Taylor BC12 Installation Manual

Model BC12
Razzle Blender
Operating Instructions
067802-M
7/24/09 (Original Publication)
Updated 9/21/10
Complete this page for quick reference when service is required:
Taylor Distributor: Address: Phone: Fax: E-mail: Service: Parts: Date of Installation:
Information found on the data label:
Model Number: Serial Number: Electrical Specs: Voltage Cycle
Phase Maximum Fuse Size: A Minimum Wire Ampacity: A
E July, 2009 Taylor (Original Publication)
(Updated September, 2010) All rights reserved. 067802-M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To the Installer 1............................................
Electrical Connections 1.................................................
Section 2 To the Operator 2...........................................
Warranty on Taylor Blenders 2...........................................
Section 3 Safety 3....................................................
Section 4 Operator Parts Identification 6...............................
Section 5 Important: To the Operator 8.................................
BC 12 8...............................................................
ON/OFF Power Switch 9.................................................
Switch Rod (Actuator) 9.................................................
Agitator 9..............................................................
Pulse/Rinse Switch 9....................................................
Program Dial 10.........................................................
Reset Switch 10.........................................................
Splash Guard 10.........................................................
Section 6 Operating Procedures 11.....................................
Mixing Instructions 11....................................................
Pulse Switch Operation 13................................................
Model BC12 Table of Contents
Table of Contents - Page 2
Daily Cleaning 14........................................................
Sanitizing 15............................................................
Permanent Agitator Cleaning and Sanitizing 15..............................
Section 7 Parts List 16.................................................
Wiring Diagram 18.......................................................
Note: Continuin g research results in steady improvements; therefore, information in this manual is subject to change without notice.
E July, 2009 Taylor (Original Publication)
(Updated September, 2010) All rights reserved.
067802-M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Table of Contents Model BC12
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Section 1 To the Installer
This machine is designed for indoor use only.
DO NOT installthemachineinanarea
where a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.
Electrical Connections
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Each unit requires one power supply. Check the data labels on the unit for fuse, wire ampacity and electrical specifications. Refer to the wiring diagram for proper power connections.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
Model BC12 To the Installer
1
Section 2 To the Operator
The blender you have purchased has been carefully engineered and manufactured to give you dependable operation. Mixing various candies, cookies, fruits, nuts, liquid flavors, and other food items into dairy slush or neutral slush has made unlimited flavor combinations and product textures available.
The development of counter blenders has made this unlimited resource available to even very small retail outlets and to those facilities where counter space is limited.
The blender, when properly operated and cared for, will produce a consistent, quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator's Manual should be read before operating or performing any maintenance on your equipment. In the event that you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
NSF approvals of this unit was obtained by the Vita-Mix Corporation, 8615 Usher Road, Cleveland, Ohio 44138.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its
use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code. For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Warranty on Taylor Blenders
Caution: Warrantyisvalidonly if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician.
Warranty Terms
This warranty covers only defects in material and workmanship under normal use and service. The Taylor Distributor will replace those components that become defective as follows:
S Three year warranty on parts from the
date of installation of blender.
S One year warranty on labor from the
date of installation of blender.
Not included are the following items:
S External power cords and electrical
grounding.
S Wear items: mixing agitator, agitator
shaft extension, switch rod (actuator), switch rod seal, splash shield, and foot pedal.
S Replacements required because of
operator misuse as defined below, fire or other casualty, normal wear or deterioration.
Misuse includes the owner's failure to handle parts properly, resulting in breakage. Misuse is also defined as allowing unauthorized service agents to attempt repairs on units.
For validation of warranty, this unit must be registered at Taylor within thirty (30) days of installation.
101021
2
Model BC12To the Operator
Section 3 Safety
Taylor is concerned about the safety of the operator when he or she comes in contact with the blender and its parts. Taylor has gone to extreme efforts to provide built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the unit to further point out safety precautions to the operator.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
To Operate Safely:
DO NOT operate the unit without reading
this operator's manual. Failure to follow this instruction may result in equipment damage, poor performance, health hazards, or personal injury.
S DO NOT operate the unit unless it is
properly grounded.
S DO NOT operate the unit with larger fuses
than specified on the data label.
