MAINTENANCE MANUAL
Volume 11st Edition (Revised 4)
Serial No. 10001 and Higher: HDC1000 (UCJ)
Serial No. 40001 and Higher: HDC1000 (CE)
Serial No. 10001 and Higher: HDC1400 (UC)
Serial No. 10001 and Higher: HDC1500 (SY)
Serial No. 40001 and Higher: HDC1500 (CE)
Serial No. 10001 and Higher: HDC1550 (UC)
Serial No. 40001 and Higher: HDC1550 (CE)
Serial No. 400001 and Higher: HDC1550 (CE)
Serial No. 50001 and Higher: HDC1580 (CN)
! WARNING
CLASS 1 LASER PRODUCT
LASER KLASSE 1 PRODUKT
LUOKAN 1 LASERLAITE
KLASS 1 LASER APPARAT
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
Use of controls or adjustments or performance of
procedures other than those specified herein
may result in hazardous radiation exposure.
The use of optical instruments with this product
will increase eye hazard.
CAUTION
CAUTION
+37
_29
uW
This HD Color Camera is classified as a CLASS 1
LASER PRODUCT.
HDC1000/V1(E)
CAUTION
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig
håndtering.
Udskiftning må kun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to the
manufacturer’s instructions.
Vorsicht!
Explosionsgefahr bei unsachgemäßem Austausch
der Batterie.
Ersatz nur durch denselben oder einen vom
Hersteller empfohlenen ähnlichen Typ. Entsorgung
gebrauchter Batterien nach Angaben des
Herstellers.
ATTENTION
Il y a danger d’explosion s’il y a remplacement
incorrect de la batterie.
Remplacer uniquement avec une batterie du même
type ou d’un type équivalent recommandé par le
constructeur.
Mettre au rebut les batteries usagées conformément
aux instructions du fabricant.
ADVARSEL
Lithiumbatteri - Eksplosjonsfare.
Ved utskifting benyttes kun batteri som
anbefalt av apparatfabrikanten.
Brukt batteri returneres
apparatleverandøren.
VARNING
Explosionsfara vid felaktigt batteribyte.
Använd samma batterityp eller en likvärdig typ
som rekommenderas av apparattillverkaren.
Kassera använt batteri enligt gällande
föreskrifter.
VAROITUS
Paristo voi räjähtää jos se on virheellisesti
asennettu.
Vaihda paristo ainoastaan laitevalmistajan
suosittelemaan tyyppiin.
Hävitä käytetty paristo valmistajan ohjeiden
mukaisesti.
HDC1000/V1(E)
1 (P)
Voor de klanten in Nederland
Gooi de batterij niet weg maar lever deze in als klein
chemisch afval (KCA).
Für Kunden in Deutschland
Entsorgungshinweis: Bitte werfen Sie nur entladene
Batterien in die Sammelboxen beim Handel oder den
Kommunen. Entladen sind Batterien in der Regel dann,
wenn das Gerät abschaltet und signalisiert “Batterie
leer” oder nach längerer Gebrauchsdauer der Batterien
“nicht mehr einwandfrei funktioniert”. Um
sicherzugehen, kleben Sie die Batteriepole z.B. mit
einem Klebestreifen ab oder geben Sie die Batterien
einzeln in einen Plastikbeutel.
For the customers in Taiwan only
2 (P)
HDC1000/V1(E)
Table of Contents
Manual Structure
Purpose of this manual ................................................................. 4
Related manuals ........................................................................... 4
1.Service Overview
1-1.Checking before Installation ........................................... 1-1
1-1-1.Checking the ROM and Software Version ............ 1-1
1-2.Connectors and Cables ...................................................1-2
5-1.Entering the SERVICE Menu ......................................... 5-1
5-2.Settable Special Functions ..............................................5-2
HDC1000/V1(E)
3
Purpose of this manual
Related manuals
Manual Structure
This manual is the maintenance manual Volume 1 for HD Color Camera HDC1000/
1400/1500/1550/1580.
