PlayStation®2
SCPH-30000 series SCPH-35000 series SCPH-30000R series SCPH-39000 series
SCPH-50000/50000SS/50000AQ series
SERVICE MANUAL
Level-1
PlayStation®2 Level-1 Service & Procedures Manual / Version 5.0 |
Jan 2004 |
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NOTE: READ THIS DOCUMNENT IN CONJUCTION WITH THE LATEST SERVICE GUIDELINES ISSUED BY SEC
SPECIFICATIONS
General
Power requirements 220-240 V AC, 50/60 Hz
for SCPH-30002D/-30003D/-300004D -35002/-350003/-350004
Power consumption
50W
for SCPH-30002D/-30003D/-300004D -35002/-350003/-350004
Inputs/Outputs on the rear
HDD by slot (1)
Outputs on the rear
AV Multi out port (1)
RGB, Ycbcr, Y/C, Composite-video, Audio-L/R, XGA
Digital out port (1) Optical audio
Dimensions |
Supplied accessories |
301 x 78 x 182 mm (w/h/d) |
AC power cord (1) |
Mass |
Euro-AV connector (1) |
2.4 kg |
for SCPH-30003/4 & 35003/4 |
|
SCPH-30003/4 R & SCPH-39003/4 |
Inputs/Outputs on the front |
SCPH-50003/4 & SS & AQ |
Controller ports (2) |
A/V connecting cable (1) |
Memory Card slots (2) |
Dualshock2 Analog controller (1) |
USB ports (2) |
|
S400 (I-Link) port (1) |
DISC (GT3) |
|
for SCPH-35002/-350003/-350004 |
- 1 -
TABLE OF CONTENTS
SCPH-30000 series and SCPH-35000 series GH013 (31/41) MOUNT on board
SAFETY-RELATED COMPONENT WARNING |
|
3 |
GENERAL INFORMATION |
|
4 |
1. SERVICE NOTE/CONDITIONS |
|
4 |
Conditions |
|
4 |
Fault Information & FAQ |
|
4 |
Inner Carton Reorder |
|
4 |
2. WARRANTY |
|
4 |
Service Warranty |
|
4 |
Reimbursement |
|
4 |
3. APPLICABLE MODELS |
|
4 |
4. LEVEL-1 SERVICE SPECIFICATION |
|
4 |
5. SPARE PARTS REORDERS |
|
4 |
6. WARRANTY SEAL CONTROL |
|
5 |
7. REPORTING (WARRANTY DATA ENTRY) |
|
5 |
8. REMOVAL OF STUCK DISC |
|
5-6 |
9. REPAIR PARTS LIST |
|
7 |
Exploded Views |
|
7-24 |
SCPH-30002/30003/30004 |
(C, C’) |
7 |
Overall and Main Block |
|
7 |
MD Block |
|
8 |
Switch Block |
|
9 |
SCPH-30002/30003/30004 |
(D, D’) |
10 |
Overall and Main Block |
|
10 |
MD Block |
|
11 |
GB-003/GB-004 and Place Assy Block |
12 |
|
Fan and Rear Panel |
|
12 |
Switch Block |
|
13 |
SCPH-30002R/30003R/30004R |
(F) |
14 |
Overall and Main Block |
|
14 |
MD Block |
|
15 |
Switch Assy Block |
|
16 |
Power Switch, Fan and Rear Panel |
17 |
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SCPH-39002/39003/39004/39008 |
(G) |
18 |
Overall and Main Block |
|
18 |
MD Block |
|
19 |
Switch Assy Block |
|
20 |
Power Switch, Fan and Rear Panel |
21 |
|
SCPH-50002/3/4/8 & 50002/3/4/8SS & 500002/3/4AQ (H) |
|
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Overall and Main Block |
|
22 |
MD Block |
|
23 |
Boards Section |
|
24 |
SCPH-50002/3/4/8 & 50002/3/4SS |
(I) |
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Overall and Main Block |
|
25 |
MD Block |
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26 |
PS2 Peripherals |
|
27 |
10. QUALITY CONTROL TEST |
|
28 |
- 2 -
Reproduction Prohibited
SAFETY-RELATED COMPONENT WARNING
Components identified by mark 
and in the parts list are critical to safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual.
SAFETY-RELATED COMPONENT WARNING!!.
COMPONENTS IDENTIFIED BY MARK OR DOTTED LINE WITH MARK ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
IMPORTANT_
SONY COMPUTER ENTERTAINMENT DEMANDS THAT AT NO TIME SHOULD A MOTHERBOARD BE EXCHANGED FROM ONE CONSOLE TO ANOTHER. NO MCB PARTS ARE INCLUDED ON LEVEL-1 REPAIR.
