PARTS LIST / ENGINE
THUNDER TIGER CAR ENGINES
INSTRUCTIONS
PRO-18BX / 9442 SHOWN
INTRODUCTION
Congratulations on your purchase of a Thunder Tiger model engine. The
latest Thunder Tiger PRO-12/ 15/ 18 series car engines have been designed
for one tenth scale radio-controlled model cars to combine high performance
with easy handing and maintenanc e using modern CAD compu ter
technology. Majo r components of the engines are mac hined from the
highest quality materials using state-o f-the art CNC manufacturing
techniques, resulting in consistently high performance and reliability. The
PRO series engines are equipped with dual-ball bearings, Schnuerle
porting, ABC type piston and cylinder, and automatic mixture control
carburetors.
IMPORTANT
Be certain to completely read all of the instructions su pplied with your
engine, and pay close attention to the "SAFETY INSTRUCTIONS AND
WARNINGS".
SPECIAL ATTENTION
When you rotate the crankshaft of your engine by hand, you may find that
it becomes rough or "notch" as the piston approaches TDC (Top Dead
Center). This is not a defect or manufacturing fault, indeed it is normal
for an engine of ABC type construction. When the engine runs, the cylinder
actually expands as it heats. The cylinder has been precision machined
so that (at optimum operating temperature) the cylinder walls are perfectly
aligned with the piston. A s the engine cools after a run, you will notice
that the tightness will actually return. This is normal and typical of an ABC
type engine.
LEARNING ABOUT YOUR ENGINE
Before actually operate your engine, the following information is for the
benefit of the newcomers with no previous experience of model engines.
Please put the engine near you and read this instruction. The model engine
is just like the engine of a motorcycle or a car that needs a key to start.
You have to prepare some accessories and knowledge. It is not hard to
operate your model engine by following the instructions properly.
RECOIL STARTING SYSTEM & SHAFT STARTING SYSTEM
The Thunder Tiger "X" type series engines feature a built-in recoil starting
system that eliminates the need for a separate electric starter and battery
or a starter box, and allows the engine to be started easily by simply
pulling the starter handle.
1) Pull the handle straight away from the starter housing so that it prevents
the cord from being damaged by rubbing against the starting wheel
cover or car body.
2) Let the cord recoil slowly while still holding the handle. Do not release
the handle abruptly.
3) It is recommended to keep the cord away from fuel, as fuel will weaken
the cord and cause it to break.
4) The recoil starter system is developed to operate in a counter clockwise
direction (when viewed from front of the engine). If you attempt to crank
the flywheel or force the engine in the opposite direction, the one-way
clutch set will be damaged.
5) The spring in the recoil system is under extreme tension! If it is necessary
to dismantle your engine, remove the starting wheel cover set gently
to prevent damage or injury.
The Thunder Tiger "K" type series engines feature a built-in hexagonal
shaft starting system that can be operated to start the engine as simple
as the "X" type series. Please refer to the instruction of your model
vehicle for the compatibility of installing the "K" type series engine on
your model vehicle.
1) To use the Hex Starting shaft, either a cordless drill or 12V DC handy
starter is required.
2) Install the extended 6mm hex starting tool into the cordless drill or a
12V DC starter.
3) BEFORE inserting the Hex Starting shaft into the back start output,
squeeze the trigger and verify that the drill is turning the same direction
as is shown on the sticker on the back start cover.
4) Attempting to start the motor by using a counter-clockwise direction
could damage the pull-start mechanism or possibly the engine internal
components. Insert the ball end of the Hex Start shaft into the Dual
Start output. Grasp the drill tightly and squeeze the trigger.
NECESSARY ACCESSORIES
The following items are necessary for operating the engine, these are
available at you hobby dealer.
FUEL
A good quality, commercially available fuel containing 25% lubricant and
75% methanol is recommended for break-in/run-in and general usage.
We also recommend castor oil or a castor/synthetic blend only for use
as a lubricant. Fuel containing 10%-30% nitromethane and 20% lubricant
is for use when more power is required. Most fuels containing synthetic
lubricants (only) are much less tolerant of a lean run compared to fuel
that contains castor oil. If availability or local conditions force you to use
a fuel that contains only synthetic lubricant, we suggest that you keep
your needle valve set to a slightly richer setting, allowing more lubricant
to flow through your engine to extend engine life and maintain optimum
reliability. Do not use fuel containing less than 20% lubricant.
CAUTION 1
Methanol and nitromethane are poisonous and highly flammable.
Keep out the reach of small children and keep away from heat
and open flame.
CAUTION 2
Excessive heat can great reduce the life of your engine. Most
of the heat generated by combustion is removed via the
lubricants that are contained in your fuel, and exits the engine
as exhaust vapor. As a precaution, you should periodically
remove the muffler from your engine and visually inspect the
exhaust port and piston. If the outer surface of the piston is
stained a very dark color, it can indicate that your engine may
be overheating. This can be caused by either an excessively
lean needle setting or a lack of airstream across the cylinder
and head.
