Sony HDC1000, HDC1400, HDC1500, HDC1550, HDC1580 Schematic

Page 1

HD COLOR CAMERA

HDC1000 HDC1400 HDC1500 HDC1550 HDC1580

MAINTENANCE MANUAL Volume 1 1st Edition (Revised 4) Serial No. 10001 and Higher: HDC1000 (UCJ) Serial No. 40001 and Higher: HDC1000 (CE) Serial No. 10001 and Higher: HDC1400 (UC) Serial No. 10001 and Higher: HDC1500 (SY) Serial No. 40001 and Higher: HDC1500 (CE) Serial No. 10001 and Higher: HDC1550 (UC) Serial No. 40001 and Higher: HDC1550 (CE) Serial No. 400001 and Higher: HDC1550 (CE) Serial No. 50001 and Higher: HDC1580 (CN)

Page 2

! WARNING

CLASS 1 LASER PRODUCT

LASER KLASSE 1 PRODUKT

LUOKAN 1 LASERLAITE

KLASS 1 LASER APPARAT

This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.

! WARNUNG

Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.

! AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.

Laser Diode Properties

Wave length : 1310 ± 40 nm Emission duration : Pulse Modulation Laser output power : 141

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

The use of optical instruments with this product will increase eye hazard.

CAUTION

+37 _29

This HD Color Camera is classified as a CLASS 1 LASER PRODUCT.

HDC1000/V1(E)

Page 3

CAUTION

ADVARSEL!

Lithiumbatteri-Eksplosionsfare ved fejlagtig

håndtering.

Udskiftning må kun ske med batteri

af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandøren.

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions.

Vorsicht!

Explosionsgefahr bei unsachgemäßem Austausch

der Batterie.

Ersatz nur durch denselben oder einen vom

Hersteller empfohlenen ähnlichen Typ. Entsorgung

gebrauchter Batterien nach Angaben des

Herstellers.

ATTENTION

Il y a danger d’explosion s’il y a remplacement

incorrect de la batterie.

Remplacer uniquement avec une batterie du même

type ou d’un type équivalent recommandé par le

constructeur.

Mettre au rebut les batteries usagées conformément

aux instructions du fabricant.

ADVARSEL

Lithiumbatteri - Eksplosjonsfare.

Ved utskifting benyttes kun batteri som

anbefalt av apparatfabrikanten.

Brukt batteri returneres

apparatleverandøren.

VARNING

Explosionsfara vid felaktigt batteribyte.

Använd samma batterityp eller en likvärdig typ

som rekommenderas av apparattillverkaren.

Kassera använt batteri enligt gällande

föreskrifter.

VAROITUS

Paristo voi räjähtää jos se on virheellisesti

asennettu.

Vaihda paristo ainoastaan laitevalmistajan

suosittelemaan tyyppiin.

Hävitä käytetty paristo valmistajan ohjeiden

mukaisesti.

HDC1000/V1(E)

1 (P)

Page 4

Voor de klanten in Nederland

Gooi de batterij niet weg maar lever deze in als klein chemisch afval (KCA).

Für Kunden in Deutschland

Entsorgungshinweis: Bitte werfen Sie nur entladene Batterien in die Sammelboxen beim Handel oder den Kommunen. Entladen sind Batterien in der Regel dann, wenn das Gerät abschaltet und signalisiert “Batterie leer” oder nach längerer Gebrauchsdauer der Batterien “nicht mehr einwandfrei funktioniert”. Um sicherzugehen, kleben Sie die Batteriepole z.B. mit einem Klebestreifen ab oder geben Sie die Batterien einzeln in einen Plastikbeutel.

For the customers in Taiwan only

2 (P)

HDC1000/V1(E)

Page 5

Manual Structure

Purpose of this manual ................................................................. 4

Related manuals ........................................................................... 4

1. Service Overview

1-1. Checking before Installation ........................................... 1-1

1-1-1. Checking the ROM and Software Version ............ 1-1

1-2. Connectors and Cables ...................................................1-2

1-2-1. Connector Input/Output Signals ............................1-2

1-2-2. Wiring Diagrams for Cables .................................1-9

1-2-3. Connection Connectors/Cables ........................... 1-10

1-2-4. Note in Connecting CCU Connector

(HDC1000/1400/1500/1580) .............................. 1-10

1-3. Location of Printed Circuit Boards ............................... 1-11

1-4. Opening/Closing the Side Panel ................................... 1-14

1-5. Switch Settings ............................................................. 1-15

1-6. Notes for Replacing Parts ............................................. 1-19

1-6-1. Notes for Replacing the Flexible Card Wire .......1-19

1-6-2. Notes for Replacing the Board ............................ 1-20

1-6-3. Notes for Replacing the Connector

on the Board ........................................................ 1-20

1-6-4. Notes for HDC1400 and HDC1580 .................... 1-20

1-7. Cleaning the Vent Portion of the Fan

(HDC1400/1500/1550/1580) ........................................1-21

1-8. Cleaning of Connector/Cable

(HDC1000/1400/1500/1580) ........................................1-22

1-8-1. When the Optical Connector Cleaner

(Commercially Available) is Available ............... 1-22

1-8-2. When the Optical Connector Cleaner

(Commercially Available) is not Available ........ 1-23

1-9. Setting the Utility Out Voltage (HDC1000) .................1-24

1-10. Notes on Flexible Card Wire ........................................ 1-24

1-10-1. Disconnecting/Connecting Flexible Card

Wire .....................................................................1-24

1-10-2. Forming of the Flexible Card Wire ..................... 1-26

1-11. Notes on Replacement of Circuit Board .......................1-27

1-11-1. Description on EEPROM Data ........................... 1-27

1-11-2. Adjustment after Replacement of Board .............1-27

1-11-3. Adjustment and Setting Items when

Replacing AT-163 Board .................................... 1-27

1-12. Setting Microphone Power and Intercoms ...................1-28

1-12-1. How to Supply a Power of +12 V ....................... 1-28

1-12-2. Setting Intercoms .................................................1-28

1-13. Upgrading the Software ................................................1-29

1-13-1. Upgrading the MAIN Program ...........................1-29

1-13-2. Upgrading the Boot Program ..............................1-30

1-14. Writing and Rewriting the PLD Internal Data .............. 1-31

1-15. Note on Replacement of Lithium Battery ..................... 1-32

1-16. Recommended Replacing Parts .................................... 1-33

1-16-1. HDC1000 ............................................................1-33

1-16-2. HDC1400/1500/1550/1580 ................................. 1-34

1-16-3. Periodic Check/Replacement Parts ..................... 1-35

1-17. Description of CCD Block Number .............................1-36

1-18. Optional Fixtures .......................................................... 1-36

1-19. Notes on Repair Parts ................................................... 1-36

1-20. Unleaded Solder ............................................................1-36

2. Replacement of Main Parts

2-1. Replacing the CCD Unit .................................................2-1

2-1-1. HDC1000 ..............................................................2-1

2-1-2. HDC1400/1500/1550/1580 ................................... 2-3

2-2. Replacement of CCD Unit Boards ................................. 2-4

2-2-1. DR-528 Board ....................................................... 2-4

2-2-2. CN-2579 Board ..................................................... 2-4

2-2-3. PA-317 Board ........................................................ 2-5

2-2-4. TG-243 Board .......................................................2-5

2-2-5. CN-2578 Board ..................................................... 2-6

2-3. Replacing the Filter Disk Unit ........................................2-7

2-3-1. HDC1000 ..............................................................2-7

2-3-2. HDC1400/1500/1550/1580 ................................... 2-7

2-4. Replacing the Fan (HDC1000) ....................................... 2-8

2-4-1. DC Fan (TOP) ....................................................... 2-8

2-5. Replacing the Fan (HDC1400/1500/1550/1580) ............ 2-9

2-5-1. DC Fan (Front) ......................................................2-9

2-5-2. DC Fan (Rear) ..................................................... 2-10

2-6. Replacing the VF DISP Switches

(HDC1400/1500/1550/1580) (SW-1237 Board) .......... 2-11

2-7. Replacing the Side Switch Panel Assembly

(HDC1400/1500/1550/1580) (SW-1240 Board) .......... 2-12

HDC1000/V1(E)

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2-8. Replacing the Connectors

(HDC1400/1500/1550/1580) ........................................2-12

2-8-1. EARPHONE Jack (CN-2640 Board) .................. 2-12

2-8-2. DC IN Connector (CN-2623 Board) ................... 2-13

2-8-3. INTERCOM 1/2 Connector

(CN-2618 Board) ................................................. 2-14

2-8-4. LENS Connector (CN-2616 Board) ....................2-14

2-8-5. MIC 1 IN Connector (CN-2615 Board) .............. 2-15

2-8-6. REMOTE Connector (CN-2622 Board) ............. 2-15

2-8-7. RET IN, TEST OUT Connector

(CN-2620 Board) ................................................. 2-16

2-8-8. SDI 1 Connector (HDC1500) .............................. 2-16

2-8-9. SDI 2 Connector (HDC1500)

SDI Connector (HDC1400/1550) ........................ 2-17

2-8-10. BUILD UP Connector

(Hot Shoe Assembly) .......................................... 2-17

2-9. Replacing the Encapsulated Cable Assembly/

TRIAX Assembly ......................................................... 2-18

2-9-1. HDC1000 (Encapsulated Cable Assembly) ........ 2-18

2-9-2. HDC1400/1500/1580

(Encapsulated Cable Assembly) .......................... 2-19

2-9-3. HDC1550 (TRIAX Assembly) ............................ 2-20

2-10. Replacing the DC/DC Converter Unit ..........................2-21

2-10-1. HDC1000 ............................................................ 2-21

2-10-2. HDC1400/1500/1550/1580 ................................. 2-21

2-11. Replacing the Switching Regulator .............................. 2-22

2-11-1. HDC1000 ............................................................ 2-22

2-11-2. HDC1400/1500/1580 .......................................... 2-23

2-11-3. HDC1550 ............................................................ 2-24

2-12. Replacing the Boards (HDC1000) ................................2-25

2-12-1. MB-1060 Board ................................................... 2-25

2-13. Replacing the Boards (HDC1400/1500/1550/1580) .... 2-28

2-13-1. CN-2617 Board ................................................... 2-28

2-13-2. MB-1059 Board ................................................... 2-29

2-14. Checking SDI-84 Board (HDC1400/1500/1580) ......... 2-30

3. Electrical Alignment

3-1. Preparations .................................................................... 3-1

3-1-1. Equipment Required .............................................. 3-1

3-1-2. Precautions on Adjustments ..................................3-1

3-1-3. File Data at Adjustment ......................................... 3-1

3-1-4. Maintaining the Grayscale Chart ........................... 3-2

3-1-5. Description on Setup Menu ...................................3-4

3-1-6. Connection of Equipment ......................................3-5

3-1-7. Initial Settings .......................................................3-6

3-1-8. Adjustment Items and Setup Menu Items ............. 3-7

3-2. Automatic Adjustment .................................................... 3-8

3-3. Electrical Alignment .......................................................3-8

3-3-1. Clamp Level Adjustment between Channel A

and Channel B ....................................................... 3-8

3-3-2. BLACK SET Adjustment ......................................3-9

3-3-3. Sensitivity Adjustment .......................................... 3-9

3-3-4. V-SUB Adjustment ............................................. 3-10

3-3-5. BLACK SHADING Adjustment ......................... 3-11

3-3-6. White Shading Adjustment ................................. 3-11

3-3-7. RPN Adjustment .................................................3-13

3-4. Video System Level Adjustment ..................................3-14

3-4-1. H/V Ratio Adjustment ......................................... 3-14

3-4-2. Detail Level Adjustment .....................................3-15

3-4-3. Crispening Adjustment ........................................ 3-15

3-4-4. Level Dependent Adjustment ..............................3-16

3-4-5. Detail Clip Adjustment ........................................3-16

3-4-6. Auto-iris Adjustment ........................................... 3-17

3-4-7. Pedestal Level Adjustment ..................................3-18

3-4-8. Flare Adjustment .................................................3-18

3-4-9. Gamma Correction Adjustment ..........................3-19

3-4-10. Knee Point/Knee Slope Adjustment .................... 3-19

3-4-11. White Clip Level Adjustment .............................3-20

3-4-12. File Store ............................................................. 3-21

3-5. ND Offset Adjustment ..................................................3-22

3-6. Adjustment Preparation of HDC1550 ..........................3-23

3-6-1. Equipment Required ............................................ 3-23

3-6-2. Precautions on Adjustments ................................3-23

3-6-3. Connection ..........................................................3-24

3-7. TONE Adjustment (HDC1550) ....................................3-25

3-7-1. CHU DATA/TONE Frequency Adjustment .......3-25

3-7-2. CCU DATA Demodulation Adjustment .............3-25

HDC1000/V1(E)

Page 7

3-8. Video System Adjustment (HDC1550) ........................3-26

3-8-1. Demodulation Tuning Adjustment ......................3-26

3-8-2. Return Sync Level Adjustment ........................... 3-26

3-8-3. Return Frequency Adjustment ............................ 3-27

3-8-4. 74 MHz Clock Duty Adjustment ........................ 3-28

3-8-5. CHU Y Level Adjustment ...................................3-28

3-8-6. CHU C Level Adjustment ...................................3-28

3-8-7. MX-109 Prompter Adjustment ............................ 3-29

3-8-8. Return DC Level Adjustment .............................. 3-31

3-9. Audio System Adjustment (HDC1550) ........................ 3-32

3-9-1. Frequency Adjustment ........................................ 3-32

3-9-2. Audio Modulation Adjustment ............................ 3-33

3-9-3. INCOM 1 Demodulation/

Output Level Adjustments .................................. 3-34

3-9-4. INCOM 2 Demodulation/

Output Level Adjustments .................................. 3-35

3-9-5. PGM 1 Demodulation/

Output Level Adjustments .................................. 3-36

3-9-6. PGM 2 Demodulation/

Output Level Adjustments .................................. 3-37

3-10. RPN Compensation ...................................................... 3-38

3-10-1. Automatic Compensation (APR) ........................ 3-38

3-10-2. Manual RPN Compensation Adjustment ............ 3-38

3-10-3. Procedures to be Taken When the RPN

Compensation Fails .............................................3-39

3-10-4. Performing Automatic RPN Detection

Effectively ........................................................... 3-40

3-10-5. RPN Compensation Flowchart ............................3-41

4. File System

4-1. File Structure ..................................................................4-1

4-2. Operator File ...................................................................4-2

4-3. Preset Operator File ........................................................ 4-3

4-4. Scene File........................................................................4-4

4-5. Reference File .................................................................4-6

4-6. Lens File ......................................................................... 4-8

4-7. OHB File ....................................................................... 4-10

4-8. File Items ...................................................................... 4-12

5. Setup Menu

5-1. Entering the SERVICE Menu ......................................... 5-1

5-2. Settable Special Functions ..............................................5-2

HDC1000/V1(E)

Page 8

Purpose of this manual

Related manuals

Manual Structure

This manual is the maintenance manual Volume 1 for HD Color Camera HDC1000/ 1400/1500/1550/1580. This manual describes the information items that premise the service based on the components parts such as service overview, replacement of main parts, electrical alignment, file system, SERVICE menu, assuming use of system and service engineers.

Besides this maintenance manual Volume 1 the following manual is available for this unit.

. HDC1000 Series Operation Manual (Supplied with HDC1000)

This manual is necessary for application and operation of HDC1000. Part number: 3-903-903-0X

. HDC1500 Series Operation Manual

(Supplied with HDC1400/1500/1550)

This manual is necessary for application and operation of HDC1400/1500/1550. Part number: 3-868-749-0X

. HDC1580 Operation Manual (Supplied with HDC1580)

This manual is necessary for application and operation of HDC1580. Part number: 3-992-285-0X

. Maintenance Manual Volume 2 (Available on request)

Describes the parts list, semiconductor pin assignments, block diagrams, schematic diagrams and board layouts of HDC1000/1400/1500/1550/1580. Part number: 9-968-213-0X

. “Semiconductor Pin Assignments” CD-ROM (Available on request)

This “Semiconductor Pin Assignments” CD-ROM allows you to search for semiconductors used in Broadcast and Professional equipment. The maintenance manual Volume 2 contains a complete list of semiconductors and their ID Nos., and thus should be used together with the CD-ROM. Part number: 9-968-546-06

HDC1000/V1(E)

Page 9

Section 1

Service Overview

1-1. Checking before Installation

1-1-1. Checking the ROM and Software Version

When connecting the peripheral equipment in the list below to HDC1000/1400/ 1500/1550/1580, be sure to check that the ROM and software version on each peripheral device is corresponding to the camera to be connected. If the ROM and software version is lower than the specified below, be sure to perform ROM replacement and updating the software. If ROM replacement and updating the software are required, contact your local Sony Sales Office/Service Center.