This manual describes the information items that premise the service based on the
components parts such as service overview, replacement of main parts, electrical
alignment, file system, SERVICE menu, assuming use of system and service
engineers.
Besides this maintenance manual Volume 1 the following manual is available for
this unit.
..
. HDC1000 Series Operation Manual (Supplied with HDC1000)
..
This manual is necessary for application and operation of HDC1000.
Part number: 3-903-903-0X
..
. HDC1500 Series Operation Manual
..
(Supplied with HDC1400/1500/1550)
This manual is necessary for application and operation of HDC1400/1500/1550.
Part number: 3-868-749-0X
..
. HDC1580 Operation Manual (Supplied with HDC1580)
..
This manual is necessary for application and operation of HDC1580.
Part number: 3-992-285-0X
..
. Maintenance Manual Volume 2 (Available on request)
..
Describes the parts list, semiconductor pin assignments, block diagrams, schematic diagrams and board layouts of HDC1000/1400/1500/1550/1580.
Part number: 9-968-213-0X
..
. “Semiconductor Pin Assignments” CD-ROM (Available on request)
..
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in Broadcast and Professional equipment.
The maintenance manual Volume 2 contains a complete list of semiconductors
and their ID Nos., and thus should be used together with the CD-ROM.
Part number: 9-968-546-06
4
HDC1000/V1(E)
Section 1
Service Overview
1-1.Checking before Installation
1-1-1. Checking the ROM and Software Version
When connecting the peripheral equipment in the list below to HDC1000/1400/
1500/1550/1580, be sure to check that the ROM and software version on each
peripheral device is corresponding to the camera to be connected.
If the ROM and software version is lower than the specified below, be sure to
perform ROM replacement and updating the software.
If ROM replacement and updating the software are required, contact your local Sony
Sales Office/Service Center.
ROM
Peripheral equipmentBoard nameRef No.Rom version
MSU-700A/750CPU-293/CPU-286IC5, IC6/IC5, IC6Ver. 1.30 or higher
CNU-700AT-89 or AT-89AIC4, IC5Ver. 3.20 or higher
CNU-500AT-100IC4, IC5Ver. 2.80 or higher
RCP-720/721MPU-79IC10Ver. 2.90 or higher
RCP-730/731MPU-79IC10Ver. 2.90 or higher
RCP-740/741MPU-79IC10Ver. 2.90 or higher
RCP-700/701MPU-92IC6Ver. 2.90 or higher
RM-B150CPU-266IC4Ver. 1.00 or higher
HDCU-900AT-141IC105, IC106Ver. 1.40 or higher
Software
Peripheral equipmentBoard nameSoftware version
RCP-750/751MPU-123Ver. 1.21 or higher
RM-B750MPU-124Ver. 1.00 or higher
HDCU1000AT-141Ver. 1.21 or higher
HDCU1500AT-149Ver. 1.00 or higher
MSU-900CPU-396Ver. 1.02 or higher
HDCU-950AT-149Ver. 1.11 or higher
HDC1000/V1(E)
1-1
1-2.Connectors and Cables
1-2-1. Connector Input/Output Signals
HDC1000 Connector Layout
!\
24350!'!,89
!-!]![1
7
!;!=!=
1-2
HDC1000/V1(E)
HDC1400/1500/1550/1580 Connector Layout
!=
6
8
!'
!,
9
!]
!.!-
!;
!\
*: HDC1500 only
*
1: There are no connectors on HDC1580.
*
2: There are no connectors on HDC1400/1550.