S DO NOT attempt any repairs unless the
main power supply to the unit has been disconnected. Note: Contact your local authorized Taylor Distributor for service.
S DO NOT use this appliance outdoors. S DO NOT operate this appliance if the power
cord is damaged.
S DO NOT let the power cord hang over the
edge of the table or counter.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
DO NOT use a water jet to clean or rinse the unit. Failure to follow these instructions may result in serious electrical shock.
Model BC12 Safety
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
3
S DO NOT allow children or untrained
personnel to operate this machine.
S DO NOT operate the unit unless all service
panels and access doors are restrained with
screws.
S AVOID contact with the agitator shaft and
other moving parts.
S Make sure the splash guard is installed prior
to operating the appliance.
S DO NOT disassemble or install parts unless
the control switch is in the “OFF” position.
S Always use the foot pedal guard, and avoid
accidental use of the foot pedal. When using
the foot pedal, make sure the appliance is
located where accidental contact with the
pedal is not likely. When the blender is not
in use, place the front switch in the “OFF”
position to avoid accidental use of the pedal.
(Note: Some international units are not
equipped with this feature.) Failure to follow these instructions may result in
severe personal injury from hazardous moving parts.
DO NOT operate this appliance if it malfunctions or is damaged in any way. Failure to follow this instruction may result in injury or component damage.
DO NOT use attachments not recommended or sold by Taylor. Doing so may cause fire, electric shock, injury, or equipment damage.
Make sure the blender is sitting or mounted solidly on a sturdy surface during operation. Failure to comply may result in injury or equipment damage.
WARNING!
Some consumers are highly allergic to peanuts, peanut oil, and peanut dust. In some severe cases, peanut allergy reactionscan cause death. When blending product with peanuts, make sure excess product is cleaned fromthe agitator shaft to eliminate the fear of product carryover.
DO NOT allow the power cord to hang over
the edge of the counter or touch hot surfaces. Failure to comply may result in an electrical fire or serious electrical shock.
4
Model BC12Safety
Notes:
Model BC12 Safety
5
Section 4 Operator Parts Identification
BC12
Figure 1
6
Model BC12Operator Parts Identification
BC12 Parts Identification
ITEM DESCRIPTION PART NO.
1 SWITCH-ROD-SNAP ACTION 067650 2 SPRING-SWITCH ROD*BC12* 067648 3 ROD A.-SWITCH*BC12* 067647 4 BRIDGE-RECTIFIERW/WIRES 067646 5 ROD-SWITCH*BC12* 067649 6 CAP-MIXER 051484 7 SCREW-MIXER-RETAINERCAP 051487 8 SEAL-SWITCH ROD*BC12* 067651
9 BREAKER-CIRCUIT-MIXER-2A 067637 10 CABLE-MEMORY*BC12* 067654 11 RELIEF-STRAIN-MIXER-R ANGL 067636 12 SWITCH-SELECTOR-CONTROL 067634 13 KNOB-CONTROL-SPEED*BC12* 067635 14 DECAL-DEC-RAZZLE*BC12* 067645 15 CORD-POWER-120V*BC12* 067640 16 PIN-PIVOT-SPLASH GUARD
W/SCREWS 17 FILTER-EMI*BC12* 067655 18 SUPPRESSOR-SURGE*BC12* 067656
067642
ITEM DESCRIPTION PART NO.
19 FOOT A.-MIXER-PLUGGED 051500 20 GUARD-SPLASH*BC12* 067638 21 SWITCH-ROCKER-LIGHTED 067643-40 22 AGITATOR-CONE*BC10*BC12* 067549 23 AGITATOR-MIXER-PERM
(GLOBE) (OPTIONAL) 24 SHAFT-AGITATOR-EXTENSION 051495 25 SLINGER-MIXER 051494 26 SCREW-MIXER-MOTORMTG 051493 27 MOTOR A.-ADVANCE*BC12* 067632-40 28 SWITCH-PUSHBUTTON-MOM 054699 29 GUARD-SWITCH*BC12* 067652 30 ALARM-AUDIBLE
W/MOUNT*BC12* 31 BOARD-CONTROL-UNIVERSAL 067633
* ADAPTOR-PLUG-JAPAN*BC12* 067657 * KIT-PROGRAM
SOFTWARE*BC12*
* KIT-PROGRAMCHIP*BC12* 067658
*NOT SHOWN
051497
067660
067659
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Model BC12 Operator Parts Identification
7
Section 5 Important: To the Operator
BC12
ITEM DESCRIPTION
1 PULSE/RINSE SWITCH 2 POWER SWITCH 3 PROGRAM DIAL 4 RESET SWITCH 5 POWER CORD 6 PROGRAMMING PORT
091020
Figure 2
8
The BC12 blender is pre-programmed with one blending option and a pulse switch.
