Taylor PH61 Parts List

Model PH61
Heat Treatment
Shake Freezer
Operating Instructions
048119-M
7/31/07
Complete this page for quick reference when service is required:
A
r
Taylor Distributor: Address: Phone: Fax: E-mail: Service: Parts: Date of Installation:
Information found on the data label:
Model Number: Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A Minimum Wire Ampacity: A
E
ugust, 2007 Taylo All rights reserved. 048119-M
Taylor Company The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072
Table of Contents
Section 1 To th e Installer 1............................................
Installer Safety 1........................................................
Site Preparation 1.......................................................
Air Cooled Units 1.......................................................
Water Connections (Water Cooled Units Only) 2............................
Electrical Connections 2.................................................
Beater Rotation 3.......................................................
Refrigerant 3...........................................................
Section 2 To the Operator 4...........................................
Compressor Warranty Disclaimer 5.......................................
Section 3 Safety 6....................................................
Section 4 Operator Parts Id entification 8...............................
PH61 Exploded View 8..................................................
Beater and Door Assembly 10.............................................
X57028-14 Pump A. - Mix Simplified 12....................................
Accessories 13..........................................................
X44127 Brush A.-Package-HT 14.........................................
Syrup Tank 15...........................................................
Section 5 Important: To the Operator 16.................................
Symbol Definitions 16....................................................
Power Switch 17.........................................................
Liquid Crystal Display 17..................................................
Indicator Lights 17.......................................................
Reset Mechanism 17.....................................................
Operating Screen Descriptions 18..........................................
Operator Menu 21.......................................................
Model PH61 Table of Contents
Table of Contents - Page 2
Section 6 Operating Procedures 25.....................................
Equipment Set Up 25.....................................................
Daily Closing Procedures 36..............................................
Daily Opening Procedures 39..............................................
Syrup System 41.........................................................
Closing Procedures 45...................................................
Draining Product From the Freezing Cylinder 45.............................
Brush Cleaning 48.......................................................
Sanitizing the Syrup Systems 49...........................................
Section 7 Important: Operator Checklist 51..............................
During Cleaning and Sanitizing 51.........................................
Troubleshooting Bacterial Count: 51........................................
Regular Ma intenance Checks: 51..........................................
Winter Storage 52........................................................
Section 8 Troubleshooting Guide 53....................................
Section 9 Parts Replacement Schedule 59...............................
Section 10 Parts List 60.................................................
Wiring Diagrams 73......................................................
Note: Continuin g research results in steady improvements; therefore, information in this manual is subject to change without notice.
E August, 2007 Taylor
All rights reserved. 048119-M
Taylor Company The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Table of Contents Model PH61
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072
Section 1 To the Installer
The following are general installation instructions. For complete installation details, please see the check out card.
cause severe injuries.
This unit has many sharp edges that can
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
Site Preparation
Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed.
Air Cooled Units
Air cooled units require a minimum of 6” (152 mm) of clearance around all sides of the freezer. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressors.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
This unit must NOT beinstalledinanarea where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
081208
Model PH61 To the Installer
1
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut-off valve. On the rear of the unit, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an
opentrapdrain.
A back flow prevention device is
required on the incoming water connection side.
Please refer to the applicable National, State, and local codes for determining the proper configuration.
Electrical Connections
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Each freezer requires one power supply. Check the data label on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
080910
2
Model PH61To the Installer
Beater Rotation
Beater rotation must be clockwise as viewed
looking into the freezing cylinder. Note: The following procedures should be
performed by a trained service technician. To correct rotation on a three-phase unit,
interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow diagram printed on motor.)
Electrical connections are made directly to the terminal block. The terminal block is provided in the main control box located behind the rear panel.
Refrigerant
In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
080910
Model PH61 To the Installer
3
Section 2 To the Operator
The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. When properly operated and cared for, it will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator's Manual should be read before operating or performing any maintenance on your equipment.
bacterial contamination due to improper product handling. Therefore, be sure to use clean sanitary conditions when handling mix.
The machine must be disassembled, cleaned, sanitized, and lubricated every two weeks.
Dairy products are susceptible to
ALWAYS FOLLOW LOCAL HEALTH CODES.
The Model PH61 will NOT eventually compensate and correct for any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment's operation, both assembly and disassembly, study these procedures in order to be properly trained.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
Note: Con st ant research results in st eady improvements; therefore, information in this manual is subject to change without notice.
When your machine is delivered or if it has been in the OFF position for more than 24 hours, disassemble the freezer following procedures found on page 47. Follow assembly procedures on page 25 to re-assem ble y our machine.
During the heat treatment process, the product is brought to a temperature sufficient to destroy bacteria and is returned to a standby temperature.
The special control system will insure that the product is heated and maintained at the set temperature for the full 30 minutes. This time is required to insure that bacteria is destroyed. If the freezer was unable to complete the heating cycle, the LCD will read: “HEAT TREAT CYCLE FAILURE - FREEZER LOCKED - PRESS SEL KEY”. If this is the case, or if you require technical assistance, please contact your local authorized Taylor Distributor.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
080910
4
Model PH61To the Operator
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine's refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owner's responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
Model PH61 To the Operator
5
Section 3 Safety
We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
To Operate Safely:
DO NOT operate the freezer without
reading this operator's manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
This dispenser is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on the removable panel and the frame.
disconnecting device with a contact gap of at least 3mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data label.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been disconnected. Contact your local authorized Taylor Distributor for service.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are restrained with screws.
S DO NOT remove any internal operating
parts (example: freezer door, beater, scraper blades, etc.) unless all control switches are in the OFF position.
S DO NOT put objects or fingers in door spout
or spinner housing.
Failure to follow these instructions may result in contaminated product or severe personal injury to fingers or hands from hazardous moving parts.
6
Model PH61Safety
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product and cause severe personal injury from blade contact.
S USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades are very sharp.
S CAUTION-SHARP EDGES: Two people are
required to handle the cup dispenser. Protective gloves must be worn and the mounting holes must NOT be used to lift or hold the dispenser. Failure to follow this instruction can result in personal injury to fingers or equipment damage.
DO NOT draw product during the HEAT
cycle because of high product temperatures.
WARNING!
Some consumers are highly allergic to strawberries. In some severe cases, strawberry allergic reactions can cause death. When serving shakes, make sure the draw handle is closed automatically by the portion control device and that the white spot is visible.
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
DO NOT obstruct air intake and discharge openings: 6” (152 mm) minimum air space on all sides. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ -75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of
1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
080910
Model PH61 Safety
7
Section 4 Operator Parts Identification
PH61 ExplodedView
Figure 1
8
Model PH61Operator Parts Identification
Model PH61 Parts Identification List
ITEM DESCRIPTION PART NO.
1 Kit A.-Cover-Hopper X65369 2 Adaptor A.-Caster X18915 3 Caster-Swivel5/8 St. 4 in.
Wheel
4 AgitatorA. X44797 5 Pan-Drip-RearHT 048204 6 Panel-Rear 048203 7 Guide A.-Drip Pan X48228 8 Pump A.-Mix SimplifiedShake X57028-14 9 Panel-Side Upper R 056013
10 Trim-Rear Corner R 045517
Trim-RearCorner L 045516
*
11 Panel-Lower Side R 034680
12 Screw-1/4-20 x 3/8 011694
018794
ITEM DESCRIPTION PART NO.
13 Fastener-Clip 045865 14 Tray-Drip 14-7/8 L 013690 15 Shield-Splash 022763 16 Panel A.-Front X55436 17 Pan A.-Drip X28142
Guide A.-Drip Pan X45386
*
18 Panel A.-Lower Side X24397-SER 19 Decal-Dec 052280 20 Display-Liquid Crystal X38062-SER 21 Panel-UpperSide 056012 22 Washer-Plastic Pivot 013808 23 Screw-10-24x 1/2 002077 24 Pin-Retaining- Hopper Cover 043934
Tank-Syrup-4Qt. 045533
*
*Not Shown
Model PH61 Operator Parts Identification
9
Beater and Door Assembly
091216
Figure 2
10
Model PH61Operator Parts Identification
Beater & Door Assembly Parts Identification List
ITEM DESCRIPTION PART NO.
1 SHAFT-BEATER-7 QT.
FLUTED 2 BLADE-SCRAPER 041103 3 SEAL-DRIVE SHAFT 032560 4 BEARING-FRONT 055605 5 O-RING - FREEZER DOOR 033493 6 DOOR A.-1 SPT-4 FLV-HT X55724-SER 7 HANDSCREW (STUD NUT) 034034 8 O-RING - PIVOT PIN 016272 9 PIN A.-PIVOT X22820
10 HANDLE-DRAW VALVE 034003
050985
ITEM DESCRIPTION PART NO.
11 VALVE A.-DRAW X42210 12 O-RING - DRAW VALVE 020571 13 SEAL-SPINNER SHAFT 036053 14 SPINNER-DRIVEN 034054 15 BLADE A.-SPINNER X41895 16 CAP-RESTRICTOR 033107 17 BEATER A.-SHAKE X50958 18 PLUG-SYRUP HOLE 026278 19 O-RING 024278
081110
Model PH61 Operator Parts Identification
11
X57028-14 Pump A. - Mix Simplified
Figure 3
ITEM DESCRIPTION PART NO.
1-7 PUMP ASSEMBLY - MIX
SIMPLIFIED SHAKE
1 CYLINDER-PUMP-HOPPER-
SHAKE 2 PIN A.-COAX PUMP X55450 3 PISTON 053526 4 O-RING 2-1/8” OD - RED 020051 5 CAP-VALVE 056873-14 6 GASKET - SIMPLIFIED PUMP
VALVE 7 ADAPTOR-MIX INLET SHAKE -
BLUE 8 O-RING - 11/16 OD - RED 016132
X57028-14
057944
053527
054944
ITEM DESCRIPTION PART NO.
9 PIN - COTTER 044731
10 SHAFT A.-DRIVE-MIX PUMP-
HOPPER 10a CRANK-DRIVE 039235 10b SHAFT-DRIVE 041948 10c O-RING - DRIVE SHAFT 048632 10d O-RING 1-3/4 008904 11 CLIP-MIX PUMP RETAINER 044641 12 TUBE A.-FEED-HOPPER
SHAKE 13 RING-CHECK .120 OD 056524
X41947
X56522
12
Model PH61Operator Parts Identification
Accessories
L
U
B
E
1
KAY-5
®
Sanitizer/Cleaner
KEEPOUT OF REACH OF CHILDREN
CAUTION
FORINSTITUTIONAL USE ONLY
1OZ (28.4 g)
R
2
HI
3
4
6
5
ITEM DESCRIPTION PART NO.
1 SANITIZER KAY-5 (125 PACKS) 041082 2 LUBRICANT-TAYLOR HI-PERF. 048232 3 PAIL-MIX 10 QT. 013163
4 BOTTLE A.-SQUEEZE X45080 5 TOOL-SHAFT-DRIVE PUMP
047919
HPR/LVB
6 TOOL-SHAFT-DRIVE PUMP HPR 057167 7 TOOL-SEAL-INSTALL/REMOVE 035460
Figure 4
7
ITEM DESCRIPTION PART NO.
* KIT A.-PARTS TRAY SIMPL PMP
(Consists of 056525 & 044118 Trays - see parts list, page NO TAG)
* KIT A.-ACCESSORY PH61
(Consists of X44797 Agitator, X54704 Cap, 033107 Cap Restrictor, & 041923 O-Ring)
* KIT-TUNE UP SIMPL PUMP X49463-63
*NOT SHOWN
X58447
X48127
Model PH61 Operator Parts Identification
13
X44127 Brush A.-Package-HT
1
2
3
4
5
6
050103 Set - LVB
013071 Black Bristle 1” x 2”
013072 Double Ended
013073 White Bristle 1” x 2”
014753 White Bristle 1-1/2” x 3”
033059 White Bristle 3” x 1/2”
1
e
l
t
s
i
r
B
w
o
l
l
e
Y
9
1
7
9
3
0
7
10
045079 3-3/4”
ITEM DESCRIPTION PART NO.
1 Black BristleBrush 013071 2 Double End Brush 013072 3 WhiteBristleBrush(1”x2”) 013073 4 White Bristle Brush (1-1/2” x 3”) 014753 5 White Bristle Brush (1/2” x 3”) 033059
8
023316 White Bristle 3” x 7”
054068 Pump Spout
9
Figure 5
ITEM DESCRIPTION PART NO.
6 Brush Set (3) 050103 7 Yellow Bristle Brush 039719 8 White Bristle (3” x 7”) 023316 9 Brush-Pump Spout 054068
10 Brush-SyrupPort 045079
14
Model PH61Operator Parts Identification
Syrup Tank
ITEM DESCRIPTION PART NO.
1 TANK-SYRUP 4 QT. 045533
1a COVER-TANK 035759-1
TIP-NYLON WHITE 042747
1b*
TIP-NYLON GREY 024261
1c O-RING-3.437ID 016037 1d TUBE-DIP SYRUP TANK 015441-7
1d-1 O-RING .291 ID 018550 1e WASHER-1/4 FLARE 018595
2 PLUG-Q.D. C02 021077 3 SOCKET-QD C02 021524
Model PH61 Operator Parts Identification
15
ITEM DESCRIPTION PART NO.
4 SOCKET-QD LIQ. 90 DEG. 021026 4a** RESTRICTOR-SYRUP 030917
4b GASKET-RUBBER 023551
5 O-RING-5/8 OD 016030 6 PLUG-QD LIQ. 021081
6a VALVE A.-QD PLUG 021081-2 6b INSERT-QD PLUG VALVE 021081-1
7 DECAL-SET OF 4 SYRUP FLAV 021523 8 DECAL-SYRUP TANK 045533-1
* DUAL SUPPLIER - ORDER AS NEEDED. **NOT USED ON CHOCOLATE.
Section 5 Important: To the Operator
Item Description
1 Power Switch 2 Indicator Lights 3 Flavor Selector Keypad 4 Liquid Crystal Display 5 Keys
Symbol Definitions
To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.
The following chart identifies the symbol definitions used on the operator switches.
