Sony KP-48PS2, KP-61PS2 Service manual
SERVICE MANUAL
MODEL COMMANDER DEST. CHASSIS NO.
RE-3
CHASSIS
KP-48PS2 RM-903 AEP SCC-P38G-A
KP-61PS2 RM-903 AEP SCC-P38H-A
3
2
1
6
5
4
9
7
8
0
OK
RM-903
KP-48PS2
KP-61PS2
PROJECTION TV
SPECIFICATIONS
KP-48PS2/61PS2
KRM-903
TV system
B/G/H, D/K, I, L
Colour system
PAL, SECAM
NTSC 3.58, 4.43 (only Video In)
Channel coverage
VHF: E2-E12
UHF: E21-E69
CATV: S1-S20
HYPER: S21-S41
D/K: R1-R12, R21-R69
I: UHF B21-B69
L: F2-F10, B-Q, F21-F69
Projected picture size
KP-61PS2:
61 inches (approx. 154 cm measured diagonally)
KP-48PS2:
48 inches (approx. 121 cm measured diagonally)
Rear Terminals
C
1/
2/ 2 21-pin Euro connector (CENELEC
(SMARTLINK)
3/ 3 21-pin Euro connector (CENELEC
Front Terminals
AV4 inputs:
S video input - 4 pin DIN
video input - phono jack
audio inputs - phono jacks
2
Headphones jack - minijack stereo
Centre speaker input terminals (2
terminals)
(L,R) audio outputs (phono jacks)
21-pin Euro connector (CENELEC
standard) including audio/video input,
RGB input, TV audio/video output
standard) including audio/video input,
S video input, selectable audio/video
output
standard) including audio/video input,
S video input, audio/video output
(monitor out)
Sound output
2 x 30 W (music power)
2 x 15 W (RMS)
Centre SP input
30 W (RMS) (using as the centre speaker)
Power consumption
225 W
Standby Power consumption
< 0.7 W
Dimensions (w x h x d)
KP-61PS2:
Approx. 1372 x 1528 x 658 mm
KP-48PS2:
Approx. 1091 x 1335 x 580 mm
Weight
KP-61PS2: Approx. 92 kg
KP-48PS2: Approx. 68 kg
Accessories supplied
1 Remote Control (RM-903)
2 Batteries (IEC designated)
Other features
100 Hz picture
Digital Comb filter (High resolution)
TELETEXT, Fastext, TOPtext
NexTView
NICAM
Sleep Timer
Smartlink
Digital Noise detection
Graphic Equaliser
Personal ID
Design and specifications are subject to change without notice.
CAUTION
SHORT CIRCUIT THE ANODE OF HTE PICTURE TUBE
AND THE ANODE CAP TO THE METAL CHASSIS, CRT
SHIELD, OR CARBON PAINTED ON THE CRT, AFTER
REMOVING THE ANODE.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK
! ON THE SCHEMATIC DIAGRAMS, EXPLODED
VIEWS AND IN THE PARTS LIST ARE CRITICAL TO
SAFE OPERATION. REPLACE THESE COMPONENTS
WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
– 2 –
TABLE OF CONTENTS
1. SELF DIAGNOSIS FUNCTION
1-1. RE-3 Serf Diagnostic Software.......................... 5
1-2. Error Detection Monitor..................................... 6
1-2-1. Error Monitor Menu....................................... 6
1-2-2. Error Reader Display ..................................... 7
2. DISASSEMBLY
2-1. Rear Board Removal ......................................... 8
2-2. Main Bracket Block Removal ........................... 8
2-3. Service Position ................................................. 8
2-4. Control Panel Block and Resistor Assembly
(Focus Pack) Removal ...................................... 9
2-5. Beznet Block Removal ...................................... 9
2-6. Chassis Block Removal ...................................... 9
2-7. Terminal Board Removal................................... 10
2-8. BD, DS, D Boards Removal .............................. 10
2-9. G Board Removal............................................... 11
2-10. J, B3, E, M, S Boards Removal ......................... 11
2-11. A Board Removal............................................... 12
2-12. High-Voltage Cable Removal and Installation.. 12
2-13. Picture Tube Removal........................................ 12
3. SET-UP ADJUSTMENTS
3-1. Screen Voltage Adjustment
(Rough Alignment) ........................................... 13
3-2. Screen (G2) Adjustment .................................... 13
3-3. Focus Rough Adjustment .................................. 13
3-4. Deflection Yoke Tilt Adjustment ...................... 13
3-5. 2-Pole Magnet Adjustment ................................ 14
3-6. 4-Pole Magnet Adjustment ................................ 14
3-7. Green, Red and Blue Focus Adjustment............ 14
3-7-1. Green, Red and Blue Lens Focus
Adjustment .................................................... 14
3-7-2. Green, Red and Blue Electrical Focus
Adjustment .................................................... 14
4. SAFETY RELATED ADJUSTMENT
4-1. HV Hold Down Adjustment ............................. 15
5. ELECTRICAL ADJUSTMENTS
5-1. Adjustments with Commander .......................... 16
5-1-1. How to Select Each Mode ............................. 16
5-1-2. How to Enter TT Mode .................................. 16
5-1-3. How to Enter Service Menu .......................... 16
5-1-4. Screen Display for Service Menu .................. 17
5-1-5. Service List (Projector Engine) ..................... 21
5-2. Registration Adjustment .................................... 22
5-2-1. Data Setting Before Adjustment .................... 22
5-2-2. Main Deflection Adjustment ......................... 22
KP-48PS2/61PS2
KRM-903
Section Title PageSection Title Page
5-2-3. Operation Method for
Projector Engine Mode .................................. 23
5-2-4. Projector Engine Adjustment
(Sub Deflection Adjustment)......................... 24
5-3. Auto Convergence Offset................................... 27
5-4. Picture Center Adjustment................................. 27
5-5. White Balance Adjustment ................................ 27
5-6. Sub Bright Adjustment....................................... 27
5-7. Sub Color Adjustment........................................ 28
5-8. Sub Color Offset (61 inch model only) ............. 28
5-9. Test-Test Mode................................................... 29
6. DIAGRAMS
6-1. Block Diagram (1).............................................. 30
Block Diagram (2).............................................. 31
Block Diagram (3).............................................. 32
Block Diagram (4).............................................. 33
Block Diagram (5).............................................. 34
Block Diagram (6).............................................. 35
Block Diagram (7).............................................. 36
Block Diagram (8).............................................. 37
Block Diagram (9).............................................. 38
6-2. Frame Schematic Diagram................................. 39
6-3. Circuit Boards Location ..................................... 40
6-4. Schematic Diagrams and Printed Wiring
Boards ................................................................. 40
(1) Schematic Diagram of A (1/3) Board ................ 41
(2) Schematic Diagram of A (2/3) Board ............... 42
(3) Schematic Diagram of A (3/3) Board ............... 43
(4) Schematic Diagram of B3 (1/5) Board .............. 44
(5) Schematic Diagram of B3 (2/5) Board .............. 45
(6) Schematic Diagram of B3 (3/5) Board .............. 46
(7) Schematic Diagram of B3 (4/5) Board .............. 47
(8) Schematic Diagram of B3 (5/5) Board .............. 48
(9) Schematic Diagram of BD (1/4) Board ............. 49
(10) Schematic Diagram of BD (2/4) Board ............. 50
(11) Schematic Diagram of BD (3/4) Board ............. 51
(12) Schematic Diagram of BD (4/4) Board ............. 52
(13) Schematic Diagrams of CB and CG Boards ...... 53
(14) Schematic Diagram of CR Board ...................... 54
(15) Schematic Diagram of D (1/4) Board ................ 55
(16) Schematic Diagram of D (2/4) Board ................ 56
(17) Schematic Diagram of D (3/4) Board ................ 57
(18) Schematic Diagram of D (4/4) Board ................ 58
(19) Schematic Diagram of DS Board ....................... 59
(20) Schematic Diagram of E Board ......................... 60
(21) Schematic Diagram of G (1/2) Board ................ 61
(22) Schematic Diagram of G (2/2) Board ................ 62
(23) Schematic Diagrams of
H1, H2 and H3 Boards ....................................... 63
– 3 –
Section Title Page
(24) Schematic Diagram of J (1/5) Board ................. 64
(25) Schematic Diagram of J (2/5) Board ................. 65
(26) Schematic Diagram of J (3/5) Board ................. 66
(27) Schematic Diagram of J (4/5) Board ................. 67
(28) Schematic Diagram of J (5/5) Board ................. 68
(29) Schematic Diagram of M (1/2) Board ............... 69
(30) Schematic Diagram of M (2/2) Board ............... 70
(31) Schematic Diagram of S Board.......................... 71
(32) Schematic Diagrams of ZB and ZG Boards ...... 72
(33) Schematic Diagram of ZR Board ....................... 73
Printed Wiring Boards
• A Board ............................................................ 74
• B3 Board .......................................................... 76
• BD Board ......................................................... 77
• CB, CG and CR Boards ................................... 78
• D Board ............................................................ 79
• DS and E Boards .............................................. 80
• G Board ............................................................ 81
• H1, H2 and H3 Boards..................................... 82
• J Board ............................................................. 83
• M and S Board ................................................. 84
• ZB, ZG and ZR Boards.................................... 85
6-5 Waveforms ......................................................... 86
6-6 IC Block Diagrams ............................................. 89
6-7 Semiconductors .................................................. 91
KP-48PS2/61PS2
KRM-903
7. EXPLODED VIEWS
7-1. Screen and Cover Block (KP-48) ..................... 93
7-2. Control Panel and Cabinet Block (KP-48) ....... 94
7-3. Screen and Cover Block (KP-61) ...................... 95
7-4. Control Panel and Cabinet Block (KP-61) ........ 96
7-5. Main Bracket Block ........................................... 97
7-6. Picture Tube Block............................................. 98
8. ELECTRICAL PARTS LIST ............................ 99
– 4 –
KP-48PS2/61PS2
SECTION 1
KRM-903
SELF DIAGNOSIS FUNCTION
1-1. RE-3 SELF DIAGNOSTIC SOFTWARE
The identification of errors within the RE-3 chassis is triggered in one of two ways : - 1: Busy or 2: Device failure to respond to IIC. In
the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with
continuous flashing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be
faulty the relevant device number will be displayed through the LED (Series of flashes which must be counted) See table 1., non fatal
errors are reported using this method.
