Taylor PH61 Parts List

Model PH61

Heat Treatment

Shake Freezer

Operating Instructions

048119-M

7/31/07

Complete this page for quick reference when service is required:

Taylor Distributor: Address: Phone: Fax: E-mail: Service: Parts: Date of Installation:

Information found on the data label:

Model Number: Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: A Minimum Wire Ampacity: A

Taylor Company The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.

a division of Carrier Commercial Refrigeration, Inc.

750 N. Blackhawk Blvd.

Rockton, IL 61072

Table of Contents

Section 1 To th e Installer 1............................................

Installer Safety 1........................................................

Site Preparation 1.......................................................

Air Cooled Units 1.......................................................

Water Connections (Water Cooled Units Only) 2............................

Electrical Connections 2.................................................

Beater Rotation 3.......................................................

Refrigerant 3...........................................................

Section 2 To the Operator 4...........................................

Compressor Warranty Disclaimer 5.......................................

Section 3 Safety 6....................................................

Section 4 Operator Parts Id entification 8...............................

PH61 Exploded View 8..................................................

Beater and Door Assembly 10.............................................

X57028-14 Pump A. - Mix Simplified 12....................................

Accessories 13..........................................................

X44127 Brush A.-Package-HT 14.........................................

Syrup Tank 15...........................................................

Section 5 Important: To the Operator 16.................................

Symbol Definitions 16....................................................

Power Switch 17.........................................................

Liquid Crystal Display 17..................................................

Indicator Lights 17.......................................................

Reset Mechanism 17.....................................................

Operating Screen Descriptions 18..........................................

Operator Menu 21.......................................................

Model PH61 Table of Contents

Table of Contents - Page 2

Section 6 Operating Procedures 25.....................................

Equipment Set Up 25.....................................................

Daily Closing Procedures 36..............................................

Daily Opening Procedures 39..............................................

Syrup System 41.........................................................

Closing Procedures 45...................................................

Draining Product From the Freezing Cylinder 45.............................

Brush Cleaning 48.......................................................

Sanitizing the Syrup Systems 49...........................................

Section 7 Important: Operator Checklist 51..............................

During Cleaning and Sanitizing 51.........................................

Troubleshooting Bacterial Count: 51........................................

Regular Ma intenance Checks: 51..........................................

Winter Storage 52........................................................

Section 8 Troubleshooting Guide 53....................................

Section 9 Parts Replacement Schedule 59...............................

Section 10 Parts List 60.................................................

Wiring Diagrams 73......................................................

Note: Continuin g research results in steady improvements; therefore, information in this manual is subject to change without notice.

E August, 2007 Taylor

Taylor Company The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.

Table of Contents Model PH61

a division of Carrier Commercial Refrigeration, Inc.

750 N. Blackhawk Blvd.

Rockton, IL 61072

Section 1 To the Installer

The following are general installation instructions. For complete installation details, please see the check out card.

cause severe injuries.

This unit has many sharp edges that can

Installer Safety

In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.

S Only authorized Taylor service personnel

should perform installation and repairs on the equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.

S Authorized service personnel must ensure

that the proper PPE is available and worn when required during installation and service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before working on electrical equipment.

The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.

Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.

Site Preparation

Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed.

Air Cooled Units

Air cooled units require a minimum of 6” (152 mm) of clearance around all sides of the freezer. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressors.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

This unit must NOT beinstalledinanarea where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.

This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.

Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.

This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.

081208

Model PH61 To the Installer

Water Connections

(Water Cooled Units Only)

An adequate cold water supply must be provided with a hand shut-off valve. On the rear of the unit, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an

opentrapdrain.

A back flow prevention device is

required on the incoming water connection side.

Please refer to the applicable National, State, and local codes for determining the proper configuration.

Electrical Connections

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!

In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

Each freezer requires one power supply. Check the data label on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections.

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.

S Stationary appliances which are not

equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

080910

Model PH61To the Installer

Beater Rotation

Beater rotation must be clockwise as viewed

looking into the freezing cylinder. Note: The following procedures should be

performed by a trained service technician. To correct rotation on a three-phase unit,

interchange any two incoming power supply lines at freezer main terminal block only.

To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow diagram printed on motor.)