=OFF =POWER
=ON
= WASH
=PUMP
=AUTO
=MENU
=MIXLOW
= MIX OUT
= HEAT MODE
= CLEAN MANUALLY/BRUSH CLEAN
= CHOCOLATE
= STRAWBERRY
= VANILLA
= OPTIONAL
=CALIBRATE
16
Model PH61Important: To the Operator
Power Switch
The power switch is located under the control panel on the left hand side of the unit. When placed in the ON position, the power switch allows softech panel operation.
Liquid Crystal Display
The Liquid Crystal Display (LCD) is located on the front control panel. The LCD is used to show in what mode the freezer is operating and whether or not there is sufficient mix.
Indicator Lights
MIX LOW - When the MIX LOW light begins to
flash, it indicates the mix hopper has a low supply of mix and should be refilled as soon as possible. The word “LOW” will also display on the LCD indicator next to the word “MIX”.
MIX OUT - When the MIX OUT light begins to flash, it indicates the mix hopper has been almost completely exhausted and has an insufficient supply of mix to operate the freezer. The word “OUT” will also display on the LCD indicator next to the word “MIX”. At this time, the AUTO mode is locked out and the freezer will be placed in the STANDBY mode. To initiate the refrigeration system, add mix to the mix hopper and press the AUTO key. The freezer will automatically begin operation.
HEAT MODE - When the HEAT MODE light is flashing, it indicates that the freezer is in the process of a heat cycle.
CLEAN MANUALLY - When the CLEAN MANUALLY light is flashing, it indicates that the machine must be disassembled and brush cleaned within 24 hours.
When all four indicator lights are flashing, this signifies a locked condition. Once a hard lock condition has been remedied, two lights will remain flashing until the mix low and mix out conditions have been satisfied. During a soft lock condition, all four lights will stop flashing once the unit has been placed in a heat cycle.
Reset Mechanism
The reset button is located in the right side panel. The reset mechanism protects the beater motor from an overload condition. Should an overload occur, the reset mechanism will trip. To properly reset the freezer, place the power switch in the OFF position. Press the reset button firmly. Turn the power switch to the ON position. Clear the fault. Press the WASH key and observe the freezer's performance. Open the side access panel to check if the beater motor is turning the drive shaft in a clockwise (from the operator end) direction without binding.
WARNING: Do not use metal objects to
press the reset button. Failure to follow this
instruction may result in serious electrical shock. If the beater motor is turning properly, press the
WASH key to cancel the cycle. Press the AUTO key to resume normal operation. If the freezer shuts down again, contact a service technician.
Model PH61 Important: To the Operator
17
Operating Screen Descriptions
When the machine is powered the system will initialize. The screen will display “INITIALIZING”. There will be four types of data the system will check: LANGUAGE, SYSTEM DATA, CONFIG DATA, and LOCKOUT DATA. During the INITIALIZING... LANGUAGE screen, the alarm will be on. If the system data, configuration data, or lockout history data has become corrupt, the following screen will alert the operator that the system settings may have been changed.
NVRAM FAULT RESET TO DEFAULTS PRESS SEL KEY
POWER SWITCH OFF
-=-=-=-=-=­UNIT CLEANED
When the power switch is set in the ON position, the system mode of operation screen is displayed. In this example, the machine is ON, but no mode of operation has been selected. The second line of the display indicates whether there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition. The third line of the display shows the temperature of the mix hopper. After pressing the AUTO key, the last line of the display shows the month and date (MM = month, DD = day) that the machine needs to be disassembled and brush cleaned.
Once the system has initialized the SAFETY TIMEOUT screen is displayed and the alarm is turned on.
SAFETY TIMEOUT
ANY KEY ABORTS
This screen will be displayed, with the alarm on, for 60 seconds or until any key is pressed.
After the safety timeout has been completed, and the power switch is OFF, one of the following screens is displayed.
The first screen is displayed if the machine is not in a brush clean state. If any of the requirements for a brush clean have not been met, the time displayed will remain at 5:00 minutes. When all the requirements for a brush cleaning are met, and the five minutes expire, the screen will change to the second screen, which is the standard power switch OFF screen.
MODE: OFF
HOPPER TEMP: 35.5F
UNIT CLEANED
The next display indicates the freezer is operating in two different modes. The following information is given:
The machine is operating in the WASH and PUMP modes, the temperature of the mix hopper is 40_F (4.4_C), and the machine needs to be brush cleaned on October 31st.
MODE: WSH-PMP
HOPPER TEMP: 40.0 F BRUSH CLEAN ON: 10/31
The following displays pertain to the HEAT cycle: While in the heating phase, you will see this display.
It shows the present temperature of the hopper.
TIME: 4:40 HOPPER: 62.1 BARREL: 67.7
POWER SWITCH OFF
18
MODE: HEAT PHASE: HEAT HOPPER TEMP: 140.0 F BRUSH CLEAN ON: MM/DD
Model PH61Important: To the Operator
The mix temperature must be raised above 151_F (66.1_C) within 90 minutes or the freezer will be locked in STANDBY, and the cycle failure display will appear.
In the example, the hopper temperature is 140_F (60_C). The phase shows that the machine is in the heat phase of the heat treatment cycle.
When the heating phase is complete, the freezer goes into the holding phase of the cycle. The holding phase will hold the temperature above 151_F (66.1_C) for a minimum of 30 minutes.
In this example, the hopper temperature is 151_F (66.1_C).
Hard Lock: There are two causes for a hard lock:
1. Fourteen days have elapsed since the last brush cleaning. The following screen will be displayed.
14 DAY TIMEOUT
CLEANING REQ'D
FREEZER LOCKED
PRESS SEL KEY
2. There has been a thermistor failure (freezing cylinder, hopper, or glycol) during the heat treatment process.
MODE: HEAT PHASE: HOLD HOPPER TEMP: 151.0 F BRUSH CLEAN ON: MM/DD
The final phase of the heat treatment cycle is the cooling phase. Now the freezer must cool the mix below 41_F(5_C). If the product fails to cool in two hours, the freezer will lock out.
This example illustrates that the temperature is being lowered, but has not yet reached the set point.
MODE: HEAT PHASE: COOL HOPPER TEMP: 55.0 F BRUSH CLEAN ON: MM/DD
The entire heat treatment cycle must be completed in four hours.
When the entire heat cycle has been completed, the normal display will appear, showing the machine in the STANDBY mode. The machine may now be placed in the AUTO mode or left in the STANDBY mode.
SYSTEM FAULT SERVICE REQ'D
FREEZER LOCKED
PRESS SEL KEY
All four LED's on the front of the freezer will light.
Press the SEL key. The next display is the screen which will appear
after the failure message. To comply with health codes, heat treatment system freezers must complete a heat treatment cycle daily, and must also be brush cleaned every 14 days. Brush cleaning is the normal disassembly and cleaning procedures. Failure to follow these guidelines will cause the control to lock the freezer out of the AUTO mode. Press the WASH key.
NO AUTO OPERATION
ALLOWED UNTIL BRUSH CLEANING PRESS WASH KEY
The next display is the screen which will appear after the brush cleaning message and illustrates that the control is in the OFF mode and the machine needs to be disassembled and brush cleaned.
MODE: STANDBY
HOPPER TEMP: 41.0 F BRUSH CLEAN ON: MM/DD
Model PH61 Important: To the Operator
19
MODE: OFF
HOPPER TEMP: 45.0 F FREEZER LOCKED
Soft Lock: If a heat treatment cycle has not been initiated within the last 24 hours, all four LED's on
the front of the machine will light and a message will appear on the LCD. Line 3 of the LCD will indicate the reason the message appears. Following are the variable messages which will appear on line 3:
1. POWER SWITCH OFF: Power switch was in the OFF position.
2. MIX OUT PRESENT: There was mix out condition present.
3. AUTO OR STANDBY OFF: The unit was not in the AUTO or STANDBY mode.
4. NO HEAT CYCLE TRIED: A heat treatment cycle was not attempted in the last 24 hours. (AUTO HEAT TIME was advanced, or a power loss was experienced at the time the cycle was to occur, or a heat cycle failure not due to a thermistor failure.)
NO HEAT TREAT START
BECAUSE
VARIABLE MESSAGE
PRESS SEL KEY
Press the SEL key to advance to the next display. When one of these messages appears, automatic
freezer operation cannot take place until the freezer is disassembled and brush cleaned or has completed a heat treatment cycle. The next display will instruct the operator to start a heat treatment cycle manually (by pressing the AUTO key), or to disassemble and brush clean the freezer. If the AUTO key is pressed, the freezer will automatically start the heat treatment cycle and only the heat cycle LED will light.
NO AUTO OPERATION
ALLOWED. PRESS
AUTO FOR HEAT CYCLE
WASH TO BRUSH CLEAN
If the WASH key is pressed, the next display will appear and the freezer will have to be disassembled and brush cleaned.
MODE: OFF
If the following screen appears, a soft lock has occurred during the heat treatment cycle.
HEAT TREAT CYCLE
FAILURE
FREEZER LOCKED
PRESS SEL KEY
If the temperature of the product has not fallen below 41_F(5_C) by the end of the COOL cycle, the following screen will appear.
PRODUCT OVER TEMP
FREEZER LOCKED
PRESS SEL KEY
HOPPER TEMP: 41.0F FREEZER LOCKED
Once the freezer is unlocked by starting a heat treatment cycle, only the heat cycle LED will light. If the freezer is unlocked by brush cleaning, the mix low and mix out LED's will light.
20
Model PH61Important: To the Operator
Operator Menu
The OPERATOR MENU is used to enter the operator function displays. To access the OPERATOR MENU, simply press the MENU key. The cursor will flash over the letter “A” indicating that this is screen “A”. To select a different screen, use the arrow keys and move the cursor to the desired screen selection and press the SEL key.
OPERATOR MENU
A EXIT FROM MENU <--- ---> SEL
B C D E F G H I J
8. HOPPER OVER TEMP: The hopper temperature has risen too high as follows. Clear the tone.
a. The hopper temperature reaches 41_F
(5_C) or higher after a power failure.
b. The hopper temperature has not fallen
below 41_F(5_C) by the end of the COOL phase in the heat cycle.
9. BARREL OVER TEMP: The barrel temperature has risen too high as follows. Clear the tone.
Screen “B” is FAULT DESCRIPTION. The fault description will indicate if there is a fault with the freezer and the side of the freezer where the fault occurred. To clear the tone for any faults which have been corrected, press the left arrow key. To see if there is more than one fault per cylinder, press the SEL key. When the last fault is displayed, the control will return to the OPERATOR MENU. To return to the main screen, move the cursor to “A” and press the SEL key again. Listed below are the variable messages which will appear, along with the corrective action:
1. NO FAULT FOUND: There was no fault found in the freezer. Nothing will appear on the screen after this variable message appears.
2. BEATER OVERLOAD: Press the reset button firmly. Clear the tone.
3. HPCO COMPRESSOR: Place the power switch in the OFF position. Wait 5 minutes for the machine to cool. Place the power switch in the ON position. Clear the tone.
4. COMP ON TOO LONG: Place the power switch in the OFF position. Call service technician. Clear the tone.
5. HOPPER THERM BAD: Place the power switch in the OFF position. Call service technician.
a. The barrel temperature reaches 41_F
(5_C) or higher after a power failure.
b. The barrel temperature has not fallen
below 41_F(5_C) by the end of the COOL phase in the heat cycle.
10. POWER FAILURE: This message will appear in the FAULT DESCRIPTION if a power failure has occurred. Clear the tone.
FAULT DESCRIPTION VARIABLE MESSAGE
CLR SEL
Screen “C” is SET CLOCK. This option allows the Manager to adjust the control clock date and time. The date and time may only be changed after the freezer has been manually cleaned but before it has been placed in the AUTO or STANDBY mode. The following message will be displayed if the SET CLOCK option is selected when the machine is not in a brush clean state.
6. BARREL THERM BAD: Place the power switch in the OFF position. Call service technician.
7. GLYCOL THERM BAD: Place the power switch in the OFF position. Call service
SET CLOCK 12:01 7/21/2007
NO CHANGES ALLOWED
Press Any Key
technician.
Model PH61 Important: To the Operator
21
To change the date or time, select the SET CLOCK option in the menu. Touch the UP arrow symbol to advance the arrow from Exit to Change, then touch the SEL key to select the Change option.
Screen “D” is SYSTEM INFORMATION. The first screen will indicate the software version used in the unit.
SET CLOCK 12:01 7/21/2007
Change
>Exit
Change the time by touching the UP arrow with the cursor under the hour position. Move the cursor to the minutes position by touching the SEL symbol. Once the correct minutes are entered, touch the SEL key to advance the cursor to the month.
SET CLOCK 12
:01 7/21/2007
>Exit
Enter the correct month, day, and year. Then touch the SEL symbol to advance to the DAYLIGHT SAVING TIME screen.
DAYLIGHT SAVING TIME
ENABLED
> Enable
Disable
SOFTWARE VERSION PH61 Control UVC2 Version 2.00
SEL
Press the SEL key to view the second screen of the SYSTEM INFORMATION display. This screen will indicate the Bill of Material number and serial number for the unit. Press the SEL key once to return to the Operator Menu.
B.O.M. PH6133R907 S/N K0000000
SEL
Screen “E” is AUTO HEAT TIME. This screen is used to set the time of day in which the heat treatment cycle will start. Move the cursor under the number you wish to change. Press the plus key to increase the number; press the minus key to decrease the number. When the desired time appears, press the SEL key once to return to the OPERATOR MENU.
The Daylight Saving feature, when enabled, will automatically adjust the control clock for daylight saving time. To disable the Daylight Saving Time feature, touch the DOWN arrow to move the arrow to “Disable”. Then touch the SEL key to save the new setting.
22
AUTO HEAT TIME TIME: 12:00 AM
- -
<--- ---> +++ - - - SEL
Model PH61Important: To the Operator
Screen “F” is CURRENT CONDITIONS. This screen gives the viscosity of the product and the hopper and barrel temperatures. The last line of the display is the compressor countdown safety timer. The safety timer prevents the compressor from running more than 11 minutes (other than during the cooling phase of the heat treatment cycle).
Press the SEL key once to view the SERVINGS COUNTER screen.