!-
3
!=
1
0
5
*
2
*1
*2
4
*
7
*1
*1
*2
HDC1000/V1(E)
1-3
Input/Output Signals
11
1 CCU connector (HDC1000/1400/1500/1580)
11
BTA S-004A/005A/006A compliant 1.485 Gbps serial
HDCU/HDFX connector (HDC1550)
UC: King Triax connector
CE: Fisher Triax connector
88
8 RET CONTROL (6P FEMALE)
88
(External view)
Output Signals
22
2 SDI 1 (HDC1000/1500)
22
HD SDI signal
BTA-S004A compliant
BNC type 75 Z, 0.8 V p-p 1.485 Gbps
33
3 SDI 2 (HDC1000/1500)
33
SDI (HDC1400/1550)
HD SDI signal
BTA-S004A compliant
BNC type 75 Z, 1.0 V p-p
or
SD SDI signal
44
4 TEST OUT
44
BNC type 75 Z, 1.0 V p-p
55
5 PROMPTER OUT (HDC1000/1400/1500/1580)
55
BNC type 75 Z, 1.0 V p-p
66
6 EARPHONE OUT (HDC1400/1500/1550/1580)
66
EARPHONE mini jack
No. SignalI/OSpecifications
1INCOM 1INZi > 10 kZ
MIC-ON/OFFON : GND
OFF : OPEN
2INCOM 2INZi > 10 kZ
MIC-ON/OFFON : GND
OFF : OPEN
3GND——
4RET 3-ON/OFFINZi > 10 kZ
5RET 1-ON/OFFINZi > 10 kZ
6RET 2-ON/OFFINZi > 10 kZ
99
9 DC OUT (4P FEMALE)
99
ON : GND
OFF : OPEN
ON : GND
OFF : OPEN
ON : GND
OFF : OPEN
1
4
23
77
7 PROMPTER2 OUT (HDC1500)
77
BNC type 75 Z, 1.0 V p-p
Input Signals
55
5 GENLOCK IN (HDC1400/1500/1550/1580)
55
BNC type 75 Z, 1.0 V p-p
(For future use)
55
5 RET IN (HDC1400/1500/1550/1580)
55
BNC type 75 Z, 1.0 V p-p
(For future use)
77
7 Not used
77
1-4
(External view)
No. SignalI/OSpecifications
1UNREG GND——GND for POWER
2NCNo connection
3NCNo connection
4UNREGOUT+12 V dc 500 mA (max)
HDC1000/V1(E)
!/!/
!/ REMOTE (8P FEMALE)
!/!/
1
2
8
3
4
!=!=
!= INTERCOM 1/2 (5P FEMALE)
!=!=
7
6
5
(External view)
No. SignalI/OSpecifications
for RCPfor TRUNK
1TX (X)TX1 (+)OUTSERIAL DATA OUT
2TX (Y)TX1 (_)OUT/TRUNK1 DATA OUT
3TX (X)RX1 (+)INSERIAL DATA IN
4TX (Y)RX1 (_)IN/TRUNK1 DATA IN
5TX-GND——GND for TX
6POWER (+) OUTOUT
7POWER (_) OUT——GND for UNREG-OUT
8VIDEO (X)OUT75 Z, 1.0 V p-p
Connection made with the connector panels during installation or service, should be made with the connectors/
complete cable assemblies specified in the following list,
or equivalent parts.
IndicationConnection connector/cable
TEST OUT1-569-370-12 Plug, BNC
PROMPTER OUT
SDI 1/2
(BNC)
AUDIO IN CH1/CH21-508-084-00 XLR, 3P Male or
MIC 1 INITT Cannon XLR-3-12C equivalent
(3P FEMALE)
RET CONTROL1-560-078-00 Plug, 6P Male or
(6P FEMALE)HIROSE HR10-7PA-6P equivalent
DC OUT1-566-425-11 Plug, 4P Male or
(4P FEMALE)HIROSE HR10A-7P-4P equivalent
INTERCOM 1/21-508-370-11 XLR, 5P Male or
(5P FEMALE)ITT Cannon XLR-5-12C equivalent
DC IN1-508-362-00 XLR, 4P Female or
(4P MALE)ITT Cannon XLR-4-11C equivalent, or
CRANE1-819-261-11 Connector,
(12P FEMALE)Round Type 12P
REMOTE. 1-766-848-11 Plug, 8P Male or
(8P FEMALE)CCA-5 cable assembly
TRACKER1-506-522-12 Connector,
(10P FEMALE)Round Type 10P
*1: Use of REMOTE cable enables to monitor video signals. (The pin 8 is
available for the video signal line.)