Electrical connections are made directly to the terminal block. The terminal block is provided in the main control box located behind the rear panel.

Refrigerant

In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).

However, any gas under pressure is potentially hazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.

Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.

WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

080910

Model PH61 To the Installer

Section 2 To the Operator

The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. When properly operated and cared for, it will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator's Manual should be read before operating or performing any maintenance on your equipment.

bacterial contamination due to improper product handling. Therefore, be sure to use clean sanitary conditions when handling mix.

The machine must be disassembled, cleaned, sanitized, and lubricated every two weeks.

Dairy products are susceptible to

ALWAYS FOLLOW LOCAL HEALTH CODES.

The Model PH61 will NOT eventually compensate and correct for any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment's operation, both assembly and disassembly, study these procedures in order to be properly trained.

In the event you should require technical assistance, please contact your local authorized Taylor Distributor.

Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.

Note: Con st ant research results in st eady improvements; therefore, information in this manual is subject to change without notice.

When your machine is delivered or if it has been in the OFF position for more than 24 hours, disassemble the freezer following procedures found on page 47. Follow assembly procedures on page 25 to re-assem ble y our machine.

During the heat treatment process, the product is brought to a temperature sufficient to destroy bacteria and is returned to a standby temperature.

The special control system will insure that the product is heated and maintained at the set temperature for the full 30 minutes. This time is required to insure that bacteria is destroyed. If the freezer was unable to complete the heating cycle, the LCD will read: “HEAT TREAT CYCLE FAILURE - FREEZER LOCKED - PRESS SEL KEY”. If this is the case, or if you require technical assistance, please contact your local authorized Taylor Distributor.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

080910

Model PH61To the Operator

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine's refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owner's responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

Model PH61 To the Operator

Section 3 Safety

We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.

IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

To Operate Safely:

DO NOT operate the freezer without

reading this operator's manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

This dispenser is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on the removable panel and the frame.

disconnecting device with a contact gap of at least 3mm installed in the external installation.

S Appliances that are permanently connected

S Supply cords used with this unit shall be

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.

S DO NOT operate the freezer unless it is

properly grounded.

S DO NOT operate the freezer with larger

fuses than specified on the freezer data label.

S DO NOT attempt any repairs unless the

main power supply to the freezer has been disconnected. Contact your local authorized Taylor Distributor for service.

S Stationary appliances which are not

equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole

S DO NOT allow untrained personnel to

operate this machine.

S DO NOT operate the freezer unless all

service panels and access doors are restrained with screws.

S DO NOT remove any internal operating

parts (example: freezer door, beater, scraper blades, etc.) unless all control switches are in the OFF position.

S DO NOT put objects or fingers in door spout

or spinner housing.

Failure to follow these instructions may result in contaminated product or severe personal injury to fingers or hands from hazardous moving parts.

Model PH61Safety

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the door

spout. This may contaminate the product and cause severe personal injury from blade contact.

S USE EXTREME CAUTION when removing

the beater asssembly. The scraper blades are very sharp.

S CAUTION-SHARP EDGES: Two people are

required to handle the cup dispenser. Protective gloves must be worn and the mounting holes must NOT be used to lift or hold the dispenser. Failure to follow this instruction can result in personal injury to fingers or equipment damage.

DO NOT draw product during the HEAT

cycle because of high product temperatures.

WARNING!

Some consumers are highly allergic to strawberries. In some severe cases, strawberry allergic reactions can cause death. When serving shakes, make sure the draw handle is closed automatically by the portion control device and that the white spot is visible.

This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.

Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.

DO NOT obstruct air intake and discharge openings: 6” (152 mm) minimum air space on all sides. Failure to follow this instruction may cause poor freezer performance and damage to the machine.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ -75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of

1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

080910

Model PH61 Safety

Section 4 Operator Parts Identification

PH61 ExplodedView

Figure 1

Model PH61Operator Parts Identification

Model PH61 Parts Identification List

ITEM DESCRIPTION PART NO.