VISC HOPPER BARREL 0 38.5 28.5
TIME C 11:00 11:00
The SERVINGS COUNTER screen indicates the number of times the draw switch has closed (number of draws) since the last brush cleaning or since the last serving counter reset. A maximum of 32,767 draws can be recorded; an additional draw will cause the counter to restart at zero. Pressing the MENU key/SEL will return the display to the Operator Menu.
Listed below are the variable messages which could appear:
HT Failure in the heating phase. CL Failure in the cooling phase. TT Failure in meeting total heat treatment cycle
time requirement. MO Mix out condition. OP Operator interruption. PF Power failure. (If a power failure occurs, but
the heat treatment cycle does not fail, an
asterisk (*) will appear on the third line of the
display.) BO Beater overload. HO High pressure cut-out. TH Failed thermistor probe. PS Power switch placed in the OFF position. ML Mix Low Condition. 14 14 Day Timeout Occurred. RC Heat Cycle Record Cleared.
SERVINGS COUNTER DRAWS 12
SEL
Draws are counted during the AUTO mode of operation only.
Screen “G” is HEAT CYCLE DATA. The information from the previous heat treatment cycles can be obtained through this screen. The most recent heat treatment cycle data will be shown first; press the plus key to scroll through the remaining heat cycle displays. If a heat treatment cycle failure should occur, a 2 character message will appear on the second line of the screen. Press the SEL key once to return to the OPERATOR MENU.
11/07 02:00 05:09 HEAT OVER COOL XX 01:09 00:45 01:14 TEMP AT END 38.5 1
Pressing the left arrow key on any HEAT CYCLE DATA screen will cause the extended data screen to be displayed. This screen shows the hopper, barrel, and glycol temperatures, and the amount of time the freezer spent in the phases of the heat cycle when the heat cycle completed, or was terminated.
HOPPER BARREL GLYCOL
151.0 134.5 178.0
PHASE TIME: 1:20 1
Model PH61 Important: To the Operator
23
Screen “H” is the LOCKOUT HISTORY. This screen displays a history of the last 40 hard locks, soft locks, and brush clean dates. Page numbers are indicated in the upper right hand corner. Page 1 always contains the most recent failure. Press the PUMP key to cycle through the pages.
The second line of the screen displays the date and time a failure occurs. The third line indicates the reason for a failure, or will indicate a successful brush cleaning has occurred. Some failures occur for multiple reasons. When this occurs, a page will be generated for each reason. Press the SEL key once to return to the Operator Menu, or twice to return to the Main Screen.
LOCKOUT HISTORY 1 7/21/07 02:08 SOFTLOCK ABORT
+++ - - - SEL
Screen “I” is the SERVICE MENU. This screen can only be accessed by a service technician.
Screen “J” is the STANDBY MODE. To place the freezer in the STANDBY mode, move the cursor under the word “yes”. Press the SEL key to execute the command. Pressing the SEL key again will return you to the main screen. To exit the STANDBY mode and place the unit in AUTO, press the AUTO key once. Pressing the AUTO key again will place the unit in the OFF mode.
STANDBY MODE STANDBY YES NO
- - -
<--- ---> SEL
24
Model PH61Important: To the Operator
Section 6 Operating Procedures
Equipment Set Up
Evaluate the condition of lights and screen messages (Hard Lock or Soft Lock, etc.) before performing opening procedures. If all four LED's on the front of the unit are lit, the unit is locked. (See Figure 6.)
Figure 6
Freezing Cylind er Assembly
Make sure the power switch is in the
OFF position. Failure to follow this instruction may
result in severe personal injury from hazardous moving parts.
With the parts tray available:
Step 1
Before installing the shake beater drive shaft, lubricate the groove on the beater drive shaft. Slide the beater drive shaft boot seal over the small end of the beater drive shaft and engage into the groove on the shaft. Heavily lubricate the inside portion of the boot seal and also lubricate the flat end of the boot seal that comes in contact with the rear shell bearing.
Apply an even coat of lubricant to the shaft. DO NOT lubricate the square end. (See Figure 7.)
Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube HP).
We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night's cleaning.
These opening procedures will show you how to assemble these parts into the freezer, sanitize them, and prime the freezer with fresh mix in preparation to serve your first portion.
If you are disassembling the machine for the first time or need information to get to the starting point in our instructions, turn to the Closing Procedures on page 45, and start there.
Figure 7
Model PH61 Operating Procedures
25
Note: To ensure that the mix does not leak out of
the back of the freezing cylinder, the middle section of the boot seal should be convex or extend out from the seal. If the middle section of the boot seal is concave or extending into the middle of the seal, turn the seal inside out. (See Figure 8.)
Step 4
If blades are in good condition, place each scraper blade over the holding pins on the beater assembly. (See Figure 10.)
Figure 8
Step 2
Install the beater drive shaft through the rear shell bearing in the freezing cylinder and engage the square end firmly into the drive shaft coupling. Be sure the drive shaft fits into the drive coupling without binding. (See Figure 9.)
Figure 9
Step 3
Check scraper blades for any nicks or signs of wear. If any nicks are present, replace the blades.
Figure 10
Note: The holes in the scraper blade must fit over the pins to prevent damage.
Step 5
Hold the blades on the beater assembly. Insert the back of the beater assembly into the freezing cylinder and connect the drive hole with the drive shaft. ( S ee Figure 11.)
Figure 11
Note: Scraper blades should be replaced every 6 months.
Note: When properly seated, the beater will not protrude beyond the front of the freezing cylinder.
26
Model PH61Operating Procedures
Step 6
Place the freezer door o-ring into the groove on the back of the freezer door. DO NOT lubricate the o-ring. Lubricate the outside diameter of the front bearing. Slide the front bearing into the door hub. (See Figure 12.)
11272
Figure 12
Step 7
Position the freezer door on the 4 studs on the front of the freezing cylinder. Install the handscrews. Tighten equally in a criss-cross pattern to insure the door is snug. Do not over-tighten. (See Figur e 13.)
Step 8
Assemble the draw valve spinner assembly. Inspect draw valve o-rings for cuts or nicks. (Replace if cut or nicked.) If draw valve o-rings are in good condition, slide the 2 o-rings into the grooves of the draw valve and lubricate. (See Figure 14.)
Figure 14
Step 9
Lubricate the outer diameter of the spinner shaft seal. Fill the cups on each end of the seal with lubricant. Insert the spinner shaft seal into the bottom of the draw valve as far as it will go. The spinner shaft seal should fit into the seal groove located inside the draw valve cavity.
Important: Inspect to see that the spinner shaft seal is correctly installed in the groove. A worn, missing, or improperly installed spinner shaft seal will cause product leakage out the top of the draw valve. (See Figure 15)
11062
Figure 13
Model PH61 Operating Procedures
27
Figure 15
Step 10
Lubricate the smaller end of the driven spinner. (See Figure 16.)
Figure 16
Step 11
Squeezing the split end together, insert the driven spinner through the metal opening of the draw valve until it snaps into place. (See Figure 17.)
Figure 18
Step 13
Insert the draw valve spinner assembly from the bottom until the slot in the draw valve which accepts the draw handle comes into view. (See Figure 19.)
Figure 17
Step 12
Lubricate the inside of the freezer door spout, top and bottom. (See Figure 18.)
Figure 19
Step 14
Install and lubricate the pivot pin o-ring. (See Figure 20.)
Figure 20
28
Model PH61Operating Procedures
Step 15
With the stopping tab of the draw handle facing down, slide the fork of the draw handle into the slot of the draw valve. Secure the draw handle with the pivot pin. (See Figure 21.)
Figure 21
Step 16
Lubricate the shaft of the spinner blade up to the groove. (See Figure 22.)
Step 17
Insert the spinner blade shaft from the bottom, into the center of the driven spinner, and up through the draw valve cavity until the shaft appears at the top of the draw valve. The spinner blade must be aligned and engaged to the driven spinner at the bottom. This allows the spinner shaft to raise high enough to be engaged into the spinner coupling at the top. (See Figure 23.)
Figure 23
Step 18
Raise the locking collar of the spinner coupling and insert the spinner shaft into the cavity of the coupling until the locking collar can drop into the locked position. (See Figure 24.)
Figure 22
Model PH61 Operating Procedures
29
Figure 24
Step 19
Snap the restrictor cap over the end of the door spout. (See Figure 25.)
Figure 25
Step 20
Slide the long drip pan into the hole in the front panel.
Step 21
Slide the short drip pan into the hole in the rear panel.
Mix Hopper Assembly
With the parts trays available:
Step 1
Inspect the rubber pump parts. O-rings and gasket must be in 100% good condition for the pump and entire machine to operate properly. The o-rings and gasket cannot properly serve their intended function if nicks, cuts, or holes in the material are present.
Replace any defective parts immediately and discard the old.
Step 2
Assemble the piston. Slide the red o-ring into the groove of the piston. DO NOT lubricate the o-ring. (See Figure 27.)
Step 22
Install the front drip tray and splash shield under the door spout. (See Figure 26.)
Figure 26
Figure 27
30
Model PH61Operating Procedures
Step 3
Apply a thin layer of lubricant to the inside of the pump cylinder at the retaining pin hole end. (See Figure 28.)
R
B
U
E
L
15130
Step 5
Assemble the valve cap. Slide the red o-ring into the groove of the valve cap. DO NOT lubricate the o-ring. (See Figure 30.)
15109
Figure 28
Step 4
Insert the piston into the retaining pin hole end of the pump cylinder. ( S ee Figure 29.)
15118
Figure 29
Figure 30
Step 6
Slide the pump valve gasket into the holes on the cap. DO NOT lubricate the gasket. (See Figure 31.)
15110
Figure 31
Model PH61 Operating Procedures
31
Step 7
Insert the valve cap into the hole in the mix inlet adapter. (See Figure 32.)
Step 9
Secure the pump parts in position by sliding the retaining pin through the cross holes located at one end of the pump cylinder. (See Figure 34.)
Figure 32
Step 8
Insert the mix inlet assembly into the pump cylinder. (See Figure 33.)
Figure 33
Note: The adapter must be positioned into the notch located at the end of the pump cylinder.
Figure 34
Note: The head of the retaining pin should located at the top of the pump when installed.
Step 10
Assemble the feed tube assembly. Slide the check ring into the groove of the feed tube. (See Figure 35.)
15120
Figure 35
32
Model PH61Operating Procedures
Step 11
Install one red o-ring on each end of the mix feed tube, and thoroughly lubricate. (See Figure 36.)
15121
Step 13
Slide the large black o-ring and the two smaller black o-rings into the grooves on the drive shaft. Thoroughly lubricate the o-rings and shaft. DO NOT lubricate the hex end of the shaft . (See Figure 38. )
Figure 36
Step 12
Lay the pump assembly, pump clip, feed tube, cotter pin and agitator in the bottom of the mix hopper for sanitizing. (See Figure 37.)
Figure 37
Figure 38
Step 14
Install the hex end of the drive shaft into the drive hub at the rear wall of the mix hopper. (See Figure 39.)
Figure 39
Note: For ease in installing the pump, position the ball crank of the drive shaft in the 3 o'clock position.
Model PH61 Operating Procedures
33
Sanitizing
Step 1
Prepare a pail of approved 100 PPM sanitizing solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Step 2
Pour the sanitizing solution over all parts in the bottom of the mix hopper and allow it to flow into the freezing cylinder.
Note: You have just sanitized the mix hopper and parts; therefore, be sure your hands are clean and sanitized before going on in these instructions.
Step 6 Note: Install the pump end of the mix feed tube and secure with the cotter pin. Failure to follow
this instruction could result in sanitizer spraying on the operator.
Step 7
Pour the sanitizing solution into the mix hopper. The sanitizing solution should be within 1” (25 mm) of the top of the hopper.
Step 8
Using the white hopper brush, scrub the exposed sides of the hopper.
Step 9
Place the power switch to the ON position.
Step 3
Using the white hopper brush, clean the mix level sensing probes, the mix hopper, mix inlet hole, the outside of the agitator drive shaft housing, the agitator, the air/mix pump, pump clip, mix feed tube and cotter pin.
Step 4
Prepare another pail of approved 100 PPM sanitizing solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Step 5
Install the air/mix pump assembly at the rear of the mix hopper. To position the pump on the drive hub, align the drive slot in the piston with the drive crank of the drive shaft. Secure the pump in place by slipping the pump clip over the collar of the pump, makingsure the clip fits into the grooves in the collar. (See Figure 40.)
Step 10
Press the WASH key. This will cause the sanitizing solution in the freezing cylinder to come in contact with all areas of the freezing cylinder. Allow the sanitizing solution to agitate for five minutes. (See Figure 41.)
Figure 41
080910
Figure 40
Step 11
With a pail beneath the door spout, open and close the draw valve six times.
Step 12
Press the PUMP key to sanitize the inside of the air/mix pump.
Step 13
Open the draw valve and draw off all the remaining sanitizing solution.
34
Model PH61Operating Procedures
Step 14
Press the WASH and PUMP keys to stop the WASH and PUMP modes. Close the draw valve. (See Figure 42.)
Step 17
Return to the freezer with a small amount of sanitizing solution. With a pail below the door spout, dip the door spout brush into the sanitizing solution and brush clean the syrup ports in the freezer door, door spout, bottom of the driven spinner and spinner blade, and syrup line fittings.
To assure sanitary conditions are maintained, brush clean each item for a total of 60 seconds, repeatedly dipping the brush in sanitizing solution.
Step 18
With the syrup port brush, brush each syrup port hole10to15times.Dipthebrushinsanitizing solution before brushing each port.
Figure 42
Note: Be sure your hands are clean and sanitized before going on in these instructions.
Step 15
Place the agitator on the agitator drive shaft housing. (See Figure 43.)
Figure 43
Note: If the agitator paddle should stop turning during normal operation, with sanitized hands, remove the agitator from the agitator drive shaft housing and brush clean with sanitizing solution. Install the agitator back onto the agitator drive shaft housing.
Step 16
Removethe restrictor cap.
Step 19
Fill the squeeze bottle with sanitizing solution. With a pail beneath the door, insert the tube end of the squeeze bottle into the syrup port, and squeeze the bottle firmly. This action will force solution out of the adjacent port and down around the spinner.
This procedure should be performed for at least 10 seconds per port.