ROM

Peripheral equipment Board name Ref No. Rom version

MSU-700A/750 CPU-293/CPU-286 IC5, IC6/IC5, IC6 Ver. 1.30 or higher

CNU-700 AT-89 or AT-89A IC4, IC5 Ver. 3.20 or higher

CNU-500 AT-100 IC4, IC5 Ver. 2.80 or higher

RCP-720/721 MPU-79 IC10 Ver. 2.90 or higher

RCP-730/731 MPU-79 IC10 Ver. 2.90 or higher

RCP-740/741 MPU-79 IC10 Ver. 2.90 or higher

RCP-700/701 MPU-92 IC6 Ver. 2.90 or higher

RM-B150 CPU-266 IC4 Ver. 1.00 or higher

HDCU-900 AT-141 IC105, IC106 Ver. 1.40 or higher

Software

Peripheral equipment Board name Software version

RCP-750/751 MPU-123 Ver. 1.21 or higher

RM-B750 MPU-124 Ver. 1.00 or higher

HDCU1000 AT-141 Ver. 1.21 or higher

HDCU1500 AT-149 Ver. 1.00 or higher

MSU-900 CPU-396 Ver. 1.02 or higher

HDCU-950 AT-149 Ver. 1.11 or higher

HDC1000/V1(E)

1-1

Page 10

1-2. Connectors and Cables

1-2-1. Connector Input/Output Signals

HDC1000 Connector Layout

24350!'!,89

!- !]![ 1

!;!= !=

1-2

HDC1000/V1(E)

Page 11

HDC1400/1500/1550/1580 Connector Layout

6 8 !'

!, 9

!. !-

*: HDC1500 only *

1: There are no connectors on HDC1580.

2: There are no connectors on HDC1400/1550.

!= 1

0 5

*1 *2

HDC1000/V1(E)

1-3

Page 12

Input/Output Signals

1 CCU connector (HDC1000/1400/1500/1580)

BTA S-004A/005A/006A compliant 1.485 Gbps serial

HDCU/HDFX connector (HDC1550)

UC: King Triax connector CE: Fisher Triax connector

8 RET CONTROL (6P FEMALE)

(External view)

Output Signals

2 SDI 1 (HDC1000/1500)

HD SDI signal BTA-S004A compliant BNC type 75 Z, 0.8 V p-p 1.485 Gbps

3 SDI 2 (HDC1000/1500)

SDI (HDC1400/1550)

HD SDI signal BTA-S004A compliant BNC type 75 Z, 1.0 V p-p or SD SDI signal

4 TEST OUT

BNC type 75 Z, 1.0 V p-p

5 PROMPTER OUT (HDC1000/1400/1500/1580)

BNC type 75 Z, 1.0 V p-p

6 EARPHONE OUT (HDC1400/1500/1550/1580)

EARPHONE mini jack

No. Signal I/O Specifications

1 INCOM 1 IN Zi > 10 kZ

MIC-ON/OFF ON : GND

OFF : OPEN

2 INCOM 2 IN Zi > 10 kZ

MIC-ON/OFF ON : GND

OFF : OPEN

3GND —— 4 RET 3-ON/OFF IN Zi > 10 kZ

5 RET 1-ON/OFF IN Zi > 10 kZ

6 RET 2-ON/OFF IN Zi > 10 kZ

9 DC OUT (4P FEMALE)

ON : GND OFF : OPEN

7 PROMPTER2 OUT (HDC1500)

BNC type 75 Z, 1.0 V p-p

Input Signals

5 GENLOCK IN (HDC1400/1500/1550/1580)

BNC type 75 Z, 1.0 V p-p (For future use)

5 RET IN (HDC1400/1500/1550/1580)

BNC type 75 Z, 1.0 V p-p (For future use)

7 Not used

1-4

(External view)

No. Signal I/O Specifications

1 UNREG GND —— GND for POWER

2 NC No connection

3 NC No connection 4 UNREG OUT +12 V dc 500 mA (max)

HDC1000/V1(E)

Page 13

!/!/

!/ REMOTE (8P FEMALE)

!/!/

!=!=

!= INTERCOM 1/2 (5P FEMALE)

!=!=

(External view)

No. Signal I/O Specifications

for RCP for TRUNK

1 TX (X) TX1 (+) OUT SERIAL DATA OUT 2 TX (Y) TX1 (_) OUT /TRUNK1 DATA OUT

3 TX (X) RX1 (+) IN SERIAL DATA IN 4 TX (Y) RX1 (_) IN /TRUNK1 DATA IN

5 TX-GND —— GND for TX 6 POWER (+) OUT OUT

7 POWER (_) OUT —— GND for UNREG-OUT 8 VIDEO (X) OUT 75 Z, 1.0 V p-p

CHASSIS GND —— CHASSIS GND

!-!-

!- AUDIO IN CH1/CH2 (3P FEMALE)

!-!-

(RS422A)

(for RS-422A)

UNREG +10.5 V to 17 V dc, 200 mA (max)

(SD Video)

(External view)

No. Signal I/O Specifications

1 EXT-INCOM-T (Y) IN _20 dBu (CARBON MIC) 2 EXT-INCOM-T (X) IN _60 dBu (DYNAMIC MIC)

3 GND ——

4 EXT-INCOM- OUT 0 dBu

LEFT (X)

5 EXT-INCOM- OUT 0 dBu

RIGHT (X)

(0 dBu = 0.775 Vrms)

![![

![ AC OUT (HDC1000)

![![

(For service personnel only)

UC, J CE

(External view) (External view)

(External view)

No. Signal I/O Specifications

1 AUDIO 1/2 (G) —— _60 dBu, _50 dBu, _40 dBu, 2 AUDIO 1/2 (X) IN _30 dBu, _20 dBu, selectable

3 AUDIO 1/2 (Y) IN High impedance, Balanced

(0 dBu = 0.775 Vrms)

No. Signal I/O Specifications

E GND —— CHASSIS GND N UTL (C) OUT . AC 100/120 V, 200 VA or

below (UC, J)

L UTL (H) OUT . AC 230 V (CE)

!]!]

!] DC IN (4P MALE)

!]!]

(External view)

No. Signal I/O Specifications

1 EXT_DC (C) —— GND for DC (+)

2 NC No connection

3 NC No connection 4 EXT_DC (H) IN +10.5 to 17 V dc

HDC1000/V1(E)

1-5

Page 14

!\!\

!\ LENS (36P FEMALE) (HDC1000)

!\!\

No. Signal I/O Specifications

1 NC No connection

2 NC No connection

3 NC No connection 4 LENS +12 V OUT +12 V (at 2 A) 5 GND (LENS) —— GND for +12 V (LENS)

6 GND (SIG) —— GND

7 NC No connection

8 LENS-EXT-1 IN

2 (LENS SERIAL DATA)

(SERIAL RXD)

9 LENS-EXT-2 IN

10 LENS-EXT-3 IN

11 LENS-SERVO OUT ON : GND

OFF : High impedance

12 IRIS-POSI IN Zi > 10 kZ

2 to 7 V

“3.4 ± 0.1 V (F16)” “6.2 ± 0.1 V (F2.8)”

13 ZOOM-POSI IN Zi > 10 kZ

2 to 7 V “2 V (WIDE), 7 V (TELE)”

14 RET 1-ON IN Zi > 10 kZ

ON : GND OFF : High impedance

15 RET 2-ON IN Zi > 10 kZ

ON : GND OFF : High impedance

16 FOCUS-POSI IN Zi > 10 kZ

2 to 7 V “2 V (MIN), 7 V (∞ )”

17 IRIS-CONT OUT 2 to 7 V

“3.4 ± 0.1 V (F16)” “6.2 ± 0.1 V (F2.8)”

Zo < 1 kZ

18 IRIS-AUTO OUT AUTO : GND

/MANU MANU : High impedance (SERIAL TXD) Zo < 1 kZ

(LENS SERIAL DATA)

19 NC No connection

20 NC No connection

21 LENS R TALLY OUT ON : GND

OFF : High impedance Zo < 1 kZ

22 LENS-PUPIL-POSI IN Zi > 10 kZ

1 to 4 V 1 V : _7.5d 4 V : +7.5d

1-6

(External view)

No. Signal I/O Specifications

23 RET 3-ON IN Zi > 10 kZ

24 LENS-ADR-0 IN

25 LENS-ADR-1 IN

26 LENS-ADR-2 IN

27 LENS-ADR-3 IN

28 EXT 1-ON OUT ON : GND

29 EXT 2-ON OUT ON : GND

30 F DEM (FAR) IN No connection 31 INCOM 1- IN Zi > 10 kZ

32 INCOM 2- IN Zi > 10 kZ

33 INCOM 1-MIC-ON IN Zi > 10 kZ

34 INCOM 2-MIC-ON IN Zi > 10 kZ

35 F-CONT-SIG OUT No connection

36 F-DEM (NEAR) IN No connection

1 Zi > 10 kZ

2Zi > 10 kZ

EX1 EX2 EX3 MODE

1 1 1 EXTENDER OFF 1 0 1 EXT-1 (x 1.5) ON 0 1 1 EXT-2 (x 2) ON 0 0 1 EXT-3 (x 2.5) ON

ON : GND OFF : High impedance

OFF : High impedance

ENG/PROD ENG : GND

PRD : High impedance

ENG/PROD ENG : GND

PRD : High impedance

ON : GND OFF : High impedance

1 : High impedance

+0.5

0 : 0

LENS ADRS 0 (low-order bit) LENS ADRS 3 (high-order bit )

1 : High impedance 0 : 0 ±0.5 V

HDC1000/V1(E)

Page 15

!\!\

!\ LENS (12P FEMALE) (HDC1400/1500/1550/

!\!\

1580)

(External view)

No. Signal I/O Specifications

1 RET VIDEO IN ENABLE : 0 V

ENABLE DISABLE : +5 V or OPEN

2 VTR CTL IN ENABLE : 0 V

3 GND —— GND for UNREG 4 SERVO MA/AT OUT AUTO : +5 V

5 IRIS POSITION OUT +3.4 V (F16) to

6 UNREG OUT +10.5 V to +17 V 7 IRIS POSITION IN +3.4 V (F16) to

8 IRIS AT/MA OUT AUTO IRIS : 0 V

9 EXTENDER IN EX 2 ON : GND

ON/OFF EX 0.8 ON : 30 kZ to GND

10 ZOOM IN WIDE : 2 V

POSITION TELE : 7 V

11 FOCUS POSI IN ∞ : 7 V

(/LENS RX) min. : 2 V

12 (LENS TX) OUT

DISABLE : +5 V or OPEN

MANU : 0 V or OPEN

+6.2 V (F2.8)

MANUAL IRIS : +5 V

OFF : OPEN

EX 2 ON

EX 0.8 ON

30 kΩ

!;!;

!; VF (25P FEMALE) (HDC1000)

!;!;

13 123456789101112

(External view)

No. Signal I/O Specifications

1 VF-Y (X) OUT 1.0 V p-p, Zo = 75 Z

2 VF-GND (Pr) —— GND for VF-Pr (X) 3 VF-Pr (X) OUT 0.7 V p-p, Zo = 75 Z

4 VF-GND (Pb) —— GND for VF-Pb (X) 5 VF-Pb (X) OUT 0.7 V p-p, Zo = 75 Z

6 PEAKING IN 0 to 5 V dc

LEVEL

7 VF-UNREG OUT +10.5 to +20 V

8 VF-UNREG

9 NC No connection

10 S-DATA IN/OUT TTL level 11 TALLY (R)-VF OUT ON : +5 V

12 EFFECT OUT ON : +5 V

13 NC No connection

14 VF-GND (Y) —— GND for VF-Y (X)

15 S-CK OUT TTL level 16 BATT IND OUT ON : +5 V

17 CHASSIS GND —— GND 18 TALLY (G)-VF OUT ON : +5 V

19 GND (UNREG) —— GND for VF-UNREG

20 GND (UNREG)

21 VF-SEL IN BW : 0 V

22 H EXPAND OUT ON : GND

23 NC No connection

24 NC No connection

25 V EXPAND OUT ON : GND

1415161718192021222324

OFF : 0 V

COLOR : +5 V

OFF : +5 V

HDC1000/V1(E)

1-7

Page 16

!;!;

!; VF (20P FEMALE) (HDC1400/1500/1550/1580)

!;!;

!'!'

!' CRANE (12P FEMALE)

!'!'

1211

(External view)

No. Signal I/O Specifications

1 S-DATA IN/OUT TTL level

2 NC No connection

3 NC No connection

4 SCK OUT TTL level

5 NC No connection

6 NC No connection

7 NC No connection

8 G TALLY OUT ON : 5 V

OFF : GND

9 NC No connection

10 NC No connection

11 NC No connection 12 Y VIDEO OUT 1.0 V p-p, Zo = 75 Z

13 VIDEO GND —— GND for VIDEO 14 Pb VIDEO OUT ±0.35 V p-p, Zo = 75 Z 15 Pr VIDEO OUT ± 0.35 V p-p, Zo = 75 Z

16 NC No connection

17 R TALLY OUT ON : 5 V

OFF : GND

18 NC No connection

19 UNREG GND —— GND for UNREG 20 UNREG OUT +10.5 V to +17 V

(External view)

No. Signal I/O Specifications

1 Pr VIDEO (X) OUT ± 0.35 V p-p, Zo = 75 Z 2 Pb VIDEO (X) OUT ± 0.35 V p-p, Zo = 75 Z

3 NC No connection

for for RS422A RS232C

4 TX0 (+) TX1 OUT TRUNK Data out 5 TX0 (_) TX0 OUT 6 RX0 (_) RX0 IN TRUNK Data in 7 RX0 (+) RX1 IN

8 GND (VIDEO) —— GND for VIDEO 9 Y VIDEO (X) OUT 1.0 V p-p, Zo = 75 Z

10 GND —— GND for SCL/SDA

11 SCL EXT-VF OUT TTL level

12 SDA EXT-VF IN/OUT TTL level

1-8

HDC1000/V1(E)

Page 17

!,!,

BrownBrown

Brown

Red

White

Orange

Black

— 8P CONNECTOR (MALE) —

(WIRING SIDE)

!, TRACKER (10P FEMALE)

!,!,

1-2-2. Wiring Diagrams for Cables

10 9

(External view)

No. Signal I/O Specifications

1 TRACKER OUT TRACKER RECEIVE/PGM

LEFT _20 dBu unbalanced

2 GND (TALK) —— GND for TRACKER TALK

3 GND (RECEIVE/ —— GND for RECEIVE/PGM/TL

PGM/TL)

4 TRACKER RIGHT OUT TRACKER RECEIVE/PGM

_20 dBu unbalanced

5 UNREG OUT +12 V (+10.5 to +17.0 V)

6 GND (UNREG) —— GND for UNREG

7 TRACKER IN TRACKER TALK

TALK (X) 0 dBu /_20 dBu

8 TRACKER IN High impedance balanced

TALK (Y)

9 G TALLY OUT ON : GND

OFF : High impedance

(Open collector)

10 R TALLY OUT ON : GND

OFF : High impedance

(Open collector)

(0 dBu = 0.775 Vrms)

CCA-5 Cable

!.!.

!. MIC 1 IN (3P FEMALE) (HDC1400/1500/1550/

!.!.

1580)

(External view)

No. Signal I/O Specifications

1 MIC 1 (G) —— _60 dBu, _50 dBu, _40 dBu, 2 MIC 1 (X) IN _30 dBu, _20 dBu, selectable

3 MIC 1 (Y) IN High impedance, Balanced

HDC1000/V1(E)

(0 dBu = 0.755 Vrms)

1-9

Page 18

1-2-3. Connection Connectors/Cables

Connection made with the connector panels during installation or service, should be made with the connectors/ complete cable assemblies specified in the following list, or equivalent parts.

Indication Connection connector/cable

TEST OUT 1-569-370-12 Plug, BNC PROMPTER OUT SDI 1/2 (BNC)

AUDIO IN CH1/CH2 1-508-084-00 XLR, 3P Male or MIC 1 IN ITT Cannon XLR-3-12C equivalent (3P FEMALE)

RET CONTROL 1-560-078-00 Plug, 6P Male or (6P FEMALE) HIROSE HR10-7PA-6P equivalent

DC OUT 1-566-425-11 Plug, 4P Male or (4P FEMALE) HIROSE HR10A-7P-4P equivalent

INTERCOM 1/2 1-508-370-11 XLR, 5P Male or (5P FEMALE) ITT Cannon XLR-5-12C equivalent

DC IN 1-508-362-00 XLR, 4P Female or (4P MALE) ITT Cannon XLR-4-11C equivalent, or

CRANE 1-819-261-11 Connector, (12P FEMALE) Round Type 12P

REMOTE . 1-766-848-11 Plug, 8P Male or (8P FEMALE) CCA-5 cable assembly

TRACKER 1-506-522-12 Connector, (10P FEMALE) Round Type 10P

*1: Use of REMOTE cable enables to monitor video signals. (The pin 8 is

available for the video signal line.) The down-converted SD signal is output.

*2: If using a cable of length different from a standard product, contact your

local Sony Sales Office/Service Center.

n *3: The pin 8 of CCA-5 cable is GND (ground).

The pin 8 of REMOTE cable is not GND (ground).

Cable assembly 1-551-577-00 (Supplied with AC-550/550CE)

(CCA-5-10 (10 m) /CCA-5-3 (3 m))

*2 *3

(option)

. REMOTE cable 1-783-372-11

(supplied with RM-B150, 10 m)

*1 *2 *3

1-2-4. Note in Connecting CCU Connector

(HDC1000/1400/1500/1580)

It is recommendable to clean the optical contact portions mentioned below before connecting this unit to the camera control unit.

. CCU connector of this unit . Camera connector of the camera control unit . Optical/Electrical cable

For details on a cleaning method, refer to Section 1-8 “Cleaning of Connector/Cable”.