Diagnostic Item
Description
Power does not turn on Does not light
+B Over current (OCP) 2 times Linearity FET (Q5105) is shorted (D Board)
Vertical Deflection stopped 4 times –15 V is not supplied R5341 open (D Board)
No. of times Standby
LED Flashes
Probable cause Location
Power cord is not plugged in
Fuse is Burned out
H. OUT (Q5104) is shorted (D Board)
IC6004 Power IC is shorted (G Board)
+15 V is not supplied R5340 open (D Board)
IC5302 is shorted (D Board)
ERROR ERROR
COUNT
No error 00
Not allowed (may be confused with Sircs response flash) 01
Over Current Protection 02
Over Voltage Protection 03
Vertical Protection 04
Not used 05
H-Protection 06
Speaker Protection 07
General IIC Line 0 error 08
MEGATEXT (IC9502) 09
NVM (IC9108) 10
Main colour decoder (IC8301) 11
Backend (IC4301) 14
Multi sound processor (IC4702) 15
External RAM (IC9107) 17
Detected Symptoms
Power does not come on
No power is supplied to the TV
AC power supply is faulty
Power does not come on
Load on power line has shorted
Vertical deflection pulse has stopped
Power line has shorted
LED
Flash Timing Example : e.g. error number 3
ON
OFF OFF
ON ONStandby LED
– 5 –
KP-48PS2/61PS2
KRM-903
1-2. ERROR DETECTION MONITOR
Device acknowledge is used to check IIC errors. Device acknowledge is checked by sending an IIC start sequence during CRT power
on. Each device is checked three times, if there is no acknowledge after every attempt, it will be regarded as an error.
There are three step to check errors.
1. IIC line 0
If all devices except the NVM have errors, IIC line 0 error is displayed.
2. Board check
If all devices mounted on one board have errors, board error is displayed.
3. Each device check
if IIC line error and board error are not detected then the device with an error is displayed.
The detected errors can be displayed as follows:
1. Error Monitor Menu
2. Error Reader
1-2-1. Error Monitor Menu
The error monitor menu is displayed by selecting TT33. The following menu will be displayed:
Error Monitor
Ignore Errors OFF
1
Operating Time :
Stored Errors :
1. A-Board
2. B3-B CXA2100 MID
3. J-B CXA2123 Main Col Dec
4. Error Code Not Valid
5. Error Code Not Valid
Current Error :
Start Error Sequence
000021 h 40 min
ON ON
– 6 –
KP-48PS2/61PS2
KRM-903
1-2-2. Error Reader Display
The error reader display is connected to the service connector to read actual error codes. The part number for the error reader display
is S-188-900-10.
Once an error has been detected it will then be displayed on the two digit error reader. The errors displayed refer to the following table:
Send Data to Error Reader
Error Code Data High Data Low Error Type Function
00 00h – f0h no device
Gen. IIC Error
00 01h f0h 01h IIC 0 line
00 02h f0h 02h IIC 1 line not used
Board Error
01 00h f1h 00h A Board
04 00h f4h 00h B3 Board
06 00h f6h 00h E Board
07 00h f7h 00h J/S Board
08 00h f8h 00h M Board
Device Error
A Board
01 01h f1h 01h CXA1875 Port Expander
01 02h f1h 02h TU1301 Main Tuner
01 03h f1h 03h TU1302 Sub Tuner
B3 Board
04 01h f4h 01h CXD9509 MID
E Board
06 01h f6h 01h CXA2100 Backend
J Board
04 04h f4h 04h TDA9178 Picture Booster
07 03h f7h 03h CXA2123 Sub Colour
07 04h f7h 04h CXA2123 Main Colour
07 0Ah f7h 0Ah CXA2149 AV SW
S Board
07 05h f7h 05h CXA1875 Sub Sound
07 08h f7h 08h MSP3410D Sound Proc
M Board
08 01h f8h 01h ST24C32 NVM
– 7 –
SECTION 2
1 Light shield
board
2 Two screws
(Hexagon Head)
3 Main bracket block
DISASSEMBLY
KP-48PS2/61PS2
KRM-903
2-1. REAR BOARD REMOVAL
• KP-48
2 Rear board
2-2. MAIN BRACKET BLOCK
REMOVAL
• KP-61
1 Thirteen screws
(Hexagon head)
2-3. SERVICE POSITION
2 Rear board
Main bracket block
1 Twelve screws
(Hexagon head)
– 8 –
KP-48PS2/61PS2
Two screws
(Hexagon head)
Set the main
bracket.
Pull the main bracket, and
remove each connectors
on main bracket.
1
2
3
KRM-903
2-4. CONTROL PANEL BLOCK AND
RESISTOR ASSEMBLY
(FOCUS PACK) REMOVAL
5 Control panel
block
4 Two screws
(Hexagon head)
3 Front board
1 Speaker
grille
assembly
2 Nine screws
(Hexagon head)
6 Screw
(+BVTP 4 x 16)
2-6. CHASSIS BLOCK REMOVAL
(1) MAIN BRACKET REMOVAL
7 Resistor
assembly
(Focus pack)
Pay particular attention to the wires of each Printed circuit
boards when puling out the main bracket.
2-5. BEZNET BLOCK REMOVAL
5 Beznet block
3 Mirror cover
block
4 Four screws
(Hexagon head)
1 Ten screws (KP-48)
Thirteen screws (KP-61)
(+BVTP 4 x 16)
2 Four screws (KP-48)
Six screws (KP-61)
(Hexagon head)
(2) CHASSIS BLOCK REMOVAL
Two screws
1
(Hexagon head)
Pull out the chassis block by gripping the handles as shown in
the diagram.
At this time, pay particular attention to the components
removed in (1).
– 9 –
Four screws
1
(Hexagon head)
Pull out the
2
chassis block.
2-7. TERMINAL BOARD REMOVAL
3 RF cable
KP-48PS2/61PS2
KRM-903
4 Terminal board
2 Two screws
(+BVTP 3 x 12)
2-8. BD, DS, D BOARDS REMOVAL
1 Screw
5 DS board
8 D board
6 Screw
(+BVTP 3 x 12)
(+BVTP 3 x 12)
1 Five screws
(+BVTP 4 x 16)
2 Printed circuit
board support
3 Claw
4 BD board
6 Screw
(+BVTP 3 x 12)
– 10 –
7 Three claws
2-9. G BOARD REMOVAL
2 G board
KP-48PS2/61PS2
KRM-903
1 Five claws
2-10. J, B3, E, M, S BOARDS REMOVAL
4 Four screws
(+BVTT 3 x 8)
5 Shied case
7 B3 board
6 Claw
9 E board
8 Claw
!- M board
0 Claw
KP-48PS2/61PS2
Removing the arrow-marked screw is strictly inhibited.
If removed, it may cause liquid spill
1 Four screws
(+BVTP 4 x 16)
2 Lens
6 Four screws
(+BVTP 4 x 16)
7 Picture
tube
5 Deflection
yoke
4 Neck
assembly
3 CR board
KRM-903
2-11. A BOARD REMOVAL
1 Screw
(+BVTP 3 x 12)
3 A board
2 Two claws
2-12. HIGH-VOLTAGE
CABLE REMOVAL
AND INSTALLATION
(1) Removal
1 Rubber cap
(2) Installation
2 HV cable
turn 90°
2 Rubber cap
1 HV cable
Hook
2-13. PICTURE TUBE REMOVAL
Gutter
– 12 –
SECTION 3
SET-UP ADJUSTMENTS
KP-48PS2/61PS2
KRM-903
3-1. SCREEN VOLTAGE ADJUSTMENT
(ROUGH ALIGNMENT)
1. Receive the Monoscope signal.
2. Set 50% BRIGHTNESS and minimum PICTURE.
3. Turn the red VR on the focus pack all the way to the left and
then gradually turn it to the right until the point where you
can see the retrace line.