Step 20
Install the syrup valves and the restrictor cap.
Priming
Note: Evaluate the condition of LED's (lights) and
screen messages before performing priming procedures. If all 4 LED's are flashing, the unit is locked.
Step 1
With a mix pail beneath the door spout, open the draw valve. Pour 2-1/2 gallons (9.5 liters) of FRESH mix into the mix hopper and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When only mix is flowing from the door spout, close the draw valve.
Model PH61 Operating Procedures
35
Step 2
When mix stops bubbling down into the freezing cylinder, remove the cotter pin from the outlet fitting of the mix pump. Remove the mix feed tube. Insert the outlet end of the mix feed tube into the mix inlet hole in the mix hopper. Place the inlet end of the mix feed tube into the outlet fitting of the mix pump. Secure with the cotter pin. (See Figure 44.)
Figure 44
Step 4
Press the AUTO key. (See Figure 46.)
Figure 46
Step 5
Fill the hopper with fresh mix and place the mix hopper cover in position.
Use only FRESH mix when priming the freezer.
IMPORTANT: When drawing product, allow the draw handle to close automatically. Manually closing the draw handle will damage the syrup valve and cause serious syrup flavor carryover.
Step 3
Install the shake cup holder. (S ee Figure 45.)
Figure 45
Daily Closing Procedures
This procedure must be done at the close of business.
The function of the Heat Treatment Cycleistodestroy bacteria by raising the temperature of the mix in the freezing cylinder and the hopper to a specified temperature for a specified period of time, and then bringing the temperature back down low enough to retard spoilage.
The Heat Treatment Cycle will start at the time designated in the Auto Heat Time.
IMPORTANT: The level of mix in the hoppers must be high enough to cover the agitator paddles.
Note: If the CLEAN MANUALLY light is flashing, do
not add mix. The machine must be disassembled and brush cleaned within 24 hours.
36
Model PH61Operating Procedures
The freezer must be in the AUTO or STANDBY mode before the HEAT cycle may be started. (See Figure 47.)
MODE: AUTO MIX: OK HOPPER 40.0F BRUSH CLEAN ON: MM/DD
Figure 47
Step 1
Remove the hopper cover, shake cup holder, front drip tray, splash shield, and all three drip pans (two from the rear panel and one from the front panel).
Make sure your hands are clean and sanitized before performing these next steps.
Note: Pressing the CAL key will stop agitator
movement for 10 seconds. The agitator will automatically restart after 10 seconds.
Step 8
Prepare a small amount of an approved 100 PPM sanitizing solution (example Kay-5® or Stera­Sheen®). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Step 9
Sanitize the syrup hole plugs, spout cap, spout cap o-ring, rear drip pan, agitator, and hopper cover.
Step 10
Install the agitator back onto the agitator drive shaft housing. Replace the hopper cover. (See Figure 48.)
12156
Step 2
Remove the agitator from the mix hopper and the restrictor cap from the freezer door spout.
Step 3
Take the agitator, hopper cover, shake cup holder, drip pans, front drip tray, splash shield and restrictor cap to the sink for further cleaning and sanitizing. Take the syrup hole plugs, spout cap, and spout cap o-ring to the sink for further cleaning and sanitizing.
Step 4
Rinse these parts in cool, clean water.
Step 5
Prepare a small amount of an approved 100 PPM cleaning solution (example Kay-5® or
Stera-Sheen®)
. USE WARM WATER AND
FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Step 6
Brush clean the parts.
Step 7
Place the restrictor cap, front drip tray, shake cup holder and splash shield on a clean, dry surface to air-dry overnight or until the heating cycle is complete.
Figure 48
Important: If you do not install the agitator correctly, the machine will fail the heat cycle and will lock out in the morning.
Step 11
Remove the syrup lines from the freezer door.
Step 12
Return to the freezer with a small amount of cleaning solution. With a pail below the door spout, dip the door spout brush into the cleaning solution and brush clean the syrup ports in the freezer door, door spout and bottom of the driven spinner, spinner blade, and syrup line fittings. (See Figure 49.)
Figure 49
Model PH61 Operating Procedures
37
Note: To assure sanitary conditions are maintained,
brush each item for a total of 60 seconds, repeatedly dipping the brush in cleaning solution.
Step 13
With the syrup port brush, brush each syrup port hole 10 to 15 times. Dip the brush in the cleaning solution before br us hing each port. (See Figure 50.)
Step 15
Place the spout cap o-ring in the spout cap. Fill the spout cap with sanitizing solution. While holding the draw valve closed, install the spout cap over the end of the door spout. This will cause sanitizing solution to back flow through the syrup ports. (See Figure 52.)
Figure 50
Step 14
Fill the squeeze bottle with cleaning solution. With a pail beneath the door, insert the tube end of the squeeze bottle into each syrup port and squeeze the bottle firmly. This action will force solution out of the adjacent port and down around the spinner. This procedure should be performed for at least 10 seconds per port . (See Figure 51. )
Figure 51
Figure 52
Step 16
Install the syrup hole plugs in the syrup ports in the freezer door. (See Figure 53.)
Figure 53
Step 17
Remove, clean and reinstall the long drip pan through the front panel.
38
Model PH61Operating Procedures
Step 18
Install the short drip pan in the rear panel.
Step 19
Use a clean, sanitized towel and wipe down the freezer door and area around the bottom of the freezer door.
The heat cycle will start when the clock on the machine reaches the AUTO HEAT TIME set in the Operator Menu (see page 21).
There are 3 phases of the heat cycle: Heating, Holding and Cooling. Each phase has a time limit. If any one of the three phases fail to reach the proper temperatures within the time limit, the cycle will automatically abort and return to the STANDBY mode. The LCD will display the message: HEAT TREAT CYCLE FAILURE - FREEZER LOCKED ­PRESS SEL KEY. The product may not be safe to serve. The freezer will be locked out (softlock) of the AUTO mode. The operator will be given the option of pressing the AUTO key which will begin a new heat cycle, or pressing the WASH key which will place the freezer into the OFF mode to allow a brush clean of the machine.
Note: Once the heating cycle has started, it cannot be interrupted. The heating cycle will take a maximum of 4 hours to complete with a full hopper.
DO NOT attempt to draw product or disassemble the unit during the HEAT cycle. The product is hot and under extreme pressure.
When the heating cycle is complete, the control will return to the STANDBY mode.
Daily Opening Procedures
Evaluate the condition of LED's (lights) and screen messages (Hard Lock or Soft Lock, etc.) before performing opening procedures. As indicated in the illustration below, 4 flashing LED's, indicate a “locked” condition. (See Figure 54. )
Figure 54
Set-Up - Complete The Following
Make sure your hands are clean and sanitized before performing these next steps.
Step 1
When the heating cycle is complete, the normal display will appear, showing the machine in the STANDBY mode.
Step 2
Prepare a small amount of an approved 100 PPM sanitizing solution (example Kay-5® or
Stera-Sheen®) FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Step 3
Remove the syrup hole plugs and spout cap with o-ring from the freezer door. Sanitize the restrictor cap, syrup hole plugs, spout cap and o-ring, shake cup holder, front drip tray and splash shield, in this solution.
. USE WARM WATER AND
Model PH61 Operating Procedures
39
Step 4
Return to the freezer with a small amount of sanitizing solution. With a pail below the door spout, dip the door spout brush into the sanitizing solution and brush clean the syrup ports in the freezer door, door spout, bottom of the driven spinner and spinner blade, and syrup line fittings. (See Figure 55.)
Step 6
Fill the squeeze bottle with sanitizing solution. With a pail beneath the door, insert the tube end of the squeeze bottle into the syrup port, and squeeze the bottle firmly. This action will force solution out of the adjacent port and down around the spinner. This procedure should be performed for at least 10 seconds per port. (See Figure 57.)
Figure 55
Note: To assure sanitary conditions are maintained, brush clean each item for a total of 60 seconds, repeatedly dipping the brush in sanitizing solution.
Step 5
With the syrup port brush, brush each syrup port hole10to15times.Dipthebrushinsanitizing solution before br us hing each port. (See Figure 56.)
Figure 56
Figure 57
Step 7
Install the restrictor cap on the freezer door spout. (See Figure 58.)
Figure 58
Step 8
Using a clean, sanitized towel, wipe down the freezer door and area around the bottom of the freezer door.
40
Model PH61Operating Procedures
Step 9
Install the shake cup holder, the front drip tray, and the splash shield.
Step 10
When ready to resume normal operation, press the AUTO key. (See Figure 59.)
Figure 59
Note: This procedure should be done 3-4 hours before thefirst shake is served, to buildupicecrystals.
The syrup tanks are located in the lower front syrup compartment. The syrup lines are color spiral wrapped. Be sure to match the color wrapped syrup line to the correct syrup flavor. (See Figure 60.)
Figure 60
Note: Vanilla and strawberry syrup lines use restrictors at the syrup tank quick disconnect connection to maintain proper calibration. If thin viscosity syrups are used in the special tank, it will be necessary to install a restrictor in the syrup line connection.
Unscrew the quick disconnect from the elbow portion of the syrup line. Make sure the o-ring rests on the end of the quick disconnect fitting. Place the restrictor on top of the o-ring and screw the quick disconnect back onto the syrup line.
Syrup System
Two main objectives in your opening procedures must be to: (1) fill the syrup tanks, and (2) calibrate the syrup flow. This must be checked daily to insure the high quality shake you desire.
Discard syrup weekly and flush syrup lines at least once a week. This will prevent syrup clogging the lines and will break the bacteria chain. See page 49 to sanitize the syrup system.
Step 1 Filling the syrup tanks: Pull back on the collar of
the quick disconnect fitting for the air line. Allow the air pressure to escape from the syrup tank. (See Figure 61.)
Figure 61
Model PH61 Operating Procedures
41
Disconnect the syrup line after you have disconnected the air line. (See Figure 62.)
Figure 62
Remove the syrup tank from the compartment. Remove the syrup tank lid by lifting up on the locking lever. Fill the syrup tank with syrup to the indicating mark on the label. DO NOT overfill the tanks. (See Figure 63.)
To determine the rate of syrup flow, you will need a syrup sampler and a calibration cup indicating fluid ounces. The proper rate of syrup flow is 1 fl. oz. (30 ml.) of syrup in 5 seconds. Once this rate is set, the correct amount of syrup will be blended with the shake base regardless of the size of shake served. (See Figure 64.)
Figure 63
Replace the tank lid, match and connect the spiral wrapped syrup line to the syrup tank. Connect the air line to the syrup tank.
Repeat this procedure for all syrup tanks.
Step 2 Calibrating the syrup flow must be done on a daily
basis. It is vital that the correct amount of syrup be incorporated into the mix to obtain a quality shake. The cause of too thin shakes is often too much syrup. The cause of too thick shakes is often too little syrup.
Figure 64
Install the syrup sampler to the fitting on one of the syrup lines. (See Figure 65.)
Figure 65
42
Model PH61Operating Procedures
Push the corresponding flavor button for that syrup flavor. (See Figure 66.)
Figure 66
Hold an empty courtesy cup beneath the exit point of the syrup line. Press the CAL key (calibrate). A message will appear on the LCD. (See Figure 67.)
SYRUP SYSTEM PRESS AUTO - - - START CAL WASH - - - CONTINUOUS CAL - - - STOP
Figure 67
Hold the small portion of the calibrating cup under the syrup line with the syrup sampler. Press the CAL key. Press the AUTO key to check the rate of syrup flow. After 5 seconds the flow of syrup will automatically stop. If the amount of syrup received is 1 fl. oz. (30 ml.), the syrup is properly calibrated. (See Figure 69.)
Figure 69
Step 3 Adjusting the syrup pressure: If the amount of
syrup is less than 1 fl. oz. (30 ml.) the syrup pressure must be increased. If the amount of syrup is more than 1 fl. oz. (30 ml.) the pressure must be decreased.
Press the WASH key. This will bleed any air pockets from the syrup line.
When a STEADY stream of syrup is flowing into the cup, press the CAL key to stop the syrup flow. Discard the syrup in the cup. (See Figure 68.)
Figure 68
Inside the syrup compartment is a regulator manifold assembly with individual pressure regulators to control the amount of pressure to each tank and syrup line. (See Figure 70.)
Figure 70
Model PH61 Operating Procedures
43
If less than 1 fl. oz. (30 ml.) is received, the pressure must be increased. Loosen the lock nut. Using a flat blade screwdriver, turn the adjusting screw CLOCKWISE.
Recheck the syrup calibration. Tighten the lock nut after the correct calibration is achieved.
If more than 1 fl. oz. (30 ml.) is received, the pressure must be decreased. Loosen the lock nut and turn the adjusting screw COUNTERCLOCKWISE to zero. Remove the air line to the syrup tank to allow the pressure in the tank to escape. Reconnect the air line. Adjust the regulator to the new pressure setting and recheck the syrup calibration. Tighten the lock nut.
Repeat the calibration procedures for each additional syrup line.
Step 4
Remove the syrup sampler. Lightly lubricate the o-ring on each syrup line fitting. (See Figure 71.)
Attach the syrup lines to the freezer door. Insert the syrup line fitting into the syrup port in the freezer door. The flat side of the syrup line fitting must be aligned with the pin in the syrup port. Rotate the syrup line fitting upward to lock in place. (See Figure 72.)
Figure 72
Note: Whenever a particular syrup line is not used, the syrup hole plug found in the spare parts kit must be installed. Place the syrup hole plug o-ring into the groove of the syrup hole plug and lubricate. Align the flat portion of the syrup hole plug with the locking pin in the open syrup port of the freezer door. Insert the syrup hole plug and turn slightly to lock in place.
Figure 71
Step 5
Clean the calibration cup and syrup sampler.
This Procedure Must be Performed Weekly!
44
Model PH61Operating Procedures
Closing Procedures
THIS PROCEDURE MUST BE COMPLETED EVERY 14 DAYS.
FOLLOW YOUR LOCAL HEALTH CODES. To disassemble the PH61, the following items will be
needed:
S Two cleaning and sanitizing pails S Necessary brushes (provided with freezer) S Cleaning solution S Sanitizing solution S Clean, sanitized towels S Parts trays
Step 4
With a pail under the door spout, press the WASH and PUMP keys. Open the draw valve and start to drain the product from the freezing cylinder and mix hopper. (See F igur e 74.)
