Taylor C043 User Manual

Model C043

General Market

Custard Machine

Original Operating Instructions

068359--M

7/22/10 (Original Publication)

(Updated 8/2/12)

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on the C043 data label:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: Amps

Minimum Wire Ampacity: Amps

Part Number:

Information found on RC35 data label:

Model Number:

Serial Numbers:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: Amps

Minimum Wire Ampacity: Amps

E July, 2010 Taylor

The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.

Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents

Section 1 To th e Installer 1............................................

Section 2 To the Operator 4...........................................

Section 3 Safety 5....................................................

Section 4 Operator Parts Id entification 8...............................

C043 8................................................................

Beater Door & Hopper Assemblies 10......................................

Accessories 12..........................................................

Section 5 Important to Operator 13.....................................

Section 6 Operating Procedures 14.....................................

Assembly 14............................................................

Sanitizing 18............................................................

Priming - Custard 21.....................................................

Priming - Lemon Ice 23...................................................

Hold Cycle During Operation 26...........................................

Resuming Production During Operation 28..................................

Preparing for Shutdown 29................................................

Rinsing 31..............................................................

Cleaning 33.............................................................

Disassembly 35..........................................................

Brush Cleaning 36.......................................................

Section 7 Important: Operator Checklist 39..............................

During Cleaning and Sanitizing 39.........................................

Troubleshooting Bacterial Count 39........................................

Regular Maintenance Checks 39...........................................

Winter Storage 40........................................................

Model C043 Table of Contents

Table of Contents - Page 2

Section 8 Troubleshooting Guide 41....................................

Section 9 Parts Replacement Schedule 42...............................

Section 10 Warranty Explanation 43......................................

Section 11 Parts Lists 44................................................

Wiring Diagrams 53......................................................

Note: Contin u in g research results in steady improvements; therefore, information in this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of in structions.

E July, 2010 Taylor (Original Publication)

The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.

Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents Model C043

Section 1 To the Installer

The following are general installation instructions. For complete installationdetails, please seethe check out card.

Installer Safety

In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.

cause severe injuries.

Site Preparation

Review the area where the unit will be installedbefore uncrating the unit. Make sure all possible hazards to the user or equipment have been addressed.

This unit has many sharp edges that can

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.

S Only authorized Taylor service personnel

should perform installation and repairs on the equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.

S Authorized service personnel must ensure

that the proper PPE is available and worn when required during installation and service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before working on electrical equipment.

The main power supply(s)tothe freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.

Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.

Air Cooled Units

DO NOT obstruct air intake and discharge openings: C043: The minimum air clearance requirement is 3”

(76 mm) on one side and the rear of the unit, and 0” on the other side. (Note: A minimum clearance of 36” [914 mm] is required on one side to allow for the installation and removal of the side drip pan.)

RC35: Requires a minimum air clearance of 6” (152 mm) on three sides. An air deflector must be installed on the condenser side if the floor clearance is less than 5” (127 mm). (Note: The legs are typically mounted on 4” x 4” lumber to achieve the minimum floor clearance.)

Failure to allow adequate air clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.

ForIndoorUseOnly:Thisunitisdesignedtooperate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.

Model C043 To the Installer

This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.

Uncrate the unit and inspect it for damage. Reportany damage to your Taylor Distributor.

This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.

Electrical Connections

This unit is provided with an equipotential groundinglugthatistobeproperlyattachedtotherear oftheframebythe authorized installer. Theinstallation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment's frame.

Stationary appliances which arenot equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practicalsafeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

Each unit requires one power supply for each data label on the unit. Check the data label on the freezer for branch circuit overcurrent protectionorfuse, circuit ampacity and other electrical specifications. Refer to thewiringdiagram provided insidetheelectricalbox for proper power connections.

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

Appliances that arepermanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by the authorized personnel to the local codes.

Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloropreneorother equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

Beater rotation must be counter-clockwise as viewed looking into the freezing cylinder.

Note: The following procedures should be performed by a trained service technician.

To correct rotation on a three-phase unit, interchange any two incoming power supply lines at the freezer main terminal block only.

DONOT operatethisfreezer with larger fuses than specified onthe unit's datalabel. Failure to follow this instruction may result in electrocution or damage to the machine.

111216

To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow diagram printed on motor.)

Electrical connections are made directly to the terminal block provided behind the lower rear panel.

Model C043To the Installer

Refrigerant

In consideration of our environment, Taylor proudly uses only earth friendlyHFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).

Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burnsare severe, apply ice packs and contact a physician immediately.

Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.

However, any gas under pressure is potentially hazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

WARNING: R404A refrigerant used in conjunction withpolyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximumtimethesystemisopenmustnot exceed15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

Model C043 To the Installer

Section 2 To the Operator

Your freezer has been carefully engineered and manufactured to give you dependable operation.

This unit, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator's Manual should be read before operating or performing any maintenance on your equipment.

Your Taylor freezer will NOT eventually compensate for and correct any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment's operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.

In the event you should require technical assistance, please contact your local authorized Taylor Distributor.

The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressors on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that in the event of ordinary service to this machine's refrigeration system, only the refrigerant

specified on the affixed data label should be used. The unauthorized use of alternate refrigerants

will void your compressor warranty. It will be the owner's responsibility to make this fact known to any technician he employs.

Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

Model C043To the Operator

Section 3 Safety

WeatTaylorCompanyare concerned aboutthesafety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features toprotectbothyouand theservicetechnician. As an example, warning labels have been attachedto thefreezertofurtherpointout safetyprecautionstothe operator.

IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

DO NOT operatethefreezer withoutreading

this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

Per IEC 60335-1 and its part 2 standards, “This appliance is to be used only by trained personnel. It is notintendedforusebychildrenorpeople with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety.”

S DO NOT operate the freezer unless it is

properly grounded.

S DO NOT operate the freezer with larger

fuses than specified on the freezer data label.

S All repairs must be performed by an

authorized Taylor service technician. The main power supplies to the machine must be disconnected prior to performing any repairs.

S Cord Connected Units: Only Taylor

authorized service technicians may install a plug on this unit.

S Stationary appliances which are not

equipped with a power cord and a plug or another device to disconnect the appliance from the power source, must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices, such as a GFI, to protect against the leakage of current and be installed by authorized personnel to the local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed, flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.

Model C043 Safety

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.

111216

S DO NOT allow untrained personnel to

operate this machine.

S DO NOT operate the freezer unless all

service panels and access doors are

restrained with screws.

S DO NOT remove any internal operating

parts (example: freezer door, beater,

scraper blades, etc.) unless all control

switches are in the OFF position. Failuretofollowtheseinstructionsmayresultinsevere

personal injury from hazardous moving parts.

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the fill or

discharge openings. This may contaminate

the product and cause severe personal

injury.

S USE EXTREME CAUTION when removing

the beater asssembly. The scraper blades

are very sharp.

Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.

DO NOT obstruct air intake and discharge openings:

C043: The minimum air clearance requirement is 3”

RC35: Requires a minimum air clearance of 6” (152 mm) on three sides. An air deflector must be installed on the condenser side if floor clearance is less than 5” (127 mm).

Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.

ForIndoorUseOnly:Thisunitisdesignedtooperate indoors, under normal ambient temperatures of 70_ - 75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

This freezer must be placed on a level surface. Failuretocomplymay resultin personal injury or equipment damage.

NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at aheight of 1.6 meters from the floor.

Model C043Safety

Notes:

Model C043 Safety

Section 4 Operator Parts Identification

C043

Figure 1

Model C043Operator Parts Identification

Exploded View Parts Identification

ITEM DESCRIPTION PART NO.

1 TRAY A.-DRIP X63636 2 COVER-HOPPER-FRONT INS 065701 3 COVER-HOPPER-REAR INS 065700 4 LEVER A.-FLOW REG X64316 5 ROD-FLOW CONTROL 063593 6 TUBE A.-FEED PLASTIC X67453 7 PANEL A.-REAR X63715 8 SCREW-1/4-20X3/8 PHIL TRUSS 038872 9 COVER A.-PANEL-SIDE *C043 X65637

ITEM DESCRIPTION PART NO.

10 PANEL A.-SIDE RIGHT X63720 11 LEG-8” 2”OD-3/4-10 STUD-HEX 044652 12 SCREW-1/4-20X 3/8 PHIL TRUS 038872 13 HANDLE-STNLS FLUSH PULL 019043 14 CHUTE-LONG 063619 15 CHUTE-SHORT 063618 16 PANEL A.-SIDE LEFT X63724 17 NUT-STUD 034383

Model C043 Operator Parts Identification

Beater Door & Hopper Assemblies

110207

Figure 2

Model C043Operator Parts Identification

Beater Door & Hopper Assemblies Parts Identification

ITEM DESCRIPTION PART NO.