4. Next gradually turn it to the left to the position where the
retrace line disappears.
RG
RG
B
SCREEN
B
FOCUS
Focus Pack
Fig. 3-1
3-2. SCREEN (G2) ADJUSTMENT
1. Turn on the power of the set.
2. Select VIDEO1 mode without signals.
3. Supply DC 175 ±0.5 V from external power supply to
TP7103 (KR), TP7203 (KG) or TP7303 (KB) of CR board,
CG board and CB board.
4. Adjust red, green and blue screen voltage to until retrace
line disappears with screen VR on the focus pack.
5. Rotate the green lens and align to obtain the best lens focus
at the center area.
6. Rotate the green focus VR on the focus pack and align to
obtain the best electrical focus in the top right corner.
7. Perform the same alignment for red and blue lenses and electric focus.
8. Fix lens screw.
A
Minimize both A and B.
Lens
Fig. 3-3
B
Fig. 3-4
3-4. DEFLECTION YOKE TILT ADJUSTMENT
1. Receive the Monoscope signal.
2. Place the caps on the red and blue lens so that only the green
color.
3. Loosen the deflection yoke setscrew and align the tilt of the
Deflection yoke so that the bars at the center of the
monoscope pattern are horizontal.
4. After aligning the deflection yoke, fasten it securely to the
funnel-shaped portion (neck) of the CRT.
5. The tilt of the deflection yoke for red and blue is aligned the
same as was done for green.
3-3. FOCUS ROUGH ADJUSTMENT
1. Loose the lens screw.
2. Set in the service mode. (Refer to SECTION 5.)
3. Place the caps on the red and blue lens so that only the green
color is shown.
4. Press “MENU” twice on the commander and select “Device
Register Setting” b “Projector Engine”, press “6” three
times on the Commander to display the test signal (crosshatch) on the screen.
Test signal
Fig. 3-2
4-pole magnet
2-pole magnet
Neck Assy
Make sure deflection yoke is
touching CRT closely.
Fig. 3-5
Deflection yoke
Anode cap
– 13 –
KP-48PS2/61PS2
KRM-903
3-5. 2-POLE MAGNET ADJUSTMENT
1. Receive the Dot signal.
2. Place the caps on the red and blue lens so that only the green
color is shown.
3. Turn the green focus VR on the focus pack to the right and
set to over focus to enlarge the spot.
4. Now align the 2-Pole Magnet so that the enlarged spot is in
the center of the just focus spot.
(center of the dot doesn't move)
5. Align the green focus VR and set for just (precise) focus.
6. Perform the same alignment for red and blue.
Use the center dot
Fig. 3-6
3-6. 4-POLE MAGNET ADJUSTMENT
1. Receive the Dot signal.
2. Place the caps on the red and blue lens so that only the green
color is shown.
3. Turn the green focus VR on the focus pack to the left and set
to under focus to enlarge the spot.
4. Now align the 4-Pole Magnet so that the enlarged spot becomes a perfect circle.
5. Perform the same alignment for red and blue.
3-7. GREEN, RED AND BLUE FOCUS
ADJUSTMENT
3-7-1. Green, Red and Blue Lens Focus Adjustment
1. Receive the Monoscope signal.
2. Place the caps on the red and blue lens so that only the green
color is shown.
3. Rotate the green lens and adjust to obtain the best lens focus
at the center area.
4. Fix lens screw.
5. Repeat above process for red and blue.
3-7-2. Green, Red and Blue Electrical Focus
Adjustment
1. Receive the Monoscope signal.
2. Place the caps on the red and blue lens so that only the green
color is shown.
3. Rotate the green focus VR on the focus pack and adjust to
obtain the best electrical focus at the center area.
4. Repeat above process for red and blue.
Use the center dot
Fig. 3-7
OKNG NG
Adjust Point
Fig. 3-8
– 14 –
SECTION 4
CN5003
R9901
SAFETY RELATED ADJUSTMENT
KP-48PS2/61PS2
KRM-903
When replacing the following components marked with ] on
the schematic diagram, always check hold-down voltage and
if necessary re-adjust.
Part Replaced ([)
R9901
Part Replaced (])
D Board C5123, C5127, C5130, C5143, D5115,
D5204, Q5104, R5136, R5138, R5140,
R9901, T5102, T5104, T5103 (FBT)
4-1. HV HOLD-DOWN ADJUSTMENT
1. Connect HV static voltmeter to HV Block.
2. Mount a resistor (R9901 : 43 kΩ, 1/4 W, METAL
FILM) at CN5003.
3. Remove CN5002 and connect External Power Supply to
CN5002 1 pin (+135 V) and 2 pin (GND).
4. Turn on the set.
Power
Supply
+
–
Fig. 4-1
Remove the cap off
from the unused
terminal and connect a
HV static voltmeter
there.
1
CN5002
2
D BOARD
CN5002
– CONDUCTOR SIDE –
CN5003
Fig. 4-3
Fig. 4-4
5. Receive the Dot signal and set PICTURE/BRIGHTNESS
to minimum.
6. Slowly up the supply voltage from 0 V to 135 V until
hold-down circuit works (picture disappear).
7. Read the HV static voltmeter of peak HV voltage.
Spec : 33.7 ~ 35.3 kV
8. If Hold-down voltage is less than 33.7 kV then replace
R9901 of 43 kΩ with that of 39 kΩ, and check if the
voltage is within the spec.
9. If hold-down voltage is over than 35.3 kV then replace
R9901 of 43 kΩ with that of 47 kΩ, and check if the voltage is within the spec.
Fig. 4-2
– 15 –
SECTION 5
ELECTRICAL ADJUSTMENTS
KP-48PS2/61PS2
KRM-903
5-1. ADJUSTMENTS WITH COMMANDER
Service adjustment to this model can performed with the supplied remote commander RM-903.
MUTE
TV MODE
JOYSTICK
VOLUME +
MENU
1
4
7
2
5
8
0
OK
MENU
SONY
TV
VIDE O TV
3
6
9
RM
PROGR
903
RM-903
5-1-1. How to Select Each Mode
The adjustment requires the following five modes:
• DRC100 (PAL) mode
• DRC50 (PAL) mode
• DRC100 (PAL/16 : 9) mode: V-compress mode
• DRC100 (NTSC) mode
• DRC50 (NTSC) mode
1. Selection of Mode Between PAL and NTSC
PAL mode : Enter PAL signal.
NTSC mode: Enter NTSC signal. (VIDEO input only)
2. Selection of Digital Mode
1) Press “MENU” button on the commander, and the menu
screen will appear.
2) Press B key on the joystick to enter the “Picture Adjustment” menu.
3) Press v or V key on the joystick to select “Digital Mode”,
and press B key.
4) Press v or V key on the joystick to select “DRC50” or
“DRC100”, and press “
5) Press “MENU” button to return to normal screen.
(In the TT mode, the menu is switched to the Service menu)
(OK)”.
TV STANDBY
ON SCREEN
DISPLAY
SCREEN
FORMAT
4:3/16:9
3. Selection of Screen Format
The 16 : 9 mode is selected only when the DRC100 (PAL) mode
is active.
1) Press “ (BLUE)” button on the commander.
2) Press v or V key on the joystick to select “4 : 3” or “16 : 9”,
and press “
(OK)” button. At this time, normal screen
comes back. (In the TT mode, the menu is switched to the
Service menu.)
5-1-2.How to Enter TT Mode
1. Turn on the main power switch to place this set in standby
mode. (LED will light in red.)
2. Press the buttons on commander as follows, and the TT
mode will be selected.
Enter the
“TT MODE”
(
DISPLAY
5
(DIGIT 5) (VOLUME +) (TV MODE)ON SCREEN
)
“TT - -” will appear in the top right corner of the screen.
Other status information will also be displayed.
3. If “ (TV MODE)” button or “-” + “-” button is pressed,
the set exits from the TT mode and returns to normal TV mode.
5-1-3.How to Enter Service Menu
1. Select TT mode.
2. Press “MENU” button on the commander once, and normal
menu screen will appear, or press it once more, and the following service menu screen will appear.
Service AE5(A)
Initialising
Reset Devices
Monitoring
Device Register Setting
Special Adjustment
Select : v V Next menu : B
3. Following the screen, press v or V key on the joystick to
select the desired item, and press B key to enter the selected
item.
4. Press v or V key on the joystick to change data of each item,
and press “
(Except Projector Engine mode)
5. To return from each item, press b key on the joystick. Or, to
return to the TT mode, press the “MENU” button.
(Except Projector Engine mode)
(OK)” button to write changed data.
– 16 –
KP-48PS2/61PS2
KRM-903
5-1-4. Screen Display for Service Menu
If each item of service menu is selected, the following screen is
displayed.
