Thunder Tiger S3 EB-4 User Manual

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Thunder Tiger S3 EB-4 User Manual

1/8thNitroPowered4WDRallyCar

Engine and electrics are not included in the kit.

No.6232-K10

Please read all instructions thoroughly before assembling the kit.

The contents are subject to change without prior notice due to product improvements and specification changes.

Thunder Tiger Corporation guarantees this model kit to be free from defects in both material and workmanship. The total monetary value under warranty will in no case exceed the cost of the original kit purchased. This warranty does not cover any components damaged by use or modification. Part or parts missing from this kit must be reported within 60 days of purchase. No part or parts will be sent under warranty without proof of purchase. To receive part or parts under warranty, the service center must receive a proof of purchase and/or the defective part or parts. Should you find a defective or missing part, contact the authorized Thunder Tiger Service/Distributor nearest you. Under no circumstances can a dealer or distributor accept return of a kit if assembly has started.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INTRODUCTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Thunder Tiger EB-4 S3 was designed as a whole new off-road 4WD nitro-racing buggy,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

especially on a high-speed and bumpy off-road track. There's no doubt that the innovation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

would be the very first priority of our design team. We have set this buggy far ahead of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the current form of existing buggy design in the market in terms of the future designing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

trend. The new EB-4 S3 comes with some totally new settings that have never been applied

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

on 1/8th scale nitro buggy before, such as the super low center of gravity, radical engineering

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of a car construction and more than innovative, good looking and high performance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

suspension. This is a look into the future for 1/8th scale cars and the future is here with

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thunder Tiger. However there is no compromise between the innovation and quality. Thunder

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tiger guarantees you should have many hours of trouble free use from this R/C product.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

We race and test our products around the world to bring you state-of-the-art R/C products.

 

CAUTION

 

 

 

Thank you for purchasing a Thunder Tiger Product.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Please read all instructions and familiarize yourself with the products and controls

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

before operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. This product is not a toy. It is a high performance model product. It is important to familiarize

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

yourself with the model, its manual, and its construction before assembly or operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A child operating under the supervision of the adults is necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Always keep this instruction manual ready at your hand for your assembling and operating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

reference, even after completing the assembly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Make sure all the screws are properly tightened and all the parts are checked after running

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the car for a long period of time.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. For the best performance, it is important to make sure all the moveable parts work free

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

without binding.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5. Do not operate model products in rain, on public roads, near crowds, near airport, or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

near areas with restricted radio operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6. Always keep fuel away from heat and open flame. Only operate in open, well-ventilated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

area. Store fuel in cool, dry area. Keep the fuel bottle cap tightly closed. Clean up any

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

leak or excess fuel before starting the engine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7. This product, its parts, and its construction tools can be harmful to your health. Always

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

exercise extreme caution when assembling and/or operating this product. Do not touch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

any part of the model that rotates.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8. Check your radio frequency with the proper operating frequency of the area or country.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Always check to see if there are any modelers operating on the same frequency as yours.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Also, check your radio for proper operation before operating a model.

INDEX

INTRODUCTION 2

STEP 9 RADIO BOX & FUEL TANK 17

IMPORTANT NOTES & WARNING 3

STEP10 ENGINEMOUNT&CLUTCHSET 19

ITEMS REQUIRED FOR ASSEMBLE 4

STEP11THROTTLEANDBRAKELINKAGE 20

STEP 1 STEERING SERVO SAVER 5

STEP 12 AIR FILTER 22

STEP 2 GEAR DIFFERENTIALS 7

STEP 13

SHOCK ABSORBERS 23

STEP 3 FRONT & REAR BULKHEAD 8

STEP 14

REAR WING 24

STEP4 CENTERDIFFMOUNT&BRAKE 9

STEP 15

WHEEL AND TIRE 26

STEP 5

CENTER DRIVE TRAIN 11

STEP16 FOAMBUMPERINSTRUCTION 26

STEP 6

FRONT SUSPENSION 12

SET UP 27

STEP 7

REAR SUSPENSION 14

SET UP SHEET 31

STEP 8

SIDE GUARD 16

 

 

IMPORTANT NOTES & WARNING

FUEL SELECTION

ENGINE

1.Choose a fuel from a reputable, brand name company that is approved for car/truck use. Do not use airplane or boat fuels in your car/truck. Choose methanol based model engine glow fuel that has a nitro content in the range 10%-30% and 5% to 18% caster/synthetic oil content for lubrication. Lower nitro percentages will generally result in a cooler engine running temperature and therefore last longer before needing a rebuild; cooler-running engines also generally produce less power. 20% nitro is the most widely used fuel.

2.Fuel color is for identification purpose only and is not important to performance or durability of your engine.

3.Be careful. If the tank overflows it might get on your radio gear or on your brakes and it may create an unsafe driving situation. Always keep your fuel bottle closed when not in use.

4.Do not dispose of fuel or empty fuel containers in a fire. It may possibly cause fire or explosion.