1 Kit A.-Cover-Hopper X65369 2 Adaptor A.-Caster X18915 3 Caster-Swivel5/8 St. 4 in.

Wheel

4 AgitatorA. X44797 5 Pan-Drip-RearHT 048204 6 Panel-Rear 048203 7 Guide A.-Drip Pan X48228 8 Pump A.-Mix SimplifiedShake X57028-14 9 Panel-Side Upper R 056013

10 Trim-Rear Corner R 045517

Trim-RearCorner L 045516

11 Panel-Lower Side R 034680

12 Screw-1/4-20 x 3/8 011694

018794

ITEM DESCRIPTION PART NO.

13 Fastener-Clip 045865 14 Tray-Drip 14-7/8 L 013690 15 Shield-Splash 022763 16 Panel A.-Front X55436 17 Pan A.-Drip X28142

Guide A.-Drip Pan X45386

18 Panel A.-Lower Side X24397-SER 19 Decal-Dec 052280 20 Display-Liquid Crystal X38062-SER 21 Panel-UpperSide 056012 22 Washer-Plastic Pivot 013808 23 Screw-10-24x 1/2 002077 24 Pin-Retaining- Hopper Cover 043934

Tank-Syrup-4Qt. 045533

*Not Shown

Model PH61 Operator Parts Identification

Beater and Door Assembly

091216

Figure 2

Model PH61Operator Parts Identification

Beater & Door Assembly Parts Identification List

ITEM DESCRIPTION PART NO.

1 SHAFT-BEATER-7 QT.

FLUTED 2 BLADE-SCRAPER 041103 3 SEAL-DRIVE SHAFT 032560 4 BEARING-FRONT 055605 5 O-RING - FREEZER DOOR 033493 6 DOOR A.-1 SPT-4 FLV-HT X55724-SER 7 HANDSCREW (STUD NUT) 034034 8 O-RING - PIVOT PIN 016272 9 PIN A.-PIVOT X22820

10 HANDLE-DRAW VALVE 034003

050985

ITEM DESCRIPTION PART NO.

11 VALVE A.-DRAW X42210 12 O-RING - DRAW VALVE 020571 13 SEAL-SPINNER SHAFT 036053 14 SPINNER-DRIVEN 034054 15 BLADE A.-SPINNER X41895 16 CAP-RESTRICTOR 033107 17 BEATER A.-SHAKE X50958 18 PLUG-SYRUP HOLE 026278 19 O-RING 024278

081110

Model PH61 Operator Parts Identification

X57028-14 Pump A. - Mix Simplified

Figure 3

ITEM DESCRIPTION PART NO.

1-7 PUMP ASSEMBLY - MIX

SIMPLIFIED SHAKE

1 CYLINDER-PUMP-HOPPER-

SHAKE 2 PIN A.-COAX PUMP X55450 3 PISTON 053526 4 O-RING 2-1/8” OD - RED 020051 5 CAP-VALVE 056873-14 6 GASKET - SIMPLIFIED PUMP

VALVE 7 ADAPTOR-MIX INLET SHAKE -

BLUE 8 O-RING - 11/16 OD - RED 016132

X57028-14

057944

053527

054944

ITEM DESCRIPTION PART NO.

9 PIN - COTTER 044731

10 SHAFT A.-DRIVE-MIX PUMP-

HOPPER 10a CRANK-DRIVE 039235 10b SHAFT-DRIVE 041948 10c O-RING - DRIVE SHAFT 048632 10d O-RING 1-3/4 008904 11 CLIP-MIX PUMP RETAINER 044641 12 TUBE A.-FEED-HOPPER

SHAKE 13 RING-CHECK .120 OD 056524

X41947

X56522

Model PH61Operator Parts Identification

Accessories

KAY-5

Sanitizer/Cleaner

KEEPOUT OF REACH OF CHILDREN

CAUTION

FORINSTITUTIONAL USE ONLY

1OZ (28.4 g)

ITEM DESCRIPTION PART NO.

1 SANITIZER KAY-5 (125 PACKS) 041082 2 LUBRICANT-TAYLOR HI-PERF. 048232 3 PAIL-MIX 10 QT. 013163

4 BOTTLE A.-SQUEEZE X45080 5 TOOL-SHAFT-DRIVE PUMP

047919

HPR/LVB

6 TOOL-SHAFT-DRIVE PUMP HPR 057167 7 TOOL-SEAL-INSTALL/REMOVE 035460

Figure 4

ITEM DESCRIPTION PART NO.