1-10

HDC1000/V1(E)

Page 19

1-3. Location of Printed Circuit Boards

HDC1000

SWITCHING REGULATOR

AT-166

SW-1233

CN-2671

CN-2609

DC-DC COVERTER

LE-291

LE-309

AT-163

AU-298

CN-2608

CN-2603 (for UCJ) CN-2603B (for CE)

CN-2671

CN-2606

CN-2607

CN-2604

CN-2605

CN-2602

SDI-84

DAP-33

VDA-63

MB-1060

DPR-265

HDC1000/V1(E)

BI-175

PA-317

TG-243

DR-528

BI-175

CN-2579

CN-2578

1-11

Page 20

HDC1400/1500/1580

SW-1236

DPR-265 (HDC1400/1500) DPR-265C (HDC1580)

CN-2614B

SW-1237

SDI-84 (HDC1500) SDI-84C (HDC1400/1580)

SW-1238

CN-2615

SWITCHING REGULATOR

LE-308

CN-2620

VDA-63

CN-2622

SW-1241 (HDC1400, HDC1500 (SY)) SW-1241B (HDC1500 (CE)/HDC1580)

SW-1273

CN-2618

CN-2640

SW-1242

CN-2619

CN-2621

CN-2623

DC-DC COVERTER

AT-163

AU-298

DAP-33

CN-2616

SW-1239

SW-1245

PA-317 (HDC1400/1500) PA-317C (HDC1580)

BI-175

CN-2617

BI-175

MB-1059

SW-1240

TG-243 (HDC1500) TG-243B (HDC1400) TG-243C (HDC1580)

DR-528

BI-175

CN-2579

1-12

CN-2578

HDC1000/V1(E)

Page 21

HDC1550

DPR-265B

TR-136

CN-2614

SW-1237

SW-1238

CN-2615

SW-1236

SWITCHING REGULATOR

LE-308

MX-109

FL-338

CN-2620

DAP-33

VDA-63

CN-2622

SW-1241 (for UC) SW-1241B (for CE)

SW-1273

FL-337

CN-2618

CN-2640

SW-1242

CN-2619

CN-2621

CN-2623

DC-DC COVERTER

AT-163

AU-298

CN-2616

SW-1239

SW-1245

BI-175

CN-2617

BI-175

PA-317

MB-1059

SW-1240

TG-243

DR-528

BI-175

CN-2579

CN-2578

HDC1000/V1(E)

1-13

Page 22

1-4. Opening/Closing the Side Panel

HDC1000

1. Unscrew the two lock screws of the side panel.

2. While sliding the safety lock toward the lens, open the side panel by holding the handle.

3. Close the side panel and tighten securely the lock screws of the side panel.

Closing the side panel brings the safety lock to an automatic locking.

Safety lock

Handle

HDC1550

1. Unscrew the nine screws as shown in the figure, then open the inside panel and outside panel.

2. Release the hanging band (FRONT) and hanging band (REAR) from the inside panel.

3. Disconnect the harness from the connector (CN1) on the SW-1240 board, and remove the inside panel.

4. Disconnect the harness from the connector (CN3) on the FL-337 board, and remove the outside panel.

Outside panel

Screws

FL-337 board

CN3

Switching regulator

Hanging Band (REAR)

Lock screws of the side panel

HDC1400/1500/1580

1. Unscrew the nine screws as shown in the figure, then open the inside panel and outside panel.

2. Release the hanging band (FRONT) and hanging band (REAR) from the inside panel.

3. Disconnect the harness from the connector (CN1) on the SW-1240 board, and remove the inside panel.

4. Disconnect the harness from the switching regulator connector, and remove the outside panel.

Outside panel

Screws

Switching regulator

Hanging Band (REAR)

Hanging Band (FRONT)

SW-1240 board

Inside panel

CN1

Screws

5. Reinstall the panels by reversing the steps above.

Hanging Band (FRONT)

SW-1240 board

Inside panel

CN1

Screws

5. Reinstall the panels by reversing the steps above.

1-14

HDC1000/V1(E)

Page 23

1-5. Switch Settings

AT-163 Board

ABC

AT-163 BOARD (SIDE A)

Ref. No. Name Description Factory setting

S1-1 Reserve Not used (Fixed to OFF) OFF

S1-2 All Preset FRAM clear OFF

S1-3 Reserve Not used (Fixed to OFF) OFF

S1-4 Firmware Load Forcibly upgrading of firmware OFF

AT-166 Board (HDC1000)

ABC

AT-166 BOARD (SIDE B)

Ref. No. Name Description Factory setting

S1-1 ICE Not used (Fixed to OFF) OFF

S1-2 WRITER Switch ON for software upgrading OFF

S1-3 TEST1 Not used (Fixed to OFF) OFF

S1-4 TEST2 Not used (Fixed to OFF) OFF

HDC1000/V1(E)

1-15

Page 24

AU-298 Board

S1 S2

123

AU-298 BOARD (SIDE A)

Ref. No. Name Description Factory setting

S1 Reserve Not used (Fixed to NORM) NORM

S2 Reserve Not used (Fixed to NORM) NORM S3-1 AB POWER MIC1 Switch ON to supply +12 V for MIC POWER to the OFF

S3-2 AB POWER MIC2 Switch ON to supply +12 V for MIC POWER to the OFF

microphone connected to the AUDIO IN CH1 connector.

microphone connected to the AUDIO IN CH2 connector.

DPR-265 Board (HDC1000/1400/1500/1550) DPR-265C Board (HDC1580)

AB CDEF

S13

DPR-265/265C BOARD (SIDE A)

Ref. No. Name Description Factory setting

S13 Reserve Not used (Fixed to OFF) OFF

1-16

HDC1000/V1(E)

Page 25

SDI-84 Board (HDC1000/1500) SDI-84C Board (HDC1400/1580)

S201

S202

SDI-84/84C BOARD (SIDE A)

Ref. No. Name Description Factory setting

HDC1000/1500 HDC1400/1580

S201-1 TEST Not used (Fixed to OFF) OFF OFF

S201-2 PROMPTER2 OUT Switch ON for PROMPTER2 ON (active) OFF

S201-3 VBS RET IN Switch ON for VBS RET OFF (non-active) OFF

S201-4 to 8 Reserve Not used (Fixed to OFF) OFF OFF

S202 LD RESET Not used (Fixed to OFF) OFF OFF

TG-243 Board (HDC1000/1500) TG-243B Board (HDC1400) TG-243C Board (HDC1580)

TG-243/243C BOARD (SIDE A)

Ref. No. Name Description Factory setting

S1 Test Not used OFF

HDC1000/V1(E)

1-17

Page 26

TR-136 Board (HDC1550)

TR-136 BOARD (SIDE A)

Ref. No. Name Description Factory setting

S1-1 When this switch is set to ON, the multiformat OFF

color-bar signal is output from the built-in video test signal generator.

S1-2 Spare (not used) OFF S1-3

S1-4 When this switch is set to ON, the 400 Hz sine wave OFF

is output from the built-in audio test signal generator.

S1-5 When this switch is set to ON, the 1 kHz sine wave OFF

is output from the built-in audio test signal generator.

S1-6 to S1-8 Spare (not used) OFF

1-18

HDC1000/V1(E)

Page 27

1-6. Notes for Replacing Parts

There are two kinds of types in the parts below used in this unit.

. Flexible card wires (Refer to Section 1-6-1.) . Boards (Refer to Section 1-6-2.) . Connectors on the board (for flexible card wires) (Refer to Section 1-6-3.)

When replacing the parts above, be sure to follow the instructions described in “1-6-1. Notes for Replacing the Flexible Card Wire”, “1-6-2. Notes for Replacing the Board”, and “1-6-3. Notes for Replacing the Connector on the Board”. Be sure to use the specified parts. Using un-specified parts causes the change in the characteristics of this unit and the unit does not work properly. Spare parts are listed in the spare parts list of “Spare Parts” Section. In the spare parts list, (GOLD) or (SILVER) is put after each part name to distinguish two kinds of types (gold and silver).

1-6-1. Notes for Replacing the Flexible Card Wire

When replacing the flexible card wires listed below, confirm the conductive (terminal) part color of the flexible card wires and follow the procedure below.

1. Replace the flexible card wire with a flexible card wire whose conductive part is gold when the conductive part of a flexible card wire is gold.

For the board on which a connector whose contact surface is gold is used, “G” is put after the board name by silkscreen printing or a “G” seal is attached to the empty space on the board. Example: AT-166G

2. Replace the flexible card wire with a flexible card wire whose conductive part is silver when the conductive part of a flexible card wire is silver. In this case, silk “G” or a “G” seal is not put on the board name.

When the conductive part is gold (HDC1000)

Board Flexible card wire Board

Pin Gold : Parts No.

AT-166G 30 1-831-132-11 SW-1233G

CN-2609G 30 1-831-118-11 MB-1060G

CN-2579G 40 1-831-658-11 PA-317G

CN-2579G 30 1-831-656-11 DR-528G

DR-528G 45 1-831-659-11 TG-243G

When the conductive part is gold (HDC1500/1550)

Board Flexible card wire Board

Pin Gold : Parts No.

CN-2619G 40 1-831-662-11 MB-1059G

CN-2621G 36 1-831-663-11 MB-1059G

MB-1059G 36 1-831-661-12 SW-1273G

CN-2579G 40 1-831-658-11 PA-317G

CN-2579G 30 1-831-656-11 DR-528G

DR-528G 45 1-831-659-11 TG-243G

When the conductive part is silver (HDC1000)

Board Flexible card wire Board

Pin Silver : Parts No.

AT-166 30 1-823-558-11 SW-1233

CN-2609 30 1-757-644-11 MB-1060

CN-2579 40 1-830-485-11 PA-317

CN-2579 30 1-830-735-11 DR-528

DR-528 45 1-830-484-11 TG-243

When the conductive part is silver (HDC1500/1550)

Board Flexible card wire Board

Pin Silver : Parts No.

CN-2619 40 1-830-483-11 MB-1059

CN-2621 36 1-830-752-11 MB-1059

MB-1059 36 1-830-482-11 SW-1273

CN-2579 40 1-830-485-11 PA-317

CN-2579 30 1-830-735-11 DR-528

DR-528 45 1-830-484-11 TG-243

HDC1000/V1(E)

1-19

Page 28

1-6-2. Notes for Replacing the Board

Replace the board with a board of the same number as the spare part number of the board to be removed when replacing a board. Example: A spare part number is put on the board.

A-1159-990-A

A spare part number is put on side A or B of the board by silk-screen printing or a spare part code label (spare part number) is attached on side A or B.

Spare part number

1-6-3. Notes for Replacing the Connector on the Board

There are two types of connectors for the flexible card wire mounted on the board used in this unit. Distinguish them in the procedure below when replacing these connectors.

1. The contact surface of the connector used for a board is gold when the conductive part of a flexible card wire is gold. In a spare parts list, (GOLD) is put after the part name.

2. The contact surface of the connector used for a board is silver when the conductive part of a flexible card wire is silver. In a spare parts list, (SILVER) is put after the part name.

1-6-4. Notes for HDC1400 and HDC1580

The contact of flexible card wire used in the HDC1400 and HDC1580 is gold-plated. Therefore, when the flexible card wire needs to be replaced, use the part listed below. Also, for the board on which a connector whose contact surface is gold is used, "G" is put after the board name by silkscreen printing or a "G" seal is attached to the empty space on the board. Example: CN2619G

Board Flexible card wire Board

Pin Gold : Parts No.

CN-2619G 40 1-833-557-11 MB-1059G

CN-2621G 36 1-831-663-11 MB-1059G

MB-1059G 36 1-831-661-12 SW-1273G

CN-2579G 40 1-831-658-11 PA-317CG

CN-2579G 30 1-831-656-11 DR-528G

DR-528G 45 1-831-659-11 TG-243CG

*1, *3: For HDC1580 *2, *4: For HDC1400

1-20

/PA-317G

/TG-243BG

HDC1000/V1(E)

Page 29

1-7. Cleaning the Vent Portion of the

Fan (HDC1400/1500/1550/1580)

The ventilate bracket for preventing from dust is attached in the vent portion of the fan. Clean the ventilate bracket every two or three months. Clogging may cause the temperature increases inside the camera and result in a trouble.

1. Loosen the two screws with stopper, and remove the shoulder pad assembly.

2. Remove the two screws, and remove the ventilate bracket.

3. Remove dust on the ventilate bracket with a vacuum cleaner.

Precision P2 x 4

Ventilate bracket

Screws with stopper

Shoulder pad assembly

HDC1000/V1(E)

1-21

Page 30

1-8. Cleaning of Connector/Cable

(HDC1000/1400/1500/1580)

The photo receptive condition of the optical connector can be checked at OPTICAL CONDITION of the DPR board of the camera control unit.

When lit in green: Normal (_17 dBm or above) When lit in yellow: Normal (_17 to _20 dBm) When lit in red: Abnormal (Less than _20 dBm)

When lit in red, be sure to clean the optical contact portions. When lit in yellow, cleaning is recommended. The attenuation of the photo-receptive level may cause transmission error between the camera and HDCU. In the case of attenuation, be sure to clean optical contact portions proceeding as follows. The optical contact portions exist in the optical connector on the camera or HDCU, and in the optical/electrical cables.

1-8-1. When the Optical Connector Cleaner

(Commercially Available) is Available

[Female connector]

1. Insert the optical connector cleaner straight. Ensure that it is held straight when inserting.

2. Apply sufficient pressure (approximately 600 g to 700 g) to ensure that the optical contact is a little depressed.

3. While pressing the optical connector cleaner against the tip of the optical contact, rotate the optical connector cleaner by 4 to 5 turns clockwise. Holding the optical connector cleaner at around its support facilitates to apply the pressure.

Alignment sleeve

Optical connector cleaner

Support

Tools required

. Optical connector cleaner (commercially available)

Product name: CLETOP® 14100402 or 14100403 (stick type) or equivalent 14100402: 2.0 mm 14100403: 2.0/2.5 mm double ended

m . Alcohol is not necessary during cleaning. . Number of possible wipes is one cleaning per a piece.

Do not reuse it.

Cleaning procedure [Male connector]

Clean the tip of the white optical contacts using the optical connector cleaner.

Optical contacts (white)

[Connector]

Clean the tip of the white optical contacts using the optical connector cleaner.

Optical contacts (white)

1-22

HDC1000/V1(E)

Page 31

1-8-2. When the Optical Connector Cleaner

(Commercially Available) is not Available

Tools required

. Alignment sleeve remover HC-001

(for female connector) Sony P/N: J-6480-010-A

Insert the shorter nose end when removing/installing the alignment sleeve. Grasp not the shock absorber portion of the remover but the handle in use.

[Female connector]

The optical contacts for female connector are in an unexposed state. In cleaning, it is necessary to be exposed by removing the alignment sleeve in advance. Proceed as follows.

1. Insert the alignment sleeve remover into the alignment sleeve in the straight line and turn it clockwise.

Alignment sleeve remover

Alignment sleeve

Shock absorber portion Handle

Insert the shorter nose end

. Alcohol (commercially available)

. Cotton swabs (commercially available)

Use a cotton swab whose diameter is about 4 mm. If a cotton swab whose diameter exceeds 5 mm is used, the cotton swab cannot be inserted into the end of the connector and the tip of the optical contact cannot be cleaned.

Cleaning Procedure [Male connector]

Clean the tip of the white optical contacts by a cotton swab moistened with alcohol.

2. When the turn stops, pull out the remover in the straight line forcedly.

The alignment sleeve can be removed/reinstalled with the sleeve itself attached to the tip of the remover. Great care should be taken so as not to lose or damage the alignment sleeve. (Alignment sleeve: Sony P/N 9-980-074-01)

Alignment sleeve

3. Clean the tip of the white optical contacts by a cotton swab moistened with alcohol.

Optical contacts (white)

HDC1000/V1(E)

Optical contacts (white)

4. Insert the remover with the alignment sleeve attached to its tip, and push it until it clicks.

5. Rotate the remover counterclockwise to install the alignment sleeve, and extract the remover.

[Connector]

Clean the tip of the white optical contacts by a cotton swab moistened with alcohol.

Optical contacts (white)

1-23

Page 32

1-9. Setting the Utility Out Voltage

(HDC1000)

Set the utility out voltage in accordance with the voltage of peripheral devices when they are connected to the camera. The setting of the utility out voltage can be made by the combination of the switches 1 and 2 in the figure.

100V120V 230V

1-10. Notes on Flexible Card Wire

1-10-1. Disconnecting/Connecting Flexible

Card Wire

The flexible card wires are used between the boards of HDC1000/1400/1500/1550/1580. Take care not to bend forcedly these flexible card wires. This shortens the wire life.

HDC1000

Between CN-2579 and DR-528 Between CN-2579 and PA-317 Between TG-243/243C and DR-528 Between AT-166 and SW-1233 Between MB-1060 and CN-2609

HDC1400/1500/1550/1580

Between CN-2579 and DR-528 Between CN-2579 and PA-317/317C Between TG-243/243B/243C and DR-528 Between MB-1059 and CN-2619 Between MB-1059 and CN-2621 Between MB-1059 and SW-1273 Between MX-109 and TR-136 (HDC1550 only)

. When setting to 100 V, set as shown below.

100V120V 230V

. When setting to 120 V, set as shown below.

100V120V 230V

. When setting to 230 V, set as shown below.

Setting of the switch 1 is not required.

100V120V 230V

Type-A

Disconnecting

Slide portions A in the direction of the arrow to unlock and pull out the flexible card wire.

