Taylor C043 User Manual

Model C043
General Market
Custard Machine
Original Operating Instructions
068359--M
7/22/10 (Original Publication)
(Updated 8/2/12)
Complete this page for quick reference when service is required:
Address:
Phone:
Service:
Parts:
Date of Installation:
Information found on the C043 data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: Amps
Minimum Wire Ampacity: Amps
Part Number:
Information found on RC35 data label:
Model Number:
Serial Numbers:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: Amps
Minimum Wire Ampacity: Amps
E July, 2010 Taylor
All rights reserved. 068359-M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To th e Installer 1............................................
Section 2 To the Operator 4...........................................
Section 3 Safety 5....................................................
Section 4 Operator Parts Id entification 8...............................
C043 8................................................................
Beater Door & Hopper Assemblies 10......................................
Accessories 12..........................................................
Section 5 Important to Operator 13.....................................
Section 6 Operating Procedures 14.....................................
Assembly 14............................................................
Sanitizing 18............................................................
Priming - Custard 21.....................................................
Priming - Lemon Ice 23...................................................
Hold Cycle During Operation 26...........................................
Resuming Production During Operation 28..................................
Preparing for Shutdown 29................................................
Rinsing 31..............................................................
Cleaning 33.............................................................
Disassembly 35..........................................................
Brush Cleaning 36.......................................................
Section 7 Important: Operator Checklist 39..............................
During Cleaning and Sanitizing 39.........................................
Troubleshooting Bacterial Count 39........................................
Regular Maintenance Checks 39...........................................
Winter Storage 40........................................................
Model C043 Table of Contents
Table of Contents - Page 2
Section 8 Troubleshooting Guide 41....................................
Section 9 Parts Replacement Schedule 42...............................
Section 10 Warranty Explanation 43......................................
Section 11 Parts Lists 44................................................
Wiring Diagrams 53......................................................
Note: Contin u in g research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of in structions.
E July, 2010 Taylor (Original Publication)
(Updated August, 2012) All rights reserved. 068359-M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents Model C043
Section 1 To the Installer
The following are general installation instructions. For complete installationdetails, please seethe check out card.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
cause severe injuries.
Site Preparation
Review the area where the unit will be installedbefore uncrating the unit. Make sure all possible hazards to the user or equipment have been addressed.
This unit has many sharp edges that can
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
The main power supply(s)tothe freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
Air Cooled Units
DO NOT obstruct air intake and discharge openings: C043: The minimum air clearance requirement is 3”
(76 mm) on one side and the rear of the unit, and 0” on the other side. (Note: A minimum clearance of 36” [914 mm] is required on one side to allow for the installation and removal of the side drip pan.)
RC35: Requires a minimum air clearance of 6” (152 mm) on three sides. An air deflector must be installed on the condenser side if the floor clearance is less than 5” (127 mm). (Note: The legs are typically mounted on 4” x 4” lumber to achieve the minimum floor clearance.)
Failure to allow adequate air clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
ForIndoorUseOnly:Thisunitisdesignedtooperate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
Model C043 To the Installer
1
This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Reportany damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
Electrical Connections
This unit is provided with an equipotential groundinglugthatistobeproperlyattachedtotherear oftheframebythe authorized installer. Theinstallation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment's frame.
Stationary appliances which arenot equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practicalsafeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Each unit requires one power supply for each data label on the unit. Check the data label on the freezer for branch circuit overcurrent protectionorfuse, circuit ampacity and other electrical specifications. Refer to thewiringdiagram provided insidetheelectricalbox for proper power connections.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
Appliances that arepermanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by the authorized personnel to the local codes.
Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloropreneorother equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Beater rotation must be counter-clockwise as viewed looking into the freezing cylinder.
Note: The following procedures should be performed by a trained service technician.
To correct rotation on a three-phase unit, interchange any two incoming power supply lines at the freezer main terminal block only.
DONOT operatethisfreezer with larger fuses than specified onthe unit's datalabel. Failure to follow this instruction may result in electrocution or damage to the machine.
111216
To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow diagram printed on motor.)
Electrical connections are made directly to the terminal block provided behind the lower rear panel.
2
Model C043To the Installer
Refrigerant
In consideration of our environment, Taylor proudly uses only earth friendlyHFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burnsare severe, apply ice packs and contact a physician immediately.
Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
WARNING: R404A refrigerant used in conjunction withpolyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximumtimethesystemisopenmustnot exceed15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
Model C043 To the Installer
3
Section 2 To the Operator
Your freezer has been carefully engineered and manufactured to give you dependable operation.
This unit, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator's Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate for and correct any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment's operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressors on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that in the event of ordinary service to this machine's refrigeration system, only the refrigerant
specified on the affixed data label should be used. The unauthorized use of alternate refrigerants
will void your compressor warranty. It will be the owner's responsibility to make this fact known to any technician he employs.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
4
Model C043To the Operator
Section 3 Safety
WeatTaylorCompanyare concerned aboutthesafety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features toprotectbothyouand theservicetechnician. As an example, warning labels have been attachedto thefreezertofurtherpointout safetyprecautionstothe operator.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
DO NOT operatethefreezer withoutreading
this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
Per IEC 60335-1 and its part 2 standards, “This appliance is to be used only by trained personnel. It is notintendedforusebychildrenorpeople with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety.”
This unit is provided with an equipotential groundinglugthatistobeproperlyattachedtotherear oftheframebythe authorized installer. Theinstallation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data label.
S All repairs must be performed by an
authorized Taylor service technician. The main power supplies to the machine must be disconnected prior to performing any repairs.
S Cord Connected Units: Only Taylor
authorized service technicians may install a plug on this unit.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source, must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices, such as a GFI, to protect against the leakage of current and be installed by authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed, flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.
Model C043 Safety
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
111216
5
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
S DO NOT remove any internal operating
parts (example: freezer door, beater,
scraper blades, etc.) unless all control
switches are in the OFF position. Failuretofollowtheseinstructionsmayresultinsevere
personal injury from hazardous moving parts.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the fill or
discharge openings. This may contaminate
the product and cause severe personal
injury.
S USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades
are very sharp.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
DO NOT obstruct air intake and discharge openings:
C043: The minimum air clearance requirement is 3”
(76 mm) on one side and the rear of the unit, and 0” on the other side. (Note: A minimum clearance of 36” [914 mm] is required on one side to allow for the installation and removal of the side drip pan.)
RC35: Requires a minimum air clearance of 6” (152 mm) on three sides. An air deflector must be installed on the condenser side if floor clearance is less than 5” (127 mm).
Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
ForIndoorUseOnly:Thisunitisdesignedtooperate indoors, under normal ambient temperatures of 70_ - 75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
This freezer must be placed on a level surface. Failuretocomplymay resultin personal injury or equipment damage.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at aheight of 1.6 meters from the floor.
6
Model C043Safety
Notes:
Model C043 Safety
7
Section 4 Operator Parts Identification
C043
Figure 1
8
Model C043Operator Parts Identification
Exploded View Parts Identification
ITEM DESCRIPTION PART NO.