* KIT A.-PARTS TRAY SIMPL PMP

(Consists of 056525 & 044118 Trays - see parts list, page NO TAG)

* KIT A.-ACCESSORY PH61

(Consists of X44797 Agitator, X54704 Cap, 033107 Cap Restrictor, & 041923 O-Ring)

* KIT-TUNE UP SIMPL PUMP X49463-63

*NOT SHOWN

X58447

X48127

Model PH61 Operator Parts Identification

X44127 Brush A.-Package-HT

050103 Set - LVB

013071 Black Bristle 1” x 2”

013072 Double Ended

013073 White Bristle 1” x 2”

014753 White Bristle 1-1/2” x 3”

033059 White Bristle 3” x 1/2”

”

045079 3-3/4”

ITEM DESCRIPTION PART NO.

1 Black BristleBrush 013071 2 Double End Brush 013072 3 WhiteBristleBrush(1”x2”) 013073 4 White Bristle Brush (1-1/2” x 3”) 014753 5 White Bristle Brush (1/2” x 3”) 033059

023316 White Bristle 3” x 7”

054068 Pump Spout

Figure 5

ITEM DESCRIPTION PART NO.

6 Brush Set (3) 050103 7 Yellow Bristle Brush 039719 8 White Bristle (3” x 7”) 023316 9 Brush-Pump Spout 054068

10 Brush-SyrupPort 045079

Model PH61Operator Parts Identification

Syrup Tank

ITEM DESCRIPTION PART NO.

1 TANK-SYRUP 4 QT. 045533

1a COVER-TANK 035759-1

TIP-NYLON WHITE 042747

1b*

TIP-NYLON GREY 024261

1c O-RING-3.437ID 016037 1d TUBE-DIP SYRUP TANK 015441-7

1d-1 O-RING .291 ID 018550 1e WASHER-1/4 FLARE 018595

2 PLUG-Q.D. C02 021077 3 SOCKET-QD C02 021524

Model PH61 Operator Parts Identification

ITEM DESCRIPTION PART NO.

4 SOCKET-QD LIQ. 90 DEG. 021026 4a** RESTRICTOR-SYRUP 030917

4b GASKET-RUBBER 023551

5 O-RING-5/8 OD 016030 6 PLUG-QD LIQ. 021081

6a VALVE A.-QD PLUG 021081-2 6b INSERT-QD PLUG VALVE 021081-1

7 DECAL-SET OF 4 SYRUP FLAV 021523 8 DECAL-SYRUP TANK 045533-1

* DUAL SUPPLIER - ORDER AS NEEDED. **NOT USED ON CHOCOLATE.

Section 5 Important: To the Operator

Item Description

1 Power Switch 2 Indicator Lights 3 Flavor Selector Keypad 4 Liquid Crystal Display 5 Keys

Symbol Definitions

To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.

The following chart identifies the symbol definitions used on the operator switches.

=OFF =POWER

=ON

= WASH

=PUMP

=AUTO

=MENU

=MIXLOW

= MIX OUT

= HEAT MODE

= CLEAN MANUALLY/BRUSH CLEAN

= CHOCOLATE

= STRAWBERRY

= VANILLA

= OPTIONAL

=CALIBRATE

Model PH61Important: To the Operator

Power Switch

The power switch is located under the control panel on the left hand side of the unit. When placed in the ON position, the power switch allows softech panel operation.

Liquid Crystal Display

The Liquid Crystal Display (LCD) is located on the front control panel. The LCD is used to show in what mode the freezer is operating and whether or not there is sufficient mix.

Indicator Lights

MIX LOW - When the MIX LOW light begins to

flash, it indicates the mix hopper has a low supply of mix and should be refilled as soon as possible. The word “LOW” will also display on the LCD indicator next to the word “MIX”.

MIX OUT - When the MIX OUT light begins to flash, it indicates the mix hopper has been almost completely exhausted and has an insufficient supply of mix to operate the freezer. The word “OUT” will also display on the LCD indicator next to the word “MIX”. At this time, the AUTO mode is locked out and the freezer will be placed in the STANDBY mode. To initiate the refrigeration system, add mix to the mix hopper and press the AUTO key. The freezer will automatically begin operation.