1.For proper engine break-in procedure, please refer to the manual of your engine.

2.Never run your vehicle without the air filter .If the vehicle will be operated in an area with fine dust, use filter oil or caster oil on the air filter element. It is important that the foam is only moist to trap dirt and allow air passage. With the foam too wet, limited air can pass through; therefore, limiting engine performance.

3.The parts around engine could be dangerously hot after operation. Do not touch it without any protection!

RADIO

OPERATION

1.When turning radio on, first turn on the transmitter and extend the transmitter antenna.

2.Then, turn on the receiver. When turning off, first turn the receiver off, then the transmitter off.

FIRST AID

WARNING

1.If you drink nitro fuel by accident, immediately drink large quantities of water and try to induce vomiting. Consult with physician right after then.

2.If the nitro fuel gets into your eyes, rinse them well with water. Consult with physician right after then.

3.If the fuel gets onto your skin, wash it well with soap and water.

1.Improper operations may cause personal and/or property damage. Thunder Tiger and its distributor have no control over damage resulting from shipping, improper construction, or improper usage.

2.Thunder Tiger assumes and accepts no responsibility for personal and/or property damages resulting from the use of improper building materials, equipment and operations. By the act of assembling or operating this product, the user accepts all resulting liability. If the buyer is not prepared to accept this liability, then he/she should return this kit in new, unassembled, and unused condition to the place of purchase.

1. ADDITIONAL ITEMS NEEDED FOR COMPLETION

ITEMS REQUIRED FOR ASSEMBLY

Notice: The following items are required for completion of the EB-4 S3. Some of them are not included with this kit (unless noted), and should be obtained from the local hobby shop nearby you. (For separate purchasing products, please refer to Thunder Tiger professional R/C model products.)

AA-Size Batteries for transmitter / NiCd or NiMh Battery recommended

Glow Plug

2 Channel Radio Set/ FM/PCM recommended

.21 Class Rear Exhaust Engine (Ref:

TTR PRO-21B-R Engine No.9474)

2.ADDITIONAL ITEMS NEEDED FOR STARTING ENGINE

3.TOOLS NEEDED FOR ASSEMBLY

4.EQUIPMENT NEEDED FOR ASSEMBLY

5.TOOLS INCLUDED IN KIT

6.SYMBOL USED THROUGHOUT THE INSTRUCTION MANUAL

 

 

 

Muffler, Joining Pipe or Manifold &

4.8V~6.0V Rx Battery Pack

Torque Digital Servo

Spring(Ref: TTR Muffler & Manifold

No.9796, No.9797)

 

recommended (Flat pack)

(No.8119, No.8123)

 

 

 

 

 

 

 

 

 

 

 

Fuel Bottle

 

 

 

Glow Fuel

 

 

 

 

Starter Box with AC/DC Power

(Ref: R/C Model Fuel )

Air Filter Oil

Glow Starter

(Ref: TTR Starter Box No.2409)

 

 

 

 

 

 

 

 

 

 

 

Needle Nose Pliers

 

 

Hobby knife

 

 

Lexan Cutter/Scissors

 

 

 

 

Special Reamer

 

 

 

 

 

Phillips type screwdrivers & hex wrenches

 

Wire Cutter

(Ref: TTR Hole Punch/

(Ref: TTR screw Drive Set )

 

 

 

Reamer No.1120)

 

 

 

 

 

 

 

 

 

CA Glue

Thread Locking Glue

Silicon Oil

Grease

 

 

 

 

Hex Wrench

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.5mm, 2mm, 2.5mm,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3mm, 5mm

5-way Nut Wrench

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

bag Part bag used

 

 

 

 

 

 

 

 

 

 

Optional Parts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Apply C.A Glue

 

 

 

 

 

 

 

 

 

 

Cut off shaded portion

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Apply Grease

 

 

 

 

 

 

 

 

 

 

Tentatively tighten

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Apply silicon oil

 

 

 

 

 

 

 

 

 

 

Check out non-binding movement

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Apply thread locking glue

 

 

 

 

 

 

 

 

 

True-to-scale diagram

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Assemble two times

 

 

 

 

 

 

 

 

 

 

Must be purchased separately

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Assemble left and right side the same way

 

 

 

 

 

 

 

 

 

Pay attention here

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Assemble in right order

 

 

 

 

 

 

 

 

 

Use pliers

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drill holes with the specified diameter (mm)

 

 

 

 

 

 

 

 

 

Wire Cutter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hint

 

 

 

 

 

 

 

 

 

 

Hobby knife

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 STEERING SERVO SAVER

A

bag

1.1

Crank

Steering rod

 

ø5x10mm Bearing

1.2

 

 

 

 

 

 

 

 

 

 

 

 

Note Left thread, Right thread

 

 

 

 

 

 

 

 

 

 

 

 

Inner

 

 

 

 

 

 

 

 

 

 

Outer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Servo tie rod

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PD1857 ALUM SERVO SAVER

 

13mm

SET

 

 

Ball joints must be 90˚ to each other

1

3x16mm

1.3

M3x16mm

Flat Head Hex Screw

M3x20mm

Flat Head Hex Screw

Lock Nut, M3

M3x16mm

Button Head Hex Screw

1.0mm

1.4

3x16mm

Note the direction of curve side

3x20mm

3x16mm 3x20mm

Note the orientation. The small pivot balls are outside.

