Sony SCPH-30000r, SCPH-35000, SCPH-30000, SCPH-39000, SCPH-50000ss Schematic
PlayStation®2
PlayStation®2 Level
-
1 Servi
ce &
Procedures Manual / Version 5
.0
Jan 2004
READ THIS DOCUMNENT
CONJUCTION
WITH THE LATEST
SERVICE
GUIDELINES
ISSUED
SEC
SCPH-50000/50000SS/50000AQ series
SERVICE MANUAL
Level-1
SCPH-30000 series
SCPH-35000 series
SCPH-30000R series
SCPH-39000 series
NOTE:
IN
SPECIFICATIONS
General
Power requirements
220-240 V AC, 50/60 Hz
for SCPH-30002D/-30003D/-300004D
-35002/-350003/-350004
Power consumption
50W
for SCPH-30002D/-30003D/-300004D
-35002/-350003/-350004
Dimensions
301 x 78 x 182 mm (w/h/d)
Mass
2.4 kg
Inputs/Outputs on the front
Controller ports (2)
Memory Card slots (2)
USB ports (2)
S400 (I-Link) port (1)
Inputs/Outputs on the rear
HDD by slot (1)
Outputs on the rear
AV Multi out port (1)
RGB, Ycbcr, Y/C, Composite-video,
Audio-L/R, XGA
Digital out port (1)
Optical audio
Supplied accessories
AC power cord (1)
Euro-AV connector (1)
for SCPH-30003/4 & 35003/4
SCPH-30003/4 R & SCPH-39003/4
SCPH-50003/4 & SS & AQ
A/V connecting cable (1)
Dualshock2 Analog controller (1)
DISC (GT3)
for SCPH-35002/-350003/-350004
BY
- 1 -
TABLE OF CONTENTS
SCPH-30000 series and SCPH-35000 series GH013 (31/41) MOUNT on board
SAFETY-RELATED COMPONENT WARNING
GENERAL INFORMATION
1. SERVICE NOTE/CONDITIONS
Conditions
Fault Information & FAQ
Inner Carton Reorder
2. WARRANTY
Service Warranty
Reimbursement
3. APPLICABLE MODELS
4. LEVEL -1 SERVICE SPECIFICATION
5. SPARE PARTS REORDERS
6. WARRANTY SEAL CONTROL
7. REPORTING (WARRANTY DATA ENTRY)
8. REMOVAL OF STUCK DISC
9. REPAIR PARTS LIST
Exploded Views
SCPH-30002/30003/30004 (C, C’)
Overall and Main Block
MD Block
Switch Block
SCPH-30002/30003/30004 (D, D’)
Overall and Main Block
MD Block
GB-003/GB-004 and Place Assy Block
Fan and Rear Panel
Switch Block
SCPH-30002R/30003R/30004R (F)
Overall and Main Block
MD Block
Switch Assy Block
Power Switch, Fan and Rear Panel
SCPH-39002/39003/39004/39008 (G)
Overall and Main Block
MD Block
Switch Assy Block
Power Switch, Fan and Rear Panel
SCPH-50002/3/4/8 & 50002/3/4/8SS & 500002/3/4AQ (H)
Overall and Main Block
MD Block
Boards Section
SCPH-50002/3/4/8 & 50002/3/4SS (I)
Overall and Main Block
MD Block
PS2 Peripherals
10. QUALITY CONTROL TEST 28
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- 2 -
SAFETY-RELATED COMPONENT WARNING
Components identified by mark and in the parts list are critical to safe operation. Replace
these components with Sony parts whose part numbers appear as shown in this manual.
SAFETY-RELATED COMPONENT WARNING!!.
COMPONENTS IDENTIFIED BY MARK OR DOTTED LINE WITH
MARK ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH SONY
PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
IMPORTANT_
SONY COMPUTER ENTERTAINMENT DEMANDS THAT AT NO
TIME SHOULD A MOTHERBOARD BE EXCHANGED FROM ONE
CONSOLE TO ANOTHER. NO MCB PARTS ARE INCLUDED ON
LEVEL-1 REPAIR.
IMPORTANT_
Do NOT touch any PlayStation®2 parts not listed
on this manual.
CAUTION_
Replace the battery with a Sony CR2032 battery.
Use of any other type of battery may present the
risk of fire or explosion. The battery may
explode if mistreated. Do not recharge,
disassemble, or dispose of in fire.