• Initialising
Initialising
Model Setting
Destination Setting
Basic Setting
Feature Setting
Select : v V Next menu : B
• Initialising b Model Setting
Model Setting
1 KV-29FX60
2 KV-29FC60
3 KV-29FS60
4 KV-28FX60
5 KV-32FX60
6 KV-32FS60
7 KV-28FC60
8 KV-32FC60
9 KV-28FC60Z
10 KV-32FC60Z
11 KV-28FS70
12 KV-32FS70
13 KV-36FS70
14 KP-48PS1
15 KP-53PS1
16 KP-61PS1
17 KP-44PS2
18 KP-51PS2
19 KF-50SX100
Select : v V Last menu : b Set Model : B
• Initialising b Basic Setting
Basic Setting
No Descr. Min Max Data
1 Sys. B/G OFF ON ON
2 Sys. D/K OFF ON ON
3 Sys. L OFF ON ON
4 Sys. I (UK) OFF ON ON
5 Sys. I (IRL) OFF ON ON
6 TXT Nat. Option 1 4 3
7 Simple PAT OFF ON OFF
8 16 : 9 CRT OFF ON OFF
9 Sub-Woofer OFF ON OFF
10 Auto Stand-By OFF ON ON
11 Comb-Filter OFF ON ON
12 Auto YC det OFF ON ON
13 Auto Comb det OFF ON ON
14 AV2 Available OFF ON ON
15 AV3 Available OFF ON ON
16 AV4 Available OFF ON ON
17 AV3 Front & Rear OFF ON OFF
18 SECAM Tape OFF ON ON
19 AV1 Sound Mute OFF ON OFF
Select : v V Last menu : b Enter Item : B
• Initialising b Feature Setting
Feature Setting
No Descr. Min Max Data
1 PAP OFF ON ON
2 PAT OFF ON ON
3 INDEX OFF ON ON
4 EPG OFF ON ON
5 Full EPG OFF ON ON
6 Pict Boost Bypass OFF ON OFF
Select : v V Last menu : b Enter Item : B
• Initialising b Destination Setting
Destination Setting
Multi
A
B
D
E
K
R
U
Select : v V Last menu : b Set Dest. : B
• Reset Devices
Reset Devices
Backend
Deflection
Ext. Deflection
Dynamic Convergence
Colour Decoder 1
Colour Decoder 2
Audio/Video Switch
MID-X
External PLL MID-X
Sound
Picture Booster
Select : v V Last menu : b Reset Dev. : B
– 17 –
KP-48PS2/61PS2
KRM-903
• Monitoring
Monitoring
Device Status Monitor
Error Monitor
Production Monitor
NVM Monitor
Format Monitor
CNI Monitor
Select : v V Next menu : B
• Device Register Setting
Device Register Setting
Backend
Deflection
Ext. Deflection
Dynamic Convergence
Colour Decoder 1
Colour Decoder 2
Audio/Video Switch
MID-X
External PLL MID-X
Sound
Projector Engine
Picture Booster
Select : v V Next menu : B
• Device Register Setting b Backend
• Device Register Setting b Deflection
Note: Prior to starting Main Deflection Adjustment, the value
displayed here (shaded portion) must be set to the Deflec-
tion data.
Deflection
No Descr. Def. Min Max Data
1 V-Size 31 0 63 50
2 V-Position 31 0 63 32
3 V-Comp 1 0 3 0
4 V-Linear 7 0 15 7
5 S-Corr 7 0 15 7
6 H-Size 31 0 63 38
7 Ew-Dc OFF OFF ON OFF
8 Pin-Amp 31 0 63 20
9 Up-CPin 31 0 63 32
10 M-Pin 2 0 3 2
11 Lo-CPin 31 0 63 32
12 Trapezium 7 0 15 7
13 H-Position 31 0 63 30
14 AFC-Bow 7 0 15 7
15 AFC-Angle 7 0 15 7
16 Up-Vlin 0 0 15 0
17 Lo-Vlin 0 0 15 0
18 MPIP PAmp –3 –10 10 0
19 MPIP UCPin 0 –10 10 0
20 MPIP LCPin 0 –10 10 0
21 MPIP Trap 0 –10 10 0
22 EPG PAmp 2 –10 10 0
23 EPG UCPin 2 –10 10 0
24 EPG LCPin 2 –10 10 0
25 EPG Trap 0 –10 10 0
Select : v V Last menu : b Enter Item : B
Backend
No Descr. Def. Min Max Data
1 D-Col OFF OFF ON OFF
2 Contrast 44 0 63 43
3 Limit-Lvl 3 0 3 3
4 Hue 32 0 63 32
5 Colour 31 0 63 31
6 CTI-Level 2 0 3 2
7 Brightness 31 0 63 3
8 Gamma 3 0 3 3
9 Sharpness 44 0 63 44
10 R-Drive 41 0 63 41
11 G-Drive 41 0 63 41
12 B-Drive 41 0 63 41
13 Sub Bright 31 0 63 31
14 VM-Level 2 0 3 2
15 R-Cutoff 31 0 63 31
16 Pre/Over 2 0 3 3
17 G-Cutoff 31 0 63 31
18 DPIC-Level 1 0 3 1
19 B-Cutoff 31 0 63 31
20 DC-Tran. 0 0 3 0
21 Sub-Cont. 7 0 15 8
22 LRGB2-Lvl 8 0 15 8
23 P-Abl 15 0 15 15
24 Sharp. F0 ON OFF ON ON
25 CB-Offset1 7 0 15 7
26 CR-Offset1 7 0 15 7
27 CB-Offset2 7 0 15 7
28 CR-Offset2 7 0 15 7
29 Sub Colour 0 –8 8 0
• Device Register Setting b EXT. Deflection
EXT. Deflection
No Descr. Def. Min Max Data
1 Linearity 127 0 255 127
2 H Centre 31 0 63 31
3 H Trap 31 0 63 31
4 Rotation 0 0 255 0
5 FocusPhase 127 0 255 127
Select : v V Last menu : b Enter Item : B
Select : v V Last menu : b Enter Item : B
– 18 –
KP-48PS2/61PS2
KRM-903
• Device Register Setting b Dynamic Convergence
Dynamic Convergence
No Descr. Def. Min Max Data
1 Range 63 0 63 63
2 H stat 33 0 63 33
3 H amp l 37 0 63 37
4 H amp r 36 0 63 36
5 Up Y 31 0 63 31
6 Low Y 33 0 63 33
7 Y up l 30 0 63 30
8 Y up r 30 0 63 30
9 Y low l 31 0 63 31
10 Y low r 30 0 63 30
11 Mbow up l 31 0 63 31
12 Mbow up r 32 0 63 32
13 Mbow low l 32 0 63 32
14 Mbow low r 32 0 63 32
15 V stat 32 0 63 32
16 TCorPCtrl OFF OFF ON OFF
17 TopCorPin 31 0 63 31
18 BCorPCtrl OFF OFF ON OFF
19 BotCorPin 43 0 63 43
Select : v V Last menu : b Enter Item : B
• Device Register Setting b Colour Decoder 1
• Device Register Setting b Colour Decoder 2
Colour Decoder 2
No Descr. Def. Min Max Data
1 TINT 31 0 63 31
2 SUB COLOUR 7 0 15 7
3 SUB CONTR 7 0 15 7
4 SHARP GAIN 8 0 15 8
5 Y-OUT LEV. 35 0 63 35
6 C-OUT LEV. 45 0 63 45
7 Y-DL 8 0 10 8
8 Cr OFF. 1 7 0 1 5 7
9 Cb OFF. 1 7 0 1 5 7
10 Cr OFF. 2 7 0 15 7
11 Cb OFF. 2 7 0 15 7
12 V CD FREQ 3 0 7 3
13 V CD MODE 0 0 3 0
14 MVM OFF OFF ON OFF
15 S R-Y ADJ 7 0 15 7
16 S B-Y ADJ 2 0 15 5
17 BELL/HPF 2 0 3 2
18 BELL F0 OFF OFF ON OFF
19 S GP 0 0 3 0
Select : v V Last menu : b Enter Item : B
• Device Register Setting b MID-X
Colour Decoder 1
No Descr. Def. Min Max Data
1 TINT 31 0 63 31
2 SUB COLOUR 7 0 15 7
3 SUB CONTR 7 0 15 7
4 SHARP GAIN 8 0 15 8
5 Y-OUT LEV. 35 0 63 35
6 C-OUT LEV. 45 0 63 45
7 Y-DL 8 0 10 8
8 Cr OFF. 1 7 0 15 7
9 Cb OFF. 1 7 0 15 7
10 Cr OFF. 2 7 0 15 7
11 Cb OFF. 2 7 0 15 7
12 V CD FREQ 3 0 7 3
13 V CD MODE 0 0 3 0
14 MVM OFF OFF ON OFF
15 S R-Y ADJ 7 0 15 7
16 S B-Y ADJ 2 0 15 5
17 BELL/HPF 2 0 3 2
18 BELL F0 OFF OFF ON OFF
19 S GP 0 0 3 0
Select : v V Last menu : b Enter Item : B
MID-X
No Descr. Def. Min Max Data
1 M H POS 0 –31 31 0