Connecting

m . Be careful not to insert the flexible card wire obliquely. . Check that the conducive surface of the flexible card

wire is not soiled with dust.

1. Slide portions A in the direction of the arrow and insert the flexible card wire with the conductive surface downward as far as it will go.

2. Slide portions A in the reverse direction to lock.

1-24

Conductive

surface

HDC1000/V1(E)

Page 33

Type-B

Type-C

Disconnecting

1. Open the connector latch in the direction of arrow A to release the lock.

2. Remove the flexible card wire in the direction of arrow B.

Flexible card wire

Connector

Connector latch

Connecting

m . Be careful not to insert the flexible card wire obliquely. . Check that the conducive surface of the flexible card

wire is not soiled with dust.

1. Hold the flexible card wire with its insulating surface facing to the front, and insert it in the direction of arrow A.

2. Close the connector latch in the direction of arrow B to lock it.

Flexible card wire

Disconnecting

1. Open the connector latch in the direction of arrow A to release the lock.

2. Remove the flexible card wire in the direction of arrow B.

Connector latch

Connector

Flexible card wire

Connecting

m . Be careful not to insert the flexible card wire obliquely. . Check that the conducive surface of the flexible card

wire is not soiled with dust.

1. Hold the flexible card wire with its insulating surface facing upward, and insert it in the direction of arrow A.

2. Close the connector latch in the direction of arrow B to lock it.

Connector latch

Connector

Flexible card wire

HDC1000/V1(E)

Connector

Insulating surface

Connector latch

Insulating surface

1-25

Page 34

1-10-2. Forming of the Flexible Card Wire

HDC1550

If using a new flexible card wire, be sure to fold it by hand it as shown in the figure before installation.

Never fold it back after being formed once.

HDC1000

. MB-1060 board CN6 ↔ CN-2609 board CN3

Insulating surface

MB-1060(CN6)

. MX-109 board CN1 ↔ TR-136 board CN2

TR-136(CN2)

Insulating surface

Conductive surface

MX-109(CN1)

unit : mm

CN-2609(CN3)

Insulating surface

unit : mm

. MB-1059 board CN11 ↔ SW-1273 board CN1

MB-1059(CN11)

Insulating surface

SW-1273(CN1)

Conductive surface

100

unit : mm

1-26

HDC1000/V1(E)

Page 35

1-11. Notes on Replacement of Circuit

Board

1-11-3. Adjustment and Setting Items when

Replacing AT-163 Board

1-11-1. Description on EEPROM Data

The table below gives the stored data of EEPROM (FRAM) on every printed circuit board.

Board Ref. No. Stored data

AT-163 IC133, IC139, Board adjustment data (VDA,

IC141, IC142 DPR), and paint data

IC403 PLD data

TG-243/247 IC6 PLD data

IC39 RPN compensation data

IC40 CCD adjustment data

AU-298 IC11, IC12, IC13 Status of the stand by intercom

SDI-84 IC212 PLD data (HDC1000/1500)

TR-136 IC504 PLD data (HDC1550)

VDA-63 IC109 PLD data

DAP-33 IC202 PLD data

m . When the replacement is needed, remove the IC attached

to the former board and replace it to the new board.

. The IC listed above cannot be replaced because it is the

EEPROM that is the storing data inherent in the board. The part number listed in “Spare Parts” is for EEPROM which is not programmed. If replacement is needed, contact your local Sony Sales Office/Service Center.

1-11-2. Adjustment after Replacement of

Board

Camera settings and various files are stored in the AT-163 board. When the AT-163 board is replaced, the contents of the reference file, scene file, lens file, and operator file are lost. Store these files in a Memory Stick or other storage media beforehand, and then replace the AT-163 board. Since the OHB file is stored in the CCD unit, it is not lost by the replacement of the board.

Replacement

1. Store the reference file, scene file, and operator file in the memory stick. (Refer to “Section 4. File System.”)

2. Install the latest version of the firmware programs. (Refer to “Section 1-13. Upgrading the Software.”)

3. Execute ALL PRESET on the REFERENCE page of the FILE menu, and then perform “reference store.” (Refer to “Reference File” in “Section 4. File System.”)

If ALL PRESET is not executed, the intercom panel may not work correctly.

4. For HDC1000, set the destinations of the intercom with the SERVICE menu. (Refer to “INTERCOM” in “Section 5. Setup Menu.”)

5. Adjust the adjustment items of the VDA and DPR boards. (Refer to “Section 3. Electrical Alignment.”)

6. Install the stored reference file, scene file, and operator file, if any, and then perform “Level auto setup.” (Refer to “Reference File” in “Section 4. File System.”)

When replacing or repairing the board, perform the electrical alignment referring to Section 3.

HDC1000/V1(E)

1-27

Page 36

1-12. Setting Microphone Power and

Intercoms

1-12-1. How to Supply a Power of

HDC1000/1400/1500/1550/1580 can supply +12 V for MIC POWER to the microphone connected to the AUDIO IN connector.

Setting Procedure

Set the switch S3 on the AU-298 board to ON, and set on the MIC POWER switch of AUDIO IN connector referring to the Operation Manual.

+12 V

Talk (microphone) setting

Check the characteristics of the microphone attached to the headset, and make the microphone setting with the camera menu. Microphone sensitivity, power supply system, balanced/unbalanced inputs can be set. Since intercom 1 and intercom 2 are independent, make settings for each intercom.

. Normal carbon microphone

Set “INTERCOM1 MIC” and “INTRCOM2 MIC” in <HEADSET> to “CARBON.” Microphone sensitivity, power supply system, and balanced/unbalanced inputs are automatically set.

. Normal dynamic microphone

Set “INTERCOM1 MIC” and “INTRCOM2 MIC” in <HEADSET> to “DYNAMIC.” Microphone sensitivity, power supply system, and balanced/unbalanced inputs are automatically set.

. Other types of microphone

Set “INTERCOM1 MIC” and “INTRCOM2 MIC” in <HEADSET> to “MANUAL.” Set microphone sensitivity, power supply system, and balanced/unbalanced inputs according to the microphone to be used.

S1 S2

123

AU-298 BOARD (SIDE A)

Ref. No. Contents

S3-1 Switch ON to supply +12 V for MIC POWER to

the microphone connected to the AUDIO IN CH1 connector.

S3-2 Switch ON to supply +12 V for MIC POWER to

the microphone connected to the AUDIO IN CH2 connector.

1-12-2. Setting Intercoms

Since there are various types and usages of headsets for the intercoms, appropriate settings must be made for each type of headset.

Receive (headphone) setting

The headphone operation varies depending on the wiring of the headset. The following shows settings when this unit is connected to the INTERCOM connector such that the wiring from the right ear is connected to pin 5 of the INTERCOM connector and the wiring from the left ear is connected to pin 4 of the connector.

. When the headphone is binaural type and you want to

hear the same sound with each ear or when the headphone is single-ear type, set “INTERCOM/PGM” in <INTERCOM> to “MIX.”

. When the headphone is binaural type and you want to

hear different sound with each ear, set “INTERCOM/ PGM” in <INTERCOM> to “SEPARATE.” You can hear INTRECOM and PGM separately with each ear.

. To set a desired channel (left/right), set “INTERCOM/

PGM” in <INTERCOM> to “SEPARATE.” Set a channel (left/right) in <RECEIVE SEL> where INTRECOM, PGM1, PGM2 or TRACKER is audible.

. To hear your own voice, volume setting is available by

“SIDE TONE” in <INTERCOM LEVEL>.

1-28

HDC1000/V1(E)

Page 37

1-13. Upgrading the Software

The ROM (IC118 and IC122 on the AT-163 board) version can be upgraded using the Memory Stick. For upgrading the software, follow the procedure shown below.

1-13-1. Upgrading the MAIN Program

HDC1000

Tool

Memory Stick

Preparation

Copy the upgrading program to the Memory Stick in the following steps.

To get the upgrading program (program files “hdc1000.rom” and “boot.rom”), contact your local Sony Sales Office/Service Center.

(1) Make the following directory on the Memory Stick.

\MSSONY\PRO\CAMERA\HDC1000

(2) Copy the program files “hdc1000.rom” and

“boot.rom” to the directory made by step (1).

Procedures

1. Open the right side panel. (Refer to Section 1-4.)

2. Set the switch S1-4 on the AT-163 board to “ON”.

3. Insert the Memory Stick in which the upgrading program is already saved.

4. Turn on the power. The upgrading status is displayed on the screen of the view finder.

5. When the version upgrade is completed, the message “Complete” will be displayed.

6. Turn off the power, and re-set the switch S1-4 on the AT-163 board to “OFF”.

HDC1400/1500/1550/1580

Tool

Memory stick

Preparation

Copy the upgrading program to the Memory Stick in the following steps.

To get the upgrading program (program files “hdc1000.rom” and “boot.rom”), contact your local Sony Sales Office/Service Center.

(1) Make the following directory on the Memory Stick.

\MSSONY\PRO\CAMERA\HDC1000

(2) Copy the program files “hdc1000.rom” and

“boot.rom” to the directory made by step (1).

Procedures

1. Insert the Memory Stick in which the upgrading program is already saved.

2. Turn on the power while pressing the RET 2 button on the camera front and rotary encoder simultaneously. The upgrading status is displayed on the screen of the view finder.

3. When the version upgrade is completed, the message “Complete” will be displayed.

HDC1000/V1(E)

1-29

Page 38

1-13-2. Upgrading the Boot Program

Tools

. Memory Stick . ROM-28 board: .

Extension board EX-738: (Sony Part No. : A-8327-351-A)

Preparation

1. Copy the upgrading program to the Memory Stick in the following steps.

To get the upgrading program (program files “hdc1000.rom” and “boot.rom”), contact your local Sony Sales Office/Service Center.

(1) Make the following directory on the Memory

Stick. \MSSONY\PRO\CAMERA\HDC1000

(2) Copy the program files “hdc1000.rom” and

“boot.rom” to the directory made by step (1).

(Sony Part No. : A-8326-017-A)

Procedures

1. Open the right side panel (HDC1000), or inside panel (HDC1400/1500/1550/1580). (Refer to Section 1-4.)

2. Extend the AT-163 board using the EX-738 board.

3. Insert the Memory Stick in which the upgrading program is already saved.

4. Connect the connector CN1 on the ROM-28 board to the connector CN102 on the AT-163 board.

5. Set the switch S1 on the ROM-28 board to DOWN LOAD side.

6. Turn on the power. The upgrading status is displayed on the screen of the view finder.

7. When the version upgrade is completed, the message “Complete” will be displayed.

8. Turn off the power, and remove the ROM-28 board.

9. Put back the AT-163 board to the original position.

10. Turn on the power. The unit will start with the boot program upgraded.

2. Save the upgrading Boot program in the ROMs H (IC2) and L (IC3) on the ROM-28 board.

For details of saving the upgrading program, contact your local Sony Sales Office/Service Center.

EX-738 board

AT-163 board

CN102

CN1

ROM-28 board

EX-738 board

AT-163 board

CN102

CN1

ROM-28 board

1-30

DOWN

LOAD

DOWN

LOAD

HDC1000 HDC1400/1500/1550/1580

HDC1000/V1(E)

Page 39

1-14. Writing and Rewriting the PLD

Internal Data

This unit uses the PLD (Programmable Logic Device) that supports the e-Production (EPR) system to write and rewrite the internal data. If the part listed below needs to be replaced or to be upgraded, contact your local Sony Sales Office/Service Center.

The part number of PLD (or ROM for PLD) in which data is not written yet, is shown in “Section 1. Spare Parts” of Maintenance Manual Volume 2. Therefore, if part replacement is required, write the data by the following procedure. In the case of the PLD type that runs on the program stored in external ROM, data needs not to be written only by replacing the part if the specific PLD only is defective.

e-Production system has the advantages shown below.

. To write/rewrite the PLD internal data:

1. The standard fixture (cable) can be used.

2. The standard software (PLD Download Tool) can be used.

. The PLD internal data is controlled in the Sony Database

Server under the name of Project file (E_xxx_xxx_xx_xx).

. The printed circuit board is equipped with the standard

connector (EPR connector) to write the PLD internal data. The indication “EPR” is shown on the printed circuit board.

Corresponding PLD

PLD EPR connector Project file No. (Ref No./board name) (Ref No./board name)

IC404/AT-163 CN401/AT-163 IC403/AT-163

IC201/DAP-33 CN2/DAP-33 IC202/DAP-33

IC408/SDI-84/84C CN202/SDI-84/84C*7E_000_001_91_xx IC212/SDI-84/84C (HDC1000/1400/1500)

IC9/TG-243/243B/243C IC6/TG-243/243B/243C

IC501/TR-136 CN3/TR-136 IC504/TR-136 (HDC1550)

IC110/VDA-63 CN100/VDA-63 IC109/VDA-63

*1: IC403/AT-163 is the ROM for IC404/AT-163. *2: IC202/DAP-33 is the ROM for IC201/DAP-33. *3: IC212/SDI-84/84C is the ROM for IC408/SDI-84/84C. *4: IC6/TG-243/243B/243C is the ROM for IC9/TG-243/243B/243C. *5: IC504/TR-136 is the ROM for IC501/TR-136. *6: IC109/VDA-63 is the ROM for IC110/VDA-63. *7: The file name changes when upgrading.

CN2/TG-243/243B/*7E_000_001_87_17

243C

E_000_001_88_xx

E_000_001_89_xx

E_000_003_01_xx

E_000_001_90_xx

For checking the SDI-84 board, refer to Section 2-14.

Equipment required

. PLD download fixture

(Sony part number: J-7120-140-A) The cable to connect PC to this unit.

. PC

A PC having parallel port. A PC in which the PLD Download Tool software is already installed. For the applicable OS and the operating environment, refer to “Download Tool Operating Instruction for Device Programming”.

HDC1000/V1(E)

1-31

Page 40

Data writing procedure

Data writing procedure in the PLD (or ROM for PLD) is outlined below. For details of data writing procedure, refer to “Download Tool Operating Instruction for Device Programming”, which is available in the same site where the PLD Download Tool software is available.

1-15. Note on Replacement of Lithium

Battery

A lithium battery is mounted on the DAP-33 board to back up Real Time Clock (RTC). If a battery comes to the lifetime, then RTC stops. Therefore the battery replacement is required.

1. Prepare the Project file.

Download the Project file from the Sony Database Server.

2. Turn off the power of this unit. Connect the PC parallel port to the EPR connector of the target board using the PLD download fixture (cable).

3. Turn on the power of this unit. Start the Download Tool software and read the Project file.

4. Program the PLD (or ROM for PLD) with the Download Tool software.

5. Upon completion of programming, check that error message is not displayed. Turn off the power of this unit and back on.

DAP-33 board/CR2032 : Sony part No. (1-528-174-11)

In replacing, ensure that the battery is installed with “+” and “_” poles connected to the correct terminals. An improper connection may cause an explosion or leakage of fluid.

1-32

HDC1000/V1(E)

Page 41

1-16. Recommended Replacing Parts

1-16-1. HDC1000

Following parts are recommended replacing parts. The optical filter unit may become clouded with the lapse of time. By such a cloudy optical filter unit, the characteristics of this camera could not fully exploited, therefore replace it if necessary. Besides, the parts made of rubber used for this camera may become cracked and split with the lapse of time, therefore also replace it if necessary.

421

No. Description Sony Part No.

1 KNOB (DIA 3) ASSY, VOLUME X-3167-563-X

2 KNOB, VOLUME 6 3-602-483-0X

3 CAP, CONNECTOR 3-605-338-0X

4 KNOB, VOLUME DIA.6 3-872-577-0X

5 SHIELD CUSHION (C) 3-615-750-6X

6 BAND, CLAMP 3-612-712-0X

7 PACKING, FAN 3-627-260-0X

8 FILTER UNIT, OPTICAL 1-758-483-11

HDC1000/V1(E)

1-33

Page 42

1-16-2. HDC1400/1500/1550/1580

No. Description Sony Part No.

1 COVER, SWITCH 3-676-244-0X

2 COVER, SWITCH 3-676-244-2X

3 BUTTON, VTR START 3-679-668-0X

4 PACKING, VF 3-710-024-0X

5 CALL COVER 3-857-347-0X

6 SHEET, HANDLE 3-872-563-0X

7 PAD ASSY, SHOULDER A-8286-163-X

8 FILTER UNIT, OPTICAL 1-758-483-11

1-34

HDC1000/V1(E)

Page 43

1-16-3. Periodic Check/Replacement Parts

This table does not describe the guarantee period of part. The replacement period of each part is changed according to the environment and condition. Refer to the “Section 2 Replacement of Main Parts” for the replacement method of part.

. HDC1000

Description Sony Part No. Check/

Replacement Period

FAN, DC 1-787-497-11 Replace every two years (60 SQUARE)

*: When used for eight hours a day.

. HDC1400/1500/1550/1580

Description Sony Part No. Check/

Replacement Period

FAN, DC 1-787-070-11 Replace every two years (41 SQUARE)

*: When used for eight hours a day.

HDC1000/V1(E)

1-35

Page 44

1-17. Description of CCD Block Number

1-19. Notes on Repair Parts

Every CCD unit has its own ID number called CCD block number. It shows the CCD block type and serial number for the CCD block. The CCD block number label is put in the CCD unit.

Example : MDA xxxxx

Serial number for the CCD unit CCD block type

Model CCD block type

HDC1000 MDC HDC1500 HDC1550

HDC1400 MUA

HDC1580 MPB

For replacing the CCD unit, refer to Section 2-1.