The down-converted SD signal is output.
*2: If using a cable of length different from a standard product, contact your
local Sony Sales Office/Service Center.
n
*3: The pin 8 of CCA-5 cable is GND (ground).
The pin 8 of REMOTE cable is not GND (ground).
Cable assembly 1-551-577-00
(Supplied with AC-550/550CE)
(CCA-5-10 (10 m) /CCA-5-3 (3 m))
*2 *3
(option)
. REMOTE cable 1-783-372-11
(supplied with RM-B150, 10 m)
*1 *2 *3
1-2-4. Note in Connecting CCU Connector
(HDC1000/1400/1500/1580)
It is recommendable to clean the optical contact portions
mentioned below before connecting this unit to the camera
control unit.
. CCU connector of this unit
. Camera connector of the camera control unit
. Optical/Electrical cable
For details on a cleaning method, refer to Section 1-8
“Cleaning of Connector/Cable”.
S1-1When this switch is set to ON, the multiformatOFF
color-bar signal is output from the built-in video
test signal generator.
S1-2Spare (not used)OFF
S1-3
S1-4When this switch is set to ON, the 400 Hz sine waveOFF
is output from the built-in audio test signal generator.
S1-5When this switch is set to ON, the 1 kHz sine waveOFF
is output from the built-in audio test signal generator.
S1-6 to S1-8Spare (not used)OFF
1-18
HDC1000/V1(E)
1-6.Notes for Replacing Parts
There are two kinds of types in the parts below used in this unit.
. Flexible card wires (Refer to Section 1-6-1.)
. Boards (Refer to Section 1-6-2.)
. Connectors on the board (for flexible card wires) (Refer to Section 1-6-3.)
When replacing the parts above, be sure to follow the instructions described in “1-6-1. Notes for Replacing the Flexible
Card Wire”, “1-6-2. Notes for Replacing the Board”, and “1-6-3. Notes for Replacing the Connector on the Board”.
Be sure to use the specified parts. Using un-specified parts causes the change in the characteristics of this unit and the unit
does not work properly.
Spare parts are listed in the spare parts list of “Spare Parts” Section. In the spare parts list, (GOLD) or (SILVER) is put
after each part name to distinguish two kinds of types (gold and silver).
1-6-1. Notes for Replacing the Flexible Card Wire
When replacing the flexible card wires listed below, confirm the conductive (terminal) part color of the flexible card wires
and follow the procedure below.
1. Replace the flexible card wire with a flexible card wire whose conductive part is gold when the conductive part of a
flexible card wire is gold.
n
For the board on which a connector whose contact surface is gold is used, “G” is put after the board name by silkscreen printing or a “G” seal is attached to the empty space on the board. Example: AT-166G
2. Replace the flexible card wire with a flexible card wire whose conductive part is silver when the conductive part of a
flexible card wire is silver. In this case, silk “G” or a “G” seal is not put on the board name.
When the conductive part is gold (HDC1000)
BoardFlexible card wireBoard
PinGold : Parts No.
AT-166G301-831-132-11SW-1233G
CN-2609G301-831-118-11MB-1060G
CN-2579G401-831-658-11PA-317G
CN-2579G301-831-656-11DR-528G
DR-528G451-831-659-11TG-243G
When the conductive part is gold (HDC1500/1550)
BoardFlexible card wireBoard
PinGold : Parts No.
CN-2619G401-831-662-11MB-1059G
CN-2621G361-831-663-11MB-1059G
MB-1059G361-831-661-12SW-1273G
CN-2579G401-831-658-11PA-317G
CN-2579G301-831-656-11DR-528G
DR-528G451-831-659-11TG-243G
When the conductive part is silver (HDC1000)
BoardFlexible card wireBoard
PinSilver : Parts No.
AT-166301-823-558-11SW-1233
CN-2609301-757-644-11MB-1060
CN-2579401-830-485-11PA-317
CN-2579301-830-735-11DR-528
DR-528451-830-484-11TG-243
When the conductive part is silver (HDC1500/1550)
BoardFlexible card wireBoard
PinSilver : Parts No.