IMPORTANT_
Do NOT touch any PlayStation®2 parts not listed on this manual.
CAUTION_
Replace the battery with a Sony CR2032 battery. Use of any other type of battery may present the risk of fire or explosion. The battery may explode if mistreated. Do not recharge, disassemble, or dispose of in fire.
CAUTION_
The use of optical instruments with this product will increase eye Hazard. As the laser beam used in this CD/DVD player is harmful to eyes, do not attempt to disassemble the cabinet. Refer servicing to qualified personnel only.
WARNING!! .
WHEN SERVICING, DO NOT APPROACH THE LASER EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO CONFIRM LASER BEAM EMISSION, BE SURE TO OBSERVE FROM A DISTANCE OF MORE THAN 25cm FROM THE SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
CAUTION_
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
CAUTION for electric shock .
When power is ON, Don’t touch to Power supply block, AC-inlet, Power switch and so on, not to get an electric shock at repair.
CAUTION for burning .
When current is supplied, Some of part surface temperature like EE, GS, Regulater-IC, power supply, Optical device and so on. These part surface is become high temperature condition. When it repair, don’t touch them at a time during it surface is high temperature condition to take prevent against burning. Do repair after it is cooled down enough.
CAUTION_
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions.
SAFETY CHECK-OUT .
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or cold-soldered connections. Check the entire board surface for solder splashes and bridges.
2.Check the inter board wiring to ensure that no wires are “pinched” or contact high-wattage resistors.
3.Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
4.Look for parts, which, though functioning, show obvious signs of deterioration. Point them out of the customer and recommend their replacement.
5.Check the line cord for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
6.Check the b+ voltage to see it is at the values specified.
7.Check the antenna terminals, metal trim, “metalized” knobs, screws, and all other exposed metal parts for ac leakage.
NOTIFICATION for environmental assessment .
This model is CR2032 lithium battery onboard inside on the GD MOUNT as Timer backup power. CR2032 life may be about 5 to 8 years so you have very few need for changing to new one. But if you have necessary to replaced to new one or disassemble for scrapping, you have to keep your country low, regulation, standard, etc. of environmental assessment and safety.
NOTE: Some of the above safety text is NOT applicable to Level-1 Repairs
- 3 -
GENERAL INFORMATION
NOTICE: Copyright by Sony Computer Entertainment Inc. All rights reserved. No reproduced and transferred required except permission by Sony Computer Entertainment Inc. No commercial use and rental required.
REVISIONS: This manual compiled by first edition of SCPH-30000 series and SCPH-35000 series design data. Design and Specification will be subject to changed without notice. The latest versions of service manual, Technical memo, and Technical information should be used together.
1.SERVICE NOTE/CONDITIONS
Level-1 service is only allowed by Sony Service Centres (SSC) or dedicated Authorised Service Centre (ASC) note1. Other type of repair still has to be carried out by SEC-ROE as appropriate jigs or tools are not available to SSC/ASC note1.
1.1.Conditions
∙SSC and ASC note1 can only perform PlayStation®2 Level-1 repair as described in this manual;
∙It is strictly prohibited to perform any Level-2 and/or Level-3 repairs on PlayStation®2 units;
∙Level-2 repairs must only be performed by SEC–ROE (or SSC/ASC authorised by SCEE)
∙Level-3 repairs must only be performed by SEC-ROE;
∙Any PlayStation®2 unit submitted to any kind of abuse repair will never be classified as ‘in warranty’;
∙Units sent to SEC-ROE for Level-2 and/or Level-3 repair that shows any evidence of abuse2 will not be compensated;
∙SSCs and ASCs note1 must have an appropriate Warranty Seal Control procedure covering the following areas: inventory control, process, audit trail and replenishment of stock (please refer to paragraph six in this manual for more details).
1.2.Fault Information & FAQ
Sony Computer Entertainment Europe (SCEE) will provide Fault Information and Frequent Asked Questions through the Technical Service Extranet site (http://tech.scee.net/tech.nsf). This is a secured site and can only be accessed by personnel authorised by SCEE (please contact SCEE if you require access to this system).
1.3.Inner Carton re-order
In the case of defective units arriving at SSC or ASC note1 without the original inner carton: SCEE will make ‘brown’ inner cartons available to order by SOSA Central Warehouse. For more information contact SOSA Central Office. Brown inner cartons can be used for returning consoles repaired locally and as a transportation box to SEC-ROE.