1-18. Optional Fixtures

1. Safety Related Components Warning

Components marked ! are critical to safe operation. Therefore, specified parts should be used in the case of replacement.

2. Standardization of Parts

Some repair parts supplied by Sony differ from those used for the unit. These are because of parts commonality and improvement. Parts list has the present standardized repair parts.

3. Stock of Parts

Parts marked with “o” at SP (Supply Code) column of the spare parts list may not be stocked. Therefore, the delivery date will be delayed.

4. Harness

Harnesses with no part number are not registered as spare parts.

Name Sony Part No. Remarks

EX-738 Board A-8327-351-A For extension of plug-in

boards

Extension assy, A-8344-327-A For extension of DPR-265 DPR-197 and SDI-84 boards.

Alignment sleeve J-6480-010-A For female connector remover HC-001 LEMO® DCC.91.312.5LA

or equivalent

PLD download J-7120-140-A PLD data download fixture cable

1-20. Unleaded Solder

Boards requiring use of unleaded solder are printed with a lead free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

m . Be sure to use the unleaded solder for the printed circuit

board printed with the lead free mark.

. The unleaded solder melts at a temperature about 40 dC

higher than the ordinary solder, therefore, it is recommended to use the soldering iron having a temperature regulator.

. The ordinary soldering iron can be used but the iron tip

has to be applied to the solder joint for a slightly longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful.

1-36

HDC1000/V1(E)

Page 45

Section 2

Replacement of Main Parts

2-1. Replacing the CCD Unit

Never remove or install the CCD unit with the power turned on. Because touching internal harness to the cabinet or other printed circuit boards during replacement causes short circuits or electric hazards. Prior to replacement, be sure to disconnect the optical/ electrical cable or the cable connected to the DC IN connector in addition to turning off power switch.

2-1-1. HDC1000

1. Loosen the screw of the mount lever fixing lid, and open the mount lever fixing lid in the arrow direction.

2. Loosen the four screws of front assembly, and remove the front assembly.

Front assembly

PWH4 x 10 (with stopper)

3. Remove the two screws and four hexagon-socket bolts, and remove the four spring washers, and front panel assembly.

Spring washers

B2.6 x 6

Hexagon-socket bolts (3 x 8)

Front panel assembly

Spring washers

4. Disconnect the harness from the connector of CCD unit, loosen the two fixing screws of the filter disk unit, and remove the filter disk unit.

Fixing screw of the filter disk unit (with stopper)

PWH4 x 10 (with stopper)

HDC1000/V1(E)

Mount lever fixing lid

Screw

Filter disk unit

Connector

Fixing screw of the filter disk unit (with stopper)

2-1

Page 46

5. Remove the three screws, and remove the transportation holder from the CCD unit for repair (option).

Transportation holder

P3 x 6

CCD unit

6. Install the CCD unit by reversing the steps above.

When installing the CCD unit, adjust the boss of the front assembly to the hole on the chassis and connect the connector firmly.

Holes

Boss

2-2

Boss

Connector

Front assembly

HDC1000/V1(E)

Page 47

2-1-2. HDC1400/1500/1550/1580

1. Loosen the four screws, and remove the front assembly.

B3 x 10 (with stopper)

3. Disconnect the harness from the connector of CCD unit, loosen the two fixing screws of the filter disk unit, and remove the filter disk unit.

Fixing screw of the filter disk unit (with stopper)

Filter disk unit

Connector

Fixing screw of the filter disk unit (with stopper)

4. Remove the three screws, and remove the transportation holder from the CCD unit for repair (option).

B3 x 10 (with stopper)

Front assembly

2. Remove the four hexagon-socket bolts and four spring washers, and remove the front panel assembly.

Spring washers

Hexagon-soket bolts (3 x 8)

Front panel assembly

Transportation holder

P3 x 6

CCD unit

5. Install the CCD by reversing the steps above.

HDC1000/V1(E)

2-3

Page 48

2-2. Replacement of CCD Unit Boards

2-2-2. CN-2579 Board

When replacing the boards in the CCD unit, remove the CCD unit from the main unit in advance. For removing the CCD unit, refer to Section 2-1.

Be careful not to bend the flexible card wire. This shortens the wire life. (Refer to Section 1-10.)

2-2-1. DR-528 Board

1. Remove the five screws to detach the OHB cover. (Refer to Section 2-2-2.)

2. Disconnect the flexible card wires from the connectors (CN1, CN2) on the DR-528 board.

3. Remove the three screws to remove the DR-528 board. Install the board by reversing the steps above.

1. Remove the five screws to detach the OHB cover.

2. Disconnect the flexible card wires from the connectors (CN1, CN2) on the CN-2579 board.

3. Remove the three special screws to remove the CN2579 board. Install the board by reversing the steps above.

B2 x 4

OHB cover

B2 x 4

CN1

CN-2579 board

Special screws (M2)

CN2

CN1

CN2

DR-528 board

B2 x

2-4

HDC1000/V1(E)

Page 49

2-2-3. PA-317 Board

2-2-4. TG-243 Board

1. Remove the five screws to detach the OHB cover. (Refer to Section 2-2-2.)

2. Disconnect the flexible card wire from the connector (CN402) on the PA-317 board.

3. Remove the three screws to detach the heat conduction plate.

4. Peel the two heat transfer sheets off the PA-317 board.

PA-317 board

Heat transfer sheets

B2 x

CN402

Flexible card wire

Heat conduction plate

B2 x 4

1. Remove the CN-2579 board. (Refer to Section 2-2-2.)

2. Remove the PA-317 board. (Refer to Section 2-2-3.)

3. Disconnect the flexible card wire from the connector (CN1) on the TG-243 board.

4. Remove the four screws to remove the TG-243 board. Install the board by reversing the steps above.

CN1

B2 x 4

TG-243 board

5. Remove the four screws to remove the PA-317 board.

6. Disconnect the harness from the connectors (CN101, CN201, and CN301) on the PA-317 board. Install the board by reversing the steps above.

CN301

B2 x 4

CN201

CN101

PA-317 board

B2 x 4

HDC1000/V1(E)

2-5

Page 50

2-2-5. CN-2578 Board

1. Remove the CN-2579 board. (Refer to Section 2-2-2.)

2. Remove the DR-528 board. (Refer to Section 2-2-1.)

3. Remove the PA-317 board. (Refer to Section 2-2-3.)

4. Remove the TG-243 board. (Refer to Section 2-2-4.)

5. Remove the four screws to detach the OHB holder.

6. Disconnect the flexible card boards from the connectors (CN2, CN3, and CN4) on the CN-2578 board.

7. Remove the two screws to remove the CN-2578 board. Install the board by reversing the steps above.

B2 x 4

OHB holder

B2 x 4

CN3

CN4

B2 x 4

CN-2578 board

CN2

2-6

HDC1000/V1(E)

Page 51

2-3. Replacing the Filter Disk Unit

Connector

CCD unit

Filter disk unit

Fixing screws of the filter disk unit (with stopper)

2-3-2. HDC1400/1500/1550/1580

2-3-1. HDC1000

1. Open the right side panel. (Refer to Section 1-4.)

2. Disconnect the harness of the filter disk unit from the connector of the CCD unit.

3. Loosen the two fixing screws of the filter disk unit, and remove the filter disk unit.

CCD unit

Fixing screw of the filter disk unit (with stopper)

Filter disk unit

Connector

Fixing screw of the filter disk unit (with stopper)

1. Remove the inside panel. (Refer to Section 1-4.)

2. Disconnect the harness of the filter disk unit from the connector of the CCD unit.

3. Loosen the two fixing screws of the filter disk unit, and remove the filter disk unit.

4. Install the filter disk unit by reversing the steps above.

In installation, do not touch the surface of filters.

4. Install the filter disk unit by reversing the steps above.

In installation, do not touch the surfaces of filters.

HDC1000/V1(E)

2-7

Page 52

2-4. Replacing the Fan (HDC1000)

5. Detach the fan packing, and remove the DC fan.

If the fan is out of order, the inside temperature of the unit will rise. Touching the inside in this state may cause a burn. When replacing the fan, allow a few minutes after powering off until the inside cools off.

2-4-1. DC Fan (TOP)

When replacing, be sure to use the specified part. DC Fan (TOP: 60 square): ! 1-787-497-11

1. Open the left side panel. (Refer to Section 1-4.)

2. Loosen the two screws with stopper, and disconnect the harness from the connector (CN1) on the CN-2602 board.

3. Pull the notch on the fan assembly from the protrusion on the fan bracket, and remove the fan assembly.

4. Cut the two binding bands, and remove the ferrite bead.

Protrusion

Holes

Fan bracket

Protrusions

Fan packing

Label side

Protrusions

DC fan

6. Install the DC fan by reversing the steps above.

m . Be careful of the orientation of the label side and the

harness when installing the DC fan.

. To install the fan assembly, fit the notch on the fan

assembly to the protrusion on the fan bracket, and the protrusions on the fan packing to the holes on the fan bracket.

. Attach the ferrite bead as following figure, and fix it

by the two binding bands.

CN-2602 board

2-8

CN1

Notch

Protrusions

DC fan

Binding bands

Fan assembly

Screws with stopper

Ferrite bead

150 mm

Binding band

Ferrite bead

Binding band

HDC1000/V1(E)

Page 53

2-5. Replacing the Fan (HDC1400/1500/

1550/1580)

If any fan fails, the inside temperature of the unit will rise. Touching the inside in this state may cause a burn. Power off the unit and leave the unit until the inside cools down before replacing the fan.

2-5-1. DC Fan (Front)

When replacing, be sure to use the specified part. DC Fan (Front: 41 square): ! 1-787-070-11

5. Remove the three screws to detach the lower rail.

6. Disconnect the fan harness from the connector (CN4) on the MB-1059 board.

7. Remove the cushion (FAN) from the DC fan.

Cushion (FAN)

MB-1059 board

CN4

BTP2.6 x 6

1. Remove the inside panel. (Refer to Section 1-4.)

2. Remove the front assembly. (Refer to Section 2-1.)

3. Loosen the two screws with stopper, and remove the shoulder pad assembly.

4. Draw all the plug-in boards and the DC/DC converter unit along the board rail grooves and remove them.

DC-DC converter unit

VDA-63 board

DAP-33 board

AU-298 board

Screws with stopper

Shoulder pad assembly

AT-163 board

label side

DC fan

Lower rail

8. Install the front DC fan by reversing the steps above.

Be careful of the orientation of the label side and the harness when installing the DC fan.

HDC1000/V1(E)

2-9

Page 54

2-5-2. DC Fan (Rear)

When replacing, be sure to use the specified part. DC Fan (Rear: 41 square): ! 1-787-070-11

1. Remove the inside panel and outside panel. (Refer to Section 1-4.)

2. Draw the DC/DC converter unit along the board rail grooves and remove it.

DC-DC converter

6. Install the rear DC fan by reversing the steps above.

m . Be careful of the orientation of the label side and the

harness when installing the DC fan.

. Attach the duct (fan) to the INCOM panel correctly

so as to not block the ventilative hole.

Duct (fan)

INCOM panel

Duct (fan)

INCOM panel

3. Disconnect the fan harness from the connector (CN18) on the MB-1059 board.

4. Remove the fan harness from the DPR rear bracket, and remove the duct (fan).

5. Detach the DC fan from the duct (fan).

MB-1059 board

CN18

Label side

DC fan

DPR rear bracket

Duct (fan)

. Arrange the fan harness around the DPR rear bracket

as shown below, and then connect it to the connector (CN18) on the MB-1059 board.

CN18

Fan harness

DPR rear bracket

MB-1059 board

2-10

HDC1000/V1(E)

Page 55

2-6. Replacing the VF DISP Switches

(HDC1400/1500/1550/1580) (SW-1237 Board)

1. Remove the front assembly. (Refer to Section 2-1.)

2. Loosen the handle lock knob, and turn the handle while pressing the lever.

3. Remove the two screws, and remove the top cover (02) while pressing the lever.

Screws (M2)

Top cover (02)

Lever

Handle

6. Disconnect the harnesses from the connectors (CN1, CN2) on the SW-1237 board.

7. Remove the screw, and remove the SW-1237 board.

8. Remove the two screws to detach the filter bracket from the SW-1237 board.

9. Unsolder the switch to be replaced from the SW-1237 board.

Filter bracket

SW-1237 board

Unsolder

Switch

Handle lock knob

4. Remove the three screws and pull out the handle holder assembly.

5. Disconnect the harness from the connector (CN3) on the CN-2614 board.

Handle holder assembly

CN-2614 board

B3 x 8

CN2

B2 x 4

CN1

10. Install a new switch by reversing the steps above.

HDC1000/V1(E)

CN3

B3 x 8

2-11

Page 56

2-7. Replacing the Side Switch Panel

Assembly (HDC1400/1500/1550/

1580) (SW-1240 Board)

1. Remove the inside panel. (Refer to Section 1-4.)

2. Remove the two screws, and remove the side switch panel assembly.

2-8. Replacing the Connectors

(HDC1400/1500/1550/1580)

Be careful not to bend the flexible card wire. This shortens the wire life. (Refer to Section 1-10.)

Inside panel

B2.6 x 5

Side switch panel assembly

Washers

3. Remove the five toggle switch cushions from the side switch panel assembly.

4. Remove the three nuts to detach the inside switch bracket and the toggle switch plate from the SW-1240 board.

5. Unsolder the switch to be replaced from the SW-1240 board.

2-8-1. EARPHONE Jack (CN-2640 Board)

1. Remove the MIC panel assembly. (Refer to Section 2-8-2.)

2. Disconnect the harness from the connector (CN1) on the CN-2640 board.

3. Remove the fixing nut of the EARPHONE jack to detach the washer and the CN-2640 board.

4. Unsolder the EARPHONE jack from the CN-2640 board.

Fixing nut of the EARPHONE jack

EARPHONE jack

Unsolder

CN1

CN-2640 board

MIC panel assembly

Washer

Toggle SW cushions

Nuts

Inside SW bracket

Toggle SW plate

SW-1240 board

Switch

Unsolder

Toggle SW cushions

6. Install a new switch by reversing the steps above.

2-12

5. Install a new EARPHONE jack by reversing the steps above.

HDC1000/V1(E)

Page 57

2-8-2. DC IN Connector (CN-2623 Board)

1. Remove the four screws, and pull out the MIC panel assembly.

2. Disconnect the flexible card wires from the connector (CN1) on the CN-2619 board and from the connector (CN1) on the CN-2621 board.

3. Disconnect the harnesses from the connector (CN2) on the CN-2619 board and from the connector (CN2) on the CN-2623 board.

4. Disconnect the coaxial cable from the SDI 2 connector (HDC1500) or SDI connector (HDC1550), and remove the MIC panel assembly.

Be sure to hold the plug when disconnecting the coaxial cable. Do not pull the cable.

5. Remove the two screws, and remove the CN-2623 board.

6. Unsolder the DC IN connector from the CN-2623 board.

CN-2623 board

DC IN Connector

Hold the plug to

OK NG

remove.

CN1

CN-2621 board

CN2

CN-2623 board

Do not attempt to remove by pulling the cable.

MIC panel assembly

CN-2619 board

Screws (M2)

SDI 2/SDI connector

Screws (M2)

CN1

Unsolder

Screws (M2)

7. Install a new DC IN connector by reversing the steps above.

Hold the plug of the coaxial cable, and connect it perpendicularly to the connector. Push the plug into the connector while turning it clockwise and counterclockwise several times.

Hold the plug to connect

Connecting connector

HDC1000/V1(E)

2-13

Page 58

2-8-3. INTERCOM 1/2 Connector

(CN-2618 Board)

1. Remove the six screws and pull out the INTERCOM panel assembly.

2. Disconnect the flexible card wire from the connector (CN1) on the SW-1273 board.

3. Remove the two screws, and remove the CN-2618 board.

4. Disconnect the harness from the connector (CN1) on the CN-2618 board.

5. Unsolder the INTERCOM 1 or INTERCOM 2 connector from the CN-2618 board.

CN-2618 board

CN1

SW-1273 board

INTERCOM

CN1

panel assembly

CN1

Screws (M2)

2-8-4. LENS Connector (CN-2616 Board)

1. Remove the three screws, and pull out the front switch cover assembly.

2. Remove the screw, and pull out the CN-2616 board.

3. Disconnect the harness from the connector (CN2) on the CN-2616 board.

CN2

CN-2616 board

P2 x 4

Screws (M2)

Front switch cover assembly

Screws (M2)

P2.6 x 5

CN-2618 board

INTERCOM 1/2 connector

Unsolder

Screws (M2)

6. Install a new INTERCOM 1 or INTERCOM 2 connector by reversing the steps above.

4. Unsolder the LENS connector from the CN-2616 board.

5. Remove the nut to detach the washer and lens bracket from the LENS connector.

CN-2616 board

Unsolder

Nut

Washer

Lens bracket

LENS connector

6. Install a new LENS connector by reversing the steps above.

2-14

HDC1000/V1(E)

Page 59

2-8-5. MIC 1 IN Connector (CN-2615 Board)

2-8-6. REMOTE Connector (CN-2622 Board)

1. Remove the inside panel and outside panel. (Refer to Section 1-4.)

2. Remove the DC fan (front). (Refer to Section 2-5-1.)

3. Remove the four screws, and lift the sub frame assembly.

4. Remove the two screws, and remove the CN-2615 board.

5. Disconnect the harness from the connector (CN3) on the CN-2615 board.

6. Unsolder the MIC 1 IN connector from the CN-2615 board.

B2.6 x 5

Sub frame assembly

CN-2615 board

MIC 1 IN connector

Unsolder

1. Remove the MIC panel assembly. (Refer to Section 2-8-2.)

2. Remove the two screws, and remove the CN-2622 board.

3. Disconnect the harness from the connector (CN1) on the CN-2622 board.

4. Unsolder the REMOTE connector from the CN-2622 board.

CN-2622 board

Unsolder

CN1

REMOTE connector

MIC panel assembly

P2.6 x 5

CN3

P2.6 x 5

B2.6 x 5

7. Install a new MIC 1 IN connector by reversing the steps above.

5. Install a new REMOTE connector by reversing the steps above.

HDC1000/V1(E)

2-15

Page 60

2-8-7. RET IN, TEST OUT Connector

(CN-2620 Board)

1. Remove the MIC panel assembly. (Refer to Section 2-8-2.)

2. Remove the five screws, and remove the BNC assembly.

3. Disconnect the harness from the connector (CN3) on the CN-2620 board.

4. Unsolder the RET IN, TEST OUT connector from the CN-2620 board.

5. Remove the nut to detach the RET IN, TEST OUT connector.

2-8-8. SDI 1 Connector (HDC1500)

1. Remove the outside panel. (Refer to Section 1-4.)

2. Remove the two screws to detach the BNC bracket.

3. Disconnect the coaxial cable from the SDI 1 connector.

Be sure to hold the plug when disconnecting the coaxial cable. Do not pull the cable.