CN-2619401-830-483-11MB-1059
CN-2621361-830-752-11MB-1059
MB-1059361-830-482-11SW-1273
CN-2579401-830-485-11PA-317
CN-2579301-830-735-11DR-528
DR-528451-830-484-11TG-243
HDC1000/V1(E)
1-19
1-6-2. Notes for Replacing the Board
Replace the board with a board of the same number as the spare part number of the board to be removed
when replacing a board.
Example: A spare part number is put on the board.
A-1159-990-A
A spare part number is put on side A or B of the board
by silk-screen printing or a spare part code label (spare
part number) is attached on side A or B.
Spare part number
1-6-3. Notes for Replacing the Connector on the Board
There are two types of connectors for the flexible card wire mounted on the board used in this unit.
Distinguish them in the procedure below when replacing these connectors.
1. The contact surface of the connector used for a board is gold when the conductive part of a flexible
card wire is gold.
In a spare parts list, (GOLD) is put after the part name.
2. The contact surface of the connector used for a board is silver when the conductive part of a flexible
card wire is silver.
In a spare parts list, (SILVER) is put after the part name.
1-6-4. Notes for HDC1400 and HDC1580
The contact of flexible card wire used in the HDC1400 and HDC1580 is gold-plated. Therefore, when the
flexible card wire needs to be replaced, use the part listed below.
Also, for the board on which a connector whose contact surface is gold is used, "G" is put after the board
name by silkscreen printing or a "G" seal is attached to the empty space on the board. Example: CN2619G
BoardFlexible card wireBoard
PinGold : Parts No.
CN-2619G401-833-557-11MB-1059G
CN-2621G361-831-663-11MB-1059G
MB-1059G361-831-661-12SW-1273G
CN-2579G401-831-658-11PA-317CG
CN-2579G301-831-656-11DR-528G
DR-528G451-831-659-11TG-243CG
*1, *3: For HDC1580
*2, *4: For HDC1400
1-20
*1
/PA-317G
*3
/TG-243BG
*2
*4
HDC1000/V1(E)
1-7.Cleaning the Vent Portion of the
Fan (HDC1400/1500/1550/1580)
The ventilate bracket for preventing from dust is attached
in the vent portion of the fan. Clean the ventilate bracket
every two or three months. Clogging may cause the
temperature increases inside the camera and result in a
trouble.
1. Loosen the two screws with stopper, and remove the
shoulder pad assembly.
2. Remove the two screws, and remove the ventilate
bracket.
3. Remove dust on the ventilate bracket with a vacuum
cleaner.
Precision
P2 x 4
Ventilate bracket
Screws with stopper
Shoulder pad assembly
HDC1000/V1(E)
1-21
1-8.Cleaning of Connector/Cable
(HDC1000/1400/1500/1580)
The photo receptive condition of the optical connector can
be checked at OPTICAL CONDITION of the DPR board
of the camera control unit.
When lit in green: Normal (_17 dBm or above)
When lit in yellow: Normal (_17 to _20 dBm)
When lit in red:Abnormal (Less than _20 dBm)
When lit in red, be sure to clean the optical contact portions.
When lit in yellow, cleaning is recommended.
The attenuation of the photo-receptive level may cause
transmission error between the camera and HDCU. In the
case of attenuation, be sure to clean optical contact portions proceeding as follows. The optical contact portions
exist in the optical connector on the camera or HDCU, and
in the optical/electrical cables.
1-8-1. When the Optical Connector Cleaner
(Commercially Available) is Available
[Female connector]
1. Insert the optical connector cleaner straight. Ensure
that it is held straight when inserting.
2. Apply sufficient pressure (approximately 600 g to 700
g) to ensure that the optical contact is a little depressed.
3. While pressing the optical connector cleaner against
the tip of the optical contact, rotate the optical connector cleaner by 4 to 5 turns clockwise. Holding the
optical connector cleaner at around its support facilitates to apply the pressure.