CAUTION_
The use of optical instruments with this product
will increase eye Hazard. As the laser beam used
in this CD/DVD player is harmful to eyes, do not
attempt to disassemble the cabinet. Refer
servicing to qualified personnel only.
WARNING!! .
WHEN SERVICING, DO NOT APPROACH THE LASER EXIT
WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY
TO CONFIRM LASER BEAM EMISSION, BE SURE TO
OBSERVE FROM A DISTANCE OF MORE THAN 25cm FROM
THE SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL
PICK-UP BLOCK.
CAUTION_
Use of controls or adjustments or performance of
procedures other than those specified herein may
result in hazardous radiation exposure.
CAUTION for electric shock .
When power is ON, Don’t touch to Power supply
block, AC -inlet, Power switch and so on, not to
get an electric shock at repair .
CAUTION for burning .
When current is supplied, Some of part surface
temperature like EE, GS, Regulater-IC, power
supply, Optical device and so on. These part
surface is become high temperature condition.
When it repair, don’t touch them at a time during
it surface is high temperature condition to take
prevent against burning. Do repair after it is
cooled down enough.
CAUTION_
Danger of explosion if battery is incorrectly
replaced. Replace only with the same or
equivalent type recommended by the manufacturer.
Discard used batteries according to the
manufacturer’s instructions.
SAFETY CHECK -OUT .
After correcting the original service problem,
perform the following safety checks before
releasing the set to the customer:
1. Check the area of your repair for unsoldered
or cold-soldered connections. Check the entire
board surface for solder splashes and bridges.
2. Check the inter board wiring to ensure that no
wires are “pinched” or contact high-wattage
resistors.
3. Look for unauthorized replacement parts,
particularly transistors, that were installed
during a previous repair. Point them out to the
customer and recommend their replacement.
4. Look for parts, which, though functioning,
show obvious signs of deterioration. Point them
out of the customer and recommend their
replacement.
5. Check the line cord for cracks and abrasion.
Recommend the replacement of any such line cord
to the customer.
6. Check the b+ voltage to see it is at the
values specified.
7. Check the antenna terminals, metal trim,
“metalized” knobs, screws, and all other exposed
metal parts for ac leakage.
NOTIFICATION for environmental assessment .
This model is CR2032 lithium battery onboard
inside on the GD MOUNT as Timer backup power.
CR2032 life may be about 5 to 8 years so you have
very few need for changing to new one. But if you
have necessary to replaced to new one or
disassemble for scrapping, you have to keep your
country low, regulation, standard, etc. of
environmental assessment and safety.
Reproduction Prohibited
NOTE: Some of the above safety text is NOT applicable to Level-1 Repairs
- 3 -
GENERAL INFORMATION
NOTICE: Copyright by Sony Computer Entertainment Inc. All rights reserved. No reproduced and transferred
required except permission by Sony Computer Entertainment Inc. No commercial use and rental required.
REVISIONS: This manual compiled by first edition of SCPH -30000 series and SCPH-35000 series design data.
Design and Specification will be subject to changed without notice. The latest versions of service manual,
Technical memo, and Technical information should be used together.
1. SERVICE NOTE/CONDITIONS
Level-1 service is only allowed by Sony Service Centres (SSC) or dedicated Authorised Service
Centre (ASC)
jigs or tools are not available to SSC/ASC
note1
. Other type of repair still has to be carried out by SEC-ROE as appropriate
note1
.
1.1. Conditions
• SSC and ASC
note1
can only perform PlayStation®2 Level -1 repair as described in this
manual;
• It is strictly prohibited to perform any Level-2 and/or Level-3 repairs on
PlayStation®2 units;
• Level-2 repairs must only be performed by SEC–ROE (or SSC/ASC authorised by SCEE)
• Level-3 repairs must only be performed by SEC-ROE;
• Any PlayStation®2 unit submitted to any kind of abuse repair will never be
classified as ‘in warranty’;
• Units sent to SEC-ROE for Level-2 and/or Level-3 repair that shows any evidence of
abuse2 will not be compensated;
• SSCs and ASCs
note1
must have an appropriate Warranty Seal Control procedure
covering the following areas: inventory control, process, audit trail and
replenishment of stock (please refer to paragraph six in this manual for more
details).