HEAT MODE - When the HEAT MODE light is flashing, it indicates that the freezer is in the process of a heat cycle.

CLEAN MANUALLY - When the CLEAN MANUALLY light is flashing, it indicates that the machine must be disassembled and brush cleaned within 24 hours.

When all four indicator lights are flashing, this signifies a locked condition. Once a hard lock condition has been remedied, two lights will remain flashing until the mix low and mix out conditions have been satisfied. During a soft lock condition, all four lights will stop flashing once the unit has been placed in a heat cycle.

Reset Mechanism

The reset button is located in the right side panel. The reset mechanism protects the beater motor from an overload condition. Should an overload occur, the reset mechanism will trip. To properly reset the freezer, place the power switch in the OFF position. Press the reset button firmly. Turn the power switch to the ON position. Clear the fault. Press the WASH key and observe the freezer's performance. Open the side access panel to check if the beater motor is turning the drive shaft in a clockwise (from the operator end) direction without binding.

WARNING: Do not use metal objects to

press the reset button. Failure to follow this

instruction may result in serious electrical shock. If the beater motor is turning properly, press the

WASH key to cancel the cycle. Press the AUTO key to resume normal operation. If the freezer shuts down again, contact a service technician.

Model PH61 Important: To the Operator

Operating Screen Descriptions

When the machine is powered the system will initialize. The screen will display “INITIALIZING”. There will be four types of data the system will check: LANGUAGE, SYSTEM DATA, CONFIG DATA, and LOCKOUT DATA. During the INITIALIZING... LANGUAGE screen, the alarm will be on. If the system data, configuration data, or lockout history data has become corrupt, the following screen will alert the operator that the system settings may have been changed.

NVRAM FAULT RESET TO DEFAULTS PRESS SEL KEY

POWER SWITCH OFF

-=-=-=-=-=UNIT CLEANED

When the power switch is set in the ON position, the system mode of operation screen is displayed. In this example, the machine is ON, but no mode of operation has been selected. The second line of the display indicates whether there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition. The third line of the display shows the temperature of the mix hopper. After pressing the AUTO key, the last line of the display shows the month and date (MM = month, DD = day) that the machine needs to be disassembled and brush cleaned.

Once the system has initialized the SAFETY TIMEOUT screen is displayed and the alarm is turned on.

SAFETY TIMEOUT

ANY KEY ABORTS

This screen will be displayed, with the alarm on, for 60 seconds or until any key is pressed.

After the safety timeout has been completed, and the power switch is OFF, one of the following screens is displayed.

The first screen is displayed if the machine is not in a brush clean state. If any of the requirements for a brush clean have not been met, the time displayed will remain at 5:00 minutes. When all the requirements for a brush cleaning are met, and the five minutes expire, the screen will change to the second screen, which is the standard power switch OFF screen.

MODE: OFF

HOPPER TEMP: 35.5F

UNIT CLEANED

The next display indicates the freezer is operating in two different modes. The following information is given:

The machine is operating in the WASH and PUMP modes, the temperature of the mix hopper is 40_F (4.4_C), and the machine needs to be brush cleaned on October 31st.

MODE: WSH-PMP

HOPPER TEMP: 40.0 F BRUSH CLEAN ON: 10/31

The following displays pertain to the HEAT cycle: While in the heating phase, you will see this display.

It shows the present temperature of the hopper.

TIME: 4:40 HOPPER: 62.1 BARREL: 67.7

POWER SWITCH OFF

MODE: HEAT PHASE: HEAT HOPPER TEMP: 140.0 F BRUSH CLEAN ON: MM/DD

Model PH61Important: To the Operator

The mix temperature must be raised above 151_F (66.1_C) within 90 minutes or the freezer will be locked in STANDBY, and the cycle failure display will appear.

In the example, the hopper temperature is 140_F (60_C). The phase shows that the machine is in the heat phase of the heat treatment cycle.

When the heating phase is complete, the freezer goes into the holding phase of the cycle. The holding phase will hold the temperature above 151_F (66.1_C) for a minimum of 30 minutes.

In this example, the hopper temperature is 151_F (66.1_C).