1 TRAY A.-DRIP X63636 2 COVER-HOPPER-FRONT INS 065701 3 COVER-HOPPER-REAR INS 065700 4 LEVER A.-FLOW REG X64316 5 ROD-FLOW CONTROL 063593 6 TUBE A.-FEED PLASTIC X67453 7 PANEL A.-REAR X63715 8 SCREW-1/4-20X3/8 PHIL TRUSS 038872 9 COVER A.-PANEL-SIDE *C043 X65637
ITEM DESCRIPTION PART NO.
10 PANEL A.-SIDE RIGHT X63720 11 LEG-8” 2”OD-3/4-10 STUD-HEX 044652 12 SCREW-1/4-20X 3/8 PHIL TRUS 038872 13 HANDLE-STNLS FLUSH PULL 019043 14 CHUTE-LONG 063619 15 CHUTE-SHORT 063618 16 PANEL A.-SIDE LEFT X63724 17 NUT-STUD 034383
Model C043 Operator Parts Identification
9
Beater Door & Hopper Assemblies
110207
Figure 2
10
Model C043Operator Parts Identification
Beater Door & Hopper Assemblies Parts Identification
ITEM DESCRIPTION PART NO.
1 CHUTE-SHORT 063618 2 DOOR A. C043 X63611-SER 3 NUT-STUD 043666 4 PLATE-DRAW ARM 063614 5 NUT-STUD 034383 6 GASKET-DOOR HT 4” DOUBLE 048926 7 BEARING-DOOR-FRONT 064315 8 BLADE-SCRAPER 30 PITCH 063656
ITEM DESCRIPTION PART NO.
9 SPRING-DASHER BLADE 063693 10 BLADE-SCRAPER-REAR 063640 11 SHAFT A.-DASHER X63689 12 SEAL-DRIVE SHAFT 032560 13 TUBE A.-FEED PLASTIC X67453 14 ROD-FLOW CONTROL 063593 15 CHUTE-LONG 063619
110207
Model C043 Operator Parts Identification
11
Accessories
ITEM DESCRIPTION PART NO.
1 BRUSH-DBL END-PUMP & FEED 013072 2 BRUSH-DRAW VALVE 1”OD X
2”X17” *3 BRUSH-BARREL 063843 *4 BRUSH-REAR BRG 063844
5 BRUSH-MIX PUMP BODY 3”X7” 023316 6 BRUSH-END-DOOR-SPOUT-SS 039719
013073
Figure 3
12
ITEM DESCRIPTION PART NO.
7 TOOL-DASHER SHAFT REMOVE 063623
**8 SANITIZER SEE NOTE
9 KIT A.-TUNE UP X64743 10 RAKE-FINGERGUARD 064888 11 TIMER-COUNTDOWN-DIGITAL 065425 12 CHUTE-LONG 063619
*For replacementbrush heads only, order 063843-1 and 063844-1.
** A sample container of sanitizer is sent with the unit. For reorders,orderSteraSheen part no. 055492 (100 packs) or Kay-5 part no. 041082 (125 packs).
Model C043Operator Parts Identification
Section 5 Important to Operator
ITEM DESCRIPTION
1 HOPPER REFRIGERATION SWITCH 2 OPERATIONAL REFRIGERATION SWITCH 3 FLOW ADJUSTMENT KNOB 4 MIX LOW INDICATOR LIGHT 5 BEATER MOTOR SWITCH 6 DIGITAL COUNTDOWN TIMER
Hopper Refrigeration Switch
The hopper refrigeration switch activates the hopper refrigeration.
Operational Refrigeration Switch
Place the operational refrigeration switch in the “ON” position to allow the product to dispense. During “No Sale” periods, place the switch in the “HOLD” position to keep the product refrigerated in the freezing cylinder.
Figure 4
Flow Adjustment Knob
The flow adjustment knob adjusts the flow of product into the freezing cylinders.
Note: Whenever an adjustment is made, first turn the adjustment knob all the way to “5” and then back to the desired number.
Mix Low Indicator Light
When the mix low indicator light is illuminated, the mix hopper has a low supply of mix and should be refilled as soon as possible.
Beater Motor Switch
The beater motor switch activates the beater motor.
Digital Countdown Timer
The digital countdown timer is used to keep track of the time needed to control product quality.
Model C043 Operator Parts Identification
13
Section 6 Operating Procedures
This machine is a three flavor custard freezer. It has three 30 quart (28 liter) hoppers. The mix flows by gravity through an adjustable flow control into the freezing cylinders. This unit has been designed to produce a rich tasting custard product that can be drawn off and served from a holding cabinet. The overrun is typically 20-25% and varies depending on the mix formulation and the finished product temperature (18 to 21°F [-7.8 to -6.1°C]).
We begin our instructions at the point where we find the parts disassembled and laid out to air dry from the previous brush cleaning.
The following procedures will show you how to assemble the parts into the freezer, sanitize them, and prime the freezer with fresh mix.
If you are disassembling the freezer for the first time or need information to get to this starting point in our instructions, turn to “Disassembly” on page 35 and start there.
Beater Shaft, Scraper Blade, and Feed Tube Assembly
Step 1
Verify that the refrigeration switch and the beater motor switch are both in the “OFF” position.
Figure 5
Step 2
Place a bead of lubricant around the groove of the beater shaft.
Assembly
MAKE SURE THE BEATER MOTOR
SWITCH IS IN THE “OFF” POSITION. Failure to
follow this instruction may cause severe personal injury to fingers or hands from hazardous moving parts.
14
Figure 6
Model C043Operating Procedures
Step 3
Slide the seal over the shaft and groove until it snaps into place.
Step 5 Lubricate the beater shaft. IMPORTANT! DO NOT lubricate the hex end of the beater shaft.
Figure 7
Step 4
Fill the inside portion of the seal with 1/4” (6 mm) more lubricant and lubricate the flat side of the seal that fits onto the rear shell bearing.
Figure 8
Figure 9
Step 6
Inspect each scraper blade for any nicks or signs of excessive wear. If any nicks or signs of wear are present, replace the blade.
Figure 10
Model C043 Operating Procedures
15
Step 7
Starting at the hex end of the beater shaft, place a metal leaf spring (arched upward) over the two pins closest to that end. Install the long scraper blade on top of the leaf spring. (Note: There is only one long scraper blade per beater.)
Figure 11
Step 8
Place a leaf spring and a short scraper blade on the next set of pins.
Step 11
Continue adding leaf springs and short scraper blades to the beater shaft until all 12 blades are installed.
Step 12
Slide the beater shaft into the freezing cylinder, rotating the beater shaft slightly counter-clockwise. Engage the hex end firmly into the drive coupling at the back of the machine. The square portion of the beater shaft assembly should fit completely inside the freezing cylinder. The bearing support pin will extend beyond the freezing cylinder.
Note: It may be helpful to use the beater removal tool to turn the beater while installing the beater.
Step 9
Hold the two leaf springs and scraper blades in place. Slide the beater shaft into the freezing cylinder until the scraper blades are held in place by the freezing cylinder. Rotate the beater shaft counter-clockwise until the next set of pins is facing up.
Figure 12
Step 10
Place a leaf spring and a short scraper blade on the next set of pins. Slide the beater shaft into the freezing cylinder until the blade is held in place by the freezing cylinder. Rotate the beater shaft counter-clockwise until the next set of pins is facing up.