Draining Product From the Freezing Cylinder
Step 1
Cancel automatic operation by pressing the AUTO key. (See Figure 73.)
Figure 73
Step 2
Remove the shake cup holder. Set it aside for cleaning later with all parts.
Figure 74
Step 5
When the flow of product stops, press the WASH and PUMP keys, cancelling the WASH and PUMP modes, and close the draw valve. Discard this product. (See Figure 75.)
Figure 75
Step 6
Remove the cotter pin, mix feed tube, pump clip and the assembled air/mix pump. Place the parts into the parts tray.
Step 3
Remove the hopper cover and agitator. Take these parts to the sink to wash, rinse and sanitize.
Model PH61 Operating Procedures
Step 7
Remove the syrup lines from the freezer door by rotating the syrup line fittings and pulling out.
45
Rinsing
Step 1
Pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the white hopper brush, scrub the mix hopper, mix level sensing probes and the outside of the agitator drive shaft housing. Using the double ended brush, brush clean the mix inlet hole. (See Figure 76.)
Figure 76
Cleaning and Sanitizing
Step 1
Prepare a pail of approved 100 PPM cleaning solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Step 2
Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder.
Step 3
Using the white hopper brush, clean the mix hopper, mix level sensing probes and the outside of the agitator drive shaft housing. Using the double ended brush, clean the mix inlet hole.
Note: Do not brush clean the mix inlet hole while the machine is in the WASH mode.
Note: Do not brush clean the mix inlet hole while the machine is in the WASH mode.
Step 2
With a mix pail beneath the door spout, press the WASH key. (See Figure 77.)
Figure 77
Step 3
Open the draw valve on the freezer door. Drain all the rinse water from the door spout, close the draw valve, and press the WASH key, cancelling the wash cycle.
Step 4
Press the WASH key. This will cause the cleaning solution in the freezing cylinder to come in contact with all areas of the freezing cylinder.
Step 5
Place an empty pail beneath the door spout.
Step 6
Open the draw valve on the freezer door and draw off all the solution.
Step 7
Once the cleaning solution stops flowing from the door spout, close the draw valve and press the WASH key, cancelling the wash mode.
Step 8
Prepare a pail of approved 100 PPM sanitizing solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Step 4
Repeat this procedure using clean, warm water, until the water being discharged is clear.
080910
Step 9 Repeat steps 2 through 7 with the sanitizing solution.
46
Model PH61Operating Procedures
Disassembly
Note: Failure to remove the parts, brush clean, and
re-lubricate the parts, will result in damage to the machine. These parts must be removed every 14 days or the machine will lock out and will not operate.
The following screen is displayed if the machine is not in a brush clean state. (See Figure 79.) If any of the requirements for a brush clean have not been met, the time displayed will remain at 5:00 minutes.
POWER SWITCH OFF
OUT TIME: 4:40 OUT
68.5 HOPPER 62.1
69.5 BARREL 67.7
Be sure the power switch is in the OFF
position. Failure to follow this instruction may result
in severe personal injury from hazardous moving parts. (See Figure 78.)
Figure 78
In order for the control to recognize that the unit has been brush cleaned, the following criteria must be met.
Figure 79
When all the requirements for a brush cleaning are met, and the five minutes expire, the screen will change to the second screen, which is the standard power switch OFF screen. (See Figure 80.)
POWER SWITCH OFF
-=-=-=-=-=­UNIT CLEANED
Figure 80
When the power switch is set in the ON position, the system mode of operation screen is displayed. In this example, the machine is ON, but no mode of operation has been selected. The second line of the display indicates whether there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition. The third line of the display shows the temperature of the mix hopper. After pressing the AUTO key, the last line of the display shows the month and date (MM = month, DD = day) that the machine needs to be disassembled and brush cleaned. (See Figure 81.)
S All freezing cylinder and hopper
temperatures must be above 60_F(16_C).
S The mix out and mix low probes must not be
satisfied.
S The power switch must remain in the OFF
position for at least 5 minutes.
Note: Th ese criteria must be met simultaneously. These criteria will be met when the
unit is properly brush cleaned.
Model PH61 Operating Procedures
47
STANDBY :MODE: WSH-PMP OUT :MIX: LOW
40.0F HOPPER 40.0F BRUSH CLEAN ON: 10/31
Figure 81
Note: The Manual Clean LED will begin flashing 24 hours prior to a 14 day lock-out. The four mode LED's will return to their normal function when the unit is unlocked.
With the parts tray available, remove the following parts and place in the parts tray:
Step 1
Remove the syrup lines from the syrup ports, and remove the restrictor cap from the bottom of the door spout.
Step 2
Remove the spinner blade from the bottom of the door spout by lifting up the locking collar on the spinner coupling and pulling down the blade.
Step 3
Remove the handscrews, freezer door, beater assembly with drive shaft seal and scraper blades from the freezing cylinder.
Step 4
Remove the drive shaft seal from the drive shaft of the beater assembly.
Note: If the drip pans are filled with an excessive amount of mix, it is an indication that the drive shaft seal(s), or o-ring(s) should be replaced or properly lubricated.
Brush Cleaning
Step 1
Prepare a sink with an approved 100 PPM cleaning solution (examples: Kay-5® or Stera-Sheen®). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Make sure all brushes provided with the freezer are available for brush cleaning.
Step 5
Remove the freezer door o-ring, front bearing, pivot pin, draw handle and draw valve spinner assembly. Remove o-ring from pivot pin.
Step 6
Disassemble the draw valve spinner assembly. Remove the driven spinner by grasping the draw valve and pulling the driven spinner out. Remove the spinner shaft seal.
Step 7
Remove the two o-rings from the draw valve. Note: To remove o-rings, use a clean, sanitized
towel to grasp the o-ring. Apply pressure in an upward direction until the o-ring pops out of its groove. With the other hand, push the top of the o-ring forward and it will roll out of the groove and can easily be removed. If there is more than one o-ring to be removed, always remove the rear o-ring first. This will allow the o-ring to slide over the forward o-rings without falling into the open grooves.
Step 8
From the pump cylinder, remove the retaining pin, valve cap, piston, and the feed tube. Remove all o-rings and the check ring.
Step 2
Thoroughly brush clean all disassembled parts and parts trays in the cleaning solution, making sure all lubricant and mix film is removed. Be sure to brush all surfaces and holes, especially holes in the pump valve body and the small syrup holes in the freezer door.
Step 3
Rinse all parts with clean, warm water, one tray at a time, including the tray.
Step 4
Return to the freezer with a small amount of cleaning solution. Using the black brush, clean the rear shell bearing at the back of the freezing cylinder. (See Figure 82.)
Step 9
Remove the pump drive shaft from the drive hub in the rear wall of the mix hopper.
Step 10
Remove the two small o-rings and one large o-ring from the drive shaft.
48
Figure 82
Model PH61Operating Procedures
Step 5
Using the black brush, clean the drive hub opening in the rear wall of the mix hopper. (See Figure 83.)
Figure 83
Step 6
Using the double end brush, brush clean the syrup line fittings.
Sanitizing the Syrup Systems
Two main objectives in your closing procedures must be to:
1. Discard all syrup at least once a week.
2. Flush the syrup lines at least twice a week.
This must be done on a regular basis
a. to keep a build-up of old syrup from
clogging the lines, and
b. to break the bacteria chain which develops
in the tanks and lines.
Remember: Calibrating the syrup flow must be done once every morning, especially after flushing the syrup lines.
Step 1 Sanitizing the syrup tanks. Pull back on the collar
of the quick disconnect fitting of the air line. Allow the air pressure to dissipate from the syrup tank. Disconnect the syrup line.
Remove the syrup tank from its compartment. Remove the syrup tank lid by lifting up on the locking lever, and discard the remaining syrup.
Rinse the syrup tank with clean, warm water.
Step 7
Prepare a sink with an approved 100 PPM sanitizing solution (examples: Kay-5® or Stera-Sheen®) USE WARM WATER AND FOLLOW THE
MANUFACTURER'S SPECIFICATIONS.
Step 8
Repeat step 3 with the sanitizing solution.
Step 9
Sanitize all parts in the sanitizing solution for a minimum of 1 minute.
Step 10
Place disassembled parts on clean and sanitized parts trays.
Step 11
Wipe all exterior surfaces of the freezer with a clean, sanitized towel.
.
Prepare 1/2 gallon (1.9 liters) of the recommended sanitizing solution with warm water in the syrup tank. Brush clean the inside and outside of the tank. Remove the syrup line fitting. Remove the dip tube and o-ring from the syrup tank.
Thoroughly brush clean the dip tube, syrup line fitting, and o-ring using the sanitizing solution. Reassemble the dip tube, o-ring, and syrup line fitting.
Pour off all the sanitizing solution and place the tank in an upside-down position on a clean, dry surface to air dry.
Repeat this procedure for all the syrup tanks.
Step 2 Sanitizing the syrup lines. Prepare one gallon (3.8
liters) of the recommended sanitizing solution with warm water in the spare syrup tank. Replace and lock the tank lid in position. Place this tank in the syrup compartment.
Connect one of the air lines and the corresponding syrup line to the syrup tank filled with sanitizing solution.
Model PH61 Operating Procedures
49
Place the power switch in the “ON” position. This will activate the air compressor to supply pressure to the syrup system.
Install the syrup sampler to the fitting of the syrup line.
Press the corresponding flavor button for the syrup line being sanitized.
Place an empty pail beneath the exit point of the syrup line. Press the CAL key. A message will appear on the LCD.
Press the WASH key. Flush the syrup line until the solution runs clear. Press the CAL key to stop the flow of sanitizing solution.
Note: This procedure will thoroughly clean the syrup lines and prevent bacteria build-up.
Turn the syrup tank with the sanitizing solution upside-down. Press the CAL key. Press the WASH key to clear the syrup line of any remaining sanitizer. When the sanitizer has been flushed from the syrup lines, press the CAL key to complete this step.
Repeat this procedure for all syrup lines. Place the power switch to the OFF position.
50
Model PH61Operating Procedures
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing
ALWAYS FOLLOW LOCAL HEALTH CODES.
Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. The following check points should be stressed during the cleaning and sanitizing operations.
CLEANING AND SANITIZING MUST BE
PERFORMED EVERY 14 DAYS.
Troubleshooting Bacterial Count:
j 1. Thoroughly clean and sanitize machine
regularly, including complete disassembly and brush cleaning.
j 2. Use all brushes supplied for thorough
cleaning. The brushes are specially designed to reach all mix passageways.
j 8. Temperature of mix in mix hopper and walk-in
cooler should be below 40_F. (4.4_C.).
j 9. Discard remaining mix from freezer during
“Closing Procedures”.
Regular Maintenance Checks:
j 1. Rotate scraper blades to allow both sides of
the knife edge to wear evenly. This will contribute to self-sharpening and help maintain fast, efficient freezing.
j 2. Replace scraper blades that are bent,
damaged, or worn down.
j 3. Before installing beater, be certain that
scraper blades are properly attached over the beater pins.
j 4. Dispose of o-rings and seals if they are worn,
torn, or fit too loosely, and replace with new ones.
j 5. Check rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be certain it is properly cleaned.
j 3. Use the white bristle brush to clean the mix
inlet hole which extends from the mix hopper down to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly
clean the rear shell bearing located at the rear of the freezing cylinder and the drive hub opening in the rear wall of the mix hopper. Be sure to have a generous amount of cleaning solution on the brush.
j 5. Properly prepare the cleaning and sanitizing
solutions. Read and follow label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.
j 6. Empty all syrup from the tanks and discard at
least once a week.
j 7. Thoroughly clean and sanitize the syrup lines
at least once a week.
Model PH61 Important: Operator Checklist
j 6. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female drive socket free of lubricant and mix deposits.
j 7. Follow all lubricating procedures as outlined in
“Assembly”.
j 8. On air cooled units, check the condenser for
accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers and filters should be cleaned monthly. Remove the rear panel to gain access to the condenser. Use a soft brush to clean between the fins of the condenser. Never use screwdrivers or other metal probes to clean between the fins.
j 9. On water cooled units, check the water lines
for kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic.
070823
51
Winter Storage
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is to be left unheated and subject to freezing conditions.
Disconnect the freezer from the main power source to prevent possible electrical damage.
On water cooled freezers, disconnect the water supply. Use air pressure to blow out any water remaining in the condensers. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system.
Your local Taylor Distributor can perform this service for you.
Wrap detachable parts of the freezer such as beater assembly and freezer door, and place in a protected, dry place. Rubber trim parts and gaskets can be protected by wrapping with moisture-proof paper. All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin.
080910
52
Model PH61Important: Operator Checklist
Section 8 Troubleshooting Guide
Problem Probable Cause Corrective Action
All four LED's are flashing.
Soft lock message appears on LCD.
The freezer is locked. See soft lock and hard lock information.
More than 24 hours since the last HEAT cycle.
The power switch is in the OFF position.
The freezer is not in the AUTO mode.
Mix out condition. The level of mix in the mix hopper must be above the
The agitator is not installed.
The agitator is not rotating.
An equipment fault has occurred.
The freezer must go through a HEAT cycle every 24 hours. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
The power switch must be in the ON position. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
The freezer must be in the AUTO mode. Freezer must now be disassembled and brush cleaned or placed in a heat cycle.
mix low probe. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
The agitator must be cleaned and installed before starting the HEAT cycle. The freezer must now be disassembled and brush cleaned.
The agitator must be cleaned before starting the HEAT cycle. Disassemble the freezer and brush clean.
See Screen “H” in the Operator's Menu to determine the cause.
Hard lock message appears on the LCD.
No product is being dispensed.
Model PH61 Troubleshooting Guide
A barrel or hopper thermistor is faulty.
More than 14 days since the last brush cleaning.
Low on mix. The MIX OUT light is ON.
The power switch is in the OFF position.
Freeze-up in mix inlet hole.
Beater motor is out on reset.
Call a service technician.
The freezer must be disassembled and brush cleaned every 14 days.
Add mix to the mix hopper.
Place the power switch to ON and press the AUTO key.