2 S H POS 0 –8 8 0
3 D YS SEL 1 0 3 1
4 D YS DELAY 7 0 7 7
5 Text Sharp OFF OFF ON OFF
Select : v V Last menu : b Enter Item : B
– 19 –
KP-48PS2/61PS2
KRM-903
• Device Register Setting b External PLL MID-X
External PLL MID-X
No Descr. Def. Min Max Data
1 VCO7-0PAL 184 0 255 184
2 VCO7-0NTSC 172 0 255 172
3 VCO11-8 6 0 15 6
4 DIV1, 2, 4, 8 2 0 3 2
5 Fine Delay 0 0 63 0
6 Coar. Delay 0 0 3 0
7 Ch. Pump 0 0 3 0
8 PD Pol. ON OFF ON ON
9 DSync Wdth 3 0 3 3
10 Dsync Del OFF OFF ON OFF
11 Sync Pol ON OFF ON ON
12 DSync Pol ON OFF ON ON
13 Clk En ON OFF ON ON
14 NClk En OFF OFF ON OFF
15 Clk/2 En OFF OFF ON OFF
16 NClk/2 En OFF OFF ON OFF
17 DSync En ON OFF ON ON
18 Unlock En OFF OFF ON OFF
19 VCO Bypass ON OFF ON ON
20 Synth Pwr ON OFF ON ON
21 Rdout Pwr OFF OFF ON OFF
22 DIVOUT En ON OFF ON ON
23 DSync Byp OFF OFF ON OFF
24 DSync Hold OFF OFF ON OFF
Select : v V Last menu : b Enter Item : B
• Device Register Setting b Picture Booster
Picture Booster
No Descr. Def. Min Max Data
1 DEM OFF OFF ON OFF
Select : v V Last menu : b Enter Item : B
• Special Adjustment
Special Adjustment
No Descr. Min Max Data
1 RGB Level 0 7 0
2 RGB Gain 0 31 6
3 RGB PAT Level 0 7 0
4 RGB PAT Gain 0 31 12
5 RGB H-Position -10 10 0
6 Extra FW 0 255 255
7 EPG ChkS Check OFF ON ON
8 Slicer High OFF ON ON
9 FCW Wide OFF ON OFF
10 High Pll OFF ON OFF
11 Panic Offset 0 2 2
12 Wide Mute OFF ON ON
Select : v V Last menu : bEnter Item : B
• Device Register Setting b Sound
Sound
No Descr. Def. Min Max Data
1 Carr.-Mute ON OFF ON ON
2 SCART1 Vol 79 0 127 79
3 SCART2 Vol 79 0 127 79
4 SCART-Pr. 27 0 127 27
5 I2S1-Pr. 16 0 127 16
6 I2S2-Pr. 16 0 127 16
7 FM Pr. 27 0 127 27
8 BG Nic. Pr. 53 0 127 53
9 L Nic. Pr. 59 0 127 59
10 DK Nic.Pr. 53 0 127 53
11 I Nic. Pr. 97 0 127 97
12 Irl NicPr. 97 0 127 97
13 SubW. Vol. 0 –127 0 0
14 Bass Offs 0 –3 3 0
15 TrebleOffs 2 –3 3 2
16 Loudn. Offs 0 0 9 0
17 HP-VolOffs –2 –5 5 –2
18 M-S Limit 30 –128 127 30
19 M-B Limit –30 –128 127 –30
20 S-M Limit 12 –128 127 12
21 S-B Limit –20 –128 127 –20
22 B-M Limit –12 –128 127 –12
23 B-S Limit 20 –128 127 20
24 Err. Max 40 0 255 40
25 Err. Min 18 0 255 18
26 Vol.Offset –3 –6 0 –3
Select : v V Last menu : b Enter Item : B
– 20 –
KP-48PS2/61PS2
KRM-903
5-1-5.Service List (Projector Engine)
: Fixed data
Note : Prior to starting Main Deflection Adjustment, the data (GRN, BLU, RED) must be set to the standard values of DRC100 (PAL) mode.
Item
Number
GRN
RED
Adjustment
Item
00 FDIS 00,01 00 SELECT REGI DATA DISPLAY OF FINE ADJ
01 OSDH 01 ~ 255 32 32 32 32 32 PJED SERVICE MENU H POSITION
02 OSDV 01 ~ 255 25 PJED SERVICE MENU V POSITION
03 FVST 00 ~ 255 33 54 33 54 33 LINE NUMBER OF FINE ADJUST START
04 V1ST 00 ~ 255 00 00 00 00 00 V1 START DATA
05 V1CU 00 ~ 255 50 25 58 29 50 V1 COUNT UP DATA
06 COHP 00 ~ 255 253 253 253 253 253 H-PHASE OF ROUGH ADJ
07 FIHP 00 ~ 255 203 203 203 203 203 H-PHASE OF FINE ADJ
08 TPHP 00 ~ 255 51 51 51 51 51 H-PHASE OF TEST PATTERN
09 DFHP 00 ~ 255 00 00 00 00 00 H-PHASE OF DYNAMIC FOCUS
10 DFHG –128 ~ 127 –80 –80 –80 –80 –80 H-2 GAIN OF DYNAMIC FOCUS
11 DFVG –128 ~ 127 –30 –30 –30 –30 –30 V-2 GAIN OF DYNAMIC FOCUS
12 PWM1 00 ~ 255 00 PWM1
13 PWM2 00 ~ 255 32 H-PHASE OF AUTO REGI TEST PATTERN
14 HBLD 00 ~ 255 238 H-PHASE OF RETURNED BLUE V LINE
15 HBLW 00 ~ 63 23 PULSE WIDTH OF RETURNED BLUE V LINE
16 BLKP 00 ~ 255 27 START BLANK PULSE
17 COGV –128 ~ 127 (*1) GREEN V CENT OFFSET DATA OF AUTO REGI
18 CORV –128 ~ 127 (*1) RED V CENT OFFSET DATA OF AUTO REGI
19 COBV –128 ~ 127 (*1) BLUE V CENT OFFSET DATA OF AUTO REGI
20 COGH –128 ~ 127 (*1) GREEN H CENT OFFSET DATA OF AUTO REGI
21 CORH –128 ~ 127 (*1) RED H CENT OFFSET DATA OF AUTO REGI
22 COBH –128 ~ 127 (*1) BULE H CENT OFFSET DATA OF AUTO REGI
23 SOGV –128 ~ 127 (*1) GREEN V SKEW OFFSET DATA OF AUTO REGI
24 SORV –128 ~ 127 (*1) RED V SKEW OFFSET DATA OF AUTO REGI
25 SOBV –128 ~ 127 (*1) BLUE V SKEW OFFSET DATA OF AUTO REGI
26 SOGH –128 ~ 127 (*1) GREEN H SKEW OFFSET DATA OF AUTO REGI
27 SORH –128 ~ 127 (*1) RED H SKEW OFFSET DATA OF AUTO REGI
28 SOBH –128 ~ 127 (*1) BLUE H SKEW OFFSET DATA OF AUTO REGI
29 ERR FIXED 00 AUTO REGI ERROR CODE
30 ADTM 00 ~ 255 144 TIMING TO GET A/D DATA OF AUTO REGI
31 *2 VUP 01 ~ 255 03 03 03 03 01 AUTO REGI PATTERN UPPER V POSITION
32 *2 VMID 01 ~ 255 130 138 103 112 130 AUTO REGI PATTERN MIDDLE V POSITION
33 *2 VLOW 01 ~ 255 255 270 206 224 255 AUTO REGI PATTERN LOWER V POSITION
34 *2 HPR 01 ~ 510 01 01 01 01 01 AUTO REGI PATTERN H POSITION
35 SFTF 00,01 00 SHIFT ENABLE 00 : DISABLE 01 : ENABLE
36 SFTE 00,01 00 SHIFT FAST 00 : NORMAL 01 : QUICK
37 ACTL 00 ~ 255 00 LOWER BYTE OF COUNTER VALUE
38 ACTH 00 ~ 255 00 HIGHER BYTE OF COUNTER VALUE
CENT *3 –512 ~ 511 000/000 GREEN H/V CENT (H CENT *4)
SKEW *3 –512 ~ 511 000/000 GREEN H/V SKEW (H SKEW *4)
SIZE *3 –512 ~ 511 –70/–175 –70/–150 GREEN H/V SIZE (H/V SIZE *4)
LIN *3 –512 ~ 511 xxxx/xxxx GREEN H/V LIN
KEY *3 –512 ~ 511 xxxx/xxxx GREEN H/V KEY
PIN *3 –512 ~ 511 xxxx/271 GREEN H/V PIN
CENT *3 –512 ~ 511 000/000 BLUE H/V CENT
SKEW *3 –512 ~ 511 080/–130 BLUE H/V SKEW
BLU
SIZE *3 –512 ~ 511 –20/–175 –20/–150 BLUE H/V SIZE
LIN *3 –512 ~ 511 –150/xxxx BLUE H/V LIN
KEY *3 –512 ~ 511 xxxx/–100 BLUE H/V KEY
PIN *3 –512 ~ 511 xxxx/270 xxxx/202 BLUE H/V PIN
CENT *3 –512 ~ 511 000/000 RED H/V CENT
SKEW *3 –512 ~ 511 080/–130 RED H/V SKEW
SIZE *3 –512 ~ 511 –61/–175 –61/–150 RED H/V SIZE
LIN *3 –512 ~ 511 150/xxxx RED H/V LIN
KEY *3 –512 ~ 511 xxxx/100 RED H/V KEY
PIN *3 –512 ~ 511 xxxx/270 xxxx/202 RED H/V PIN
Data
Range
DRC100
(PAL)
*1:Set correctly by the automatic registration adjustment.