Figure 13
Note: The drip pan is a convenient place to store the beater removal tool.
Step 13
Install the front bearing on the bearing support pin.
Figure 14
Step 14 Repeat the assembly instructions on the remaining freezing cylinders.
16
Model C043Operating Procedures
Door Assembly
Step 1
With the door in a horizontal position, install the draw arm plate. Install all three short stud nuts and leave them loose.
Figure 15
Step 2
Turn the door over and install the door gasket.
Figure 16
Step 4
Seat the door on the freezer studs. To ensure the door gasket doesn't fall off, hold the door flush with the freezing cylinder with one hand while installing the stud nuts with the other hand. Hand-tighten the stud nuts equally in a criss-cross pattern to insure the door is snug.
Note: DO NOT lubricate the gasket, as this will cause the gasket to leak over time.
Step 3
Press all around the gasket to ensure a flush, secure fit in the groove. The gasket may have to be stretched slightly to get it into the proper position.
To ensure that the gasket is correctly positioned, verify that the middle section of the gasket is arched upward. If the middle section of the gasket is concave, or extends into the middle of the seal, turn the gasket over, as it is upside down.
Figure 17
Step 5 Repeat the assembly instructions on the remaining freezing cylinders.
111216
Model C043 Operating Procedures
17
Sanitizing
Step 1
Using lukewarm water, prepare an approved 100 PPM sanitizing solution (examples: 5 gal. [19 liters] of Kay-5R or 4 gal. [15 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Step 2
Place the feed tube and the flow control rod flat on the bottom of the hopper.
Figure 20
Step 5
Attach the splash guards to the door studs.
Figure 18
Step 3
Place the product chutes in the hopper.
Figure 19
Step 4
Make sure the draw arm plate is closed and the short door stud nuts are snug.
Figure 21
Step 6
Make sure the refrigeration switch and the hopper refrigeration switch are in the “OFF” position.
Figure 22
IMPORTANT! Refrigeration should NOT be on when water is present in the freezing cylinder or hopper.
18
Model C043Operating Procedures
Step 7
Place an empty mix pail under the draw arm plate (if the machine is not equipped with a trough).
Figure 23
Step 8
Pour the sanitizing solution into the hopper.
Step 10
Place the beater switch in the ON position and set the timer for five minutes.
Figure 26
Step 11
After five minutes have elapsed, open the draw arm plate and drain the sanitizer into the empty mix pail.
Figure 24
Step 9
Brush clean the mix hopper.
Note: If your machine is equipped with a trough, drain the sanitizer into the trough.
Step 12
Place the beater switch in the “OFF” position and the flow adjustment knob in the “CLOSE” position.
Figure 25
Model C043 Operating Procedures
19
Figure 27
IMPORTANT! Your hands must be clean and sanitized before proceeding with the next steps.
Step 13
Remove the splash guards from the doors.
Figure 28
Step 15
Install the feed tube assembly into the mix inlet hole located at the bottom of the hopper. Make sure the feed tube is completely seated in the mix inlet hole.
Figure 30
Step 16
Place one end of the flow control rod into the hole located on the feed tube. Place the other end of the rod into the hole on the front flow control lever.
Step 14
Remove the chute from the hopper.
Figure 29
Figure 31
Step 17
Discard the sanitizer.
Repeat these steps for the remaining freezing cylinders.
20
Model C043Operating Procedures
Priming - Custard
KEEP FINGERS OUT OF FILL AND
DISCHARGE OPENINGS! Failure to do so may
result in severe personal injury, contaminated product, or component damage.
Step 1 IMPORTANT: Verify that the flow adjustment knob
is in the “CLOSE” position and the beater motor switch is in the “OFF” position. The draw arm plate must be closed.
Step 2
On the front half of the hoppers, install the hopper covers that have the raised lip.
Figure 33
Step 3
Place the hopper refrigeration knob in the “ON” position and set the timer for 30 minutes.
Figure 32
Note: The flow adjustment knob is used to adjust the flow of mix. Turning the adjustment knob clockwise increases the flow. A counter-clockwise turn decreases the flow. Adjust the mix flow as needed to maintain proper product consistency.
Model C043 Operating Procedures
Step 4
After 30 minutes have expired, fill the hopper with fresh mix.
Note: Use only FRESH MIX when priming the freezer.
21
Figure 34
Step 5
On the back half of the hoppers, install the hopper covers that have the concave lip. For maximum capacity, the hopper should be full.
Figure 35
Step 6
Place the beater switch and the refrigeration switch in the “ON” position. Set the timer for one minute.
Note: The refrigeration switch will not activate unless the beater switch is on.
Step 7
After one minute has expired, turn the flow adjustment knob to “1” and set the timer for three minutes.
Note: Whenever an adjustment is made, first turn the adjustment knob all the way to “5” and then back to the desired number.
Figure 37
Step 8
After three minutes have expired, open the draw arm plate. If the custard is too soft, close the draw arm plate and wait one minute. Repeat until the custard looks servable.
Step 9
Close the draw arm plate. Using sanitized hands, install a sanitized product chute.
120213
Figure 36
22
Figure 38
Model C043Operating Procedures
Step 10
Open the draw arm plate.
Figure 39
Note: A chattering noise indicates that not enough mix is entering the freezing cylinder. It may be necessary to increase the flow of mix into the freezing cylinder. Increase the flow control knob only 1/2 a number at a time. It takes 3 - 5 minutes to see the results of the adjustment. (Whenever an adjustment is made, first turn the adjustment knob all the way to “5” and then back to the desired number.)
Step 12
When the desired amount is obtained and more custard will be made later, follow the “Hold Cycle
During Operation” instructions starting on page 26. Step 13
Repeat these steps for the remaining freezing cylinders.
Priming - Lemon Ice
KEEP FINGERS OUT OF FILL AND
DISCHARGE OPENINGS! Failure to do so may
result in severe personal injury, contaminated product, or component damage.
Step 1
Verify that the flow adjustment knob is in the “CLOSE” position and the beater motor switch is in the “OFF” position.
Step 11
Continue to run the frozen custard into the holding cabinet until the desired amount is obtained. Adjust the mix flow as needed to maintain proper product consistency. For maximum capacity, make sure the hopper is full and the flow is adjusted as high as possible within the acceptable product temperature range.
Figure 40
Figure 41
Step 2
Close the draw arm plate. Make sure the left stud nut is snug and then the right stud nut.
Figure 42
Model C043 Operating Procedures
23
Step 3
On the front half of the hoppers, install the hopper covers that have the raised lip.
Figure 43
Step 4
Fill the hopper with lemon ice mixture.
Note: Use only FRESH MIX when priming the freezer.
Step 5
On the back half of the hoppers, install the hopper covers that have the concave lip. For maximum capacity, the hopper should be full.
Figure 45
Step 7
After one minute has expired, place the beater and refrigeration switches in the ON position and set the timer for three minutes.
Figure 44
Step 6
Turn the flow adjustment knob to “1” and set the timer for one minute.
Note: Whenever adjustments are made, always turn the adjustment knob all the way to “5” and then back to the desired number.