Call service technician.
Clear the tone. Allow the beater motor to cool. Place the power switch to OFF. Press the reset button firmly, place the power switch to ON and press the WASH key. Open the side access panel and observe that the drive shaft is turning CLOCKWISE as viewed from the front of the machine. Press the AUTO key to return to the AUTO mode. If the beater motor should go OFF on reset again, call service technician.
53
Problem Corrective ActionProbable Cause
No product is being dispensed. (Cont'd.)
The product is too thick. Not enough syrup - 1 fl.
Product is too soft. Too much syrup - 1 fl. oz.
Air/mix pump is incorrectly assembled or improperly lubricated.
The mix pump ball crank is broken.
The pump motor is not activated.
oz. (30 ml.) in 5 seconds. Insufficient mix in the
freezing cylinder. Improper priming
procedures. Air/mix pump incorrectly
assembled. The viscosity control is
set too cold. Freeze-up in mix inlet
hole.
(30 ml.) in 5 seconds.
Follow assembly procedures carefully.
Call service technician.
Push the reset button. The draw valve must be fully opened to activate the pump motor.
Calibrate the syrups. Check that the syrup tanks have an adequate syrup supply.
Check the air/mix pump assembly.
Drain the freezing cylinder and re-prime the machine.
Follow assembly procedures carefully.
Call service technician.
Call service technician.
Calibrate syrups.
Outdrawing capacity of freezing cylinder.
Inadequate air space. Minimum of 6” (152 mm) air space around all sides. Dirty condenser or air
filters on air cooled units. Inadequate water supply
on water cooled units. Bad scraper blades. Replace the scraper blades. The viscosity control is
set too warm. Air passage is blocked in
the pump.
Continuous draw rate is approximately one 16 oz. (473 ml.) shake by volume every 15-20 seconds.
Clean regularly.
Check the water supply. Check the water lines for leaks or kinks.
Call service technician.
Brush clean the pump components and reassemble.
54
Model PH61Troubleshooting Guide
Problem Corrective ActionProbable Cause
The mix in the hopper is too warm.
The mix in hopper is too cold.
Product is collecting on top of draw valve.
Product is collecting on top of the freezer door.
Excessive mix leakage from the bottom of door spout.
Excessive mix leakage into the long drip pan.
Hopper cover is not in position.
The agitator is not installed.
The hopper temperature is out of adjustment.
The hopper temperature is out of adjustment.
Inadequate lubrication of spinner shaft or seal.
Spinner shaft seal is missing or worn.
The top o-ring on draw valve is improperly lubricated or worn.
Bottom o-ring on draw valve is improperly lubricated or worn.
The seal on drive shaft is improperly lubricated or worn.
Clean the hopper cover and place in position.
Clean the agitator and install.
Call service technician.
Call service technician.
Lubricate properly.
Install or replace the spinner shaft seal.
Lubricate properly or replace the o-ring.
Lubricate properly or replace the o-ring.
Lubricate properly or replace the seal.
The seal is installed inside-out on the drive shaft.
Worn or missing o-rings on pump drive shaft.
Inadequate lubrication of the drive shaft.
The drive shaft and beater assembly work forward.
Worn rear shell bearing. Call service technician. Gear box out of
alignment.
Install correctly.
Install or replace the o-rings.
Lubricate properly.
Call service technician.
Call service technician.
Model PH61 Troubleshooting Guide
55
Problem Corrective ActionProbable Cause
The drive shaft is stuck in the drive coupling.
Freezing cylinder walls scored.
Spinner shaft will not rotate to blend mix and syrup.
Mix and lubricant collected in drive coupling.
Rounded corners of drive shaft, drive coupling or both.
Gear box is out of alignment.
Missing or worn front bearing.
Broken beater pins. Repair or replace the beater assembly. When installing
Gear box is out of alignment.
Flexible coupling is broken.
Pin is missing in quick disconnect of spinner coupling.
Brush clean the rear shell bearing area regularly.
Call service technician.
Call service technician.
Install or replace the front bearing.
scraper blades, be sure they are properly attached over the pins.
Call service technician.
Call service technician.
Call service technician.
Large adjustments are necessary to receive 1 fl. oz. (30 ml.) in 5 seconds.
Pump will not operate in the PUMP mode.
Spinner motor is out on thermal overload.
Syrup lines are not matched with correct syrup flavor.
The plunger is sticking in the syrup valve.
Plugged syrup line fitting at freezer door connection.
Verify that the proper syrup selection was made.
Pump motor is not activated.
The membrane switch is defective.
Allow the spinner motor to cool. Also check lubrication on spinner shaft. Properly align the motor and lubricate properly.
Match the color wrapped syrup lines to the correct syrup flavors.
Clean the valve.
Clean the syrup line fitting.
Make the proper syrup selection.
Push the reset button.
Call service technician.
56
Model PH61Troubleshooting Guide
Problem Corrective ActionProbable Cause
Machine will not run when in the AUTO mode.
Air compressor runs too often for normal usage.
Liquid Crystal Display is blank.
Machine is unplugged. Plug into wall receptacle.
Beater motor is out on reset.
Circuit breaker OFF or blown fuse.
Low on mix. The MIX OUT light is ON.
Water is turned OFF on water cooled units.
Air leak in the system. Use a soap solution to locate the leak and repair.
Machine is unplugged. Plug into wall receptacle.
Circuit breaker is OFF or blown fuse.
Clear the tone. Allow the beater motor to cool. Place the power switch to OFF. Press the reset button firmly. Place the power switch to ON, and press the WASH key. Open the side access panel and observe that the drive shaft is turning CLOCKWISE as viewed from the front of the machine. Press the AUTO key to return to the AUTO mode. If the beater motor should go OFF on reset again, call service technician.
Turn the breaker ON or replace the fuse, and clear the fault.
Add mix to the mix hopper and press the AUTO key.
Turn water ON, and clear the fault.
Turn the circuit breaker ON or replace the fuse, and clear the fault.
Product is not feeding into the freezing cylinder.
The draw handle does not close.
Product “popping” when drawn.
Freezer shuts off, but fault tone continues.
Component failure. Call service technician. LCD intensity needs
adjusting. The mix inlet hole is
frozen up. Mix is on the sensing
eye. Pump assembled
incorrectly. Fault has occurred in the
freezer. Inadequate air clearance
around the freezer.
Call service technician.
The hopper temperature needs adjustment. Call service technician.
Clean the sensing eye.
Assemble and lubricate according to instructions in this manual.
Verify condition in the Operator's Menu “fault” screen. Clear fault accordingly.
Minimum of 6” (152 mm) air space around all sides to prevent recirculation of warm air.
Model PH61 Troubleshooting Guide
57
Problem Corrective ActionProbable Cause
Syrup flows constantly, or not at all. Difficult to calibrate syrups.
Shakes have air bubbles in them.
Mix low and mix out probes are not functioning.
Syrup lines are clogged. Disassemble and clean the syrup valves. Flush syrup
lines with warm water and sanitize weekly.
The syrup valve plunger is stuck.
Syrup valves are clogged.
Milkstone build-up in the hopper.
Disassemble and clean the syrup valve.
Disassemble and clean the syrup valves.
Clean hoppers thoroughly.
58
Model PH61Troubleshooting Guide
Section 9 Parts Replacement Schedule
PART
DESCRIPTION
Scraper Blade-Shake X Drive Shaft Seal X Freezer Door O-Ring-Shake X Front Bearing X Draw Valve O-Ring X Spinner Shaft Seal-Shake X Pivot Pin O-Ring X Restrictor Cap-Shake X Mix Feed Tube O-Ring X Pump O-Ring X Mix Inlet Tube O-Ring X Mix Feed Tube Check Ring X Air Inlet Fitting Seal X Pump Drive Shaft O-Ring X
EVERY
3MONTHS
EVERY
6MONTHS
ANNUALLY
Pump Valve Gasket X Brush A.-Package-HT-SS Inspect & Replace
if Necessary
Minimum
Model PH61 Parts Replacement Schedule
59
Section 10 Parts List
UPDATE
REMARKS PARTS
CLASS
QTY. WARR.
NUMBER
DESCRIPTION PART
+ FITTING A.-AIRACCUMINLET X48548 1 103 J5010000/UP 90
+ NIPPLE-1/8 MPT CLOSE BRASS 020519 1 000
+ TUBE-VINYL 1/8 ID X 1/16 WALL 020938-6 1 000 BULK UNDER P/N R30301
+ VALVE-SOLENOID-SERVICE 044125-27S 1 103
ACCUMULATOR A.-AIR *5472*PRTL X46916 1 103
080130
ACCUMULATORA.-GLYCOL (OLD) X41912 1 103 J4019999/PRIOR (SEE TANK-GLYCOL) NLA 79
ACCUMULATOR-COPPER 2"DIA 10"LG 047062 1 103 REFRIGERANT
Parts List Model PH61
ADAPTOR A.-CASTER X18915 4 103
AGITATOR A. *HT*20 QT HOPPER X44797 1 103
+ CAP-MAGNET *HT* 044796 1 103
BEARING-DOOR-FRONT 1.390 OD 055605 1 000
BEARING-REAR SHELL *NICK.PLATE 031324 1 000
+ GUIDE-DRIP SEAL 028992 1 000
+ NUT-BRASS BEARING 028991 1 000
+ O-RING-1/2OD X .070W 024278 2 000
60
+ WASHER-BEARING LOCK 012864 1 000
BEATER A.-7QT-FLUTED BLADE X50958 1 103 REPLACES X42315 USE W/050985 BEATER SHAFT 113
+ BLADE-SCRAPER-FCB-PRESSURE-16" 041103 2 000
BELT-RD 3/16 GREEN 062191-4 1 000
BELT-V-4L400 007590 1 000
BLADE A.-SPINNER-ALUMINUM-HT X41895 1 103
BLOCK-TERMINAL 3P 039423 2 103
BLOCK-TERMINAL 3P .25 SPADE 057201 1 103
BLOCK-TERMINAL-PLUG 10P .2 SIP 040322-005 1 103 J14 IB
BLOCK-TERMINAL-PLUG 6P .2 SIP 040322-002 2 103 J5 IB
BLOCK-TERMINAL-PLUG 7P .2 SIP 040322-003 2 103 J7 & J6 IB
O-RING-1/2OD X .070W 024278 1 000
BLOCK-TERMINAL-PLUG 8P .2 SIP 040322-004 2 103 J10 IB
BOTTLE A.-SQUEEZE *5472* X45080 1 000
BRUSH A.-PACKAGE-HT X44127 1 000
CABINET A.-SYRUP *5472* X45769 1 103
CABLE-RIBBON-10C-34"L-DIL/DIL 040040-023 1 103 J3 IB TO LED
CABLE-RIBBON-10C-5"L-DIL/DIL 040040-024 1 103 LED TO LED
UPDATE
REMARKSWARR.