1.2. Fault Information & FAQ
Sony Computer Entertainment Europe (SCEE) will provide Fault Information and
Frequent Asked Questions through the Technical Service Extranet site
(http://tech.scee.net/tech.nsf). This is a secured site and can only be accessed by
personnel authorised by SCEE (please contact SCEE if you require access to this
system).
1.3. Inner Carton re-order
In the case of defective units arriving at SSC or ASC
note1
without the original inner
carton: SCEE will make ‘brown’ inner cartons available to order by SOSA Central
Warehouse. For more information contact SOSA Central Office. Brown inner cartons
can be used for returning consoles repaired locally and as a transportation box to
SEC-ROE.
2
Abuse: any units missing original components, having additional components (e.g.
modifying chips) and/or physical liquid damage.
2. WARRANTY
Service Warranty
The warranty on Level-1 repaired PlayStation®2 should be set to 90 days. Repaired units are
eligible to free of charge re-repair within the 90 days warranty.
I/W Reimbursement system
In case service is carried out in -warranty, please proceed for compensation according to the
standard Warranty Reimbursement rules, outlined in the SEC -ROE Warranty Rulebook.
3. APPLICABLE MODELS
This Level-1 Service Manual is applicable to the following PlayStation®2 models:
- SCPH-30002 /SCPH -30003 /SCPH-30004 (C)
- SCPH-30002 /SCPH -30003 /SCPH-30004 (D)
- SCPH-35002 /SCPH -35003 /SCPH-35004 (D)
- SCPH-30002R/SCPH -30003R/SCPH-30004R (F)
- SCPH-39002 /SCPH -39003 /SCPH-39004/SCPH39008 (G)
- SCPH-50002/3/4/8 & SCPH-50002/3/4 SS (H)
4. LEVEL-1 SERVICE SPECIFICATION
Definition
Level-1 service is only allowed by SSC or dedicated ASC
note1
and specified as follows:
• Cosmetic and easy repairs using level-1 spare parts mentioned in this manual;
• Replacement of dedicated parts, such as power supply module, terminal board, etc.
(please refer to this manual for a full list of dedicated parts);
• Adjustment of mechanical parts (NOT on optical block);
• Removal of stuck disk;
• No Problem Found (NPF).
- 4 -
5. SPARE PARTS REORDERS
Note 1
Where
no SSC is present in the country
Note 1
Where no SSC is present in the country
SSC and ASC
note1
are only authorised to order spare parts listed in this manu al. Spare parts
should be ordered through existing WRPCE system/procedures. For more information on parts
reorders, please refer to SEC-ROE guidelines/procedures.
6. WARRANTY SEAL CONTROL
Repairs must be controlled by the use of Warranty Seals (Part Number: 3-066-498-01, Tape/Void) .
Warranty Seals must be strictly controlled. All countries wishing to perform Level-1 repair on
PlayStation®2, as described in this manual, must submit appropriate Warranty Seal Control
procedures covering the following areas: inventory control, process, audit trail and
replenishment of stock.
To ensure that Warranty Seals are controlled properly, each SSC and ASC
note1
must have a
nominated member of staff who is responsible for these parts. They should carry out the
followin g functions:
• Confirm that the service centre inventory accurately represents the true stock level when
reported to SCEE;
• To report promptly any loss due to damage, theft, defective application or unforeseen
incident;
• This person will also be responsible for the periodic reporting to SCEE, and should
maintain the local audit files to be examined by SCEE as part of a stock inventory audit.
• SSC and ACS
note1
must re-seal all PlayStation®2 units that could not be repaired locally
(Level-1 repair) before shipping the unit to SEC-ROE for Level-2/Level -3 repair.
Reimbursement will not be granted for PlayStation®2 units arriving at SEC-ROE without
warranty seal (even if in-warranty).
7. REPORTING
SCEE must obtain Level-1 repair information from all countries performing Level -1 repairs
locally. Monthly reports will be extracted from ESQI-line, however it is imperative that
PlayStation®2 is reported on a “model type” basis (e.g. C-model, D-model, etc). Information
must be entered in the ESQI-line in the following form at:
Example:
• Console SCPH-30004 type D = SCPH-30004D
• Console SCPH-30004R type D = SCPH-30004RD
How to identify model type: All Engineers should be able
to identify consoles by Model type (e.g. "C","D","F","G"),
if not, model type can be identified on the number plate
on the “right bottom left hand corner” next to a number
with the following format: "3 -070-933-01 D" (this last
digit refers to the model type)
8. REMOVAL OF STUCK DISC
IMPORTANT NOTE: PlayStation®2 unit must always be handled in ESD -safe
conditions:
- Workbench with anti-ESD mat, connected to earth
- Technician should wear wrist/ankle strap, connected to any-ESD-mat
In the case, both, power and loading mechanism are active:
Connect the PlayStation®2 unit to the power and switch the unit on at the back. When the red LED
at the front side is blinking, push this button and the unit will switch one. Disc can be removed
by pushing the eject button.