120213
Figure 46
Step 8
After three minutes have expired, open the draw arm plate to check for proper frozen lemon ice consistency. If the lemon ice is too soft, close the draw arm plate for 20 to 30 seconds and repeat.
24
Model C043Operating Procedures
Note: If lemon ice does not dispense, use the rake
to clean the draw arm plate area.
Figure 47
Step 9
When frozen lemon ice appears, close the draw arm plate. Using sanitized hands, install a sanitized product chute.
Step 11
Continue to run the frozen lemon ice into the holding cabinet until the desired amount is obtained. Adjust the mix flow as needed to maintain proper product consistency. Turn the flow adjustment knob clockwise if the product is too firm and counter-clockwise if the product is too soft.
Figure 48
Step 10
Open the draw arm plate and secure it in place.
Figure 50
Step 12
Place the lemon ice freezing cylinder refrigeration switch in the “OFF” position between runs. If a changeover to another flavor or product is desired, refer to the “Preparing for Shutdown” section of this manual on page 29.
Figure 49
Model C043 Operating Procedures
25
Figure 51
Hold Cycle During Operation
The HOLD cycle is only used for custard, NOT lemon ice.
Step 1
Place the flow adjustment knob in the “CLOSE” position. Set the timer for one minute.
Step 3
When the frozen custard stops flowing, (takes approximately two minutes) place the beater motor switch in the “OFF” position.
Figure 54
Figure 52
Step 2
After one minute has expired, place the refrigeration switch in the “HOLD” position for custard.
Note: The HOLD cycle is not used for lemon ice.
Figure 53
Step 4
Use the rake to remove as much custard from the product door as possible.
Figure 55
26
Model C043Operating Procedures
Step 5
Close the draw arm plate. Make sure the left stud nut is snug and then the right stud nut.
Figure 56
Step 6
Removethe custard chute and take it to the sink for cleaning and sanitizing.
Step 7
Close the dipping cabinet cover.
Step 8
Prepare a squeeze bottle of approved 100 PPM sanitizing solution. Squeeze the sanitizing solution around the draw arm plate and stud nuts to remove any left-over product. If necessary, brush clean the area with the door spout brush and rinse with the sanitizing solution.
Figure 58
Figure 57
Step 9 Repeat these steps for the remaining freezing cylinders.
Model C043 Operating Procedures
27
Resuming Production During Operation
Step 3
Set the timer for one minute. After the minute expires, open the flow control assembly to “1” and set the timer for three minutes.
Step 1
Place the beater switch in the “ON” position.
Figure 59
Step 2
Place the refrigeration switch in the “ON” position.
Note: Whenever an adjustment is made, first turn the adjustment knob all the way to “5” and then back to the desired number.
Figure 61
Step 4
After three minutes have expired, open the draw arm plate. If the custard is too soft, close the draw arm plate and wait one minute. Repeat as necessary.
120213
Figure 60
28
Figure 62
Model C043Operating Procedures
Step 5
When custard appears, adjust the flow adjustment knob to gain thedesired custard texture. Turn theflow adjustment knob clockwise if the product is too firm and counter-clockwise if the product is too soft.
Step 7
Open the draw arm plate. Continue to run the frozen custard into the holding cabinet until the desired amount is obtained. Adjust the mix flow as needed to maintain proper product consistency. When the desired amount is obtained and more custard will be made later, follow the “Hold Cycle During Operation” instructions starting on page 26.
Figure 65
Figure 63
Step 6
When the product looks servable, close the draw arm plate. Using sanitized hands,installa sanitized custard chute.
Figure 64
Preparing for Shutdown
Perform the following procedures to remove the remaining custard in the freezing cylinder when there is mix in the hopper.
Step 1
Place the refrigeration switch in the “OFF” position.
Figure 66
Step 2
Set the timer for 20 minutes. This allows the freezing cylinder enough time to warm before removing the remaining custard.
Model C043 Operating Procedures
29
Step 3
Place the beater switch in the “ON” position.
Figure 67
Step 4
Open the dipping cabinet cover. Close the draw arm plate. Using sanitized hands, install a sanitized custard chute.
Figure 69
Note: If local health codes permit the use of rerun, place a sanitized, NSF approved rerun
container beneath the opening of the front plate and run the remaining mix into the container. See page 39 for instructions regarding the proper use of rerun.
Step 6
After all the custard has drained from the hopper, remove the hopper cover, the flow control rod and the feed tube.
Figure 68
Step 5
Open the draw arm plate and turn the flow adjustment knob to “5”. Run the remaining mix through the freezing cylinder and properly dispose of the mix.
Figure 70
Step 7 Repeat these steps for the remaining freezing cylinders.
30
Model C043Operating Procedures
Rinsing
Step 1
Place the hopper refrigeration switch in the “OFF” position.
Figure 71
Figure 73
Step 4
Install the splash guard.
Step 2
Make sure the refrigeration switch is in the “OFF” position.
Figure 72
Step 3
Close the draw arm plate and remove the product chute.
Figure 74
Step 5
With a pail beneath the draw arm plate, pour four gallons (15 liters) of cool, clean water into the hopper. (Note: Use the faucet if the machine is equipped with one.)
Figure 75
Model C043 Operating Procedures
31
Step 6
With the brushes provided, scrub the mix hopper.
Figure 76
Step 8
Open the draw plate and drain the rinse water from the freezing cylinder.
Figure 78
Step 9
Repeat this procedure until all mix residue is gone and the water is clear.
Step 7
Place the beater switch in the “ON” position.
Figure 77
Step 10
Place the beater switch in the “OFF” position.
Figure 79
Step 11 Repeat these steps for the remaining freezing cylinders.
32
Model C043Operating Procedures
Cleaning
IMPORTANT: Failure to follow these cleaning procedures may result in bacterial contamination of the frozen custard product.
Step 1
Make sure the refrigeration switch is in the “OFF” position.
Figure 82
Step 5
MAKE SURE THE BEATER SWITCH IS
IN THE “OFF” POSITION.
Figure 80
Step 2
Close the draw arm plate.
Figure 81
Step 3
Using lukewarm water, prepare an approved 100 PPM sanitizing solution (examples: 5 gal. [19 liters] of Kay-5R or 4 gal. [15 liters] of Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Figure 83
Step 6
Using the draw valve brush (1” x 2” x 17”), clean the mix inlet hole.
Step 4
Pour the cleaning solution into the hopper. Brush clean the sides and bottom of the hopper.
Model C043 Operating Procedures
33
Figure 84
Step 7
Using the double-ended brush, clean the inside of the feed tube.
Step 9
After five minutes has elapsed, open the draw arm plate and drain all the solution from the freezing cylinder.
Figure 85
Step 8
Place the beater switch in the “ON” position. Set the timer for five minutes.
Figure 86
Figure 87
Step 10
Place the beater switch in the “OFF” position.
Figure 88
Step 11 Repeat these steps for each freezing cylinder.
34
Model C043Operating Procedures
Disassembly
Step 1
Remove the door assembly.
Figure 89
Figure 91
Step 4
While removing the beater shaft, take each blade and leaf spring off and place them in a container for cleaning.
Step 2
Disassemble the door assembly. Remove the gasket from the product door.