Hard Lock: There are two causes for a hard lock:

1. Fourteen days have elapsed since the last brush cleaning. The following screen will be displayed.

14 DAY TIMEOUT

CLEANING REQ'D

FREEZER LOCKED

PRESS SEL KEY

2. There has been a thermistor failure (freezing cylinder, hopper, or glycol) during the heat treatment process.

MODE: HEAT PHASE: HOLD HOPPER TEMP: 151.0 F BRUSH CLEAN ON: MM/DD

The final phase of the heat treatment cycle is the cooling phase. Now the freezer must cool the mix below 41_F(5_C). If the product fails to cool in two hours, the freezer will lock out.

This example illustrates that the temperature is being lowered, but has not yet reached the set point.

MODE: HEAT PHASE: COOL HOPPER TEMP: 55.0 F BRUSH CLEAN ON: MM/DD

The entire heat treatment cycle must be completed in four hours.

When the entire heat cycle has been completed, the normal display will appear, showing the machine in the STANDBY mode. The machine may now be placed in the AUTO mode or left in the STANDBY mode.

SYSTEM FAULT SERVICE REQ'D

FREEZER LOCKED

PRESS SEL KEY

All four LED's on the front of the freezer will light.

Press the SEL key. The next display is the screen which will appear

after the failure message. To comply with health codes, heat treatment system freezers must complete a heat treatment cycle daily, and must also be brush cleaned every 14 days. Brush cleaning is the normal disassembly and cleaning procedures. Failure to follow these guidelines will cause the control to lock the freezer out of the AUTO mode. Press the WASH key.

NO AUTO OPERATION

ALLOWED UNTIL BRUSH CLEANING PRESS WASH KEY

The next display is the screen which will appear after the brush cleaning message and illustrates that the control is in the OFF mode and the machine needs to be disassembled and brush cleaned.

MODE: STANDBY

HOPPER TEMP: 41.0 F BRUSH CLEAN ON: MM/DD

Model PH61 Important: To the Operator

MODE: OFF

HOPPER TEMP: 45.0 F FREEZER LOCKED

Soft Lock: If a heat treatment cycle has not been initiated within the last 24 hours, all four LED's on

the front of the machine will light and a message will appear on the LCD. Line 3 of the LCD will indicate the reason the message appears. Following are the variable messages which will appear on line 3:

1. POWER SWITCH OFF: Power switch was in the OFF position.

2. MIX OUT PRESENT: There was mix out condition present.

3. AUTO OR STANDBY OFF: The unit was not in the AUTO or STANDBY mode.

4. NO HEAT CYCLE TRIED: A heat treatment cycle was not attempted in the last 24 hours. (AUTO HEAT TIME was advanced, or a power loss was experienced at the time the cycle was to occur, or a heat cycle failure not due to a thermistor failure.)

NO HEAT TREAT START

BECAUSE

VARIABLE MESSAGE

PRESS SEL KEY

Press the SEL key to advance to the next display. When one of these messages appears, automatic

freezer operation cannot take place until the freezer is disassembled and brush cleaned or has completed a heat treatment cycle. The next display will instruct the operator to start a heat treatment cycle manually (by pressing the AUTO key), or to disassemble and brush clean the freezer. If the AUTO key is pressed, the freezer will automatically start the heat treatment cycle and only the heat cycle LED will light.

NO AUTO OPERATION

ALLOWED. PRESS

AUTO FOR HEAT CYCLE

WASH TO BRUSH CLEAN

If the WASH key is pressed, the next display will appear and the freezer will have to be disassembled and brush cleaned.

MODE: OFF

If the following screen appears, a soft lock has occurred during the heat treatment cycle.

HEAT TREAT CYCLE

FAILURE

FREEZER LOCKED

PRESS SEL KEY

If the temperature of the product has not fallen below 41_F(5_C) by the end of the COOL cycle, the following screen will appear.

PRODUCT OVER TEMP

FREEZER LOCKED

PRESS SEL KEY

HOPPER TEMP: 41.0F FREEZER LOCKED

Once the freezer is unlocked by starting a heat treatment cycle, only the heat cycle LED will light. If the freezer is unlocked by brush cleaning, the mix low and mix out LED's will light.

Model PH61Important: To the Operator

+ 54 hidden pages