*3:Prior to starting Main Deflection Adjustment, the data must be set to
the standard values of DRC100 (PAL) mode.
Standard Data
DRC50
(PAL)
DRC100
(NTSC)
DRC50
(NTSC)
DRC100
(PAL/16 : 9)
Name/Description
*2 : It can be adjust if automatic registration adjustment doesn't work.
*4 : It can be adjust Green a little.
xxxx: Cannot change.
– 21 –
KP-48PS2/61PS2
KRM-903
5-2. REGISTRATION ADJUSTMENT
5-2-1. Data Setting Before Adjustment
Note: Prior to starting Registration Adjustment, the data must
be set by the following method. Negligence of data setting
increases the system load, causing a trouble.
1. Main Deflection Setting
1) Enter the Service menu, and select “Device Register Setting” b “Deflection”.
2) Press v or V key on the joystick to set the data of each deflection item to the value (shaded portion) displayed on page
18, and press the “
2. Sub Deflection Setting
1) Set DRC100 (PAL) mode.
2) Enter the Service menu, and select “Device Register Setting” b “Projector Engine”.
3) Press “1” or “4” button on the commander to select the
item, and press “3” button to change the adjustment colors,
then set the data of GRN, BLU, and RED items to the values
of DRC100 (PAL) mode, following “ 5-1-5. Service List ”
on page 21. (For an operation method, see “ 5-2-3. Opera-
tion Method for Projector Engine Mode ”)
4) After a setting of each item finished, press “
“-” buttons on the commander to write the changed data.
5) Press “MENU” button on the commander to return to the
Service menu.
(OK)” button.
(MUTE)” +
5. Adjust “1 V-Size” and “6 H-Size” so that the picture size is
within the specification.
SPEC Overscan Spec. = 7.5%
Input Signal H SIZE V SIZE
PAL SPCB 16.6 ± 0.15 sq. 12.5 ± 0.15 sq.
1 V-Size
6 H-Size
6. Adjust the following items so as to attain the optimum
picture.
4 V-Linear
5 S-Corr
8 Pin Amp
5-2-2. Main Deflection Adjustment
The data values are same in all five modes, and therefore the
adjustment for the DRC100 (PAL) mode only is performed here.
1. Place the caps on the red and blue lenses so that only the
green color is displayed.
2. Enter the PAL SPCB signal to set the DRC100 (PAL) mode.
3. Enter the Service menu, and select “Device Register Setting” b “Deflection”.
4. Adjust “2 V-Position” and “13 H-Position” so that the picture is displayed in the center of screen.
2 V-Position
13 H-Position
9 Up-CPin
11 Lo-CPin
12 Trapezium
14 AFC-Bow
15 AFC-Angle
– 22 –
KP-48PS2/61PS2
KRM-903
5-2-3. Operation Method for Projector Engine
Mode
MUTE
Write data to NVM
TV MODE
Copy data to all
mode
Adjustment item
up
Adjustment item
down
Read data from
NVM
JOYSTICK
VOLUME +
MENU
1
4
7
2
5
8
0
OK
MENU
SONY
TV
VIDE O TV
3
6
9
RM
PROGR
903
TV STANDBY
ON SCREEN
DISPLAY
Copy PAL data
to NTSC
Color change
Internal test signal
Mode select
SCREEN
FORMAT
4:3/16:9
RM-903
1. Functions of Keys on Commander
• 1 : Changes adjustment item. (item No. moves up)
: Marker moves clockwise from center to out-
side. (in fine adjustment mode)
• 4 : Changes adjustment item.
(item No. moves down)
: Marker moves counterclockwise from outside
to center. (in fine adjustment mode)
• v, V, b, B : Changes data value. (up or down)
: Marker moves up, down, or to the left or
right. (in fine adjustment mode)
• 3 : Changes adjustment color.
(except item No. 00~38) GRN c BLU c RED
• 6 : Displays or changes internal test signals.
: crosshatch + external signal c dot + external
signal c crosshatch only c dot only c off
• 9 : Switches adjustment mode.
rough adjustment mode c fine adjustment
mode
•
(OK) : Switches marker moving method.
(in fine adjustment mode)
joystick (v, V, b, B) keys c 1 and 4 buttons
Commander Function
Buttons Mode Description
+ - WRITE Writes data to NVM.
7 + - READ Reads data from NVM.
5 + - INIT Service data initialization. Not stored.
(Be sure not to use usually)
2 + - COPY Copies and writes data of DRC100
(PAL) mode to all other modes.
+ - WRT5060 Copies data of PAL mode to NTSC mode.
2. Operation Method for Rough Adjustment
1) Enter the Service menu, and select “Device Register Setting” b “Projector Engine”.
2) Press “1” or “4” button on the commander to select the
item, and press v, V, b, B key on the joystick to change the
data.
Item No.
PJE 00 00
FDIS |
Adjustment Item
Data
v, B : Data up
V, b : Data down
3) Select “GRN CENT” and confirm that the data in horizontal
direction and vertical direction are both 000. When BLU or
RED is displayed, press “3” button on the commander to
change the adjustment color in the order of GRN c BLU c
RED.
4) In the GRN, BLU, or RED mode, v, V keys on the joystick
can change the data in vertical direction, or b, B keys in
horizontal direction.
Color
GRN 000 000
CENT
Data (H)
Data (V)
b : Data (H) up
B : Data (H) down
Adjustment Item
v : Data (V) up
V : Data (V) down
5) Before returning to the Service menu, press “
(MUTE)”
+“-” buttons on the commander to write the data.
(Omission of this operation causes the set data to be returned
to the data before adjustment)
6) Press “MENU” button on the commander to return to the
Service menu.
– 23 –
KP-48PS2/61PS2
KRM-903
3. Operation Method for Fine Adjustment
(in GRN, BLU, or RED Mode)
1) Select the Projector Engine mode.
2) Select FDIS so that the data at each position can be displayed
in the fine adjustment mode, and set the data to “01”.
3) Press “9” button on the commander, and the fine adjustment mode will be active where a green marker appears in
the center of screen (in the case of GRN mode).
4) Press “
switched between green (GRN mode) and white alternately.
5) Use “1 ” or “4” button on the commander, or the joystick
to move the marker to the position to be adjusted, where fine
adjustment can be made.
• When marker color is white.
(in this case, fine adjustment is disabled)
• When marker color is green. (GRN mode)
1 : moves the marker clockwise from center to outside.
4 : moves the marker counterclockwise from outside to center.
(OK)” button, and the marker color will be
Operating the joystick can move the marker
up, down, or to the left or right freely.
5-2-4.Projector Engine Adjustment
(Sub Deflection Adjustment)
Note: Prior to starting this adjustment, make sure that the data of
GRN, BLU, and RED items in the DRC100 (PAL) mode
are same as those data given in “5-1-5. Service List” on
page 21. If not same, retry the registration adjustment
from the beginning.
: Adjustment by the projector engine adjustment only will
burden the load on the system, and therefore main deflection adjustment should be made properly.
: When exiting from the Projector Engine mode, press
(MUTE)”+“-” buttons on the commander to write
“
the data. Omission of this operation causes the data to be
returned to the data before adjustment.
Adjustment X : Fixed a : Ye s – : No
Adjustment Type
Adjustment Item GRN RED BLU
H / V H / V H / V
CENT X / X a / aa / a
SKEW X / X a / aa / a
SIZE X / X a / aa / a
LIN – / – a / – a / –
KEY – / –– / a – / a
PIN – / a – / a – / a
<Adjustment for DRC100 (PAL) Mode>
1. Green Adjustment
1) Place the caps on the red and blue lenses so that only the
green color is displayed.
2) Enter the PAL SPCB signal to set the DRC100 (PAL) mode.
3) Select the Projector Engine mode.
4) Press “6” button on the commander to display internal test
signal (crosshatch).
5) Select “GRN PIN” and adjust so that upper and lower horizontal lines on the screen become straight.
Fine adjustment can be made on the basis of
marker position using v, V, b, B keys on the joystick.