M3x12mm

3x12mm

 

Right

Left

 

 

 

 

 

 

 

Button Head Hex Screw

 

 

 

 

 

 

 

 

 

 

 

Left

 

Refer to P.29 for Camber Adjustment

M3x8mm

 

 

 

 

 

 

 

 

Button Head Hex Screw

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3x12mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Righ

 

Note the direction

 

3x12mm

 

 

 

 

 

 

 

 

 

Apply few drops of CA

glue around the profile

edge of the carbon plate

for added strength.

PD1858 A7075 LITE ST SLIDER

W/BB

(IMOLA RED)

PD1843-R CARBON SERVO SAVER

TOP PLATE(R) OPT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SILVER)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PD1843-S CARBON SERVO SAVER

 

 

Intial Position

 

TOP PLATE(S) OPT

Refer to P.29 for Camber Adjustment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 GEAR DIFFERENTIALS

B

 

 

 

 

 

 

 

 

 

x3

 

 

 

 

 

 

bag

 

 

 

 

 

 

 

 

 

 

 

 

 

2.1

Roll Pin, ø2.5x11mm

O-ring, ø5.8x9.6mm

O-ring, ø4.4x0.8mm

0.15mm Gear Shim

PD1998 STEEL MAIN GEAR, 48T

Center diff out drive cup

Hint: Use tweezer

to insert pin

3x14mm

3x14mm

2.2

Hint: Oil on the paper

gasket will hold it in place

M3x14mm Flat Head Hex Screw

Fill the diff case with

silicone oil 80% full

0.2mm Satelite Gear Shim

Front & Rear

Center

differential

differential

The initial setting of the Diffs oil meets most off-road tracks for stable handling. Thicker silicon oil will decrease the vehicle's turning capability and increase its forward traction. Thinner oil is just the opposite that gives you different handling. Ask an experienced modeler or your hobby shop for further advice at your local track.

Front diff silicon oil: 5,000

Center diff silicon oil: 3,000

Rear diff silicon oil: 1,000

3

C

bag

3.1

M3x22mm

Button Head Hex Screw

M3x12mm

Socket Head Hex Screw

M3x16mm

Socket Head Hex Screw

3.2

M3x25mm

Button Head Hex Screw

M3x12mm

Button Head Hex Screw

M3x12mm

Socket Head Hex Screw

M3x16mm

Socket Head Hex Screw

Lock Nut, M3

M5x4mm

Set Screw

FRONT & REAR BULKHEADS

Hint: Use supplied shims in bag B to adjust the proper gearmesh. Carefully when assembling, do not bend shims.

5x4mm

From B bag

 

 

 

3x22mm

3x12mm

 

 

 

 

 

 

 

 

 

 

 

 

Marked

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3x16mm

 

 

 

 

 

 

 

 

 

 

3x12mm

3x16mm

 

 

 

 

 

 

 

 

 

 

Front Drive Train

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3x12mm

 

 

 

 

 

 

PD1840 A7075 FR SHOCK

 

 

 

 

 

3x12mm

 

 

 

TOWER,S3 OPT

 

 

 

 

 

 

 

 

 

 

3x16mm

 

 

 

 

 

 

 

3x12mm

 

 

 

 

 

 

 

3x16mm

3x22mm

 

 

 

 

 

 

 

 

 

3x25mm

5x4mm

 

 

 

 

 

 

Pushing universal joint against the pinion gear to remove gap. And then tighten set screw

PD1841 A7075 RR SHOCK onto the gear flat spot.

TOWER,S3 OPT

4

D

bag

4.1

M3x16mm

Brake Pad Fixing Screw

4.2

GEAR DIFFERENTIALS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Marked "F"

Temporarily insert

 

 

 

 

 

brake disk here for

 

 

 

 

 

 

 

 

 

 

proper gap between

 

 

 

 

 

pads.

 

 

 

 

 

3x16mm

3x16mm

Marked "R"

Note orientation

PD1845 CTR DIFF MOUNT, S3 OPT

Insert brake

disk

 

 

 

 

 

 

between brake Pads.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Marked "R"

PD1861 HEATSINK DISC BRAKE,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S3 OPT

 

 

 

 

 

Marked "F"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

3x35mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.3

 

 

 

 

 

 

 

 

 

 

 

 

3x35mm

M3x35mm

 

 

Socket Head Hex Screw

 

 

3x3mm

4.4

M3x3mm

Set Screw

3mm

3mm

 

 

 

 

 

 

 

4.5

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