CLASS
80
J909000/ UP)
QTY.PART
DESCRIPTION PARTS
NUMBER
+ SCREW 001086 2 000
+GROMMET-COMPRESSOR MOUNTING 037428 4 000
+SLEEVE-MOUNTING-COMP. 039924 4 000
CABLE-RIBBON-14C-22"L-SIP/SIP 040040-019 1 103 J9UC TO LCD
CABLE-RIBBON-20C-33"L-DIL/DILR 040040-027 1 103 J12IBTOJ2UC
CABLE-RIBBON-20C-35"L-DIL/DIL 040040-026 1 103 J9 IB TO J7 UC
CABLE-RIBBON-50C-25"L.DIL/DIL 040040-025 1 103 J2 IB TO J10 UC
CABLE-4 COND-#22 SHIELDED 039309-28 1 103 POWER CABLE IB-UC (BULK P/N R6003003)
CAP A.-VALVE-DRAW-INSULATED X54704 1 103
CAP-RESTRICTOR 033107 1 000
CAPACITOR-RUN- .8UF/400V 039482 1 103 AGITATOR MOTOR
CAPACITOR-RUN 10UF/370V 033047 1 103 SPINNER MOTOR
CAPACITOR-RUN 4UF/440V 051785 1 103 FAN MOTOR & AGITATOR MOTOR
CARD-DAILY CLEAN-HT-SHK-PUMP 046702 1 000
CASTER-SWV 5/8 STEM 4IN WHEEL 018794 4 103
CLAMP-HOSE 9/16 CRIMP TYPE 047344 14 000 GLYCOL HOSE
COLLAR-HOLDING 019481 2 103 CUP DISPENSER
COMPRESSOR M63B203DBDB 062274-33 1 512 208-230V 60HZ 3PH - K6050000 & UP - BRISTOL
+ GROMMET-COMPRESSOR MOUNT-AH 039923 4 000 J4048006/UP HP62 80
+ SLEEVE-MOUNTING-COMP.-AH 039924 4 000 J4048006/UP HP62 80
+ GROMMET-COMPRESSOR MOUNTING 037428 4 000 J4048005/PRIOR 80
+ SLEEVE-MOUNTING-COMP. 039924 4 000 J4048005/PRIOR 80
+ CROSS-1/4 FPT 077339 1 000
+ FITTING-1/4MPT X .170BARB STR 075880 1 103
+ GAUGE-PRESSURE 0-60 PSI 1/4MPT 046933 1 103
+ NIPPLE-1/4IPT X 7/8LONG BRASS 026496 1 103
+ SWITCH-PRESSURE-240V, 3HP 063944-C 1 103
+ VALVE-CHECK 1/4MP 020959 1 103
COMPRESSOR AH7513Z-AH245RT 047520- 1 512 J4048006-K6040000 HP62 (-F = FRENCH BUILT
COMPRESSOR M51B143DBLA 036880- 1 512 J4048005/PRIOR 80
COMPRESSOR-AIR-230V SERV 032129SER2 1 103
CONDENSER-AC-12LX18HX4.3-5ROW 019558 1 103
CONTROL-ROHS-LED-4POSITION 063930 2 212
Model PH61
61
Parts List
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
PIN-ROLL-.094D X .562L 015971 1 000
COUPLING-TORQUE-DRIVETTS 054723 1 103
COUPLING-TORQUE-LOAD-SQ*TTS 054724 1 103
PIN-COUPLING-TORQUE 039453 4 103
PIN-STOP-TORQUECOUPLING .79 054725 4 103
SCREW-5/16-18X3/8 SOCKET SET 025376 2 000
SCREW-SHOULDER 8-32X3/16 SLT 039455 4 000
COUPLING A.-DRIVE-SPINNER X20329 1 103
SPRING-3/8ODX3/16IDX1L-GOLD 052476 4 103
COUPLING A.-TORQUE-SHAKE*GOLD* X54722-GLD 103 REPLACES X52620
COUPLING-FLEXIBLE W/SCREWS 020108 1 103
COVER A.-HOPPER INS.-COMPLETE X65369 1 103
LABEL-CAUTION-AGITATOR 045191 1 000
+ PIN-RETAINING-HOPPER COVER 043934 4 103
CUP-DIVIDED SYRUP 017203 1 000
+ CAP-AIR CYLINDER *PORTION CTRL 045975 1 103
+ SCREW-8-32 X 1/4 ALLEN SET 043603 1 000
CYLINDER-AIR 1-1/6 BORE X 1 IN 032999 1 103 DRAW HANDLE SHUT OFF
DECAL-DEC-TAYLOR-PH61 (NEW) 052280 1 000 J8120000/UP - "ON POSITION ON RIGHT SIDE" 137
DECAL-MAG-CLOSING CHECKLIST 044309 1 000
DECAL-INST-CLN-DAY-HT-SHK 045271 1 000
DECAL-INST-CLN-HT-SHK 045274 1 000
DECAL-SET 4 SYRUP FLAVOR 021523 1 000
DECAL-SET-SYRUP VALVES 045521 1 000
DECAL-SYRUP COMPARTMENT 021571 1 000
DECAL-SYRUP FLAVOR INSTRUCTION 020997 1 000
DECAL-TROUBLESHOOTING 038374 1 000
+ LENS-DISPLAY 038221 1 103
+ STANDOFF-LENS 038225 4 000 048901
+ SCREW-2-56 X 1/2 038219 4 000
DIAGRAM-WIRING 044816-33 1 000 208-230V 60HZ 3PH - 3 WIRE
DISPLAY-LIQUID CRYSTAL X38062-SER 1 103
+ NUT-HEX 038220 4 000
Parts List Model PH61
62
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
DOOR A.-1 SPT-4 FLV-HT X55724-SER 1 103
HANDLE-DRAW VALVE *8663* 034003 1 103
PIN A.-PIVOT X22820 1 103
O-RING-5/16 OD X .070W 016272 1 000
SEAL-SPINNER SHAFT 036053 1 000
SPINNER *8663* 034054 1 103
VALVE A.-DRAW-ALUMINUM *5472 X42210 1 103
O-RING-1-1/16 OD X.139W 020571 2 000
DOOR A.-SYRUP CABINET *5472* X45325 1 103
+ BEARING-SYRUP CAB. DOOR *5472* 045339 2 000 WHITE PLASTIC
+ BUSHING-SYRUP CAB. DOOR *5472* 045340 2 000 METAL INSERT
+ NUT-10-32-1/2 005598 2 000
+ PLATE-HINGE *5472*LOWER 045338 1 103
+ PLATE-HINGE *5472*UPPER 045337 1 103
+ SCREW-10-32X3/4 033944 2 000
DRYER-FILTER-HP62-3/8 X 1/4S 048901 1 000
DVD-OPS TRAINING VIDEO *PH61 049663-DVD 1 000
FASTENER-CLIP 1/4-20 U-TYPE 045865 10 000
FILTER-CORCOM 6EH1 040140-001 1 103
FILTER-INLINE-GLYCOL-40 MICRON 041670 1 103
+ ARMAFLEX-BOOT USE 047490-4.5 047490-4.5 1 000
FLUID A.-HEAT TRANSFER X39667 1 000
THERMOSTAT-HI LIMIT OPEN 200 035786 1 103
BRACKET A.-SENSOR X51465 2 103
FUSE-15 AMP-IN LINE-NON DELAY 045293 1 000 045606 HOLDER
GASKET-SYRUP DOOR 045326 1 000
GEAR A.*REDUCER 4.21:1 SERVICE 021286-SER 1 212
GEAR A.*REDUCER-AGITATOR 047988 1 103
GUARD-POWER SWITCH 034830 1 103
GUIDE A.-DRIP PAN *5472* X45386 1 103 FRONT PANEL-REAR SHELL BEARING
GUIDE A.-DRIP PAN-MIX PUMP X48228 1 103 REAR PANEL-MIX PUMP J4070000/UP 84
HEATER A.-GLYCOL-2500W *H60* X47331S27G 1 103
HOLDER A.-SENSOR-ADJ/15 DEGREE X54617 1 103 REPLACES X38976
Model PH61
63
100628
Parts List
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
CAP-RESTRICTOR 033107 1 000
O-RING-1-1/16 OD X.139W 020571 2 000
O-RING-5/16 OD X .070W 016272 1 000
SEAL-SPINNER SHAFT 036053 1 000
GASKET-SIMPLIFIED PUMP VALVE 053527 1 000
O-RING 1/2 ID X .139W 048632 2 000
MAGNET A.-AGITATOR-INNER X41733 1 103
SCREW-8-32 X 3/16 ALLEN SET 006812 2 000
BRUSH-1/2" DIA 033059 1 000
BRUSH-DOUBLE ENDED-PUMP&FEED T 013072 1 000
BRUSH-DRAW VALVE 1"ODX2"X17"L 013073 1 000
BRUSH-DRAW VALVE 1-1/2"OD X 3" 014753 1 000
BRUSH-END-DOOR-SPOUT-SS-HT 039719 1 000
BRUSH-MIX PUMP BODY-3"X7"WHITE 023316 1 000
BRUSH-PUMP SPOUT *MC13* 054068 1 000
BRUSH-REAR BRG 1IN.DX2IN.LGX14 013071 1 000
BRUSH-SET LVB 050103 1 000 Includes 045079 Syrup Port Brush
HOLDER-SENSOR-PYROELECT 15 DEG 063747 1 103
NUT-5/16-18 SPECIAL HEX NUT 043072 1 000
PIN-GUIDE-5/16OD X 1-5/16LG 038980 2 103
SCREW-10-32X9/16 SOCKET SET 038981 1 000
SCREW-8X3/8 SLTD PAN B SMS 035647 2 000
SCREW-ADJUSTMENT-5/16-18 051574 1 000
HOLDER-CUP-SHAKE 046939 1 103 88
+ CLIP-SPRING-CUP HOLDER 046940 2 103 88
HOLDER-FUSE-IN LINE-TYPE HLR 045606 1 103 045293 FUSE
HOSE-RUBBER 5/16"ID X 9/16"OD 047340- 7FT 000 BULK UNDER R502011 (GLYCOL)
HOUSING A.-AGITATOR *HT* X51664 1 103
KIT A.-BRUSH-HT X44127 1 000
BRUSH-SYRUP PORT 045079 1 000
KIT A.-TUNE UP 5472 SIMPL PUMP X49463-63 1 000
KIT A.-DRAW VALVE *SHAKE* X56200-1 1 000
KIT A.-PUMP-SIMPLIFIED SS/SH X56200-10 1 000
Parts List Model PH61
64
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
O-RING-11/16ODX.103W-RED 016132 2 000
O-RING-1-3/4 OD X .139W 008904 1 000
O-RING-2-1/8 OD X .139W-#225 020051 2 000
RING-CHECK-FEED-TUBE 056524 1 000
KIT A.-BEARING 055605 X56091 1 000
O-RING-1/2OD X .070W 024278 4 000
O-RING-1-11/16 OD X.139W 041923 1 000
O-RING-11MM ID X 2MM W GREEN 053890 4 000
O-RING-6 IN ODX5 3/4 IDX 1/8 033493 1 000
SEAL-DRIVE SHAFT 032560 1 000
O-RING-1/2OD X .070W 024278 4 000
ELBOW-1/4MPT X 1/4BARB-45 DEG. 046925 4 103
FERRULE-.475ID NP BRASS 021082 8 000
SOCKET-Q.D. CO2 90DEG 1/4BARB 021524 4 103
TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-12 4 000
FERRULE-.462ID NP BRASS 053888 4 000
FITTING-SYRUP VALVE 053397 4 103
O-RING-1/2OD X .070W 024278 4 000
TUBE-TWINNED 84" 045359 4 000
KIT A.-DOOR/BARREL*SHAKE*863 X56200-4 1 000
KIT A.-SYRUP VALVE-HOFFMAN X56200-7 1 000
TOOL-O-RING REMOVAL-FREEZER 048260-WHT 1 000
LABEL-1/4 X 1-1/2 LONG-BROWN 022710 1 000
LABEL-1/4 X 1-1/2 LONG-DK BLUE 022708 1 000
LABEL-1/4 X 1-1/2 LONG-RED 022707 1 000
LABEL-1/4 X 1-1/2 LONG-WHITE 022709 1 000
LABEL-CAUTION-AGITATOR 045191 1 000
LABEL-CAUTION-GROUND-ENG/SPN 032164 1 000
LABEL-DOOR-WARN-MOVE PART 032749 1 000
LABEL-WARN-COVER 051433 6 000
LINE A.-AIR 45 DEG BARB X47043-12 4 103 FROM AIR MANIFOLD TO SYRUP TANKS
LINE A.-SYRUP-TWIN TUBE X53399-88 4 103 145
CLAMP-TWIN TUBE 052079 8 000
Model PH61
65
Parts List
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
DECAL-FLAVOR COLOR SET '4' 022105 1 000
FITTING 1/4 X .170 90 DEGREE 075946 1 000
GAUGE-PRESSURE 0-60 PSI 1/8MPT 027875 4 103
NIPPLE-1/4IPT X 7/8LONG BRASS 026496 2 000
PLUG-1/4MP BRASS 027747 2 000
REGULATOR-PRESSURE-CO2 027744 5 103
LIP-DRIP-NOSECONE 036435 1 000
LUBRICANT-TAYLOR HI PERFORMANCE 048232 1 000
MAN-OPER PH61 048119-M 1 000 J4063652/UP 82
MANIFOLD A.-REGULATOR *5472* X46924 1 103
VALVE-PRESSURE RELIEF-45# 047252 1 103 J3110000/UP 76
MANIFOLD-FIVE VALVE-90 DEG. 046920 1 103 J3070000 - J6061311 (X50644 UPDATE KIT) 73 & 107
VALVE-AIR-3 WAY-24VAC 045787-1 4 103 PRIOR TO J6061311
VALVE-AIR-3 WAY-12VDC 045787-2 1 103 PRIOR TO J6061311
CONNECTOR-PLUG 3 PIN FEMALE 022522 1 103
PIN-MALE .084"DIA-MATE-N-LOK 021624 3 103
+CAP-CYLINDER-AIR-PORTION CTR 045975 1 103
+CYLINDER-AIR 1-1/6 BORE X 1 032999 1 103
MANIFOLD-FIVE VALVE 045787 1 103 J2111806 - J3069999 (X50644 UPDATE KIT) 63 & 73
MANIFOLD-FOUR VALVE 037780 1 103 PRIOR TO J2111806 N/A 63
MOTORA.-SPINNERW/PLUG X35584SER2 1 103
MOTOR-1.0 HP 013102-33 1 212
MOTOR-AGITATOR 047987-27 1 103
MOTOR-FAN 80 WATT 1550 RPM C 051744-27 1 103
+CONNECTOR-MATELOCK 4 CIR-PI 500534 1 103
+PIN-.084 OD/14-20 AWG-STRIP 021624 3 103
+FAN-5 BLADE 12" PUSH 26DEG CCW 029771 1 103
+ GEAR-ONLY 049243-27 2 103 60Hz 93
+ MOTOR-ONLY 049242-27 2 103 60Hz 93
+ SEAL-MOTOR REDUCER-INPUT SHAFT 048836 2 000 90
MOTOR-REDUCER-SERVICE 044723-27S 1 103 60Hz
+ SEAL-MOTOR REDUCER-OUTPUT SHAFT 048837 2 000 90
NUT-STUD *482-5472-8663-8634* 034034 4 103 (HANDSCREW)
Parts List Model PH61
66
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
CHIP-SOFTWARE PH61 CTRL UVC2 X40881 1 103
PCB A.-UVC2 X51169-SER 1 212 BASEBOARD
PCB A.-PERSONALITY-HT-SH X44748-SER 1 212
NYLON-SPIRAL WRAP-BLUE-2" 041582-4 2 000 BULK UNDER P/N R40336
NYLON-SPIRAL WRAP-BROWN-2" 041582-1 2 000 BULK UNDER P/N R40338