Movement when v key
on joystick is pressed.
CROSSHATCH
6) Press “9” button on the commander to return to the rough
adjustment mode.
Movement when B key
on joystick is pressed.
CROSSHATCH
Push the joystick to Push the joystick to
6) Fix the data of other items.
7) Press “9” button on the commander to enter the fine adjustment mode.
8) Make fine adjustment so that horizontal lines and vertical
lines become straight.
9) Press “9” button on the commander to return to the rough
adjustment mode.
– 24 –
KP-48PS2/61PS2
KRM-903
2. Blue Adjustment
1) Place a cap on the red lens so that green and blue colors are
displayed.
2) Press “3” button on the commander to select BLU mode.
3) Adjust the following items so that blue lines overlap with
green lines.
• BLU CENT (horizontally/vertically)
Adjust so that the pictures coincide in the center of screen.
Push the joystick to Push the joystick to
Push the joystick to Push the joystick to
• BLU SKEW (horizontally/vertically)
Correct the tilt of horizontal lines and vertical lines.
• BLU SIZE (horizontally/vertically)
Adjust so that each distance from center to left end and to right
end is equal.
Adjust so that each distance from center to top and to bottom is
equal.
Push the joystick to Push the joystick to
Push the joystick to Push the joystick to
• BLU PIN (vertically)
Adjust so that upper and lower horizontal lines on the screen become straight.
Push the joystick to Push the joystick to
Push the joystick to Push the joystick to
• BLU LIN (horizontally)
Adjust so that each space at the right end and at the left end of
screen is equal.
Push the joystick to Push the joystick to
Push the joystick to Push the joystick to
• BLU KEY (vertically)
Adjust so that upper and lower horizontal lines on the screen become parallel.
Push the joystick to Push the joystick to
4) Press “9” button on the commander to enter the fine adjust-
ment mode.
5) Make fine adjustment so that horizontal lines and vertical lines
overlap with green lines.
6) Press “9” button on the commander to return to the rough
adjustment mode.
– 25 –
KP-48PS2/61PS2
KRM-903
3. Red Adjustment
1) Place a cap on the blue lens so that green and red colors are
displayed.
2) Press “3” button on the commander to select RED mode.
3) Hereinafter, use same manner as that of blue adjustment to
adjust so that the red lines overlap with green lines.
4. Registration Data Writing
1) After each adjustment of green, blue, and red for the
DRC100 (PAL) mode finished, press “ (MUTE)”+“-”
buttons on the commander to write registration data to the
NVM.
<Copy of Registration Data>
1. Make sure that the adjustment for DRC100 (PAL) mode finished and the data have already been written.
2. Select the Projector Engine mode.
3. Press “2”+“-” button on the commander.
4. The data of DRC100 (PAL) mode are copied to all other
modes.
DRC100
(PAL)
Copy Registration Data.
DRC50
(PAL)
<Adjustment for DRC50 (PAL) Mode>
1. Enter the PAL SPCB signal to set the DRC50 (PAL) mode.
2. Select the Projector Engine mode.
3. Press “6” button on the commander to display internal test
signal (crosshatch).
4. Press “9” button on the commander to enter the fine adjustment mode.
5. Using the lens caps as necessary, perform a fine adjustment
so that green, blue, and red vertical lines and horizontal lines
become straight, and respective color lines overlap with
green lines.
6. Press “9” button on the commander to return to the rough
adjustment mode.
7. After each adjustment of green, blue, and red for the DRC50
(PAL) mode finished, press “
the commander to write registration data to the NVM.
DRC100
(PAL/16:9)
DRC100
(NTSC)
DRC50
(NTSC)
(MUTE)”+“-” buttons on
<Copy of Registration Data from PAL to NTSC>
1. Make sure that the adjustment for DRC50 (PAL) mode finished and the data have already been written.
2. Select the Projector Engine mode.
3. Press “ (ON SCREEN DISPLAY)”+“-” buttons on the
commander.
4. Respective data of DRC50 (PAL) mode and DRC100 (PAL)
mode are copied to the NTSC mode.
Copy Registration Data from PAL to NTSC.
DRC50
(PAL)
DRC100
(PAL)
DRC50
(NTSC)
DRC100
(NTSC)
<Adjustment for DRC100 (PAL/16 : 9) Mode>
1. Place the caps on the red and blue lenses so that only the
green color is displayed.
2. Enter the PAL SPCB signal to set the DRC100 (PAL) mode.
3. Set the screen format to 16 : 9.
4. Select the Projector Engine mode.
5. Press “6” button on the commander to display internal test
signal (crosshatch).
6. Select “GRN SIZE”, and press v or V key on the joystick to
fix the data in vertical direction to “–150”.
7. Select “GRN PIN” and adjust so that upper and lower horizontal lines on the screen become straight.
8. Fix the other item data.
9. Press “9” button on the commander to enter the fine adjustment mode.
10. Make a fine adjustment so that horizontal lines and vertical
lines become straight.
11. Press “9” button on the commander to return to the rough
adjustment mode.
12. Hereinafter, use same manner as that of adjustment for
DRC100 (PAL) mode to perform the blue and red adjustments.
13. After each adjustment of green, blue, and red
for the DRC100 (PAL/16 : 9) mode finished, press
“
(MUTE)”+“-” buttons on the commander to write reg-
istration data to the NVM.
14. Set the screen format to 4 : 3.
– 26 –
KP-48PS2/61PS2
KRM-903
5-3. AUTO CONVERGENCE OFFSET
This adjustment must be performed after the registration adjustment was made or after readjustment was made by any reason.
1. Darken the periphery of this set.
2. Enter the PAL SPCB signal to set the DRC100 (PAL) mode.
3. Select the Projector Engine mode.
4. Press “
panel of the set.
5. Select “29 ERR” of Projector Engine mode and confirm
ERR data value is “00” .
6. In the same manner, select DRC50 (PAL) and DRC100
(PAL/16 : 9) modes respectively, and press the “
CONVERGENCE)” button in the Projector Engine mode.
7. Enter the NTSC signal, and perform the same steps in the
DRC100 (NTSC) and DRC50 (NTSC) modes respectively.
(AUTO CONVERGENCE)” button on the front
(AUTO
5-4. PICTURE CENTER ADJUSTMENT
1. Enter the SPCB signal.
2. Select the TT mode, and press “3”+“2” buttons on the
commander.
TT32 : Horizontal center adjustment for MID-X input
3. Pressing b or B key on the joystick, move the picture in
horizontal direction to center the picture on the OSD mark.
4. Press “
mander to return to normal TV mode.
(TV MODE)” or “ (OK)” button on the com-
5-5. WHITE BALANCE ADJUSTMENT
1. Enter the monoscope signal.
2. Press “MENU” button on the commander to enter the Picture
Adjustment menu.
3. Set the Picture Mode to “Personal”, and the Digital Mode to
“DRC100”.
4. Enter the Service menu, and select “Device Register Setting” b “Backend”.
5. Adjust “13 Sub Bright” so that 10 IRE section barely grows.
6. Enter all-white pattern signal.
7. Fix “17 G-Cutoff” to “31”, and adjust “15 R-Cutoff” and “19
B-Cutoff” so as to attain the optimum white balance.
8. Adjust “13 Sub Bright” so that 100 IRE section barely
grows.
9. Adjust “10 R-Drive” and “12 B-Drive” so as to attain the
optimum white balance.
10. Repeatedly adjust the white balance for the minimum and
maximum picture setting.
5-6. SUB BRIGHT ADJUSTMENT
1. Enter the monoscope signal.
2. Press “MENU” button on the commander to enter the Picture
Adjustment menu.
3. Set respective items as follows:
• Picture Mode c Personal
• AI (Artificial Intelligence) c OFF
• Contrast c Minimum
• Brightness c 50%
4. Enter the Service menu, and select “Device Register Setting” b “Backend”.
5. Adjust “13 Sub Bright” so that the border between 0 IRE and
10 IRE becomes distinct.
Adjust picture center to
the position of this OSD mark.
– 27 –
KP-48PS2/61PS2
KRM-903
5-7. SUB COLOR ADJUSTMENT
1. Enter the color bar signal.
2. Connect the oscilloscope probe to the CN4500 pin 5 on the E
board.
3. Enter the Service menu, and set respective items as follows.
However, record current set values so that they can be restored later.
1) Select “Device Register Setting” b “Backend”.
• 1 D-Col c OFF
• 2 Contrast c 31
• 5 Color c 31
• 18 DPIC-Level c 0
• 20 DC-Tran. c 0
2) Select “Initializing” b “Feature Setting”.
• 6 PictBoostBypass c ON
4. Select “Device Register Setting” b “Backend”.
5. Measure waveform, and adjust “29 Sub Color” so that the
height of “a” and “b” is same as shown in figure.