Model BC12Important: To the Operator
ON/OFF Power Switch
The power switch is located on the front of the machine. The power switch controls the power to the machine. The switch illuminates when placed in the ON position. Shut the power switch off at night and whenever the machine will be left unattended.
Figure 3
Agitator
When the switch rod (actuator) is pushed, the agitator spins and mixes the product and other ingredients.
Figure 5
The agitator is manufactured from FDA and NSF approved, food safe material.
Note: The agitator and shaft must be cleaned between servings as product carryover will occur. (See page 15.)
Switch Rod (Actuator)
The switch rod (actuator) starts the agitator and begins a blending cycle. Push the switch rod to activate a program setting. The machine shuts off automatically at the end of the program setting.
Figure 4
Pulse/Rinse Switch
The pulse/rinse switch starts the agitator and can be used to quickly refresh product or rinse the agitator between servings. Press and hold the switch to activate the agitator. The agitator will stop as soon as the pulse switch is released.
Figure 6
Model BC12 Important: To the Operator
9
Program Dial
Splash Guard
The program dial allows the operator to select a number of pre-programmed settings. The machine will shut off automatically at the end of the program.
Figure 7
Reset Switch
The reset switch is located above the power switch on the front panel. The reset switch protects the motor from an overload condition. If an overload occurs, the reset mechanism will trip. To properly reset the unit, wait a short period of time to allow the motor to cool. Press the reset switch and resume operation.
The splash guard catches product thrown from the agitator and shields the operator during mixing.
Figure 9
Figure 8
10
Model BC12Important: To the Operator
Section 6 Operating Procedures
Mixing Instructions
Make sure your hands are clean and sanitized before performing these steps.
Step 1
Fill a serving cup with product (dairy slush or neutral slush).
Figure 10
Step 2
Add “mix-in” ingredients such as liquid flavoring, candy, cookies, fruit, or other condiments.
Step 4
Select the desired setting on the dial.
Figure 12
Step 5
Holding the cup securely from the side, reach under the splash guard. Move the cup under the agitator and lift up so the agitator touches the bottom of the cup.
Step 3
Place the power switch in the ON position.
Figure 11
Model BC12 Operating Procedures
11
Figure 13
091020
Step 6
While holding the cup securely in your hand, use your fingers to push the switch rod (actuator), located behind the agitator, to activate a programmed blending cycle.
Figure 14
Notes:
S If the cup is hard to hold, either move the
agitator into the mix more slowly or start with softer product. Do not continue to operate the mixer if the cup is too hard to hold.
S The agitator is designed to reduce the
possibility of damage when contacting a paper cup. However, the agitator should not be forced or held solidly against the side or bottom of the cup. The hard product agitator is specially designed to mix the product aggressively and thoroughly, so use a cup holder or a sturdy cup to prevent the agitator from going through the side of the cup.
Step 8
Swirl the cup around the agitator to produce a pleasing product appearance and to avoid leaving a hole in the center of the mixture. Before removing the cup, allow the excess mixture to be thrown off the agitator and caught by the cup.
Step 7
Using a swirling motion, gradually move the cup up and down around the spinning agitator and completely around all sides of the cup. (If the product is hard, this should be done slowly.)
The agitator will do some chipping and breaking of the solids. However, it is not intended to completely pulverize ingredients. Solid chunks are expected to be evident in the finished product.
The machine shuts off automatically at the end of the programmed cycle. When the program is within 4 seconds of completion, a tone will sound, so preparation can begin to remove the cup from the agitator. The tone gets progressively faster to indicate that the program cycle is almost complete and the machine will shut off. This allows the operator the opportunity to spin off excess product from the agitator.