2 Abuse: any units missing original components, having additional components (e.g. modifying chips) and/or physical liquid damage.
2.WARRANTY
Service Warranty
The warranty on Level-1 repaired PlayStation®2 should be set to 90 days. Repaired units are eligible to free of charge re-repair within the 90 days warranty.
I/W Reimbursement system
In case service is carried out in-warranty, please proceed for compensation according to the standard Warranty Reimbursement rules, outlined in the SEC-ROE Warranty Rulebook.
3.APPLICABLE MODELS
This Level-1 Service Manual is applicable to the following PlayStation®2 models:
- SCPH-30002 |
/SCPH |
-30003 |
/SCPH-30004 |
(C) |
- SCPH-30002 |
/SCPH |
-30003 |
/SCPH-30004 |
(D) |
- SCPH-35002 |
/SCPH |
-35003 |
/SCPH-35004 |
(D) |
- SCPH-30002R/SCPH |
-30003R/SCPH-30004R |
(F) |
||
- SCPH-39002 |
/SCPH |
-39003 |
/SCPH-39004/SCPH39008 |
(G) |
- SCPH-50002/3/4/8 & SCPH-50002/3/4 SS |
(H) |
|||
4.LEVEL-1 SERVICE SPECIFICATION
Definition
Level-1 service is only allowed by SSC or dedicated ASC note1 and specified as follows:
∙Cosmetic and easy repairs using level-1 spare parts mentioned in this manual;
∙Replacement of dedicated parts, such as power supply module, terminal board, etc. (please refer to this manual for a full list of dedicated parts);
∙Adjustment of mechanical parts (NOT on optical block);
∙Removal of stuck disk;
∙No Problem Found (NPF).
-4 -
5.SPARE PARTS REORDERS
SSC and ASC note1 are only authorised to order spare parts listed in this manual. Spare parts should be ordered through existing WRPCE system/procedures. For more information on parts reorders, please refer to SEC-ROE guidelines/procedures.
Note 1 |
Where no SSC is present in the country |
6. |
WARRANTY SEAL CONTROL |
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Repairs must be controlled by the use of Warranty Seals (Part Number: 3-066-498-01, Tape/Void). |
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Warranty Seals must be strictly controlled. All countries wishing to perform Level-1 repair on |
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PlayStation®2, as described in this manual, must submit appropriate Warranty Seal Control |
|
procedures covering the following areas: inventory control, process, audit trail and |
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replenishment of stock. |
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To ensure that Warranty Seals are controlled properly, each SSC and ASC note1 must have a |
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nominated member of staff who is responsible for these parts. They should carry out the |
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following functions: |
∙ Confirm that the service centre inventory accurately represents the true stock level when reported to SCEE;
∙ To report promptly any loss due to damage, theft, defective application or unforeseen incident;
∙ This person will also be responsible for the periodic reporting to SCEE, and should maintain the local audit files to be examined by SCEE as part of a stock inventory audit.
∙SSC and ACS note1 must re-seal all PlayStation®2 units that could not be repaired locally (Level-1 repair) before shipping the unit to SEC-ROE for Level-2/Level-3 repair.
Reimbursement will not be granted for PlayStation®2 units arriving at SEC-ROE without warranty seal (even if in-warranty).
7.REPORTING
SCEE must obtain Level-1 repair information from all countries performing Level-1 repairs locally. Monthly reports will be extracted from ESQI-line, however it is imperative that PlayStation®2 is reported on a “model type” basis (e.g. C-model, D-model, etc). Information must be entered in the ESQI-line in the following format:
Example:
∙Console SCPH-30004 type D = SCPH-30004D
∙Console SCPH-30004R type D = SCPH-30004RD
How to identify model type: All Engineers should be able to identify consoles by Model type (e.g. "C","D","F","G"), if not, model type can be identified on the number plate on the “right bottom left hand corner” next to a number with the following format: "3-070-933-01 D" (this last digit refers to the model type)
8.REMOVAL OF STUCK DISC
IMPORTANT NOTE: PlayStation®2 unit must always be handled in ESD-safe conditions:
-Workbench with anti-ESD mat, connected to earth
-Technician should wear wrist/ankle strap, connected to any-ESD-mat
In the case, both, power and loading mechanism are active:
Connect the PlayStation®2 unit to the power and switch the unit on at the back. When the red LED at the front side is blinking, push this button and the unit will switch one. Disc can be removed by pushing the eject button.
