Thunder Tiger PRO-18BX-9442 User Manual

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PARTS LIST / ENGINE
THUNDER TIGER CAR ENGINES
INSTRUCTIONS
PRO-18BX / 9442 SHOWN
INTRODUCTION
Congratulations on your purchase of a Thunder Tiger model engine. The latest Thunder Tiger PRO-12/ 15/ 18 series car engines have been designed for one tenth scale radio-controlled model cars to combine high performance with easy handing and maintenanc e using modern CAD compu ter technology. Majo r components of the engines are mac hined from the highest quality materials using state-o f-the art CNC manufacturing techniques, resulting in consistently high performance and reliability. The PRO series engines are equipped with dual-ball bearings, Schnuerle porting, ABC type piston and cylinder, and automatic mixture control carburetors.
IMPORTANT
Be certain to completely read all of the instructions su pplied with your engine, and pay close attention to the "SAFETY INSTRUCTIONS AND
WARNINGS".
SPECIAL ATTENTION
When you rotate the crankshaft of your engine by hand, you may find that it becomes rough or "notch" as the piston approaches TDC (Top Dead Center). This is not a defect or manufacturing fault, indeed it is normal for an engine of ABC type construction. When the engine runs, the cylinder actually expands as it heats. The cylinder has been precision machined so that (at optimum operating temperature) the cylinder walls are perfectly aligned with the piston. A s the engine cools after a run, you will notice that the tightness will actually return. This is normal and typical of an ABC type engine.
LEARNING ABOUT YOUR ENGINE
Before actually operate your engine, the following information is for the benefit of the newcomers with no previous experience of model engines. Please put the engine near you and read this instruction. The model engine is just like the engine of a motorcycle or a car that needs a key to start. You have to prepare some accessories and knowledge. It is not hard to operate your model engine by following the instructions properly.
RECOIL STARTING SYSTEM & SHAFT STARTING SYSTEM
The Thunder Tiger "X" type series engines feature a built-in recoil starting system that eliminates the need for a separate electric starter and battery or a starter box, and allows the engine to be started easily by simply pulling the starter handle.
1) Pull the handle straight away from the starter housing so that it prevents the cord from being damaged by rubbing against the starting wheel cover or car body.
2) Let the cord recoil slowly while still holding the handle. Do not release the handle abruptly.
3) It is recommended to keep the cord away from fuel, as fuel will weaken the cord and cause it to break.
4) The recoil starter system is developed to operate in a counter clockwise direction (when viewed from front of the engine). If you attempt to crank the flywheel or force the engine in the opposite direction, the one-way clutch set will be damaged.
5) The spring in the recoil system is under extreme tension! If it is necessary to dismantle your engine, remove the starting wheel cover set gently to prevent damage or injury.
The Thunder Tiger "K" type series engines feature a built-in hexagonal
shaft starting system that can be operated to start the engine as simple as the "X" type series. Please refer to the instruction of your model vehicle for the compatibility of installing the "K" type series engine on your model vehicle.
1) To use the Hex Starting shaft, either a cordless drill or 12V DC handy starter is required.
2) Install the extended 6mm hex starting tool into the cordless drill or a 12V DC starter.
3) BEFORE inserting the Hex Starting shaft into the back start output, squeeze the trigger and verify that the drill is turning the same direction as is shown on the sticker on the back start cover.
4) Attempting to start the motor by using a counter-clockwise direction could damage the pull-start mechanism or possibly the engine internal components. Insert the ball end of the Hex Start shaft into the Dual Start output. Grasp the drill tightly and squeeze the trigger.
NECESSARY ACCESSORIES
The following items are necessary for operating the engine, these are available at you hobby dealer.
FUEL
A good quality, commercially available fuel containing 25% lubricant and 75% methanol is recommended for break-in/run-in and general usage. We also recommend castor oil or a castor/synthetic blend only for use as a lubricant. Fuel containing 10%-30% nitromethane and 20% lubricant is for use when more power is required. Most fuels containing synthetic lubricants (only) are much less tolerant of a lean run compared to fuel that contains castor oil. If availability or local conditions force you to use a fuel that contains only synthetic lubricant, we suggest that you keep your needle valve set to a slightly richer setting, allowing more lubricant to flow through your engine to extend engine life and maintain optimum reliability. Do not use fuel containing less than 20% lubricant.
CAUTION 1
Methanol and nitromethane are poisonous and highly flammable. Keep out the reach of small children and keep away from heat and open flame.
CAUTION 2
Excessive heat can great reduce the life of your engine. Most of the heat generated by combustion is removed via the lubricants that are contained in your fuel, and exits the engine as exhaust vapor. As a precaution, you should periodically remove the muffler from your engine and visually inspect the exhaust port and piston. If the outer surface of the piston is stained a very dark color, it can indicate that your engine may be overheating. This can be caused by either an excessively lean needle setting or a lack of airstream across the cylinder and head.