4. Remove the nut to detach the SDI 1 connector.

CN-2620 board

Unsolder

Nut

Washer

RET IN connector

MIC panel assembly

CN3

BNC assembly

TEST OUT connector

Screws (M2)

6. Install a new RET IN, TEST OUT connector by reversing the steps above.

Screws (M2)

SDI 1 connector

BNC bracket

Out side panel

Coaxial cable

Hold the plug to

OK NG

remove.

Washer

Nut

Do not attempt to remove by pulling the cable.

5. Install a new SDI 1 connector by reversing the steps above.

Hold the plug of the coaxial cable, and connect it perpendicularly to the connector. Push the plug into the connector while turning it clockwise and counterclockwise several times.

2-16

Hold the plug to connect

Connecting connector

HDC1000/V1(E)

Page 61

B3 x 8

CN17

MB-1059 board

Hot shoe assembly

2-8-9. SDI 2 Connector (HDC1500)

SDI Connector (HDC1400/1550)

1. Remove the MIC panel assembly. (Refer to Section 2-8-2.)

2. Remove the five screws, and remove the BNC assembly.

3. Disconnect the harness from the connector (CN3) on the CN-2620 board.

4. Remove the nut to detach the SDI 2/SDI connector.

CN-2620 board

Nut

Washers

CN3

BNC assembly

SDI 2/SDI connector

MIC panel assembly

Screws (M2)

3. Disconnect the harness from the connector (CN17) on the MB-1059 board.

4. Remove the four screws, and remove the hot shoe assembly.

5. Install a new SDI 2/SDI connector by reversing the steps above.

2-8-10. BUILD UP Connector

(Hot Shoe Assembly)

1. Remove the inside panel and outside panel. (Refer to Section 1-4.)

2. Remove the switching regulator. (Refer to Section 2-11-2.)

5. Remove the two fixing screws of the connector and remove the BUILD UP connector.

BUILD UP connector

HDC1000/V1(E)

Screw of the connector

6. Install a new BUILD UP connector by reversing the steps above.

2-17

Page 62

2-9. Replacing the Encapsulated Cable

Assembly/TRIAX Assembly

2-9-1.

1. Open the left side panel. (Refer to Section 1-4.)

2. Remove the two screws, and remove the harness

3. Disconnect the harness of the encapsulated cable

HDC1000 (Encapsulated Cable Assembly)

guard.

assembly from the power assembly.

Power assembly

7. Remove the four screws, and remove the connector box.

8. Remove the four screws, and pull out the encapsulated cable assembly.

K3 x 8

Mark

K3 x 8

B3 x 8

Encapsulated cable assembly

Connector box

PWH3 x 5

Harness guard

4. Release the harness and cables from the three harness clamps.

5. Disconnect the harness from the connector (CN102) on the SDI-84 board.

6. Disconnect the optical fiber cables from the E/O converter module CP201 and O/E converter module CP401 on the SDI-84 board.

m . If optical fiber cable is bent or pulled strongly, it

may be disconnected. Handle optical fiber cables carefully.

. Do not touch the tip of optical fiber cable connector.

This may result in deterioration of signals.

CP401

Optical fiber cable

Harness clamp

9. Install the encapsulated cable assembly by reversing the steps above.

m . Check cable numbers when connecting optical fiber

cables, and insert the cable connector as far as it will go.

. Arrange the harness and cables as shown below, and

clamp them with the three harness clamps.

Coaxial cable (green)

Harness clamps

Harness clamp

Optical fiber cable (No.1)

Optical fiber cable (No.2)

CP401

CN102

CP201

Coaxial cable (brown)

Harness clamps

2-18

SDI-84 board

CP201

Optical fiber cable

CN102

. When connecting the optical fiber cables to the E/O

converter module CP201 or O/E converter module CP401 on the SDI-84 board, clean the connecting connectors. (Refer to Section 1-8.)

HDC1000/V1(E)

Page 63

2-9-2. HDC1400/1500/1580 (Encapsulated

B2.6 x 5

Harness clamp

Lug

Outside panel

Encapsulated cable assembly

B3 x 8

Cable Assembly)

1. Remove the outside panel. (Refer to Section 1-4.)

2. Remove the three screws of the SDI unit, and open it in the arrow direction.

Outside panel

SDI unit

Screws of SDI unit

7. Remove the screw to detach the harness clamp and the lug.

8. Remove the four screws, and pull out the encapsulated cable assembly.

3. Remove the UL tape from the SDI-84/84C board.

4. Release the harness and cables from the three harness clamps.

5. Disconnect the harness from the connector (CN102) on the SDI-84/84C board.

6. Disconnect the optical fiber cables from the E/O converter module CP201 and O/E converter module CP401 on the SDI-84/84C board.

m . If optical fiber cable is bent or pulled strongly, it

may be disconnected. Handle optical fiber cables carefully.

. Do not touch the tip of optical fiber cable connector.

This may result in deterioration of signals.

Optical fiber cable (No.2)

Harness clamps

Optical fiber cable (No.1)

CP401

CP201

9. Install the encapsulated cable assembly by reversing the steps above.

m . Check cable numbers when connecting optical fiber

cables, and insert the cable connector as far as it will go.

. Arrange the harness and cables as shown below, and

clamp them with the three harness clamps and UL tape.

Coaxial cable (black)

SDI-84/84C board

Optical fiber cable (No.2)

Harness clamps

UL tape

Capacitors

Optical fiber cable (No.1)

Coaxial cable (white)

CN102

CP401

CP201

HDC1000/V1(E)

SDI-84/84C board

CN102

UL tape

. When connecting the optical fiber cables to the E/O

converter module CP201 or O/E converter module CP401 on the SDI-84/84C board, clean the connecting connectors. (Refer to Section 1-8.)

2-19

Page 64

2-9-3. HDC1550 (TRIAX Assembly)

1. Remove the outside panel. (Refer to Section 1-4.)

2. Peel the UL tape off.

3. Remove the screw to detach the FL cover.

4. Remove the two screws, and lift the FL base up.

UL tape

B2.6 x 5

FL cover

B2.6 x 5

FL base

6. Remove the four screws, and pull out the TRIAX assembly.

Outside panel

5. Disconnect the harness and coaxial cable from the connectors (CN1, CN2) on the FL-337 board.

FL-337 board

CN1

CN2

B3 x 8

TRIAX assembly

B3 x 8

7. Install the TRIAX assembly by reversing the steps above.

Replace the UL tape with new one.

2-20

HDC1000/V1(E)

Page 65

2-10. Replacing the DC/DC Converter Unit

2-10-2. HDC1400/1500/1550/1580

2-10-1. HDC1000

The DC/DC converter unit is a critical part for safety. If it is replaced with an unspecified part, a fire or electric shock may be caused. Be sure to use the specified DC/DC converter unit below for replacement. CONVERTER UNIT, DC-DC: ! 1-478-790-11

1. Open the right side panel. (Refer to Section 1-4.)

2. Draw the DC/DC converter unit along the board rail groove, and remove it.

1. Remove the inside panel. (Refer to Section 1-4.)

2. Draw the DC/DC converter unit along the board rail groove, and remove it.

DC-DC converter

DC-DC converter unit

3. Install the DC/DC converter unit by reversing the steps above.

HDC1000/V1(E)

2-21

Page 66

2-11. Replacing the Switching Regulator

2-11-1. HDC1000

The switching regulator is a critical part for safety. If it is replaced with an unspecified part, a fire or electric shock may be caused. Be sure to use the specified switching regulator below for replacement. REGULATOR, SWITCHING: ! 1-468-861-11

4. Remove the two screws, and remove the power unit bracket.

5. Remove the four screws, and remove the switching regulator from the power unit bracket.

Switching regulator

m . To avoid electric hazards when disconnecting the power

assembly, allow at least three minutes after powering off. To turn off the power, disconnect the optical cable or the cable connected to the DC IN connector in addition to turning off the power switch.

. The power assembly will go very hot during operation. If

you touch the power assembly, there is some danger to get burned. When you repair power supply and peripheral equipment, allow a few minutes after powering off until the inside cools off.

1. Open the right side panel and left side panel. (Refer to Section 1-4.)

2. Remove the two screws, and remove the harness guard.

3. Disconnect the harnesses from the five connectors on the power assembly.

Power assembly

PWH

Screws (M2.6)

Power unit bracket

3 x 5

6. Install the switching regulator by reversing the steps above.

2-22

PWH3 x 5

Harness guard

HDC1000/V1(E)

Page 67

2-11-2. HDC1400/1500/1580

1. Remove the inside panel and outside panel. (Refer to Section 1-4.)

2. Draw all the plug-in boards and the DC/DC converter unit along the board rail grooves and remove them.

DC-DC converter unit

5. Remove the two screws to detach the power supply bracket from the switching regulator.

m . There is the thermattach tape (AC/DC) between the

switching regulator and power supply bracket. Detach the power supply bracket slowly and surely.

. Replace the thermattach tape (AC/DC) with new

one.

6. Remove the two poron sheets from the switching regulator.

Switching regulator

Power supply bracket

B2.6 x 5

VDA-63 board

DAP-33 board

AU-298 board

AT-163 board

3. Disconnect the harnesses from the five connectors on the switching regulator.

4. Remove the three screws, and remove the switching regulator, hanging band (REAR), and the harness clamp.

Connectors

B2.6 x 5

Thermattach tape (AC/DC)

Poron sheets

7. Install the switching regulator by reversing the steps above.

HDC1000/V1(E)

Connectors

Harness clamp

Switching regulator

Hanging band (REAR)

B2.6 x 5

2-23

Page 68

2-11-3. HDC1550

1. Remove the inside panel and outside panel. (Refer to Section 1-4.)

2. Draw all the plug-in boards and the DC/DC converter unit along the board rail grooves and remove them.

DC-DC converter unit

5. Remove the two screws to detach the power supply bracket from the switching regulator.

m . There is the thermattach tape (AC/DC) between the

switching regulator and power supply bracket. Detach the power supply bracket slowly and surely.

. Replace the thermattach tape (AC/DC) with new

one.

6. Remove the two poron sheets from the switching regulator.

Switching regulator

Power supply bracket

B2.6 x 5

VDA-63 board

DAP-33 board

AU-298 board

AT-163 board

3. Disconnect the harnesses from the six connectors on the switching regulator.

4. Remove the three screws, and remove the switching regulator, FL bracket, and hanging band (REAR).

Connectors

B2.6 x 5

FL bracket

B2.6 x 5

Connectors

Thermattach tape (AC/DC)

Poron sheets

7. Install the switching regulator by reversing the steps above.

2-24

Switching regulator

B2.6 x 5

Hanging band (REAR)

HDC1000/V1(E)

Page 69

2-12. Replacing the Boards (HDC1000)

2-12-1. MB-1060 Board

1. Open the right side panel and left side panel. (Refer to Section 1-4.)

2. Draw all the plug-in boards and the DC/DC converter unit along the board rail grooves and remove them.

3. Remove the board rail while pushing the portions A of the board rail.

5. Release the harness and cables from the three harness clamps.

6. Disconnect the coaxial cables from the connectors (CN201, CN851) on the SDI-84 board.

7. Disconnect the harness from the connector (CN102) on the SDI-84 board.

8. Disconnect the optical fiber cables from the E/O converter module CP201 and O/E converter module CP401 on the SDI-84 board.

m . If optical fiber cable is bent or pulled strongly, it

may be disconnected. Handle optical fiber cables carefully.

. Do not touch the tip of optical fiber cable connector.

This may result in deterioration of signals.

Board rail

DC-DC converter unit

AT-163 board

AU-298 board

VDA-63 board

DAP-33 board

4. Remove the two screws, and remove the harness guard.

CP401

Coaxial cable (brown)

CN851

Coaxial cable (green)

Harness clamp

SDI-84 board

Optical fiber cable

CP201

Harness clamp

Optical fiber cable

CN201

CN102

. Be sure to hold the plug when disconnecting the

coaxial cable. Do not pull the cable.

Hold the plug to

OK NG

remove.

Do not attempt to remove by pulling the cable.

HDC1000/V1(E)

PWH3 x 5

Harness guard

2-25

Page 70

9. Loosen the two screws with stopper.

There is the model for which the normal screws (PSW3 x 6) are used, too.

10. Remove the four screws, and remove the SDI unit assembly.

11. Disconnect the coaxial cable from the connector (CN601) on the DPR-265 board.

B3 x 10

Screws with stopper/

PSW3 x 6

SDI unit assembly

13. Release the harness from the harness clamp.

14. Disconnect the harness and flexible card wire from the connectors (CN2, CN3, CN6, CN7, CN14, and CN17) on the MB-1060 board (side A).

CN3

CN2

CN7

CN6

CN14

PSW3 x 6

CN601

DPR-265 board

Coaxial cable (red)

12. Disconnect the harness from the connectors (CN10, CN11, CN13, CN15, CN16, and CN27) on the MB1060 board (side B).

CN16

CN15

CN10

CN13

CN17

Harness clamp

MB-1060 board (side A)

15. Remove the six screws, and remove the MB-1060 board.

16. Disconnect the harness from the connectors (CN4, CN9) on the MB-1060 board.

17. Disconnect the coaxial cables from the connectors (CN28, CN29) on the MB-1060 board.

MB-1060 board

PSW3 x 6

CN4

CN29

CN28

CN9

2-26

MB-1060 board (side B)

CN11

CN27

Coaxial cable (yellow)

Coaxial cable (orange)

CN29

CN28

HDC1000/V1(E)

Page 71

18. Install the MB-1060 board by reversing the steps above.

m . Arrange the harness, cables and flexible card wire on

the MB-1060 board (side A) as shown below, and clamp them with the harness clamp.

CN6

CN14

CN2

CN3

CN7

MB-1060 board (side A)

. Hold the plug of the coaxial cable, and connect it

perpendicularly to the connector. Push the plug into the connector while turning it clockwise and counterclockwise several times.

Hold the plug to connect

Connecting connector

CN17

Harness clamp

CN9

CN4

CN29

CN28

Coaxial cable (orange)

Coaxial cable (yellow)

. Check cable numbers when connecting optical fiber

cables, and insert the cable connector as far as it will go.

. Arrange the harness and cables on the SDI-84 board

as shown below, and clamp them with the three harness clamps.

Coaxial cable (green)

SDI-84 board

Harness clamp

Optical fiber cable (No.2)

CP401

. When connecting the optical fiber cables to the E/O

converter module CP201 or O/E converter module CP401 on the SDI-84 board, clean the connecting connectors. (Refer to Section 1-8.)

Harness clamps

HDC1000/V1(E)

Coaxial cable (brown)

Optical fiber cable (No.1)

CP201

CN102

2-27

Page 72

2-13. Replacing the Boards (HDC1400/

1500/1550/1580)

2-13-1. CN-2617 Board

1. Remove the inside panel and outside panel. (Refer to Section 1-4.)

2. Remove the DC fan (front). (Refer to Section 2-5-1.)

3. Remove the four screws, and lift the sub frame assembly.

4. Disconnect the harnesses from the connectors (CN2, CN3, CN7, CN8, and CN9) on the CN-2617 board, and remove the sub frame assembly.

5. Disconnect the harnesses from the connectors (CN4, CN5) on the CN-2617 board.

6. Remove the two screws, and remove the CN-2617 board.

CN2

CN8

CN9

CN7

Sub frame assembly

B2.6 x 5

CN-2617 board

CN3

CN5

B2 x 4

CN-2617 board

CN4

7. Install the CN-2617 board by reversing the steps above.

2-28

B2.6 x 5

HDC1000/V1(E)

Page 73

2-13-2. MB-1059 Board

1. Remove the inside panel and outside panel. (Refer to Section 1-4.)

2. Remove the front assembly. (Refer to Section 2-1.)

3. Draw all the plug-in boards and the DC/DC converter unit along the board rail grooves and remove them.

DC-DC converter unit

6. Disconnect the harnesses and flexible card wires from all the connectors on the MB-1059 board.

Life of flexible card wire will be significantly shortened if it is folded. Be very careful not to fold the flexible card wires. (Refer to Section 1-10.)