Figure 90
Step 3
Remove the front bearing from the door or beater shaft.
Figure 92
Step 5
Remove the rear seal from the beater shaft. Use a single-use towel to remove the lubricant from the seal before taking it to the sink for cleaning.
Figure 93
Model C043 Operating Procedures
35
Note: If the rear seal remains in the drive coupling
at the back of the machine instead of coming out with the beater shaft, perform the following:
S Reinstall three blades and leaf springs on
the beater shaft.
S Slide the beater shaft back into the freezing
cylinder until the hex end is firmly engaged in the drive coupling.
S Remove the beater shaft by pulling it
straight out.
S Repeat as necessary until the rear seal is
removed.
Step 6
Remove the hopper covers, the feed tube and the flow control rod.
Brush Cleaning
IMPORTANT: Failure to follow these cleaning procedures may result in bacterial contamination of the frozen custard product.
Step 1
Prepare a sink with an approved cleaning solution (examples: Kay-5® or Stera-Sheen®). USE WARM WATER AND FOLLOW THE MANUFAC­TURER'S SPECIFICATIONS. If another approved cleaner is used, dilute it according to the label instructions. (IMPORTANT: Follow the label direc­tions. Too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning.)
Figure 94
Step 7
Take all the parts to the sink for complete disassembly and brush cleaning.
Step 8 Repeat these steps for each freezing cylinder.
Figure 95
Make sure all brushes provided with the freezer are available for brush cleaning.
36
Model C043Operating Procedures
Step 2
Thoroughly brush clean all disassembled parts in the cleaning solution, making sure all lubricant and mix film is removed.
Step 4
Return to the freezer with a small amount of cleaning solution. Brush clean the rear shell bearing at the back of each freezing cylinder with the black bristle brush.
Figure 96
Step 3
Use the double-ended brush to clean the inside of the feed tube.
Figure 97
Figure 98
Step 5
Brush clean the freezing cylinder with the long white brush.
Figure 99
Model C043 Operating Procedures
37
Step 6
Prepare a sink with an approved sanitizing solution (examples: Kay-5® or Stera-Sheen®). USE WARM WATER AND FOLLOW THE MANUFAC­TURER'S SPECIFICATIONS.
Step 8
Place all cleaned parts on a clean, dry surface to air dry overnight.
Step 9
Empty, clean, and reinstall the rear drip pan.
Figure 100
Step 7
Repeat Step 2 using the sanitizing solution.
Figure 101
Step 10
Wipe clean all exterior surfaces of the freezer with a clean, sanitized towel.
38
Model C043Operating Procedures
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing
ALWAYS FOLLOW LOCAL HEALTH CODES.
Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit has a “Standby mode”, it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority. The following check points should be stressed during the cleaning and sanitizing operations.
CLEANING AND SANITIZING MUST BE
PERFORMED DAILY.
j 5. IF LOCAL HEALTH CODES PERMIT THE
USE OF RERUN, make sure the mix rerun is stored in a sanitized, covered stainless steel container and used the following day. DO NOT prime the machine with rerun. When using rerun, skim off the foam and discard. Mix the rerun with fresh mix in a ratio of 50/50 during the days operation.
j 6. On a designated day of the week, run the mix
as low as feasible and discard it after closing. This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts.
j 7. Properly prepare the cleaning and sanitizing
solutions. Read and follow the label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.
j 8. The temperature of the mix in the mix hopper
and walk-in cooler should be below 40_F (4.4_C).
Troubleshooting Bacterial Count
Regular Maintenance Checks
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and brush cleaning.
j 2. Use all brushes supplied for thorough
cleaning. The brushes are specially designed to reach all mix passageways.
j 3. Use the white bristle brush to clean the mix
inlet hole which extends from the mix hopper down to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly
clean the rear shell bearing located at the rear of the freezing cylinder. Be sure there is a generous amount of cleaning solution on the brush.
Model C043 Important: Operator Checklist
j 1. Replace scraper blades that are nicked or
damaged. Before installing the beater assembly, be certain that scraper blades and leaf springs are properly attached to the beater shaft.
j 2. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be certain it is properly cleaned.
j 3. Using a long brush and a cloth towel, keep
the rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits.
j 4. Dispose of seals if they are worn, torn, or fit
too loosely, and replace with new ones.
120802
39
j 5. Follow all lubricating procedures as outlined in
“Assembly”.
j 6. If your machine is air cooled, check the
condenser for accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule.
Caution: Always disconnect
electrical power prior to cleaning the condenser. Failure to follow this instruction
may result in electrocution.
j 7. If your machine is water cooled, check the
water lines for kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor distributor.
Winter Storage
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions.
Disconnect the freezer from the main power source to prevent possible electrical damage.
On water cooled freezers, disconnect the water supply. Relieve pressure on the spring in the water valve. Use air pressure on the outlet side to blow out any water remaining in the condenser. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system.
Your local Taylor Distributor can perform this winter storage service for you.
Wrap detachable parts of the freezer such as beater, blades, beater shaft, and freezer door, and place them in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping them with moisture-proof paper. All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin.
It is recommended that an authorized service technician perform winter storage draining, to insure all water has been removed. This will guard against freezing and rupturing of the components.
40
Model C043Important: Operator Checklist
Section 8 Troubleshooting G uide
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
1. The product is too stiff. a. Flow rate is too slow. a. Adjust the flow rate.
2. The scraper blades make a chattering noise.
3. The product is too soft. a. Flow rate is too fast. a. Adjust the flow rate.
4. The mix low indicator is illuminated.
5. The mix low indicator is illuminated and the product is too stiff.
6. Beater motor won't start. a. The beater motor overload
a. Flow rate is too slow. a. Adjust the flow rate.
b. There is a problem with
the refrigeration system.
a. Inadequate level of mix in
the mix hopper.
b. Bad electrical connection. b. Call an authorized service
a. The level of mix in the mix
hopper is inadequate and the flow rate is too slow.
has tripped.
b. Call an authorized service
technician.
a. Fill the mix hopper with
mix.
technician.
a. Fill the hopper with mix if
further production is required. If no further production is required, open the flow control all the way and place the refrigeration switch in the “OFF” position.
a. Turn the machine off.
Press the reset button and restart the machine.
21 21
21
---
21
---
21 / 23
---
b. The power switch is in the
OFF position.
c. The beater motor switch is
in the OFF position.
d. The circuit breaker is off
or the fuse is blown.
Model C043 Important: Operator Checklist
41
b. Place the power switch in
the ON position.
c. Place the beater motor
switch in the ON position.
d. Turn the breaker on, or
replace the fuse.
---
---
---
Section 9 Parts Replacement Schedule
PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY
BRUSH-DBL END-PUMP & FEED INSPECT & REPLACE IF NECESSARY MINIMUM BRUSH-DRAW VALVE 1”OD X 2”X17” INSPECT & REPLACE IF NECESSARY MINIMUM BRUSH-BARREL INSPECT & REPLACE IF NECESSARY MINIMUM BRUSH-REAR BRG INSPECT & REPLACE IF NECESSARY MINIMUM BRUSH-MIX PUMP BODY 3”X7” INSPECT & REPLACE IF NECESSARY MINIMUM BRUSH-END-DOOR-SPOUT-SS INSPECT & REPLACE IF NECESSARY MINIMUM GASKET-DOOR X BEARING-DOOR-FRONT X SEAL-DRIVE SHAFT X
42
Model C043Parts Replacement Schedule
Section 10 Warranty Explanation
Class 103 Parts
The warranty for new equipment Class 103 parts is one year from the original date of unit installation, with a replacement parts warranty of three months.