6. Return the data set in step 3 to original values.
Same level
5-8. SUB COLOR OFFSET (61 inch model only)
1. Confirm the result performed in 5-7. SUB COLOR ADJUSTMENT.
2. Enter the Service menu, and select “Device Register Setting” b “Backend”.
3. Select “29 Sub Color”, and set existing data value +2.
(61 inch model only)
ab
– 28 –
KP-48PS2/61PS2
KRM-903
5-9. TEST-TEST MODE
Is available by pressing “OSD”, “5”, “Volume minus”, “TV” button in the standby mode, OSD “TT--” appears. The functions described below are available by pressing the two numbers. To release the Test-Test mode, Press “-” twice or switch the TV set into
standby mode. Pressing the two Local Control buttons ( + and – ) during Power ON will also switch into “TT” mode.
In “TT” mode, it is possible to remove the Menu from the screen by pressing the Speaker OFF button once. Pressing the Speaker OFF
button a second time will cause the menu to reappear. The Function is kept even when the menu is not displayed !!.
00 Switch back to normal mode - “TT” mode off
01 Set picture maximum
02 Set picture minimum
03 Set speaker/headphone Volume to 30%
04 Set speaker/headphone Volume to 50%
05 Set speaker/headphone Volume to 65%
06 Set speaker/headphone Volume to 80%
07 Ageing Mode
08 Shipping Condition
09 Enter PJ Engine service mode
10 No function
11 Sub picture adjustment
12 Sub colour adjustment
13 Displayed software version and TV set configuration
14 Production Info Display
15 Picture Rotation
16 Picture level 50%
17 Audio mute on
18 No function
19 Sub brightness adjustment
20 No function
21 Destination A includes text settings, display TV status
22 Destination L includes text settings, display TV status
23 Destination E includes text settings, display TV status
24 Destination U includes text settings, display TV status
25 Destination D includes text settings, display TV status
26 Destination B includes text settings, display TV status
27 Destination K includes text settings, display TV status
28 Destination R includes text settings, display TV status
30 No function
31 Geometry adjustment 1
32 Geometry adjustment 2
33 Error monitor
34 No function
35 CRT 4:3 <–> 16:9 ; Display TV status
36 Line 23 detection switch
37 Velocity Modulation (VM) test
38 No function
39 No function
40 No function
41 Screen mode check
42 Reinitialize geometry
43 No function
44 Screen mode DRC100
45 Screen mode DRC50
46 Reserved for dealer commander
47 Reinitialize NVM with program 99
48 Set NVM as non virgin
49 Set NVM as virgin
50 No function
51 Set Dolby volume to 90%
52 Dolby on left speaker only
53 Dolby on right speaker only
54 Dolby on left centre only
55 Dolby surround speaker only
56
ı No function
59
60 No function
61 Service mode
62 Production mode
65 Reset error codes
68 Ignore errors on
69 Ignore errors off
70 No function
71 No function
72 No function
73 Clear programs
74
ı No function
79
80 No function
82 PAP H adjustment left image
83
ı No function
86
87 Personal ID reset with program 99
88 Parental Lock off
89 No function
90 No function
– 29 –
6-1. BLOCK DIAGRAM (1)
SECTION 6
DIAGRAMS
KP-48PS2/61PS2
RM-903
AV1
1/
AV2
2/ 2
AV3
3/ 3
S VIDEO
BLUE IN
GREEN IN
BLANKING
VIDEO IN
VIDEO OUT
RIGHT IN
LEFT IN
RIGHT OUT
LEFT OUT
VIDEO/Y IN
VIDEO OUT
RIGHT IN
LEFT IN
RIGHT OUT
LEFT OUT
AV LINK
VIDEO/Y IN
RIGHT IN
LEFT IN
RIGHT OUT
LEFT OUT
VIDEO OUT
AV4
4
s
VIDEO
L
(MONO)
R
CN8900
RED IN
MODE
CN8901
C IN
MODE
CN8902
C IN
MODE 8
J (AV SELECT SW,VIDEO PROCESS)
7
11
15
16
IC8451
AV SIGNAL SELECT SW
20
19
2
6
1
3
8
15
20
19
2
6
1
3
8
10
15
20
2
6
1
3
19
J3301
Q8811
BUFF
Q8452
BUFF
Q8904
BUFF
Q8903
BUFF
Q8901
BUFF
MAIN L
MAIN R
L-TV
AV LINK
R-TV
3
1
5
7
9
CN3301
C
Y
V
L
R
60
AV1-V
36
AV1-R
29
AV1-L
32
RTV
25
LTV
18
MODE1
52
AV2-C
58
AV2-V
9
AV2-OUT
35
AV2-R
28
AV2-L
40
AV2-R OUT
41
AV2-L OUT
19
MODE2
49
AV4-C
54
AV4-V
33
AV4-R
26
AV4-L
20
MODE3
38
MAIN ROUT
39
MAIN LOUT
MAIN
Y OUT
MAIN
C OUT
SUBTU-L
SUBTU-R
VIDEO OUT
SUB Y OUT
SUB C OUT
LD1
SUB TV
LD0
HP LOUT3
HP ROUT3
AV3-R
AV3-L
AV3-V
AV3-C
H3
(AV INPUT)
11
13
30
37
43
45
47
8
62
5
64
TV
23
24
34
27
56
51
CN8903
C
Y
V
L
R
IC8301
MAIN COLOR DECODER
23
COMB Y
5
COMB C/
7
FORCED S
Xtal
38
SCL
13
14
SDA
Cr OUT
22
Cb OUT
21 3 7
Y OUT
10
SCP
9
HS
4
VS
25
B1
G1
26
R1
27
YS3
15
COMB
45
SYS
SFC
46
OUT
CVBS
1
/Y1
CVBS
C1
48
Q8451
3
1
5
7
9
BUFF
R
L
Y/V
Y/V
L
R
OUT
HP L OUT
HP R OUT
C
C
Q8902
3
BUFF
+6.5V +DIG5V
Q8501
BUFF
Q8814,8815
AMP
IC8304
+5V REG
IO
IC8500
DIGITAL COMB FILTER
23
PNR
LUMINANCE
26
NTPL1
37
CLOCK IN
2
A/D IN
OUT
CHROMA
OUT
Q8809,8810,8812,8813
AMP,BUFF,DL SW
+6.5V +ANA5V
9
7
Q8502,8503
BUFF
Q8302,8504
BUFF
X8301
16.2MHz
Q8801,8804,8805,8807
AMP,BUFF,DL SW
IC8305
+5V REG
IO
Q8620,8621,8623
AMP,BUFF
Q8612,8614,8615
AMP,BUFF
Q8602,8607
BUFF
Q8639,8640
BUFF
Q8636-8638
INV
IC8401
SUB COLOR
DECODER
1
48
38
X8401
16.2MHz
HP R OUT
HP L OUT
CVBS/Y1
C1
Xtal
7
IC8602
NOISE DET
YIN
1
CVIN
SW
SCL
SDA
V OUT
U OUT
Y OUT
HS
VS
IC8452
HP AMP
RIN(+) ROUT
LIN(+)
LOUT
2
Y OUT
13
14
23
22
21
9
4
1
36
PICTURE BOOSTER
-VIN
9
-UIN
8
6
YIN
Q8628-8631
AMP,BUFF
Q8906
MUTE SW
IC8601
-V OUT
-U OUT
16
17
Y OUT
19
14
SDA
11
SCL
Q8626,8627,8633,8634
+ANA 5V
Q8905
MUTE SW
Q8605,8610,8611
+ANA 5V
AMP,BUFF
+ANA 5V
2
7
1
IC8303(2/2)
SYNC BUFF
Q8311
MUTE SW
Q8604,8609
AMP,BUFF
Q8601,8603
AMP,BUFF
AMP,BUFF
IC8302(1/2)
6
5
6
5
Q8309
MUTE SW
Q8606
BUFF
Q8616
TRAP SW
3
2
+ANA 5V
Q8624,8625,8632,8635
AMP,BUFF
3
IC8303(1/2)
SYNC BUFF
7
1
IC8302(1/2)
+9V
+6.5V
AV LINK
R-TV
L-TV
MAIN R
MAIN L
CN8101
V MAIN IN
A24
U MAIN IN
A25
B25
Y MAIN IN
TRAP
B3
HP MAIN IN
A22
VP MAIN IN
A23
A16
+9V IN
A17
+6.5V
A6
B6
V SUB IN
A20
B20
U SUB IN
Y SUB IN
B21
HP SUB IN
A19
VP SUB IN
B19
CVBS2 OUT
A2
CVBS IN
A12
CVBS1 OUT
A1
A11
SUB AUDIO
A3
HP MUTE
A4
AV LINK
A8
SW2(NC)
A9
R-TV
A10
L-TV
B9
MAIN R OUT
B10
MAIN L OUT
B11
HP R OUT
B12
HP L OUT
B2
CENTER(-)
B1
CENTER(+)
TB8101
+
-
J8901
SDA
SCL
CENTER SP IN
R
VARIABLE OUT
L
A
TO BLOCK
DIAGRAM(2)
A BOARD
CN1801
C
– 30 –
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