7. Remove the eight screws, and remove the MB-1059 board.

MB-1059 board

CN1

VDA-63 board

DAP-33 board

AU-298 board

AT-163 board

4. Disconnect the coaxial cable from the connector (CN601) on the DPR-265 board.

Be sure to hold the plug when disconnecting the coaxial cable. Do not pull the cable.

5. Remove the four screws to detach the DPR-265 board and FL holder (HDC1550 only).

FL holder (HDC1550 only)

CN11

CN3

CN17

CN12

CN18

CN15

CN6

CN13

CN14

B2 x 4

CN16

8. Install the MB-1059 board by reversing the steps above.

Hold the plug of the coaxial cable, and connect it perpendicularly to the connector. Push the plug into the connector while turning it clockwise and counterclockwise several times.

Hold the plug to connect

CN2

CN7

CN4

Coaxial cable

Hold the plug to

OK NG

remove.

HDC1000/V1(E)

CN601

DPR-265 board

Connecting connector

B2.6 x 5

Do not attempt to remove by pulling the cable.

2-29

Page 74

2-14. Checking SDI-84 Board (HDC1400/

1500/1580)

To check the operation of the SDI-84 board and to upgrade the PLD, perform preprocessing using the following procedure to ensure the service position for the SDI-84 board.

1. Remove the two screws, release the three claws on the outside pad subassembly from the holes in the heatsink subassembly, and then remove the outside pad subassembly.

B2.6 x 5

Claw

Outside pad subassembly

Claws

2. Remove the five screws and the heatsink subassembly.

3. The SDI-84 board appears.

Heatsink subassembly

B2.6 x 5

2-30

HDC1000/V1(E)

Page 75

Section 3

Electrical Alignment

When any board of HDC1000/1400/1500/1550/1580 is repaired or replaced, perform electrical adjustments as follows.

HDC1000/1400/1500/1580

Section 3-1 to 3-5

HDC1550

Section 3-1 to 3-9

m . Perform video system level adjustment (Section 3-4)

according to customer needs.

. One of master setup units MSU-900, etc. is used for

electrical adjustments of the unit. Refer to Section 3-1-8 when using the camera setup menu for electrical adjustments without using MSU-900.

3-1. Preparations

3-1-1. Equipment Required

Measuring equipment

. HDTV serial digital waveform monitor

Leader Electronics LV5150DA, Leader Electronics LV5152DA (multi format) or equivalent

. HD color monitor

Sony BVM-D20F1/BVM-D14H5 or equivalent

. Oscilloscope

Tektronix TDS460A or equivalent

Related Equipment

. HDVS camera system

MSU-700A/750/900/950 HDVF-20A (For HDC1500/1550) HDVF-700A (For HDC1000) HDCU1080 (When adjusting the HDC1580, use this unit)

. Lens

Canon HJ18

3-1-2. Precautions on Adjustments

. Turn ON the main power switch (external) before

adjusting, and warm up the unit for about 10 minutes.

. All measuring equipment must be calibrated. . Periodic Maintenance must be conducted for the pattern

box.

. “Section 3-1-7. Initial Settings” must be completed. . For HDC1580 adjustment, connect the measuring

waveform monitor to the SDI 1 connector of HDCU1080. Set the HDCU1080 so that the HD-SDI signal is outputted from the SDI 1 connector.

3-1-3. File Data at Adjustment

The file structure of the adjustment data of HDC1000/ 1500/1550/1580 is as follows.

Scene Lens Reference

OHB

File data

. Lens file is used for compensation of the deviation

which is generated by switching the lens extender from OFF to ON and for compensation of the difference in the characteristics between lenses. This file is stored in the camera. Mount the lens actually used during the adjustment.

. The reference file stores the custom paint data adjusted

by the video engineer. This file is stored in the camera and memory stick. Therefore, before performing adjustment, store this data in the memory stick first, and reset this data from the memory stick after adjustment.

. OHB file is used for adjustment of the CCD block

maintenance. This file is stored in the camera.

Total adjustment data

Tools

. Pattern box PTB-500

Sony Part No. : J-6029-140-B

. Grayscale chart (16 : 9 transparent type)

Sony Part No. : J-6394-080-A

. Grayscale chart (4 : 3 reflective type)

Commercially available

HDC1000/V1(E)

3-1

Page 76

3-1-4. Maintaining the Grayscale Chart

For the adjustment, using an 89.9 %-reflective grayscale chart is preferable. If a reflective chart is not available, use a well-maintained pattern box and a transparent grayscale chart for adjustment. Before beginning adjustment, set the illumination of the light source (or the luminous intensity on the chart surface) properly proceeding as follows and set the color temperature to 3200 K exactly by adjusting light.

Information on the reflective grayscale chart (16 : 9)

Recommended chart

The reflective grayscale chart (16 : 9) is commercially available.

Recommended chart: Reflective grayscale chart

Supplier: MURAKAMI COLOR RESEARCH LABORATORY

Handling precautions

. Do not touch the chart’s surface. . Do not subject the surface to dirt, scratches or prolonged exposure to sunlight. . Protect the chart from excessive moisture and harmful gas. . Avoid resting articles against the case. . When the chart is not used for a long period and is stored, open the case and dry the chart for about an

hour once or twice a month.

Replacement period when the chart is used as the reference

The reflective grayscale chart should be replaced every two years if it used as the reference. Because the chart deteriorates with time and proper adjustment cannot be achieved. Replacement period varies according to storage conditions of the chart.

Setting illumination (when the reflective chart is used)

Equipment: Illuminance meter (Calibrated)

Chart

1. Turn on the light source and warm up for about 30 minutes.

Illuminance meter Light source

2. Place the illuminance meter on the chart surface. Adjust the position and angle of the light source so that the whole surface of the chart is evenly 2000 lx.

Light the chart from almost the same direction and height as the camera to shoot the chart.

3-2

HDC1000/V1(E)

Page 77

Setting luminous intensity (when the transparent chart is used)

Equipment: Luminance meter (Minolta LS-110 or equivalent. Calibrated.)

1. Light the pattern box and warm up for about 30 minutes.

2. Place the pattern box where the chart is not exposed to light, such as a darkroom. (Or cover the pattern box with a cover whose inside is painted in black.)

3. Place the luminance meter facing straight to the chart at a distance of 1 m from it.

4. Adjust the luminance control of the pattern box so that the white portion in the center of the chart is 573 ± 6 cd/m2.

This corresponds to the luminous intensity on the 89.9 %-reflective chart at 2000 lx.

Chart

Luminance meter

1 m

HDC1000/V1(E)

3-3

Page 78

3-1-5. Description on Setup Menu

How to change the setting values

Some of adjustments given in this section use the setup menu. The setup menu consists of the following menus. Besides there is a TOP menu indicating the entire configuration of menu items.

. USER menu . USER MENU CUSTOMIZE menu . OPERATION menu . PAINT menu . MAINTENANCE menu . FILE menu . DIAGNOSIS menu . SERVICE menu

In this section, describes the setup menu operation as follows.

For example: When AUTO LEVEL in AUTO SETUP page of MAINTENACE menu is performed:

MENU: MAINTENANCE PAGE: AUTO SETUP ITEM: AUTO LEVEL

How to display the SERVICE menu

HDC1000

Set the DISPLAY switch to “MENU” while pressing the ASSIGNABLE switch and the MENU SELECT switch (ENTER side).

To enter or cancel the setting value of items, which can be changed by turning the MENU SELECT control (HDC1000) or rotary encoder (HDC1500/1550/1580), proceed as follows.

HDC1000

To enter the setting value:

Press the MENU SELECT switch toward the “ENTER” side.

To cancel the setting value:

Before pressing the MENU SELECT switch toward the “ENTER” side, press the MENU SELECT switch toward the “CANCEL” side. The original setting is restored. After the MENU SELECT switch is pressed toward the “ENTER” side, the setting cannot be canceled.

HDC1400/1500/1550/1580

To enter the setting value:

Press the rotary encoder.

To cancel the setting value:

Before pressing the rotary encoder, press the MENU switch toward the “CANCEL” side. The original setting is restored. After the rotary encoder is pressed, the setting cannot be canceled.

HDC1400/1500/1550/1580

Set the DISPLAY switch to “MENU” while pressing the ASSIGNABLE switch and the rotary encoder.

3-4

HDC1000/V1(E)

Page 79

3-1-6. Connection of Equipment

HDC1000

HDVF-700A

LENS

Color monitor

75 Z

HDC1400/1500/1550

2" VF HDVF-20A

ENG/EFP LENS

Waveform monitor

Y, Pb, Pr

R, G, B

HD CAMERA HDC1400/1500/1550

REMOTESDI 1

A-ch

SDI 1 (HDC1500) SDI (HDC1400/1550)

REMOTE

HD CAMERA HDC1000

CCA-5 CABLE

(max. 200 m)

MASTER SETUP UNIT MSU-700A/750/900/950

Waveform monitor

A-ch

Y, Pb, Pr

R, G, B

HDC1580

ENG/EFP LENS

2" VF HDVF-20A

MASTER SETUP UNIT MSU-700A/750/900/950

HD CAMERA HDC1580

MASTER SETUP UNIT MSU-700A/750/900/950

CCA-5 CABLE

(max. 200 m)

OPTICAL FIBER CABLE

Color monitor

HDCU1080

RCP/CNU connector (8-pin)

SDI 1 OUTPUT

Set to HD SDI

75 Z

Waveform monitor

A-ch

Y, Pb, Pr

R, G, B

Color monitor

75 Z

HDC1000/V1(E)

3-5

Page 80

3-1-7. Initial Settings

When adjusting using the Setup menu

In this section, describes the adjustment procedures using MSU-900.

MSU control panel

When MSU-700A/900 is used . Power supply and signal switching block

ALL button → OFF (dark) CAM PW button → ON (lit) VF PW button → ON (lit) TEST 1 button → OFF (dark) TEST 2 button → OFF (dark) BARS button → OFF (dark) CLOSE button → ON (lit)

. Camera/CCU circuit ON/OFF block

KNEE OFF button → OFF (lit) DETAIL OFF button → OFF (lit) LVL DEP OFF button → OFF (lit) MATRIX OFF button → OFF (lit) AUTO KNEE button → OFF (dark) SKIN DETAIL button → OFF (dark)

. Others

GAMMA OFF button → ON (dark) MASTER GAIN → 0 (0 dB) FILTER(ND) button → 1 (CLEAR) FILTER(CC) button → B (3200K) ECS/SHUTTER ON button → OFF (dark)

When MSU-750/950 is used . Power supply and signal switching block

ALL button → OFF (dark) CAM PW button → ON (lit) VF PW button → ON (lit) TEST button → OFF (dark) BARS button → OFF (dark) CLOSE button → ON (lit)

. Camera/CCU circuit ON/OFF block

Knee Off Detail Off Level Dep Off Matrix Off

→ OFF (lit in reverse) → OFF (lit in reverse) → OFF (lit in reverse) → OFF (lit in reverse)

AUTO KNEE button → OFF (dark) SKIN DETAIL button → OFF (dark)

. Others

Gamma Off Master Gain ND (1/2/3/4/5) CC (A/B/C/D/E) ECS/Shutter

*: Push the FUNCTION button, then select the function menu display.

→ ON (lit normally) → 0 (0 dB) → 1 (CLEAR) → B (3200K) → OFF (lit normally)

3-6

. PAINT menu

Page Setting item Initial setting

SW STATUS FLARE ON

GAMMA ON

BLK GAM OFF

KNEE OFF

WHT CLIP OFF

DETAIL ON

LVL DEP ON

SKIN DTL OFF

MATRIX OFF

VIDEO LEVEL TEST OFF

Side panel (HDC1400/1500/1550/1580):

GAIN switch → L (0 dB) OUTPUT/AUTO KNEE switch → CAM/OFF WHITE BAL switch → PRST

Front panel (HDC1500/1550):

SHUTTER switch → OFF FILTER LOCAL button + ND button → 1 (CLEAR) FILTER LOCAL button + CC button → B (3200 K)

Front panel (HDC1400/1580):

SHUTTER switch → OFF FILTER LOCAL button + ND button → 1 (CLEAR)

HDC1000/V1(E)

Page 81

3-1-8. Adjustment Items and Setup Menu Items

Refer to the following table when using the camera setup menu for electrical adjustments without using MSU-900. The table shows camera menu items corresponding to adjustment items of MSU-900.

Maintenance menu (MAINTENANCE button/MSU-900

Menu item of the MSU-900 Menu item of the camera

Menu Secondary menu Sub menu Adjusting item MENU PAGE ITEM

Adjusting White Shading R/G/B H Saw MAINTENANCE WHITE SHADING H SAW R/G/B

H Para H PARA R/G/B

V Saw V SAW R/G/B

V Para V PARA R/G/B

Auto Setup Auto Level MAINTENANCE AUTO SETUP AUTO LEVEL

Lens Adjusting V Mod Saw R/G/B PAINT VIDEO LEVEL V MOD R/G/B

Auto Iris Level MAINTENANCE AUTO IRIS IRIS LEVEL

APL Ratio APL RATIO

File control menu (FILE button/MSU-900

Menu item of the MSU-900 Menu item of the camera

Menu Sub menu MENU PAGE ITEM

Reference Ref Store FILE REFERENCE STORE FILE

Lens File Lens Store LENS FILE STORE FILE

OHB File OHB Store OHB FILE STORE FILE

→→

→ ON (lit))

→→

→ ON (lit))

→→

Paint menu page 1/3 (PAINT button/MSU-900

Menu item of the MSU-900 Menu item of the camera

Menu Sub menu Adjusting Item MENU PAGE ITEM

Black R/G/B/Master PAINT VIDEO LEVEL BLACK R/G/B/M

Flare R/G/B FLARE R/G/B

Detail Detail 1 Level DETAIL 1 LEVEL

Limiter LIMITER [M]

Crispning CLISP

Level Dep LVL DEP

Detail 2 H/V Ratio HV RATIO

Detail 3 W.Limiter LIMITER WHT

B.Limiter LIMITER BLK

Paint menu page 2/3 (PAINT button/MSU-900

Menu item of the MSU-900 Menu item of the camera

Menu Adjusting item MENU PAGE ITEM

Gamma R/G/B/Master PAINT GAMMA LEVEL R/G/B/M

Knee Point R/G/B/Master KNEE POINT R/G/B/M

Knee Slope R/G/B/Master SLOPE R/G/B/M

White Clip R/G/B/Master WHT CLP R/G/B/M

→→

→ ON (lit))

→→

→ ON (lit))

→→

HDC1000/V1(E)

3-7

Page 82

3-2. Automatic Adjustment

3-3. Electrical Alignment

To execute the automatic adjustment

1. MSU menu operation:

. MAINTENANCE button → ON (lit) . Touch panel operation

[Auto|Setup] → [Auto|Level]

When performing automatic adjustment using the menu of the camera, set the setup menu as follows. MENU: MAINTENANCE PAGE: AUTO SETUP ITEM: AUTO LEVEL

2. When the adjustment is completed, the message “Completed” will be displayed.

3-3-1. Clamp Level Adjustment between

Channel A and Channel B

Preparations

. Menu setting

MENU : SERVICE PAGE : OHB_ADJ1

Adjustment Procedure

1. Adjustment Item:

MENU: SERVICE PAGE: OHB-ADJ1 ITEM: DC_ADJ_A [R1], [G1], [B1]

DC_ADJ_B [R1], [G1], [B1] DC_ADJ_A [R2], [G2], [B2]

Specification:

For 1080_59.94i/50i/29.97PsF/25 PsF/

23.58 PsF, set “DC_ADJ_A [R1], [G1], [B1]” and “DC_ADJ_B [R1], [G1], [B1]” to 68. For 1080_59.94P/50P, set “DC_ADJ_A [R1], [G1], [B1]” and “DC_ADJ_A [R2], [G2], [B2]” to 68. (This item is fine adjusted during the RPN adjustment described later.)

2. Execute file storing for each format. MENU: SERVICE PAGE: OHB-ADJ1 ITEM: STORE FILE

3-8

HDC1000/V1(E)

Page 83

3-3-2. BLACK SET Adjustment

R1 R2

G1 G2

B1 B2

100%

B C

Adjustment Procedure

Preparation

. Setting for MSU-900

CLOSE button → ON (lit) MASTER GAIN → 12

Adjustment Procedure

1. Adjustment Item:

MENU: SERVICE PAGE: BLACK SHADING ITEM: BLK SET [R], [G], [B] Specification:

Adjust this using WFM so that the PED level of each channel becomes equal within a range of _3 to +12 dB.

2. Execute file storing for each format. MENU: SERVICE PAGE: BLACK SHADING ITEM: STORE FILE

3-3-3. Sensitivity Adjustment

1. Adjustment Item:

MENU: SERVICE PAGE: OHB_ADJ1 ITEM: GAIN_CONT [R1], [G1], [B1]

GAIN_CONT [R2], [G2], [B2] (1080_59.94P/50P only)

Specification:

. For F1080_59.94i/50i/29.97PsF/25PsF/23.98PsF,

probe the R1/G1/B1 signals on the tool board by the oscilloscope, and adjust “GAIN_CONT [R1], [G1], [B1]” so that the “A” level becomes 176 ±5 mV.