1 CHUTE-SHORT 063618 2 DOOR A. C043 X63611-SER 3 NUT-STUD 043666 4 PLATE-DRAW ARM 063614 5 NUT-STUD 034383 6 GASKET-DOOR HT 4” DOUBLE 048926 7 BEARING-DOOR-FRONT 064315 8 BLADE-SCRAPER 30 PITCH 063656

ITEM DESCRIPTION PART NO.

9 SPRING-DASHER BLADE 063693 10 BLADE-SCRAPER-REAR 063640 11 SHAFT A.-DASHER X63689 12 SEAL-DRIVE SHAFT 032560 13 TUBE A.-FEED PLASTIC X67453 14 ROD-FLOW CONTROL 063593 15 CHUTE-LONG 063619

110207

Model C043 Operator Parts Identification

Accessories

ITEM DESCRIPTION PART NO.

1 BRUSH-DBL END-PUMP & FEED 013072 2 BRUSH-DRAW VALVE 1”OD X

2”X17” *3 BRUSH-BARREL 063843 *4 BRUSH-REAR BRG 063844

5 BRUSH-MIX PUMP BODY 3”X7” 023316 6 BRUSH-END-DOOR-SPOUT-SS 039719

013073

Figure 3

ITEM DESCRIPTION PART NO.

7 TOOL-DASHER SHAFT REMOVE 063623

**8 SANITIZER SEE NOTE

9 KIT A.-TUNE UP X64743 10 RAKE-FINGERGUARD 064888 11 TIMER-COUNTDOWN-DIGITAL 065425 12 CHUTE-LONG 063619

*For replacementbrush heads only, order 063843-1 and 063844-1.

** A sample container of sanitizer is sent with the unit. For reorders,orderSteraSheen part no. 055492 (100 packs) or Kay-5 part no. 041082 (125 packs).

Model C043Operator Parts Identification

Section 5 Important to Operator

ITEM DESCRIPTION

1 HOPPER REFRIGERATION SWITCH 2 OPERATIONAL REFRIGERATION SWITCH 3 FLOW ADJUSTMENT KNOB 4 MIX LOW INDICATOR LIGHT 5 BEATER MOTOR SWITCH 6 DIGITAL COUNTDOWN TIMER

Hopper Refrigeration Switch

The hopper refrigeration switch activates the hopper refrigeration.

Operational Refrigeration Switch

Place the operational refrigeration switch in the “ON” position to allow the product to dispense. During “No Sale” periods, place the switch in the “HOLD” position to keep the product refrigerated in the freezing cylinder.

Figure 4

Flow Adjustment Knob

The flow adjustment knob adjusts the flow of product into the freezing cylinders.

Note: Whenever an adjustment is made, first turn the adjustment knob all the way to “5” and then back to the desired number.

Mix Low Indicator Light

When the mix low indicator light is illuminated, the mix hopper has a low supply of mix and should be refilled as soon as possible.

Beater Motor Switch

The beater motor switch activates the beater motor.

Digital Countdown Timer

The digital countdown timer is used to keep track of the time needed to control product quality.

Model C043 Operator Parts Identification

Section 6 Operating Procedures

This machine is a three flavor custard freezer. It has three 30 quart (28 liter) hoppers. The mix flows by gravity through an adjustable flow control into the freezing cylinders. This unit has been designed to produce a rich tasting custard product that can be drawn off and served from a holding cabinet. The overrun is typically 20-25% and varies depending on the mix formulation and the finished product temperature (18 to 21°F [-7.8 to -6.1°C]).

We begin our instructions at the point where we find the parts disassembled and laid out to air dry from the previous brush cleaning.

The following procedures will show you how to assemble the parts into the freezer, sanitize them, and prime the freezer with fresh mix.

If you are disassembling the freezer for the first time or need information to get to this starting point in our instructions, turn to “Disassembly” on page 35 and start there.

Beater Shaft, Scraper Blade, and Feed Tube Assembly

Step 1

Verify that the refrigeration switch and the beater motor switch are both in the “OFF” position.

Figure 5

Step 2

Place a bead of lubricant around the groove of the beater shaft.

Assembly

MAKE SURE THE BEATER MOTOR

SWITCH IS IN THE “OFF” POSITION. Failure to

follow this instruction may cause severe personal injury to fingers or hands from hazardous moving parts.

Figure 6

Model C043Operating Procedures

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