NYLON-SPIRAL WRAP-RED-2" 041582-2 2 000 BULK UNDER P/N R40337
NYLON-SPIRAL WRAP-WHITE-2" 041582-3 2 000 BULK UNDER P/N R40320
O-RING SILICONE-RED (SYRUP VALVE FITTING) 053398-RED 1 000 J9096706/UP (REPLACES 042503-RED SHROUD) 145/146
O-RING SILICONE-BLU(SYRUP VALVE FITTING) 053398-BLU 1 000 J9096706/UP (REPLACES 042503-BLU SHROUD) 145/146
O-RING SILICONE-WHT(SYRUP VALVE FITTING) 053398-WHT 1 000 J9096706/UP (REPLACES 042503-WHT SHROUD) 145/146
O-RING SILICONE-BRN (SYRUP VALVE FITTING) 053398-BRN 1 000 J9096706/UP (REPLACES 042503-BRN SHROUD) 145/146
OVERLOAD-TI#2BM-KG-16-68 042005-34 1 103 MOTOR REDUCER 50 &60 Hz
+ NUT-OVERLOAD RESET 045026 1 000
PAIL-MIX 10 QT. 013163 1 000
PAN A.-DRIP *5459* X28142 1 103
PAN-DRIP HT 048204 1 103 J4070000/UP MIX PUMP 84
PANEL A.-FRONT *PH61* X55436 1 103
PANEL A.-LOWER SIDE X24397-SER 1 103 LEFT
PANEL-LOWER SIDE R.*5472/PH61 034680 1 103 RIGHT
PANEL-REAR *5472* 048203 1 103
PANEL-SIDE-UPPER-LEFT *5472* 056012 1 103
PANEL-SIDE-UPPER-RIGHT *5472* 056013 1 103
PCB A.-CONTROL *PH61* UVC2 X52547-SER 1 212 134/135
PCB A.-INTERFACE-HT-SH-UK X53452-SER 1 212
PCB A.-HEAT TREAT INTF BASE-UK X53451-SER 1 212
PLATE A.-DEC-5472* X45356 1 NNN
PLUG-Q.D. CO2 1/8 MP 021077 4 103 SYRUP TANK
PLUG-Q.D. LIQ. 3/4-18 FP 021081 4 103 SYRUP TANK
+ INSERT-QD PLUG 021081-1 4 103 FORQDPLUG
+O-RING 016030 4 103 FORQDPLUG
PLUG-SYRUP HOLE 026278 4 000
+ DISC-PROBE *SQ HOLE* 030965 1 103
PROBEA.-MIXLOW-HT X42077 1 103 MIX LOW
Model PH61
67
Parts List
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
MOTOR-SERVICE-GLYCOLPUMP 041785-1 1 103
PUMP-SERVICE-GLYCOL PUMP 041785-2 1 103
+ SPACER-PROBE *SQ HOLE* 030966 1 103
ADAPTOR-MIX INLET-SHK-BLUE 054944 1 103
CAP-VALVE BODY SHAKE 056873-14 1 103
CYLINDER-PUMP HOPPER SHAKE 057944 1 103
GASKET-SIMPLIFIED PUMP VALVE 053527 1 000
O-RING-2-1/8 OD X .139W-#225 020051 2 000
PIN A.-RETAINING X55450 1 103
+ SPACER-PROBE-SQUARE HOLE-7/8 041346 1 103
+ SPACER-PROBE-ROUND HOLE-5/8DIA 041347 1 103
PROBEA.-MIXOUT-SQUAREHOLE X41348 1 103 MIX OUT
PROBE-THERMISTOR-BARREL-2% TOL 038061-BLK 1 103 BARREL
PROBE-THERMISTOR-HOPPER-2% TOL 039470-BLK 2 103 HOPPER
PULLEY-AGT DR-1.910PDX5/16 THD 036210 1 103 AGITATOR MOTOR
+ SCREW-8-32 X 1/4 ALLEN SET 043603 1 000
PULLEY-AW62-5/8 007538 1 103 GEAR
PULLEY-AK25-5/8 019153 1 103 BEATER MOTOR
PUMP A.-MIX SIMPLIFIED SHAKE X57028-14 1 103
PISTON-PUMP-SIMPLIFIED 053526 1 103
PUMP-GLYCOL-1/8NPT-1650 RPM 041785 1 103
MAGNET-GLYCOL PUMP MOTOR 041785-3 1 103
+ BOOT-GLYCOL PUMP 042131 1 000
RELAY-3 POLE-20A-208/240 50/60 012725-33 1 103 MAIN COMPRESSOR
RELAY-MTR START TI#4CR-2-645 042007-34 1 103 MOTOR REDUCER 50 & 60Hz
RELAY-SPDT-30 A-240 V 032607-27 1 103 GLYCOL HEATER
RESTRICTOR-SYRUP 025816 4 000
SAMPLER-SYRUP 045031 1 000
SANITZER- KAY-5 125 PCKTS 041082 1 000
SENSOR A.-EVC-SHAKE-33" X42658 1 103
SENSOR A.-PYROELECTRIC-24"L X42656 1 103
SHIELD-PYROELECTRIC SENSOR 039096 1 103
SHAFT A.-DRIVE-MIX PUMP-HOPPER X41947 1 103
Parts List Model PH61
68
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
CRANK-DRIVE-HOPPER MIX PUMP 039235 1 103
O-RING 1/2 ID X .139W-206 048632 2 000
O-RING-1-3/4 OD X .139W 008904 1 000
SHAFT-DRIVE-MIX PUMP-HOPPER 041948 1 103
+ SEAL-DRIVE SHAFT 032560 1 000
SHAFT-BEATER *7QT FLUTED* 050985 1 103 USE W/ X50958 BEATER
SHELL A.-INSULATED *5472*HOOD X45362-SER 1 512
STUD-FREEZER *8663* 034035 4 103
+NUT-STUD *482-5472-8663-8634 034034 4 103
SHIELD-SPLASH 15"L X 5-13/32"W 022763 1 103
+ NUT-PUMP SLEEVE *8751*HT* 036933 1 103
SLEEVE A.-MIX PUMP *HT*MCD X44761 1 103
SOCKET-Q.D. LIQ.-90DEG-1/4BARB 021026 4 103
STARTER-3 PHASE-3 TO 5 AMP 041950-33J 1 103 97
OVERLOAD-THERMAL 047150-33J 1 103 101
SWITCH A.-DRAW *5472* X45076-SER 1 103
BEARING-SWITCH *482-8663* 034042 1 000
BEARING-SWITCH *482-8663* 034043 2 000
BRACKET A.-ACTUATOR *5472 HT* X41882 1 103
BRACKET A.-DRAW SWITCH *5472HT X41879 1 103
E-RING 1/4 032190 1 000
INSULATOR-SWITCH 1/64 ARMITE 029099 1 000
NUT-PUSH ON-1/2DIA. SHAFT 039735 2 103
ROD A.-DRAW *5472 HT* X41880 1 103
SWITCH-LEVER-SPDT-15A-125-250V 027214 1 103
+ PLATE-BACK UP-MEMBRANE SWITCH 044578 2 103
SWITCH-MEMBRANE-5 POSITION-8"L 044520 2 103 KEYPAD
SWITCH-PRESSURE 440 PSI-SOLDER 048230 1 103 105
SWITCH-PRESSURE-240V, 3HP 063944-C 1 103
SWITCH-TOGGLE-DPDT*ON-NONE-ON 024295 1 103
TANK-GLYCOL 1.5QT-PLASTIC 047314 1 103 J4020000/UP 79
CAP-GLYCOL TANK 047314-1 1 103 J4020000/UP 79
TANK-SYR-4 QT 045533 4 103
Model PH61
69
Parts List
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
GASKET 016037 4 000
COVER-SYRUP TANK W/INLET FITTING 035759-1 4 103 INCLUDED W/TANK
+ DECAL-SYRUP TANK INSTRUCTION 045533-1 4 000
TIP-NYLON-WHITE 042747 8 000
TUBE-DIP 015441-7 4 103
O-RING 018550 4 000
TEE-ACCESS-5/16 HOSE W/5344COR 047587 1 000
TOOL-COAX PUMP-LVB&DRIVE SHAFT 047919 1 000
TOOL-SEAL INSTALL-REMOVE 035460 1 000
TOOL-SHAFT-DRIVE-PUMP-HOPPER 057167 1 000
TRANS.-240V PR1/24V SEC 10 VA 030132-27 1 103 SYRUP CONTROL
TRANS.-CONT.-40VA 120/200/240V 045754 1 103 INTERFACE BOARD
TRAY-DRIP 14-7/8L X 5-1/8 SGL 013690 1 103
TRAY-PARTS-BARREL 044118 1 000 118
TRAY-PARTS-PUMP-SIMPLIFIED 056525 1 000
TRIM-REAR CORNER-LEFT 045516 1 103 LEFT 123
TRIM-REAR CORNER-RIGHT 045517 1 103 RIGHT 123
NUTSERT-10-32 047597 4 103 FOR REAR CORNER TRIM 123
BRACKET A.-QEV MOUNT *5472* X56790 1 103
DECAL-SET-SYRUP VALVES 045521 1 000
FITTING-ELBOWSYRUP MANIFOLD 050492 2 103
FITTING-BARBSYRUP MANIFOLD 050493 1 103
VALVE-SYRUP 5 BLOCK-QEV-TRAP 056494 1 103
TRIM A.-SHELF *5472* X45334 1 103 BELOW SPLASH SHIELD
TUBE A.-FEED-HOPPER-SHAKE X56522 1 103
TUBE-.170 ID X .250 OD 075885- 115 ft 000 BULK UNDER P/N R40302
TUBE-VINYL 1/4ID X 1/16WALL 020941-16 2 000 BULK UNDER P/N R30312
TUBE-VINYL 1/8ID X 1/16 WALL 020938-17 4 000 BULK UNDER P/N R30301 (SYRUP MANIFOLD)
VALVE A.-SYRUP CONTROL *5472* X58145 1 103
VALVE-ACCESS 1/4FL X 3/8SOLDER (LOW SIDE) 043232 1 103
VALVE-ACCESS-1/4 MFLX1/4 S-90 (HIGH SIDE) 047016 1 103 80
VALVE-EXP-AUTO-1/4S X1/4 FPT 046365 1 103 80
WASHER-PLASTIC PIVOT 013808 2 000 SWING PANEL
Parts List Model PH61
70
UPDATE
REMARKSWARR.
QTY.PART
50HZ 3N~ (4WIRE)
50HZ 3N~ (4WIRE)
50HZ 3N~ (4WIRE)
CLASS
NUMBER
DESCRIPTION PARTS
WATER COOLED
Model PH61
ADAPTOR-3/8MP X 1/2BARB-BR 011021 2 103
+SCREW-8-32X5/16 PHIL PAN EXT. 038778 2 000
+ELBOW-5/8S X 1/2S SHORT RADIUS 017303 2 103
+ELBOW-1/2OD COPPER X 1/2 HOSE 034095 2 103
BLOWER-100CFM 012796-27 1 103 208-230V 60HZ 3PH
BRACKET-MOUNTING-WATER VALVE 038777 1 103
CONDENSER-W/C-COAX 047540 1 103 80
CLAMP-HOSE-ADJ 7/16 X 25/32 010031 4 000
GUARD-BLOWER 022505 1 103
HOSE-RUBBER-1/2" ID X 7/8" OD R50200 4ft 000
MANIFOLD-1/2S THRU-1/4S OUT-3 046688 1 103
SWITCH-PRESSURE 350 PS1-SOLDER 048231 1 103 105
SWITCH-PRESSURE-240V, 3HP 063944-C 1 103
VALVE-WATER 3/8 REG/HEAD 046686 1 103 80
71
50Hz
BLOCK-TERMINAL 7P GREEN 024156 2 103 220-240V 50HZ 3PH - 200V 50/60HZ 3PH -
BLOCK-TERMINAL 7P GREEN 024156 1 103 380-415V 50HZ 3N~ (4WIRE)
BLOCK-TERMINAL 4P L1,L2,L3,N 039424 1 103 380-415V 50HZ 3N~ (4WIRE)
COMPRESSOR M63B203DBDB 062274-33 1 512 220-240V 50HZ 3PH
COMPRESSOR M63B203DBEB 062274-58 1 512 380-415V 50HZ 3N~ (4WIRE)
DIAGRAM-WIRING*PH61* 044816-35 1 NNN 220-240V 50HZ 3PH
DIAGRAM-WIRING *5472* 044816-39 1 NNN 200V 50/60HZ 3PH
DIAGRAM-WIRING *5472*UNIVERSAL 044816-62 1 NNN 380-415V 50HZ 3N~ (4WIRE)
DVD-OPS TRAINING VIDEO *PH61* 049663-DVD 1 000
HARNESS-WIRE 5472 COMP. W/GRND 056889-G 1 NNN 220-240V 50HZ 3PH - 200V 50/60HZ 3PH - 380-415V
HARNESS-WIRE 5472 COND FAN MTR 056893-G 1 NNN 220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)
HARNESS-WIRE-BTR MTR H60-H63 056890-G 1 NNN 220-240V 50HZ 3PH - 200V 50/60HZ 3PH - 380-415V
HARNESS-WIRE 5472 AGITATOR MTR 056891-G 1 NNN 220-240V 50HZ 3PH - 200V 50/60HZ 3PH - 380-415V
Parts List
UPDATE
REMARKSWARR.
CLASS
50HZ 3N~ (4WIRE)
QTY.PART
DESCRIPTION PARTS
NUMBER
CONTROL-ROHS-UVC2 X63927-SER 1 212 220-240V 50HZ 3PH
+PIN-.084 OD/14-20 AWG-STR 021624 4 103 220-240V 50HZ 3PH - 380-417V 50HZ 3N~(4WIRE)
HARNESS-WIRE 5472 MIX PUMP GND 056892-G 1 NNN 220-240V 50HZ 3PH - 200V 50/60HZ 3PH
HARNESS-WIRE 5472 MAIN POWER 056884-58 1 NNN 380-415V 50HZ 3N~ (4WIRE)
MOTOR-FAN 100W 220-240V 5 047178-34 1 103 220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)
MOTOR-1.0 HP 013102-35 1 212 220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)
MOTOR-REDUCER-SERVICE 044723-34S 1 212 220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)
PCB A.-INTERFACE-HT-SH-UK ROHS X63963-SER 1 212 220-240V 50HZ 3PH - 200V 50/60HZ 3PH - 380-415V
CHIP-SOFTWARE *PH61* CTRL X40881 1 103 220-240V 50HZ 3PH
PCB A.-CONTROL *PH61* UVC2 ROH X63969-SER 1 212 220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)
PULLEY-AGT DR-1.690PDX5/16 THD 045717 1 103 220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)
PULLEY-AGT MTR-2.110PDX3/8BORE 045718 1 103 220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)
PULLEY-AK30 X 5/8 033559 1 103 220-240V 50HZ 3PH - 380-415V 50HZ 3N~ (4WIRE)
STARTER-3 PH 1.4 TO 2.3A 041950-33G 103 380-415V 50HZ 3N~ (4WIRE)
50Hz - ROHS
GAUGE-60PSI-1/8MPT BOTTOM MN 021029 4 103
MANIFOLD-VECTOR: V-1823-C 046924-1 1
REGULATOR-SERVICE-60 PSI C02 046924-2 5
PLUG-1/8 NPT-PARKER:VS219P-2 065156-5 2
MANIFOLD A.-REGULATOR *5472* X46924-C 1 380-415V 50HZ 3N~ (4WIRE)
VALVE-SOLENOID *ROHS* 044125-27C 1 103 380-415V 50HZ 3N~ (4WIRE)
Parts List Model PH61
72
PH61 044816-33 8/07
PH61 044816-62 8/07
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