou sous l’influence de drogues ou d’alcool.

•Ne faites pas de nœuds avec le tuyau et ne le tordez pas trop. Le tuyau à vide peut présenter des fuites suite à l’usure, les nœuds ou les mauvais traitements. Une fuite risque d’injecter du produit dans la peau.

•N’exposez pas le tuyau à des températures ou des pressions supérieures à celles spécifiées par le fabricant.

•N’utilisez pas le tuyau pour tirer ou soulever l’équipement.

•Utilisez la plus basse pression possible pour rincer l’équipement.

•Respectez tous les codes locaux, étatiques et nationaux qui régulent la ventilation, la prévention d’incendies et le fonctionnement.

•Les normes de sécurité du gouvernement des États-Unis ont été adoptées dans la loi Occupational safety and Health Act (OSHA). Ces

normes, en particulier la partie 1910 des Normes générales et la partie 1926 des Normes de construction, doivent être consultées.

•Avant chaque emploi, vérifiez tous les tuyaux pour détecter d’éventuelles coupures, fuites, abrasion ou couvercle bombé. Vérifiez l’état ou le mouvement des accouplements. Changez immédiatement le tuyau si l’une de ces conditions est vérifiée. Ne réparez jamais un tuyau de peinture. Remplacez-le par un tuyau conducteur à haute pression.

•Ne pulvérisez pas à l’extérieur par temps venteux.

•Débranchez toujours le cordon électrique de la prise avant de travailler sur l’équipement.

Spécifications
Débit (GPM)	1,20 (4,54 LPM)
Embout, dimension	0,034”
maximale
Pression maximale	3 300 PSI (22,8 MPa)
Source de puissance	2,6 HP moteur DC de Brushless,
	100~120V AC, 50/60Hz, 15A
Poids, chariot	103 lbs. (46,7 kg)
Poids, bas chariot	100 lbs. (45,3 kg)
Cordon d’alimentation	300’ (91,4 m)
dimension maximale
Génératrice	5000 W (désactiver la mort en fonction)
Table des matières
Consignes de sécurité....................................................................		16
Specifications.................................................................................		17
Description générale.....................................................................		18
Fonctionnement.............................................................................		18
Utilisation du blocage de la détente du pistolet.............................		18
Vérifications préliminaires.......................................................................		18
Préparation avant de peindre.................................................................		19
Peinture..........................................................................................................		19
Panneau de contrôle indicateurs..........................................................		20
Fonctionnement du système de commande Digi-TracMD..... 20-21
Procédure de décompression................................................................		22
Vaporisation...................................................................................		22
Technique de vaporisation......................................................................		22
Essais préliminaires.....................................................................................		22
Nettoyage.......................................................................................		23
Maintenance...................................................................................		23
Généralités concernant la maintenance.............................................		23
Remplacement des filtres.........................................................................		24
Remplacement du moteur.......................................................................		24
Remplacement des engrenages............................................................		25
Remplacement du transducteur............................................................		25
Remplacement de la soupape prime/Spray..................................		26
Maintenance de la section des liquides.......................................		26-28
Dépannage.....................................................................................		28
Messages d’erreur du système de commande Digi-TracMD...............		29
Listes de pièces...............................................................................		44
Vue d’ensemble...........................................................................................		44
Boîte d’engrenages....................................................................................		46
Ensemble de chariot..................................................................................		47
Section des liquides...................................................................................		48
Ensemble du filtre.......................................................................................		50
Ensemble de basse chariot......................................................................		51
Ensemble d’aspiration (bas chariot).....................................................		52
Étiquettes.......................................................................................................		52
Schéma de raccordement électrique...................................................		53
Accessoires....................................................................................................		54
Enregistrement du produit...........................................................		55
Garantie..........................................................................................		56

© Titan Tool Inc. Tous droits réservés.	17	Français

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