In case power or loading mechanism is not active:
1. Remove tape void at backside of the
unit.
- 5 -
2. Remove HDD Bay lid at the backside of
the unit.
3. Remove all the caps and screws of the bottom cabinet very carefully (avoid
physical/cosmetic damage on cabinets)
4. Remove the two long screws on the upper
cabinet carefully
5. Remove the caps of the upper cabinet
carefully
6. Remove the screws of the upper cabinet
8. Remove the 4 screws of the MD-block
9. REPAIR PARTS LIST/EXPLODED VIEWS
Main parts/assembles, which are used by Level-1 centres: All cosmetics, fan, power supply, ribbon
cables, controller port connector and various mechanical components.
The mechanical parts with reference on the exploded view (below) with a respective part number on
the spare parts list are supplied to level-1 repair centres.
The mechanical parts with reference on the exploded view (below) but without a respective part
number on the spare parts list are not supplied to level-1 repair centres.
- 6 -
7. Disconnect the power switch from the
upper cabinet
9. Lift the pulley bracket assy and
remove the software
REPAIR PARTS LIST – EXPLODED VIEWS – SCPH-30002/30003/30004 (C, C’)
Overall and Main Block
Ref-No. Part No. Description Remark Place code
60 1-468-565-21 POWER BLOCK #00
61 1-528-174-41 PS2 BATTERY, LITHIUM OTHER NON -PS2 “LITHIUM CR2032 #25GD
(CR2032 TYPE) TYPE BATTERY” MAY BE USED.
62 1-694-767-11 TERMINAL BOARD (FRONT) #17
63 1-763-480-11 DC. FAN #74
64 1-771-995-12 SWITCH, POWER (WITH AC INLET) #00
65 1-792-491-21 CABLE, FLEXIBLE FLAT (FFC-290) #12
69 3-066-489-01 SHIELD (B) #16
70 3-059-622-02 SCREW (M3X54), HEAD TAPPING #87
75 3-059-626-03 COVER, SCREW #22
76 3-059-627-01 CAP #22
88 3-325-679-21 SCREW, TAPPING +BV 3X12 #87
93 X-3951-398-1 COVER ASSY, LOWER #87
94 X-3951-498-1 COVER ASSY, UPPER #87
95 X-3951-099-1 PLATE ASSY, ORNAMENTAL #87
105 1-680-147-11 PWB, FP-324 FLEXIBLE #12
106 X-3951-317-1 LID ASSY #87
112 3-066-498-01 TAPE, VOID #87
138 1-757-588-11 CABLE, FLAT (FFC-308) #12
139 1-757-590-11 CABLE, FLAT (FFC-310) #12
142 1-757-589-11 CABLE, FLAT (FFC-309) #25GD
- 7 -
REPAIR PARTS LIST – EXPLODED VIEWS – SCPH-30002/30003/30004 (C, C’)
MD Block
Ref-No. Part No. Description Remark Place code
17 3-060-400-01 TAPPING (B2X6.5) #10
27 X-3951-154-2 BRACKET ASSY, PULLEY #10
28 X-3951-153-2 TRAY ASSY #10TR
29 X-3951-156-3 BOX ASSY, GEAR #10GB
31 1-680-370-11 PWB, FLEXIBLE #10
- 8 -
REPAIR PARTS LIST – EXPLODED VIEWS – SCPH-30002/30003/30004 (C, C’)
Switch Block
Ref-No. Part No. Description Remark Place code
50 3-059-665-03 BUTTON, SWITCH #25SW
51 3-059-666-05 BRACKET, SWITCH #25SW
52 7-685-105-11 TPG +P 2X8, TYPE 2, NON -SLIT #25SW
53 A-6712-830-A SW-355 MOUNT #25SW
- 9 -
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