Taylor PH61 Installation Manual

OPERATOR'S MANUAL

Model PH61 Heat Treatment

Thick Syrup Shake Freezer

Original Operating Instructions

048119TS 8/5/06 (Original Publication)

(Updated 9/18/14)

Complete this page for quick reference when service is required:

Taylor Distributor: Address: Phone: Fax: E-mail: Service: Parts: Date of Installation:

Information found on the data label:

Model Number: Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: A Minimum Wire Ampacity: A

E 2006 Carrier Commercial Refrigeration, Inc.

048119TS Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work maybe a violation of Copyright Law of the United States of Americaand other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents

Section 1 To the Installer 1............................................

Section 2 To the Operator 4...........................................

Section 3 Safety 6....................................................

Section 4 Operator Parts Identification 8...............................

Model PH61 8..........................................................

Beater and Door Assembly 10.............................................

X57028-XX Pump A. - Mix Simplified 12....................................

Accessories 13..........................................................

Syrup Valve 14..........................................................

X44127 Brush Kit Assembly 15............................................

Section 5 Important: To the Operator 16.................................

Symbol Definitions 16....................................................

Power Switch 17.........................................................

Liquid Crystal Display 17..................................................

Indicator Lights 17.......................................................

Reset Mechanism 17.....................................................

Operating Screen Descriptions 18..........................................

Operator Menu 21.......................................................

Section 6 Operating Procedures 24.....................................

Equipment Set Up 24.....................................................

Daily Closing Procedures 35..............................................

Daily Opening Procedures 38..............................................

Syrup Calibration & Priming 40............................................

Closing Procedures 43...................................................

Draining Product From the Freezing Cylinder 43.............................

Brush Cleaning 47.......................................................

Sanitizing the Syrup Lines 48..............................................

Pump Tube Replacement 49..............................................

PH61 Thick Syrup Table of Contents

Table of Contents - Page 2

Section 7 Important: Operator Checklist 52..............................

During Cleaning and Sanitizing 52.........................................

Troubleshooting Bacterial Count: 52........................................

Regular Maintenance Checks: 52..........................................

Winter Storage 53........................................................

Section 8 Troubleshooting Guide 54....................................

Section 9 Parts Replacement Schedule 60...............................

Section 10 Limited Warranty on Equipment 61............................

Section 11 Limited Warranty on Parts 63.................................

Wiring Diagram 66.......................................................

Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.

E 2006 Carrier Commercial Refrigeration, Inc.

(Updated September, 2014) 048119TS Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this

work may be a violation of Copyright Law of the United States of Americaand other countries, couldresult in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

PH61 Thick Syrup Table of Contents

Section 1 To the Installer

The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.

Installer Safety

cause severe injuries.

Site Preparation

This unit has many sharp edges that can

In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor® equipment.

S Only authorized Taylor service personnel

should perform installation, maintenance, and repairs on Taylor equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.

S Authorized service personnel must ensure

that the proper protective equipment (PPE) is available and worn when required during installation and service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before working on electrical equipment.

Review the area where the unit will be installed. Make sure that all possible hazards to the installer, user, and the unit have been addressed.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70°-75°F (21°-24°C). The unit has successfully performed in high ambient temperatures of up to 104°F (40°C) at reduced capacities.

This unit must NOT beinstalledinanarea where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.

This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this unit for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or damage to the unit.

The main power supply(s) to the unit must be disconnected prior to performing any installation, maintenance, or repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the unit.

PH61 Thick Syrup To the Installer

The authorized installer should inspect the unit for damage and promptly report any damage to the local authorized Taylor distributor.

This unit is made using USA sizes of hardware. All metric conversions are approximate and vary in size.

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Air Cooled Units

DO NOT obstruct the unit's air intake and discharge openings:

Air cooled units require a minimum of 6” (152 mm) of clearance around all sides of the freezer. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressors.

In all other areas of the world, the unit should be installed in accordance with the existing local codes. Please contact your local authorities.

Each unit requires one power supply for each data label on the unit. Check the data label(s) on the unit for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box for proper power connections.

Water Connections (Water Cooled Units Only)

An adequate cold water supply must be provided with a hand shut-off valve. On the rear of the unit, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an

opentrapdrain.

A back flow prevention device is required on the incoming water connection side.

Please refer to the applicable National, State, and local codes for determining the proper configuration.