Class 512 Parts
The warranty for new equipment Class 512 parts is five years from the original date of unit installation, with a replacement parts warranty of twelve months.
Class 000 Parts
Class 000 parts are considered wear items - no
Class 212 Parts
warranty.
Class *** Parts
The warranty for new equipment Class 212 parts is two years from the original date of unit installation, with a replacement parts warranty of twelve months.
CAUTION: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician.
Taylor reserves theright to denywarranty claims on equipmentor parts if non-approvedpartsorrefrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
See warranty explanation on the back of the check-out card.
Model C043 Warranty Explanation
43
Section 11 Parts List
REMARKS
WARR.
CLASS
C043
QTY.
NUMBER
DESCRIPTION PART
+NUT-BEARING 028991 3 000
+WASHER-BEARING LOCK 012864 3 000
BEARING-DOOR-FRONT *C043* 064315 3 000
C043 Parts List
BEARING-REAR SHELL-NICKEL 031324 3 000
BELT-AX41 023876 6 000
BLADE-SCRAPER 30 PITCH 063656 33 000
BLADE-SCRAPER-REAR 30 PITCH 063640 3 000
SPRING-DASHER BLADE *C043* 063693 36 000
BLOCK-TERMINAL 5P 20A, 300V 024329 3 103
BLOCK-TERMINAL 2P L1,N 039421 1 103
BLOCK-TERMINAL 3P L1,L2,L3 039423 3 103
Parts List Model C043
BLOCK-TERMINAL 2P .25 SPADE 051644 3 103
BRUSH-BARREL-CUSTARD 063843 1 000 COMPLETE WITH HANDLE
+BRUSH-BARREL-CUSTARD 063843-1 1 000 NO HANDLE
BRUSH-DBL END-PUMP & FEED TUBE 013072 1 000
BRUSH-DRAW VALVE 1"OD X 2"X17" 013073 1 000
44
BRUSH-END-DOOR-SPOUT-SS-HT 039719 1 000
BRUSH-MIX PUMP BODY-3" X 7" WH 023316 1 000
BRUSH-REAR BRG CUSTARD 063844 1 000 COMPLETE WITH HANDLE
+BRUSH-REAR BRG CUSTARD 063844-1 1 000 NOHANDLE
BUSHING-.235ID X .490L *CO43* 064278 6 000 COVER
BUSHING-RUBBER MOUNT 012258 6 103
BUSHING-SNAP 11/16 ID X 7/8OD 010548 3 103
CAP-RUBBER MOUNT 011844 6 103
CASTER-4" SWV 3/4-10 STM 044106 4 103
CHUTE-LONG *C043* 063619 1 103
CHUTE-SHORT *CUSTARD* 063618 3 103
CLIP-PANEL-SIDE *C043* 065490 6 000
COMPRESSOR AEA9415ZXA-AE570AT 063041-12 1 512
+SLEEVE-MOUNTING-COMP-AE 039920 4 000
+GROMMET-COMPRESSOR MOUNT-AE-AK 039919 4 000
CONDENSER-AC 14LX8H-3ROW 058762 1 103
CONTROL-THERMISTOR-MIXLVL X63019-SER 3 103
Model C043
CLASS
C043
QTY.
PART
NUMBER
DESCRIPTION REMARKSWARR.
CONTROL-THERMISTOR X63020-SER 1 103
COUPLING A.UNIVERSAL JOINT X64956 3 103
Model C043
+PIN-ROLL-3/32X9/16 STEEL PLAIN 015971 12 103
COUPLING-3/8FS X 1/4FS 031791 1 103 LINE A.-DISCHARGE *AUX*C043*
COVER A.-MIX CAN FRT *C043* X63682 3 103
COVER A.-PANEL-SIDE *C043* X65637 1 103
COVER A.-*C043* X63700-SP 2 103
COVER A.-LEFT *C043* X63704 1 103
COVER A.-HOPPER-REAR *C043* 065700 3 103
COVER A.-HOPPER-FRONT *C043* 065701 3 103
CORD-POWER 063862-12 1 000
COVER-CONTROL BOX *C043* 063635 3 103
COVER-VALVE-SHUT OFF *C043* 063622 3 103
DECAL-DEC-TAYLOR 021872 1 000
DECAL-INSTR-CLN-MAN-C043 065871 1 000
DECAL-TROUBLESHOOT 038374 1 000
45
DEFLECTOR-SPLASH *C043* 063628 3 103
+BEARING-DOOR-FRONT *C043* 064315 3 000
DOOR A.-*C043*PARTIAL X63611-SER 3 103 DOOR W/GUARD PINS, MAGNET, PLUG, STUD
+GASKET-DOOR HT 4"-DOUBLE 048926 3 000
+INTERLOCK A.-DOOR *C043* X65657 3 103
+NUT-STUD *345-346-349-355* 043666 9 103
+PLATE-DRAW ARM *C043* 063614 3 103
+STUD-DRAW ARM *C043* 063617 9 103
DIAGRAM-WIRING *C043* 063943-33A 1 000
DIAGRAM-WIRING *C043* 063943-33B 2 000
DRYER-CAP. TUBE-HP62/R134A 047696 1 000 LINE-LIQUID *AUX*C043*
DRYER-FILTER-HP62-3/8 X 1/4S 048901 3 000
E-RING 1/4 BLACK PHOS 032190 6 000 FLOW REG LEVER
EYELET-RESET BUTTON 013739 6 103
FAN-6 BLADE 9.5" 057244 1 103
FASTENER-CLIP 1/4-20 U-TYPE 045865 4 000
FILTER-CORCOM 2VR1 032567 3 103
Parts List
FITTING A.-EVAP INLET*C043* X67059 3 103
FITTING-INLET-SHELL 1/2 CU 066906 3 103
Model C043
CLASS
C043
QTY.
PART
NUMBER
DESCRIPTION REMARKSWARR.