SPECIFICATION
11
17
12
10
7
8
9
19
15
13
16a
12
1
5
13
16b
4
22
12
20
12
22
12
24
17
20
33
17
12
12
24
17
25
26
23
27
21
33
3
1
28
ITEMS DISPLACEMENT BORE STROKE PRACTIAL OUTPUT
(cc/cu.in.) (mm/in.) (mm/in.) R.P.M. RANGE (BHP/RPM) PRO12-BK 2.11/ 0.129 13.85/ 0.545 14/ 0.551 3,000-30,000 0.6/ 29,000 PRO12-BX 2.11/ 0.129 13.85/ 0.545 14/ 0.551 3,000-30,000 0.6/ 29,000 PRO12-BXP 2.11/ 0.129 13.85/ 0.545 14/ 0.551 3,000-30,000 0.6/ 29,000 PRO15-BX 2.47/ 0.151 15/ 0.591 14/ 0.551 3,000-30,000 0.7/ 29,000 PRO15-BXP 2.47/ 0.151 15/ 0.591 14/ 0.551 3,000-30,000 0.7/ 29,000 PRO18-BX 2.97/ 0.181 16.2/ 0.638 14.4/ 0.567 3,000-32,000 0.8/ 31,000 PRO18-BKP 2.97/ 0.181 16.2/ 0.638 14.4/ 0.567 3,000-32,000 0.8/ 31,000 PRO18-BXP 2.97/ 0.181 16.2/ 0.638 14.4/ 0.567 3,000-32,000 0.8/ 31,000
No. DESCRIPTION 9442 9443 9444 9459 9486 9487 9488 9489
PRO-18BX PRO-12BX PRO-15BX PRO-12BK PRO-12BXP PRO-15BXP PRO-18BKP PRO-18BXP
1 PROP NUT AA0199B AA0199B AA0199B AA0199B AA0199B AA0199B AA0199B AA0199B 3 DRIVE WASHER SET ******* ******* ******* ******* AA0023 AA0023 AA0023 AA0023 4 CRANKSHAFT AA2024 AA0728 AA0728 AA0728 AA0022 AA0022 AA2176 AA2176 5 CRANKCASE AN2033 AN2020 AN2029 AN2020 AN2020 AN2029 AN2033 AN2033 7 CONNECTING ROD AN2025 AN0433 AN0433 AN0433 AN0433 AN0433 AN2025 AN2025 8 WRIST PIN ASSEMBLY AA2006 AA0134 AA0188 AA0134 AA0134 AA0188 AA2006 AA2006
9 CIRCLIP AA0722 AA0722 AA0722 AA0722 AA0722 AA0722 AA0722 AA0722 10 CYLINDER&PISTON AN2030 AN0918 AN0716 AN0918 AN0918 AN0716 AN2030 AN2030 11 CYLINDER HEAD AA2121-R AA2124-R AA2125-R AA2122 AA2124-R AA2125-R AA2121-R AA2121-R 12 GASKET SET PN0245 PN0250 PN0248 PN0247 PN0260 PN0261 PN0265 PN0266 13 CARB RETAINING BOLT PN0188 PN0188 PN0188 PN0188 PN0188 PN0188 PN0188 PN0188 15 CARBURETOR ASSEMBLY 9785 9784 9785 9784 9784 9785 9785 9785
16a BALL BEARING, FRONT AMV6800Z AMV6800Z AMV6800Z AMV6800Z AMV6800Z AMV6800Z AMV6800Z AMV6800Z 16b BALL BEARING, REAR AMV6800X AMV6800X AMV6800X AMV6800X AMV6800X AMV6800X AMV6800X AMV6800X
17 SCREW SET PN0196 PN0196 PN0196 PN0195 PN0196 PN0196 PN0195 PN0196 19 AIR CLEANER SET 9262 9262 9262 PD1212 9262 9262 9262 9262 20 ONE WAY CLUTCH SET AN0924 AN0924 AN0924 AN0315 AN0924 AN0924 AN0315 AN0924 21 HANDLE SET PN0050 PN0050 PN0050 ******* PN0050 PN0050 ******* PN0050 22 STARTING AXLE AA0923 AA0923 AA0923 AA2017 AA0923 AA0923 AA2017 AA0923 23 STARTING SPRING AA0735 AA0735 AA0735 ******* AA0735 AA0735 ******* AA0735 24 BACKPLATE AN0764 AN0764 AN0764 AN2018 AN0764 AN0764 AN2018 AN0764 25 STARTING WHELL WIRE AA0733 AA0733 AA0733 ******* AA0733 AA0733 ******* AA0733 26 STARTING WHELL AA0721 AA0721 AA0721 ******* AA0721 AA0721 ******* AA0721 27 STARTING WHELL COVER AN0720 AN0720 AN0720 ******* AN0720 AN0720 ******* AN0720 28 STARTING SET ******* ******* ******* PN0267 ******* ******* PN0267 ******* 33 STARTING COVER SET PN0246 PN0246 PN0246 ******* PN0246 PN0246 ****** PN0246
9442/ PRO-18BX 9443/ PRO-12BX 9444/ PRO-15BX 9486/ PRO-12BXP 9487/ PRO-15BXP 9489/ PRO-18BXP
9459/ PRO-12BK 9488/ PRO-18BKP
OPTIONAL CYLINDER HEAD
AA2034-R for PRO-18BX AA2126-R for PRO-12BX/ 12BXP AA2127-R for PRO-15BX/ 15BXP
9442/ PRO-18BX 9443/ PRO-12BX 9444/ PRO-15BX 9459/ PRO-12BK
9486/ PRO-12BXP 9487/ PRO-15BXP 9488/ PRO-18BKP 9489/ PRO-18BXP
2409 PRO STARTER BOX
OTHER ITEMS OF INTEREST
2408 PITMATE STARTER BOX
JA0460 V4
THUNDER TIGER CORP.
http://www.thundertiger.com
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