Step 9
Place the power switch in the OFF position when the machine is not in use.
100921
Figure 15
12
Figure 16
Model BC12Operating Procedures
Pulse Switch Operation
Make sure your hands are clean and sanitized before performing these steps.
Step 1
Place the power switch in the ON position.
Figure 17
Step 3
Press the pulse switch to start the agitator.
Figure 19
Step 4
With a swirling motion, gradually move the cup up and down over the spinning agitator and completely around all sides of the cup. Swirl the cup around the agitator to produce a pleasing product appearance and to avoid leaving a hole in the center of the mixture.
Step 2
Hold the cup under the agitator and lift up, so the agitator touches the bottom of the cup.
Figure 18
Figure 20
Step 5
Before removing the cup, allow excess mixture to be thrown off the agitator and be caught by the cup or lid/collar.
091020
Model BC12 Operating Procedures
13
Step 6
Release the switch to stop the agitator.
Figure 21
Daily Cleaning
Step 3
Remove the splash guard by squeezing the sides until it is clear of the top pivot pins and then pulling it out. Take it to the sink for cleaning and sanitizing.
Figure 22
Step 4
Wash the splash guard in the approved cleaning solution.
Taylor recommends daily cleaning and sanitizing.
ALWAYS FOLLOW LOCAL HEALTH CODES
Step 1
Prepare a sink with an approved cleaning solution (examples: Kay-5r or Stera-Sheenr). USE HOT WATER (110_F/43_C) AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS. Do not
use a solution that contains ammonia and avoid placing components in a dishwasher.
Step 2
Disconnect power from the wall
receptacle before performing the following steps. Failure to comply may result in electrical
shock.
Step 5
Wipe clean all stainless steel surfaces with an approved, non-abrasive commercial cleaner. This includes the mixer, dispenser, and organizer surfaces.
Step 6
Clean sticky switches with a clean cloth, dampened with cleaning solution. Clean around the edges of the switch paddles until they function freely. Work the switches back and forth a few times to loosen any dried residue under the switch. Dry the switches withasoftcottoncloth.
Note: Leaving the switches sticky will damage or burn them out.
WARNING: Do not spray water or other
liquid around the motor chamber. Do not use
excess liquid around the switches, motor protector, power cords, or cord entry hole. Make certain all areas in and around the motor are dry before connecting power to the wall receptacle. Failure to
comply may cause equipment damage or personal injury due to electric shock.
14
Model BC12Operating Procedures
Sanitizing
Taylor recommends daily cleaning and sanitizing.
Step 1
Prepare a sink with an approved sanitizing solution (examples: Kay-5r or Stera-Sheenr). USE HOT WATER (110_F/43_C) AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS.
Step 3
Submerge the agitator in the cleaning solution, all the way to the bottom of the motor chamber. Place the power switch in the ON position. Allow the agitator to run for about 15 seconds. Repeat this step several times. Make certain all portions of the agitator and shaft have been submerged in the cleaning solution.
Step 2
Repeat Steps 4 - 5 of the cleaning procedure, using the sanitizing solution.
Step 3
Install the splash guard by squeezing the sides and placing it onto the top pivot pins.
Step 4
Repeat the sanitizing procedures at the start of the day.
ALWAYS FOLLOW LOCAL HEALTH CODES
Agitator Cleaning and Sanitizing
Step 1
Remove the splash guard by squeezing the sides until it clears the top pivot pins and then pull the guard out.
Step 2
Prepare a durable container with an approved clean­ing solution (example: Kay-5r or Stera-Sheenr). USE HOT WATER (110_F/43_C) AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS. Do not use a solution that contains ammonia.
Note: The container must be deep enough to submerge the entire agitator and shaft.
WARNING: Never try to wipe clean the agitator while it is active. Failure to follow these instructions can lead to severe personal injury from hazardous moving parts, or damage to the unit.
Step 4
Repeat Step 3, using cool, clean water.
Step 5
Prepare a durable container with an approved sanit­izing solution (example: Kay-5r or Stera-Sheenr). USE HOT WATER (110_F/43_C) AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS. Do not use a solution that contains ammonia.