SWITCH-REED*DOOR INTERLOCK*6 056249 3 103
SPRING-INTERLOCK DOOR 065409 3 000
BEARING-DOOR-FRONT *C043* 064315 3 000
GASKET-DOOR HT 4"-DOUBLE 048926 3 000
SEAL-DRIVE SHAFT 032560 3 000
KNOB A.-FLOW REGULATOR *C043* X63658 3 000
SCREW-10-32X3/4SOCKET SET S 065907 6 000
LABEL-3PH MTR PROT/1PH C-ENG/S 025949 1 000
LABEL-ATTN SVC ENG 015068 2 000
LABEL-CAUTION-GRD-PERM-ENG/SP 032164 1 000
LABEL-DOOR-MOVE PART 032749 2 000
LABEL-WARN-COVER 051433 7 000
LEG-8" 2"OD-3/4-10STUD-HEX FT 044652 4 103
LEVER A.-FLOW REG *C043* X64316 3 103
LIGHT-ORANGE-ROUND 017450 3 103 ADD MIX
+NUT-10-32 WHIZ FLANGE LOCKNUT 020983 8 000 PANEL HANDLES
GASKET-CONTROL COVER *C043* 063653 3 000
GASKET-DOOR HT 4"-DOUBLE 048926 3 000
GEAR A.*REDUCER 4.21:1 044172 3 212 X66340 ALIGNMENT TOOL
GROMMET-7/16 X 5/16 SHOCK ABSB 016212 6 000
HANDLE-STNLS FLUSH PULL 019043 4 103 PANELS
HARNESS-WIRE *CO43*CNTRL BOX 064224 3 103
HARNESS-WIRE *CO43*COVER ASSY 064226 3 103 FRONT ROTARY SWITCH
HARNESS-WIRE *CO43*BTR MOTOR 064227 3 103
HARNESS-WIRE *CO43*AUX REFRIG 064228 1 103
HARNESS-WIRE *CO43*REFRIGSOL 064229 3 103
HARNESS-WIRE*C043*THERM PRB 066290 3 103 W/RESISTOR-1/4W 5% 33K OHMS
HARNESS-WIRE *CO43*THERM PRB 064230 3 103
HARNESS-WIRE *CO43*DOOR INTLK 064231 3 103
HINGE A.-MOTOR X25703 3 103
HOOD A.-MIX CAN *C043* X63606 1 103
HUB-5/8 BORE SPLIT 027815 3 103
INTERLOCK A.-DOOR *C043* X65657 3 103 SEE DOOR
Parts List Model C043
46
KIT A.-TUNE UP*C043* X64743 1 000
LINE-EVAP OUT *AUX*C043* 063891 2 103 COVER A.-MIX CAN FRT *C043*
Model C043
CLASS
C043
QTY.
PART
NUMBER
DESCRIPTION REMARKSWARR.
+ARMAFLEX 3/8 ID X 1/4WALL 020896-12 2 NNN R50322
LUBRICANT-TAYLOR 4 OZ. 047518 1 000
Model C043
MAN-OPER C043 068359-M 1 000
MOTOR-2.0 HP 017650-33 3 212
MOTOR-FAN 16 WATT 063687-12 1 103
MANIFOLD-3/8S THRU-1/4S OUT-2 046922 1 103 LINE A.-DISCHARGE *AUX*C043*
NUT-STUD *345-346-349-355* 043666 9 103 DOOR
NUT-STUD *460-664-754-56*SHORT 034383 12 103
PANEL A.-FRONT LOWER *C043* X63718 1 103
PANEL A.-FRONT-UPPER *C043* X63694 1 103
PANEL A.-REAR *C043* X63715 1 103
PANEL A.-SIDE LEFT *C043* X63724 1 103
PANEL A.-SIDE RIGHT *C043* X63720 1 103
PULLEY-2AK28-7/8 010294 3 103
PULLEY-2AK84H 009759 3 103
PLUG-HOLE 7/8 DIA. BLACK 010077 1 000 FAUCET OPENING
47
PROBEA.-MIXLOW-HT X42077 3 103 MIX CAN
+DISC-PROBE *SQ HOLE* 030965 3 103
+SPACER-PROBE *SQ HOLE* 030966 3 103
+NUT-10-32 HEX MACHINE SCREW 005598 6 000
PROBE-THERMISTOR-BARREL-2%TOL 038061-BLK 4 103
+SEAL-DRIVE SHAFT 032560 3 000
+SPRING-DASHER BLADE *C043* 063693 36 000
+BUSHING-.235ID X .490L *CO43* 064278 3 000
+WASHER-3/8 EXTERNAL TOOTH LOCK 001087 3 000
RAKE-FINGER GUARD *C043* 064888 1 103 K6110000 & UP
RELAY-DPDT-24VAC-30A@277V 054703-03 3 103
ROD-FLOW CONTROL 063593 3 103
ROD-MIX CAN SUPPORT *C043* 063661 4 103
SANITIZER-STERA SHEEN -GREEN 055492 1 000 100/2OZ. PACKETS/CS
SANITIZER-STERA SHEEN-GREEN 010425 1 000 64 OZ JAR
SCREW-SHOULDER 3/8X5/8 BOLT 037361 2 000
SEAL-CLAMP-CIP 1"DIA.TUBE 063634 3 000
SHAFT A.-DASHER *C043* X63689 3 103
SHAFT-FLOW REG LOWER *C043* 064279 3 103
Model C043
Parts List
CLASS
C043
QTY.
PART
NUMBER
DESCRIPTION REMARKSWARR.
WASHER-BEARING LOCK 012864 3 000
NUT-BRASS BEARING 028991 3 000
GUIDE-DRIP SEAL 028992 3 000
+NUT-JAM 3/8-24 ZP 070756 3 000
+E-RING 1/4 BLACK PHOS 032190 3 000
SHELL A.-INSULATED *C043* X63600-SER 3 512
Parts List Model C043
BEARING-REAR SHELL-NICKEL 031324 3 000
+OVERLOAD-THERMAL-3P-4.0/6.5A 067461-3J 103
SHROUD-FAN *C043* 066447 1 103 S/N K8050000 & UP
SHROUD-FAN *C043* 063624 1 103
SPRING-COMP.970X.115X2.00 025707 6 103
STARTER-3 PHASE 4 TO 6.5 AMP 066794-33J 3 103
STRAINER-CONE MESH 1/2 ODF 062299 3 000 LINE A.-VAL.SHUTOFF/SUCTON-SOL
STOP-COVER *C043* 063698 12 103
STUD-NOSE CONE-3/8-16 065256 12 103
+NUT-STUD *460-664-754-56*SH 034383 12 103
SWITCH-PRESSURE 440 PSI-SOLDER 048230 1 103 LINE A.-DISCHARGE *AUX*C043*
SWITCH-ROTARY OFF-ON 063702 4 103
SWITCH-ROTARY ON-OFF-ON 063703 3 103
TIMER-COUNTDOWN-DIGITAL *C043* 065425 1 103
TOOL-DASHER SHAFT REMOVE*CO43* 063623 1 103
TRANS.-240V PR1/24V SEC 10 VA 030132-27 6 103
TRANS.-CONT.-ANTICIPATOR 20 VA 016352-12 1 103
TRAY A.-DRIP *C043* X63636 1 103
TRIM-CORNER-FRONTLEFT *C043* 063714 1 103
TRIM-CORNER-FRONT R. *CUSTARD* 063711 1 103
TRIM-CORNER-REAR*C043* 063712 2 103
+SPACER-TRIM-CORNER *C043* 065355 32 000 CORNER TRIM
TUBE A.-FEED PLASTIC *C043* X67453 3 103
VALVE-ACCESS 1/4FL X 1/4SOLDER 044404 1 103 LINE A.-SUCTION *C043*
VALVE-ACCESS-1/4MFL X 3/8ODSDR 053565 2 103 LINE A.-DISCHARGE & CHARGE *AUX*C043*
+CAP-VALVE-ACCESS 13/16 HEX 054519 2 000
+CAP-VALVE-ACCESS 9/16 HEX 054518 2 000
VALVE-CONTROL-PRESSUR-HEAD-ORI 063849 3 103
48
+BOOT-INSULATING-EPR 062048 3 000
Model C043
CLASS
C043
QTY.