Electrical Connections

In the United States, this unit is intended to be installed in accordance with the current edition of the National Electrical Code (NEC), ANSI/NFPA 70 which governs the installation of the unit at the local governmental level.

The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

CAUTION: THIS UNIT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

An equipotential grounding lug is provided with this unit. Some countries require the grounding lug be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the unit's frame.

S Stationary appliances which are not

equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.

PH61 Thick SyrupTo the Installer

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.

Beater Rotation

Beater rotation must be clockwise as viewed

looking into the freezing cylinder.

To correct the rotation on a three-phase unit, interchange any two incoming power supply lines at unit's main terminal block only.

To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow the diagram printed on the motor.)

Refrigerant

In consideration of our environment, Taylor uses only HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).

However, any gas under pressure is potentially hazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.

Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.

Taylor reminds technicians to be aware of and in compliance with local government laws regarding refrigerant recovery, recycling, and reclaiming systems. For information regarding applicable local laws, please contact your local authorized Taylor distributor.

Electrical connections are made directly to the terminal block provided in the main control box located under the upper left side panel on the countertop unit, or behind the service panel on the console units.

It is recommended that beater rotation be performed by an authorized Taylor service technician.

PH61 Thick Syrup To the Installer

conjunction with polyolester oils are extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

WARNING: R404A refrigerants used in

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Section 2 To the Operator

The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. When properly operated and cared for, it will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator's Manual should be read before operating or performing any maintenance on your equipment.

The Model PH61 will NOT eventually compensate and correct for any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment's operation, both assembly and disassembly, study these procedures in order to be properly trained.

When your machine is delivered or if it has been in the OFF position for more than 24 hours, disassemble the freezer following procedures found on page 43. Follow assembly procedures on page 24 to re-assemble your machine.

Note: Your Taylor warranty is valid only if the parts are authorized Taylor parts, purchased from the local authorized Taylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non-Taylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty, please see the Limited Warranty section in this manual.

During the heat treatment process, the product is brought to a temperature sufficient to destroy bacteria and is returned to a standby temperature.

The special control system will insure that the product is heated and maintained at the set temperature for the full 30 minutes. This time is required to insure that bacteria is destroyed. If the freezer was unable to complete the heating cycle, the LCD will read:

“HEAT TREAT CYCLE FAILURE - FREEZER LOCKED - PRESS SEL KEY”.Ifthisisthecase,or

if you require technical assistance, please contact your local authorized Taylor Distributor.

Dairy products are susceptible to bacterial contamination due to improper product handling. Therefore, be sure to use clean sanitary conditions when handling mix.

The machine must be disassembled, cleaned, sanitized, and lubricated every two weeks.

ALWAYS FOLLOW LOCAL HEALTH CODES.

In the event you should require technical assistance, please contact your local authorized Taylor Distributor.

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If the crossed out wheeled bin symbol is affixed to this unit, it signifies that this unit is compliant with the EU Directives as well as other similar end of life legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the unit to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local disposal laws, please contact the municipal waste facility and/or local authorized Taylor distributor.

PH61 Thick SyrupTo the Operator

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that in the event of ordinary service to this unit's refrigeration system, only the refrigerant

specified on the affixed data label should be used. The unauthorized use of alternate refrigerants

will void your Taylor compressor warranty. It is the unit owner's responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this unit, T aylor has no obligation to either supply or provide replacement refrigerant either at billable or unbillable terms. Taylor will recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five (5) year Taylor warranty of the compressor.

From time-to-time Taylor may test new refrigerant alternates. Should a new refrigerant alternate prove, through Taylor's testing, that it would be accepted as a drop-in replacement for this unit, then the disclaimer in this “Compressor Warranty Disclaimer” section will not apply to the use of the alternate refrigerant approved by Taylor.

To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call Taylor or your local authorized Taylor distributor. Be prepared to provide the Model/Serial Number of the unit in question.

Note: Continuing research results in steady improvements; therefore, information in this Operator Manual is subject to change without notice.

131212

PH61 Thick Syrup To the Operator

Section 3 Safety

We, at Taylor Company, are concerned about the safety of the operator at all times when they are coming in contact with the unit and its parts. Taylor makes every effort to design and manufacture built-in safety features to protect both operators and service technicians.

Installing and servicing refrigeration equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service refrigeration equipment. When working on refrigeration equipment, observe precautions noted in the literature, tags and labels attached to the unit, and other safety precautions that may apply. Follow all safety code requirements. Wear safety glasses and work gloves.

IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may also damage the unit and/or its components. Such damage may result in component replacement and service repair expenses.

DO NOT operate the unit without reading

this entire Operator Manual first. Failure to follow all of these operating instructions may result in damage to the unit, poor performance, health hazards, personal injury, or death.

This unit is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge. Where limited equipment operation is allowed for public use, such as a self-serve application, supervision or instruction concerning the use of the appliance by a person responsible for their safety is required. Children should be supervised to ensure that they do not play with the appliance.

S All repairs should be performed by an

authorized Taylor service technician.

S The main power supplies to the unit must be

disconnected prior to performing installation, repairs, or maintenance.

S DO NOT operate the unit unless it is

properly grounded.

S DO NOT operate the unit with larger fuses

than specified on the unit's data label.

S Units that are permanently connected to

fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.

S Stationary units which are not equipped with

a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

S Supply cords used with this unit shall be

If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.

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PH61 Thick SyrupSafety

DO NOT use a water jet to clean or rinse the unit. Failure to follow these instructions may result in serious electrical shock.

S DO NOT allow untrained personnel to

operate this unit.

S DO NOT operate the unit unless all service

panels and access doors are restrained with

screws.

S DO NOT remove any internal operating

parts (including, but not limited to, freezer

door, beater, or scraper blades), unless all

control switches are in the OFF position. Failure to follow these instructions may result in

severe personal injury, especially to fingers or hands, from hazardous moving parts.

practical experience with the unit, in particular as far as safety and hygiene are concerned.

Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this Operator Manual for the proper procedure to clean this unit.

This unit is designed to maintain product temperature under 41_F(5_C). Any product being added to this unit must be below 41_F(5_C). Failure to follow this instruction may result in health hazards and poor freezer performance.

DO NOT draw product during the HEAT cycle because of high product temperatures.

WARNING!

Some consumers are highly allergic to strawberries. In some severe cases, strawberry allergic reactions can cause death. When serving shakes, make sure the draw handle is closed automatically by the portion control device and that the white spot is visible.

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the door

spout. This may contaminate the product and cause severe personal injury from blade contact.

S USE EXTREME CAUTION when removing

the beater assembly. The scraper blades are very sharp.

This unit must be placed on a level surface. Extreme care should be taken when moving the unit for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or damage to the unit.

Access to the service area of the unit must

be restricted to persons having knowledge and

DO NOT obstruct air intake and discharge openings: 6” (152 mm) minimum air space on all sides. Failure to follow this instruction may cause poor freezer performance and damage to the machine.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The unit has successfully performed in high ambient temperatures of up to 104_F(40_C) at reduced capacities.

DO NOT run the unit without product. Failure to follow this instruction can result in damage to the unit.

NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of

1.0 meter from the surface of the unit and at a height of 1.6 meters from the floor.

PH61 Thick Syrup Safety

Section 4 Operator Parts Identification

Model PH61

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Figure 1

PH61 Thick SyrupOperator Parts Identification

Model PH61-Thick Syrup Parts Identification List

ITEM DESCRIPTION PART NO.

1 KIT A.-COVER-HOPPER X65369 2 AGITATOR X44797 3 PUMP A.-MIX SIMPLIFIED

SHAKE 4 PAN-DRIP-HT 048204 5 PANEL-REAR 048203 6 GUIDE A.-DRIP PAN-MIX PUMP X48228 7 PANEL-SIDE-UPPER-RIGHT 056013 8 TRIM-REAR CORNER RIGHT 045517

* TRIM-REAR CORNER LEFT 045516

9 ADAPTOR A.-CASTER X18915

10 CASTER-SWV 5/8 STEM - 4”

WHEEL

11 PANEL-LOWER·SIDE·RIGHT 034680 12 SCREW-1/4-20X3/8·RHM-SS 011694

X57028-XX

018794

ITEM DESCRIPTION PART NO.