In case power or loading mechanism is not active:
1.Remove tape void at backside of the unit.
2.Remove HDD Bay lid at the backside of the unit.
- 5 -
Note 1 Where no SSC is present in the country
3.Remove all the caps and screws of the bottom cabinet very carefully (avoid physical/cosmetic damage on cabinets)
4.Remove the two long screws on the upper cabinet carefully
5.Remove the caps of the upper cabinet carefully
6. Remove the screws of the upper cabinet |
7. Disconnect the power switch from the |
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upper cabinet |
8. Remove the 4 screws of the MD-block |
9. Lift the pulley bracket assy and |
|
remove the software |
9.REPAIR PARTS LIST/EXPLODED VIEWS
Main parts/assembles, which are used by Level-1 centres: All cosmetics, fan, power supply, ribbon cables, controller port connector and various mechanical components.
The mechanical parts with reference on the exploded view (below) with a respective part number on the spare parts list are supplied to level-1 repair centres.
The mechanical parts with reference on the exploded view (below) but without a respective part number on the spare parts list are not supplied to level-1 repair centres.
- 6 -
REPAIR PARTS LIST – EXPLODED VIEWS – SCPH-30002/30003/30004 (C, C’)
Overall and Main Block
Ref-No. |
Part No. |
Description |
Remark |
Place code |
60 |
1-468-565-21 |
POWER BLOCK |
|
#00 |
61 |
1-528-174-41 |
PS2 BATTERY, LITHIUM |
OTHER NON-PS2 “LITHIUM CR2032 |
#25GD |
|
|
(CR2032 TYPE) |
TYPE BATTERY” MAY BE USED. |
|
62 |
1-694-767-11 |
TERMINAL BOARD (FRONT) |
|
#17 |
63 |
1-763-480-11 |
DC. FAN |
|
#74 |
64 |
1-771-995-12 |
SWITCH, POWER (WITH AC INLET) |
|
#00 |
65 |
1-792-491-21 |
CABLE, FLEXIBLE FLAT (FFC-290) |
#12 |
|
69 |
3-066-489-01 |
SHIELD (B) |
|
#16 |
70 |
3-059-622-02 |
SCREW (M3X54), HEAD TAPPING |
|
#87 |
75 |
3-059-626-03 |
COVER, SCREW |
|
#22 |
76 |
3-059-627-01 |
CAP |
|
#22 |
88 |
3-325-679-21 |
SCREW, TAPPING +BV 3X12 |
|
#87 |
93 |
X-3951-398-1 |
COVER ASSY, LOWER |
|
#87 |
94 |
X-3951-498-1 |
COVER ASSY, UPPER |
|
#87 |
95 |
X-3951-099-1 |
PLATE ASSY, ORNAMENTAL |
|
#87 |
105 |
1-680-147-11 |
PWB, FP-324 FLEXIBLE |
|
#12 |
106 |
X-3951-317-1 |
LID ASSY |
|
#87 |
112 |
3-066-498-01 |
TAPE, VOID |
|
#87 |
138 |
1-757-588-11 |
CABLE, FLAT (FFC-308) |
|
#12 |
139 |
1-757-590-11 |
CABLE, FLAT (FFC-310) |
|
#12 |
142 |
1-757-589-11 |
CABLE, FLAT (FFC-309) |
|
#25GD |
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REPAIR PARTS LIST – EXPLODED VIEWS – SCPH-30002/30003/30004 (C, C’)
MD Block
Ref-No. Part No. |
Description |
Remark |
Place code |
|
17 |
3-060-400-01 |
TAPPING (B2X6.5) |
|
#10 |
27 |
X-3951-154-2 |
BRACKET ASSY, PULLEY |
|
#10 |
28 |
X-3951-153-2 |
TRAY ASSY |
|
#10TR |
29 |
X-3951-156-3 |
BOX ASSY, GEAR |
|
#10GB |
31 |
1-680-370-11 |
PWB, FLEXIBLE |
|
#10 |
- 8 -
REPAIR PARTS LIST – EXPLODED VIEWS – SCPH-30002/30003/30004 (C, C’)
Switch Block
Ref-No. Part No. |
Description |
Remark |
Place code |
|
50 |
3-059-665-03 |
BUTTON, SWITCH |
|
#25SW |
51 |
3-059-666-05 |
BRACKET, SWITCH |
|
#25SW |
52 |
7-685-105-11 |
TPG +P 2X8, TYPE 2, NON-SLIT |
|
#25SW |
53 |
A-6712-830-A |
SW-355 MOUNT |
|
#25SW |
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