SPECIFICATION
11
17
12
10
7
8
9
19
15
13
16a
12
1
5
13
16b
4
22
12
20
12
22
12
24
17
20
33
17
12
12
24
17
25
26
23
27
21
33
3
1
28
ITEMS DISPLACEMENT BORE STROKE PRACTIAL OUTPUT
(cc/cu.in.) (mm/in.) (mm/in.) R.P.M. RANGE (BHP/RPM)
PRO12-BK 2.11/ 0.129 13.85/ 0.545 14/ 0.551 3,000-30,000 0.6/ 29,000
PRO12-BX 2.11/ 0.129 13.85/ 0.545 14/ 0.551 3,000-30,000 0.6/ 29,000
PRO12-BXP 2.11/ 0.129 13.85/ 0.545 14/ 0.551 3,000-30,000 0.6/ 29,000
PRO15-BX 2.47/ 0.151 15/ 0.591 14/ 0.551 3,000-30,000 0.7/ 29,000
PRO15-BXP 2.47/ 0.151 15/ 0.591 14/ 0.551 3,000-30,000 0.7/ 29,000
PRO18-BX 2.97/ 0.181 16.2/ 0.638 14.4/ 0.567 3,000-32,000 0.8/ 31,000
PRO18-BKP 2.97/ 0.181 16.2/ 0.638 14.4/ 0.567 3,000-32,000 0.8/ 31,000
PRO18-BXP 2.97/ 0.181 16.2/ 0.638 14.4/ 0.567 3,000-32,000 0.8/ 31,000
No. DESCRIPTION 9442 9443 9444 9459 9486 9487 9488 9489
PRO-18BX PRO-12BX PRO-15BX PRO-12BK PRO-12BXP PRO-15BXP PRO-18BKP PRO-18BXP
1 PROP NUT AA0199B AA0199B AA0199B AA0199B AA0199B AA0199B AA0199B AA0199B
3 DRIVE WASHER SET ******* ******* ******* ******* AA0023 AA0023 AA0023 AA0023
4 CRANKSHAFT AA2024 AA0728 AA0728 AA0728 AA0022 AA0022 AA2176 AA2176
5 CRANKCASE AN2033 AN2020 AN2029 AN2020 AN2020 AN2029 AN2033 AN2033
7 CONNECTING ROD AN2025 AN0433 AN0433 AN0433 AN0433 AN0433 AN2025 AN2025
8 WRIST PIN ASSEMBLY AA2006 AA0134 AA0188 AA0134 AA0134 AA0188 AA2006 AA2006
9 CIRCLIP AA0722 AA0722 AA0722 AA0722 AA0722 AA0722 AA0722 AA0722
10 CYLINDER&PISTON AN2030 AN0918 AN0716 AN0918 AN0918 AN0716 AN2030 AN2030
11 CYLINDER HEAD AA2121-R AA2124-R AA2125-R AA2122 AA2124-R AA2125-R AA2121-R AA2121-R
12 GASKET SET PN0245 PN0250 PN0248 PN0247 PN0260 PN0261 PN0265 PN0266
13 CARB RETAINING BOLT PN0188 PN0188 PN0188 PN0188 PN0188 PN0188 PN0188 PN0188
15 CARBURETOR ASSEMBLY 9785 9784 9785 9784 9784 9785 9785 9785
16a BALL BEARING, FRONT AMV6800Z AMV6800Z AMV6800Z AMV6800Z AMV6800Z AMV6800Z AMV6800Z AMV6800Z
16b BALL BEARING, REAR AMV6800X AMV6800X AMV6800X AMV6800X AMV6800X AMV6800X AMV6800X AMV6800X
17 SCREW SET PN0196 PN0196 PN0196 PN0195 PN0196 PN0196 PN0195 PN0196
19 AIR CLEANER SET 9262 9262 9262 PD1212 9262 9262 9262 9262
20 ONE WAY CLUTCH SET AN0924 AN0924 AN0924 AN0315 AN0924 AN0924 AN0315 AN0924
21 HANDLE SET PN0050 PN0050 PN0050 ******* PN0050 PN0050 ******* PN0050
22 STARTING AXLE AA0923 AA0923 AA0923 AA2017 AA0923 AA0923 AA2017 AA0923
23 STARTING SPRING AA0735 AA0735 AA0735 ******* AA0735 AA0735 ******* AA0735
24 BACKPLATE AN0764 AN0764 AN0764 AN2018 AN0764 AN0764 AN2018 AN0764
25 STARTING WHELL WIRE AA0733 AA0733 AA0733 ******* AA0733 AA0733 ******* AA0733
26 STARTING WHELL AA0721 AA0721 AA0721 ******* AA0721 AA0721 ******* AA0721
27 STARTING WHELL COVER AN0720 AN0720 AN0720 ******* AN0720 AN0720 ******* AN0720
28 STARTING SET ******* ******* ******* PN0267 ******* ******* PN0267 *******
33 STARTING COVER SET PN0246 PN0246 PN0246 ******* PN0246 PN0246 ****** PN0246
9442/ PRO-18BX
9443/ PRO-12BX
9444/ PRO-15BX
9486/ PRO-12BXP
9487/ PRO-15BXP
9489/ PRO-18BXP
9459/ PRO-12BK
9488/ PRO-18BKP
OPTIONAL CYLINDER HEAD
AA2034-R for PRO-18BX
AA2126-R for PRO-12BX/ 12BXP
AA2127-R for PRO-15BX/ 15BXP
9442/ PRO-18BX
9443/ PRO-12BX
9444/ PRO-15BX
9459/ PRO-12BK
9486/ PRO-12BXP
9487/ PRO-15BXP
9488/ PRO-18BKP
9489/ PRO-18BXP
2409 PRO STARTER BOX
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THUNDER TIGER CORP.
http://www.thundertiger.com