13 FASTENER-CLIP 1/4-20 U 045865 14 CASTER-4" SWV 5/8 STEM

W/BRAKE 15 DOOR A.-SYRUP CABINET X45325 16 TRAY-DRIP 14-7/8L X 5-1/8 SG 013690 17 SHIELD-SPLASH·15"L 022763 18 PAN A.-DRIP X28142 19 PANEL A.-LOWER SIDE X24397-SER 20 PANEL A.-FRONT X55436 21 DECAL-DEC 052280 22 PANEL-SIDE-UPPER-LEFT 056012 23 WASHER-PLASTIC PIVOT 013808 24 SCREW-10-24X1/2TORX TRUS 002077 25 PIN-RETAINING-HOPPER

COVER

*NOT SHOWN

034081

043934

140612

PH61 Thick Syrup Operator Parts Identification

Beater and Door Assembly

Figure 2

PH61 Thick SyrupOperator Parts Identification

Beater & Door Assembly

ITEM DESCRIPTION PART NO.

1 Shaft-Beater 050985 2 Scraper Blade 041103 3 Drive Shaft Seal 032560 4 Front Bearing 055605 5 O-Ring - Freezer Door 033493 6 Door-TTS Shake 055937 7 Handscrew (Stud Nut)-Shake 034034 8 O-Ring - Pivot Pin 016272

9 Pivot Pin A. X22820 10 Draw Valve Handle 034003 11 Draw Valve Assembly X42210

ITEM DESCRIPTION PART NO.

12 O-Ring - Draw Valve 020571 13 Seal-SpinnerShaft 036053 14 Driven Spinner 034054 15 Blade A.-Spinner X41895 16 Restrictor Cap 033107 17 Beater Assembly- Shake X50958 18 Plug-SyrupPort 053867 19 O-Ring-Syrup Port Plug (Green) 053890 20 Retainer-Valve Pin 054690 21 Retainer-Syrup Valve 054599

PH61 Thick Syrup Operator Parts Identification

X57028-XX Pump A. - Mix Simplified

Figure 3

ITEM DESCRIPTION PART NO.

1-7 PUMP A.-MIX SIMPLIFIED

SHAKE

1 CYLINDER-PUMP HOPPER

SHAKE 2 PIN-RETAINING X55450 3 PISTON-PUMP-SIMPLIFIED 053526 4 O-RING-PKG *50 TO BAG* 020051 5 CAP-VALVE BODY SHAKE 056873-14 6 GASKET-SIMPLIFIEDPUMP

VALVE 7 ADAPTOR-MIX INLET-SHAKE-

BLUE 8 O-RING-PKG *50 TO BAG* 016132-SER 9 PIN-COTTER-HAIRPIN-1/8DIA 044731

X57028-14

057944

053527

054944

ITEM DESCRIPTION PART NO.

10 SHAFT A.-DRIVE-MIX PUMP-

HOPPER

10a CRANK-DRIVE-HOPPER MIX

PUMP

10b SHAFT-DRIVE-MIX

PUMP-HOPPER 10c O-RING-PKG *25 TO BAG* 048632 10d O-RING-PKG *25 TO BAG* 008904

11 CLIP-RETAINER-MIX PUMP 044641 12 TUBE A.-FEED-HOPPER-

SHAKE

13 RING-CHECK-FEED-TUBE 056524 14 SLEEVE A.-MIX PUMP X44761

X41947

039235

041948

X56522

140612

PH61 Thick SyrupOperator Parts Identification

Accessories

KAY-5

Sanitizer/Cleaner

KEEPOUT OF REACH OF CHILDREN

FOR INSTITUTIONALUSE ONLY

CAUTION

1 OZ (28.4 g)

Figure 4

ITEM DESCRIPTION PART NO.

1 SANITIZER KAY-5 (125 PACKS) 041082 2 LUBRICANT-TAYLOR HI-PERF. 048232 3 PAIL-10 QT. 013163 4 BOTTLE A.-SQUEEZE 044818 5 TOOL-SHAFT-DRIVE PUMP

HPR/LVB

6 TOOL-SHAFT-DRIVE PUMP HPR 057167

047919

PH61 Thick Syrup Operator Parts Identification

ITEM DESCRIPTION PART NO.

*7 KIT A.-PARTS TRAY SIMPL PMP

(consists of 056525 & 044118)

*8 KIT A.-ACCESSORY PH61 X48127

*9 KIT-TUNE UP SIMPL PUMP X49463-64 *10 KIT A.-RETAINER HOLDER X54560 *11 KIT A.-PERISTALTIC PUMP X54978 *12 KIT A.-SYRUP PLUG KIT TTS X58474

*NOT SHOWN

X58447

140718

Syrup Valve

ITEM DESCRIPTION PART NO.