Step 6
Repeat Step 3, using the sanitizing solution. Allow the agitator to run for a minimum of two minutes.
Step 7
Re-install the splash guard by squeezing the sides and placing it onto the top pivot pins.
Step 8
Repeat the sanitizing procedures at the start of the day.
ALWAYS FOLLOW LOCAL HEALTH CODES
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Model BC12 Operating Procedures
15
Section 7 Parts List
REMARKS
CLASS
QTY. WARR.
NUMBER
DESCRIPTION PART
+SCREW-MIXER-RETAINERCAP 051487 3 000
+ADAPTOR-PLUG-JAPAN*BC12* 067657 * 103 *OPTIONAL
ALARM-AUDIBLE W/MOUNT *BC12* 067660 1 103
AGITATOR-CONE*BC10*BC12* 067549 1 000 DISC
AGITATOR-MIXER-PERMSOFT SERVE (GLOBE) 051497 * 000 OPTIONAL
BOARD-CONTROL-UNIVERSAL*B 067633 1 103
BREAKER-CIRCUIT-MIXER-2 A 067637 1 103
BRIDGE-RECTIFIERW/WIRES* 067646 1 103
CABLE-MEMORY*BC12* 067654 1 103
CAP-MIXER 051484 1 103 HOOD
CORD-POWER-120V*BC12* 067640 1 103
FILTER-EMI*BC12* 067655 1 000
FOOT A.-MIXER-PLUGGED 051500 4 000
GUARD-SPLASH*BC12* 067638 1 000 CLEAR PLASTIC
KIT-PROGRAM SOFTWARE*BC12* 067659 1 000
KIT-PROGRAM CHIP*BC12* 067658 1 000
LIGHT-INDICATOR-LED*BC12* 067644 * 000 *USED PRIOR TO 067660 ALARM-AUDIBLE
100921
Parts List Model BC12
16
MOTOR A.-ADVANCE*BC12* 067632-12 1 103 115V
MOTOR A.-ADVANCE*BC12* 067632-40 1 103 220-240V
+SCREW-MIXER-MOTOR MOUNTING 051493 4 000
+GUARD-SWITCH*BC12* 067652 1 000
PIN-PIVOT-SPLASHGUARD*BC 067642 1 000 SET 4-PINS & 4-SCREWS
RELIEF-STRAIN-MIXER-R ANG 067636 1 000
SHAFT-AGITATOR-EXTENSION- 051495 1 000
SLINGER-MIXER 051494 1 000 BETWEEN SHAFT & MOTOR
SUPPRESSOR-SURGE*BC12* 067656 1 103
SWITCH-PUSHBUTTON-MOM 054699 1 000
SWITCH-ROCKER-LIGHTED*BC12* 067643-12 1 103 115V
SWITCH-ROCKER-LIGHTED*BC1 067643-40 1 103 220-240V
SWITCH-ROD-SNAP ACTION*BC 067650 1 103
CLASS
QTY.PART
NUMBER
DESCRIPTION REMARKSWARR.
+ROD A.-SWITCH*BC12* 067647 1 103
Model BC12
+ROD-SWITCH*BC12* 067649 1 000
+SEAL-SWITCH ROD*BC12* 067651 1 000
+SPRING-SWITCH ROD*BC12* 067648 1 000
SWITCH-SELECTOR-CONTROL*B 067634 1 103
KNOB-CONTROL-SPEED*BC12* 067635 1 103
17
100921
Parts List
Wiring Diagram
y
TO
PROGRAMMING
PORT
LIT SWITCH
SURGE
SUPPRESSOR
GROUND
RFI
FILTER
2A
CIRCUIT
BREAKER
GROUND
PROGRAM SELECTOR SWITCH (SAFETY LOW VOLTAGE)
HALL EFFECT SENSOR -
NON-CONTACT
PULSE SWITCH (SAFETY LOW VOLTAGE)
DC PM MOTOR
220V-240V
50/60 HZ
PM - DC
GROUND
Model BC12
Wiring Diagram
For Training Purposes Onl
2009hz0528
INITIATE SWITCH (SAFETY LOW VOLTAGE)
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