PART
NUMBER
DESCRIPTION REMARKSWARR.
VALVE-EPR 1/4S 022665 1 103 LINEA.-SUCTION *C043*
VALVE-EXP-THERMO-3/8X 1/2 ODF 066904 3 103
Model C043
VALVE-SHUTOFF-3/8 ODF 063918 3 103 LINE-A.-LIQ.INLET VALVE *C043*
VALVE-SHUTOFF-7/8 ODF 063947 3 103 LINE-A.VAL.SHUTOFF/SUCTION-SOL
VALVE-SOLENOID 7/16 ORF 5/8ODF 048626-27 3 103 LINE-A.VAL.SHUTOFF/SUCTION-SOL
VALVE-SOLENOID 7/64ORF X 1/4S 043449-27 3 103
VARISTOR A.-SLEEVE TERMINAL X31547 4 103
AVAILABLE FOR SERVICE
TOOL A.-ALIGNMENT X66340 1 103
49
Model C043
Parts List
REMARKS
WARR.
CLASS
QTY.
RC35
NUMBER
DESCRIPTION PART
COUPLING-TUBING-3/8 OD CO 048424 1 103
COUPLING-TUBING-5/8 OD CO 048422 1 103
+GROMMET-COMPRESSOR MOUNTING 037428 4 000
+NUT-5/16-18 WHIZ FLANGE NUT 017327 4 000 COMPRESSOR
+SCREW-5/16-18X2-1/4 HEX HEAD 019267 4 NNN COMPRESSOR
+SLEEVE-MOUNTING-COMP. 039924 4 000
+WASHER-5/16 USS FLAT CR3 000651 4 000 COMPRESSOR
BLOCK-TERMINAL 3P L1,L2,L3 039423 1 103
CAP-DUST-BULKHEAD COUPLING 048427 2 000
BOOT-INSULATING-EPR 062048 1 000
BOOT-INSULATING-DUALPRESS SW 068022 1 000
BOOT-INSULATING-FANPRESS SW 068023 1 000
CARD-CHECKOUT *RC25* 050197 1 000
RC35 Parts List
COMPRESSOR L63A183DBDA-40W CCH 048741-33H 1 512 S/N K9091780 & UP
Parts List Model C043
COMPRESSOR L63A183DBDA 048741-33 1 512 S/N K9091779 & PRIOR
50
HEATER-COMPRESSOR CRANKCASE 049518 1 103 S/N K9091779 & PRIOR
CONDENSER-AC 20X18X2.6 3 ROW 064451 1 103
+NUT-1/4-20 WHIZ FLANGE LOCK 017523 4 000 CONDENSER
+SCREW-1/4-20X5/8 SERRATED HWH 017522 4 000 CONDENSER
COUPLING-BULKHEAD-5/8ODCOPPER 048423 1 103
COUPLING-BULKHEAD-3/8OD-COPPER 048425 1 103
DECAL-REFRIGERATE-SUCTION-SYM 049204 1 000
DECAL-REFRIGERATE-LIQUID-SYM 049205 1 000
FAN-5 BLADE 14"PULL 20DEG CW 054786 1 103
FORM-QUALITY REPORT BY FAX 065712 1 000
GASKET-INSULATOR-COUPLING 049055 2 000
INDICATOR-LIQUID-3/8 S 049170 1 103 LINE A.-LIQUID*RC35*
KIT A.-ACCESSORY *RC25*OUTDOOR X66297 1 103
LEG-SUPPORT-REMOTE CONDEN 050166 4 103
SCREW-3/8-16X3/4 SERRATED 017328 4 000
Model RC35
CLASS
QTY.
RC35
PART
NUMBER
DESCRIPTION REMARKSWARR.
TEE-ACCESS 3/8 026687 1 103
Model C043
TEE-ACCESS 5/8 026689 1 103
LABEL-REFRIGERANT-HP62 047512 1 000
LABEL-WARN-COVER 051433 4 000
LABEL-WARN-CONDENSER-SHARP 059287 1 000
LABEL-WIRING*RC35* 063912-33 1 000
LINE-CONDENSER OUTLET *RC35* 064459 1 103
MANIFOLD-1/2S THRU-1/4S OUT-3 046688 1 103 LINE A.-DISCHARGE INLET *RC35*
MOTOR-FAN 120 W 208/230V 60H 041401-27 1 103
+CAPACITOR-RUN 4UF/370V 019624 1 103
PANEL-BACK *RC35* 064833 1 103
PANEL-SIDE *RC35* LEFT 064465 1 103
PANEL-SIDE *RC35* RIGHT 064464 1 103
PANEL-TOP *RC35* 064462 1 103
51
RECEIVER-REFRIGERANT 16# 064252 1 103
RELAY-3 POLE-20A-208/240 50/60 012725-33 1 103
SCREW-10X3/8 SLOTTED HEX WSHR 015582 8 000 SHROUD/COND
SCREW-10X3/8 SLOTTED HEX WSHR 015582 9 000 BASE/SIDE
SCREW-10X3/8 SLOTTED HEX WSHR 015582 8 000 SIDE/TOP
SCREW-10X3/8 SLOTTED HEX WSHR 015582 10 000 COUPLING MOUNT
SCREW-10X3/8 SLOTTED HEX WSHR 015582 2 000 CAP RELAY
SCREW-10X3/8 SLOTTED HEX WSHR 015582 6 000 REAR/SIDE PANEL
SCREW-3/8-16X3/4 SERRATED HWH 017328 4 000
SCREW-10-32X3/8UNSL HWH SERR 039381 4 000 FAN MOUNT
SCREW-5/16-18X1/2 HEX HEAD 057818 8 000
SHROUD-FAN *RC35* 064452 1 103
SKIRT-AIR FLOW *RC35* 064463 1 103
SWITCH-PRESSURE-DUAL 050358 1 103
SWITCH-PRESSURE-FAN-305PSI 063855 1 103
TEE-1/2S X 1/2S X 3/8S-COPPER 016483 1 000 LINE A.-DISCHARGE INLET *RC35*
VALVE-ACCESS 1/4FL X 3/8SDR-90 044455 1 103
Parts List
Model RC35
CLASS
QTY.
RC35
PART
NUMBER
DESCRIPTION REMARKSWARR.
+NUT-3/8-16 WHIZ FLANGE LOCK 017329 1 000 RECEIVER
VALVE-CONTROL-PRESSUR-HEAD-ORI 063849 1 103
VALVE-ACCESS 1/4FL X 1/4SOLDER 044404 1 103 LINE A.-DISCHARGE INLET *RC35*
VALVE-REGULATOR CPR 5/8S 025780 1 103 LINE A.-SUCTION *RC35*
VALVE-CHECK 3/8-3/8 SOLDER 050410 1 103 LINE A.-RECEIVER INLET *RC35*
Parts List Model C043
52
Model RC35
C043 063943-33A Rev. 2/12
C043 063943-33B Rev. 2/12
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