1-6 Valve-Syrup 053874

1 Cap-Syrup Valve 053874-001 2 Spring-Syrup Valve 053874-003

3 Plunger-Syrup Valve w/Seals 053874-009 3a O-Ring-Syrup Valve Plunger L 053874-007 3b Plunger-Syrup 053874-002 3c O-Ring-Syrup Valve Plunger S 053874-006 3d Seal-SyrupValve Plunger 053874-008

Figure 5

ITEM DESCRIPTION PART NO.

4 O-Ring-11MM x 2MM 053890 5 Fitting-Syrup Valve 053874-004 6 Body-SyrupValve 053874-005 7 Ferrule-.625ID Brass 053036 8 Tube-Twinned Syrup 054580-86

* KitA.-Repair Valve 054595

*Not Shown

PH61 Thick SyrupOperator Parts Identification

X44127 Brush Kit Assembly

Figure 6

ITEM DESCRIPTION PART NO.

1 Black BristleBrush 013071 2 Double End Brush 013072 3 WhiteBristleBrush(1”x2”) 013073 4 White Bristle Brush (1-1/2” x 3”) 014753 5 White Bristle Brush (1/2” x 3”) 033059

PH61 Thick Syrup Operator Parts Identification

ITEM DESCRIPTION PART NO.

6 Brush Set (3) 050103 7 Yellow Bristle Brush 039719 8 White Bristle (3” x 7”) 023316 9 Brush-Pump Spout 054068

Section 5 Important: To the Operator

Item Description

1 Power Switch 2 Indicator Lights 3 Flavor Selector Keypad 4 Liquid Crystal Display 5 Keypads

Symbol Definitions

To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.

The following chart identifies the symbol definitions used on the operator switches.

=OFF =POWER

=ON

= WASH

=PUMP

=AUTO

=MENU

=MIXLOW

= MIX OUT

= HEAT MODE

= CLEAN MANUALLY/BRUSH CLEAN

= CHOCOLATE

= STRAWBERRY

= VANILLA

= OPTIONAL

=CALIBRATE

PH61 Thick SyrupImportant: To the Operator

Power Switch

The power switch is located under the control panel on the left hand side of the unit. When placed in the ON position, the power switch allows softech panel operation.

Liquid Crystal Display

The Liquid Crystal Display (LCD) is located on the front control panel. The LCD is used to show in what mode the freezer is operating and whether or not there is sufficient mix.

Indicator Lights

MIX LOW - When the MIX LOW light begins to

flash, it indicates the mix hopper has a low supply of mix and should be refilled as soon as possible. The word “LOW” will also display on the LCD indicator next to the word “MIX”.

MIX OUT - When the MIX OUT light begins to flash, it indicates the mix hopper has been almost completely exhausted and has an insufficient supply of mix to operate the freezer. The word “OUT” will also display on the LCD indicator next to the word “MIX”. At this time, the AUTO mode is locked out and the freezer will be placed in the STANDBY mode. To initiate the refrigeration system, add mix to the mix hopper and press the AUTO keypad. The freezer will automatically begin operation.

HEAT MODE - When the HEAT MODE light is flashing, it indicates that the freezer is in the process of a heat cycle.

CLEAN MANUALLY - When the CLEAN MANUALLY light is flashing, it indicates that the machine must be disassembled and brush cleaned within 24 hours.

When all four indicator lights are flashing, this signifies a locked condition. Once a hard lock condition has been remedied, two lights will remain flashing until the mix low and mix out conditions have been satisfied. During a soft lock condition, all four lights will stop flashing once the unit has been placed in a heat cycle.

Reset Mechanism

The reset button is located in the right side panel. The reset mechanism protects the beater motor from an overload condition. Should an overload occur, the reset mechanism will trip. To properly reset the freezer, place the power switch in the OFF position. Press the reset button firmly. Turn the power switch to the ON position. Clear the fault. Press the WASH keypad and observe the freezer's performance. Open the side access panel to check if the beater motor is turning the drive shaft in a clockwise (from the operator end) direction without binding.

Note: Do not use metal objects to press

the reset button. Failure to follow this instruction

may result in serious electrical shock. If the beater motor is turning properly, press the

WASH keypad to cancel the cycle. Press the AUTO keypad to resume normal operation. If the freezer shuts down again, contact a service technician.

PH61 Thick Syrup Important: To the Operator

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