. For 1080_59.94P/50P, probe the R1/G1/B1 and R2/

G2/B2 signals on the tool board by the oscilloscope, and adjust “GAIN_CONT [R1], [G1], [B1], [R2], [G2], [B2]” so that the “A” level becomes 105 ±5 mV.

Preparation

. MSU-900 setting

CLOSE button → OFF (dark) GAMMA OFF button → OFF (lit) MASTER GAIN → 0 DETAIL OFF button → OFF (lit)

. Turn ON (lighting) the TEST1 button to display the

TEST SAW waveform, and check that the amplitude is 700 mV using the WFM.

. If the amplitude is not 700 mV, adjust it by the follow-

ing. MENU: SERVICE PAGE: WHITE SHADING ITEM: WHITE [R], [G], [B]

Then turn OFF (light off) the TEST1 button.

. Shoot the grayscale chart so that the chart frame is

aligned with the underscanned monitor frame.

. Lens iris: F10 * Use a lens with a transmittance equivalent to Canon

HJ18.

2. Execute file storing for each format. MENU: SERVICE PAGE: OHB_ADJ1 ITEM: STORE FILE

HDC1000/V1(E)

3-9

Page 84

3-3-4. V-SUB Adjustment

Preparation

. Setting for MSU-900

MASTER GAIN → 0 SHUTTER button → OFF (dark)

. Display a high-brightness chart with a size of half the

monitor frame, and release the iris.

Adjustment Procedure

1. Adjustment Item:

MENU: SERVICE PAGE: OHB_ADJ3 ITEM: V-SUB [R], [G], [B]

R1, G1, B1

. For 1080_59.94i/50i, probe the R1/G1/B1 signals on

the tool board by the oscilloscope, and adjust “V- SUB [R], [G], [B]” so that the “A” level becomes 1000 ± 50 mV.

. For 1080_59.94P/50P, adjust “V-SUB [R], [G], [B]”

in the same way so that the “A” level becomes 780 ±25 mV.

. For 1080_29.97PsF/25PsF/24PsF, adjust “V-SUB

[R], [G], [B]” in the same way so that the “A” level becomes 710 +30_0 mV.

2. Execute file storing for each format. MENU: SERVICE PAGE: OHB_ADJ3 ITEM: STORE FILE

3-10

HDC1000/V1(E)

Page 85

3-3-5. BLACK SHADING Adjustment

3-3-6. White Shading Adjustment

Preparation

. Setting for MSU-900

CLOSE button → ON (lit) GAMMA OFF button → OFF (lit) MASTER GAIN → 12 MASTER BLACK → 30

Adjustment Procedure

1. Adjustment Item:

MENU: SERVICE PAGE: BLACK SHADING ITEM: H SAW, H PARA, V SAW, V PARA [R],

[G], [B]

Specification:

Adjust so that each WFM channel becomes as flat as possible. (Check this in the mode of V: FIELD, H: LINE.)

(H SAW) (H PARA)

(V SAW) (V PARA)

Equipment: Waveform monitor (R, G, B) Test Point: SDI 1 connector (HDC1000/1500)

SDI connector (HDC1400/1550) SDI 1 connector (HDCU1080)

Object: Full white pattern

Note

When performing the white shading adjustment, make sure the following conditions are proper. If not, proper adjustment can not be obtained.

. White pattern is not uneven. . Luminance is correctly adjusted. . Iris and zoom control of the lens are correctly adjusted.

Preparations

. Setting for MSU-900

KNEE OFF button → OFF (lit)

. Shoot the fully occupied white area of the white pattern

on the underscanned monitor frame.

. Iris of the lens: A = 600 ± 20 mV (at F4 to F5.6)

(If the lens aperture is greater than F5.6, adjust the light amounts with shutter.)

. Lens Focus: ∞ . Lens Extender/Shrinker: x2, x0.8 → OFF . Set the setup menu as follows.

MENU: OPERATION PAGE: LENS FILE ITEM: FILE (Select the file in accordance with the lens attached. If there is no appropriate file, select NO OFFSET, then change the name of lens with MSU.)

2. Execute file storing for each format. MENU: SERVICE PAGE: BLACK SHADING ITEM: STORE FILE

HDC1000/V1(E)

3-11

Page 86

Adjustment Procedure

Adjustment for Lens Extender/Shrinker

1. Adjust the white balance.

WHITE button/MSU-900 → ON (lit)

2. If the shading is monitored, proceed as follows.

MSU menu operation:

. MAINTENANCE button → ON (lit) . Touch panel operation

[Adjusting] → [White|Shading] → [R]

. Adjustment Items: H Saw, H Para, V Saw, V Para

(H SAW) (H PARA)

(V SAW) (V PARA)

3. Adjust for G-ch in the same manner.

4. Adjust for B-ch in the same manner.

5. Adjust the white balance.

WHITE button/MSU-900 → ON (lit)

OHB File Store

When the WHITE or shading of V is out of alignment by using the lens extender or lens shrinker, perform the following adjustment (lens adjustment) after the completion of OHB file store.

6. Adjust the white balance.

WHITE button/MSU-900 → ON (lit)

7. (In the status of lens: x1) Perform the lens file store.

MSU menu operation:

. FILE button → ON (lit) . Touch panel operation

[Lens|File] → [Lens|Store] → [Store]

8. Lens extender (x2) → ON or lens shrinker (x0.8) → ON

9. Adjust the white balance. WHITE button/MSU-900 → ON (lit)

10. MSU menu operation:

. MAINTENANCE button → ON (lit) . Touch panel operation

[Lens|Adjusting] → [V|Mod|Saw]

Adjustment Item: R, G, B Specification: Set the V modulation correction

value as required.

11. Perform the lens file store.

MSU menu operation:

. FILE button → ON (lit) . Touch panel operation

[Lens|File] → [Lens|Store] → [Store]

12. Lens extender (x2) → OFF or lens shrinker (x0.8) → OFF

MSU menu operation:

. FILE button → ON (lit) . Touch panel operation

[OHB|File] → [OHB|Store] → [Store]

3-12

HDC1000/V1(E)

Page 87

3-3-7. RPN Adjustment

Preparation

. Adjust the color monitor manually for better display

condition.

. Setting for MSU-900

CLOSE button → ON (lit) DETAIL button → OFF (lit) MASTER GAIN → 12

. Menu setting

MENU: SERVICE PAGE: OHB_ADJ2 ITEM: CONC. TEST MODE → ON

Adjustment Procedure

Specification:

Adjust so that the dots displayed on the color monitor (R/G/B: four dots each) disappear.

4. Execute file storing. MENU: SERVICE PAGE: OHB_ADJ2 ITEM: STORE FILE

Color monitor

. 1080_59.94i/50i/29.97PsF/25PsF/23.98PsF

1. Adjustment Item:

MENU: SERVICE PAGE: OHB_ADJ1 ITEM: DC_ADJ_B [R1], [G1], [B1] Specification:

Adjust so that the dots displayed on the color monitor (R/G/B: four dots each) are of the same brightness.

Color monitor

2. Execute file storing. MENU: SERVICE PAGE: OHB_ADJ1 ITEM: STORE FILE

3. Adjustment item MENU: SERVICE PAGE: OHB_ADJ2 ITEM: DC_ADJ_C [R1], [G1], [B1]

. 1080_59.94P/50P

1. Adjustment Item:

MENU: SERVICE PAGE: OHB_ADJ2 ITEM: SH_ADJ_A [R1], [G1], [B1]

SH_ADJ_A [R2], [G2], [B2]

Specification:

Adjust so that the dots displayed on the color monitor (R/G/B: four dots each) disappear.

Color monitor

The left 2 out of 4: SH_ADJ_A [R1], [G1], [B1] The right 2 out of 4: SH_ADJ_A [R2], [G2], [B2]

2. Execute file storing. MENU: SERVICE PAGE: OHB_ADJ2 ITEM: STORE FILE

If the residual point noise (RPN) still remains after the RPN adjustment, perform the RPN compensation (Section 3-10). However, this function is available for Software Version 1.11 and higher.

HDC1000/V1(E)

3-13

Page 88

3-4. Video System Level Adjustment

Adjustment Procedure

Perform the video system level adjustment at the request of the customer.

3-4-1. H/V Ratio Adjustment

Equipment: Waveform monitor (R, G, B) Test Point: SDI 1 connector (HDC1000/1500)

SDI connector (HDC1400/1550) SDI 1 connector (HDCU1080)

Object: Grayscale chart

Preparations

. Setting for MSU-900

DETAIL OFF button → ON (dark) KNEE OFF button → OFF (lit)

. Shoot the grayscale chart so that the chart frame is

aligned with the underscanned monitor frame.

. Iris of the lens: A = 600 ± 20 mV

1. MSU menu operation:

. PAINT button → ON (lit) . Touch panel operation

(Page 1/3) → [Detail] → [Detail|1]

. Set each item as follows.

Level → 99 Limiter → 0 Crispening → _25 Level Dep → 25

2. MSU menu operation:

. Touch panel operation

[Detail|2]

Adjustment Item: H/V Ratio Specification: A ratio between H and V detail

amounts (white) to be added shall be equal. (from 20 to 40)

3-14

HDC1000/V1(E)

Page 89

3-4-2. Detail Level Adjustment

3-4-3. Crispening Adjustment

Equipment: Waveform monitor (R, G, B) Test Point: SDI 1 connector (HDC1000/1500)

SDI connector (HDC1400/1550) SDI 1 connector (HDCU1080)

Object: Grayscale chart

Preparations

. Setting for MSU-900

DETAIL OFF button → ON (dark) KNEE OFF button → OFF (lit)

. Shoot the grayscale chart so that the chart frame is

aligned with the underscanned monitor frame.

. Iris of the lens: A = 600 ± 20 mV

Equipment: Waveform monitor (R, G, B) Test Point: SDI 1 connector (HDC1000/1500)

SDI connector (HDC1400/1550) SDI 1 connector (HDCU1080)

Object: Grayscale chart

Preparations

. Setting for MSU-900

DETAIL OFF button → ON (dark)

. Shoot the grayscale chart so that the chart frame is

aligned with the underscanned monitor frame.

. Iris of the lens: A = 600 ± 20 mV

Adjustment Procedure

MSU menu operation:

. PAINT button → ON (lit) . Touch panel operation

(Page 1/3) → [Detail] → [Detail|1]

Adjustment Item: Level Specification: Adjust the detail level to be added to

each step of the grayscale for the desired level.

Adjustment Procedure

1. Adjust the white balance. WHITE button/MSU-900 → ON (lit)

2. Adjust the crispening level.

MSU menu operation:

. PAINT button → ON (lit) . Touch panel operation

(Page 1/3) → [Detail] → [Detail|1]

Adjustment Item: Crispening Specification: Set Crispening to _99 once, and

turn slowly for increment until the noise at the black level of the waveform just decreases, or until an appropriate crispening level is obtained.

HDC1000/V1(E)

3-15

Page 90

3-4-4. Level Dependent Adjustment

3-4-5. Detail Clip Adjustment

Equipment: Waveform monitor (R, G, B) Test Point: SDI 1 connector (HDC1000/1500)

SDI connector (HDC1400/1550) SDI 1 connector (HDCU1080)

Object: Grayscale chart

Preparations

. Setting for MSU-900

DETAIL OFF button → ON (dark) LEVEL DEP OFF button → ON (dark)

. Shoot the grayscale chart so that the chart frame is

aligned with the underscanned monitor frame.

. Iris of the lens: A = 600 ± 20 mV

Equipment: Waveform monitor (R, G, B) Test Point: SDI 1 connector (HDC1000/1500)

SDI connector (HDC1400/1550) SDI 1 connector (HDCU1080)

Object: Grayscale chart

Preparations

. Setting for MSU-900

KNEE OFF button → OFF (lit) DETAIL OFF button → ON (dark)

. Shoot the grayscale chart so that the chart frame is

aligned with the underscanned monitor frame.

. Iris of the lens: A = 600 ± 20 mV

Adjustment Procedure

MSU menu operation:

. PAINT button → ON (lit) . Touch panel operation

(Page 1/3) → [Detail] → [Detail|1]

Adjustment Item: Level Dep Specification: Set Level Dep to _99 once. And turn

slowly for increment until spikes at portions B just decrease. Or adjust for the desired level.

Note

Adjustment Procedure

1. Adjust the white balance.

WHITE button/MSU-900 → ON (lit)

2. Make a line selection at the center white portion of the grayscale chart.

Line select

After adjustment is completed, be sure to perform Section 3-4-1 “H/V Ratio Adjustment”.

3-16

HDC1000/V1(E)

Page 91

3. Adjust the white limiter.

MSU menu operation:

. PAINT button → ON (lit) . Touch panel operation

(Page 1/3) → [Detail] → [Detail|3]

Adjustment Item: W.Limiter Specification: Adjust the edge at portion B for the

desired clip level.

3-4-6. Auto-iris Adjustment

Equipment: Waveform monitor (R, G, B) Test Point: SDI 1 connector (HDC1000/1500)

SDI connector (HDC1400/1550) SDI 1 connector (HDCU1080)

Object: Grayscale chart

Preparations

. Setting for MSU-900

AUTO button (Iris control block) → ON (lit) KNEE OFF button → OFF (lit)

. Shoot the grayscale chart so that the chart frame is

aligned with the underscanned monitor frame.

Adjustment Procedure

4. Adjust the black limiter.

MSU menu operation:

. PAINT button → ON (lit) . Touch panel operation

(Page 1/3) → [Detail] → [Detail|3]

Adjustment Item: B.Limiter Specification: Adjust the edge at portion C for the

desired clip level.

1. Adjust the white balance.

WHITE button/MSU-900 → ON (lit)

2. Adjust APL ratio.

MSU menu operation:

. MAINTENANCE button → ON (lit) . Touch panel operation

[Lens|Adjusting] → [Auto|Iris]

Adjustment Item: APL Ratio Specification: Set the auto-iris operation mode as

required. (It can be set between the average and the peak value of video signal.) 99 → average _99 → peak value

3. Adjust the auto-iris level.

MSU menu operation:

Adjustment Item: Level Specification: A = 700 ± 7 mV

HDC1000/V1(E)

3-17

Page 92

3-4-7. Pedestal Level Adjustment

3-4-8. Flare Adjustment

Equipment: Waveform monitor (R, G, B) Test Point: SDI 1 connector (HDC1000/1500)

SDI connector (HDC1400/1550) SDI 1 connector (HDCU1080)

Preparations

. Settings for MSU-900

CLOSE button → ON (lit)

Adjustment Procedure

1. MSU menu operation:

. PAINT button → ON (lit) . Touch panel operation

(Page 1/3) → [Black]

Adjustment Item: R, G, B Master Specification: Adjust the levels A for preferred

level for R, G and B respectively. To adjust all levels for R, G and B simultaneously, adjust them using the Master. (Reference value: A = 21 mV)

Equipment: Waveform monitor (R, G, B) Test Point: SDI 1 connector (HDC1000/1500)

SDI connector (HDC1400/1550) SDI 1 connector (HDCU1080)

Object: Grayscale chart

Preparations

. Setting for MSU-900

KNEE OFF button → OFF (lit) DETAIL OFF button → OFF (lit) MATRIX OFF button → OFF (lit)

. Shoot the grayscale chart so that the chart frame is

aligned with the underscanned monitor frame.

. Iris of the lens: A = 600 ± 20 mV

Adjustment Procedure

1. MSU menu operation:

. PAINT button → ON (lit) . Touch panel operation

(Page 1/3) → [Flare]

Adjustment Item: R, G, B Specification: Adjust the levels B for preferred

level for R, G and B respectively.

3-18

HDC1000/V1(E)

Page 93

3-4-9. Gamma Correction Adjustment

3-4-10. Knee Point/Knee Slope Adjustment

Equipment: Waveform monitor (R, G, B) Test Point: SDI 1 connector (HDC1000/1500)

SDI connector (HDC1400/1550) SDI 1 connector (HDCU1080)

Object: Grayscale chart

Preparations

. Setting for MSU-900

KNEE OFF button → OFF (lit) GAMMA OFF button → ON (dark)

. Shoot the grayscale chart so that the chart frame is

aligned with the underscanned monitor frame.

. Iris of the lens: A = 700 ± 20 mV

Adjustment Procedure

1. Adjust the white balance.

WHITE button/MSU-900 → ON (lit)

2. MSU menu operation:

. PAINT button → ON (lit) . Touch panel operation

(Page 2/3) → [Gamma]

Adjustment Item: R, G, B, Master Specification: Adjust the cross points B of the

grayscale for preferred level for R, G and B respectively. To adjust all cross points for R, G and B simultaneously, adjust them using the Master.

Equipment: Waveform monitor (R, G, B) Test Point: SDI 1 connector (HDC1000/1500)

SDI connector (HDC1400/1550) SDI 1 connector (HDCU1080)

Preparations

. Setting for MSU-900

MASTER GAIN → +6 dB TEST1 button → ON (lit) KNEE OFF button → ON (dark)

Adjustment Procedure

1. MSU menu operation:

. PAINT button → ON (lit) . Touch panel operation

(Page 2/3) → [Knee|Slope]

. Set Master to +99.

2. MSU menu operation:

. Touch panel operation

(Page 2/3) → [Knee|Point]

Adjustment Item: R, G, B Master Specification: Adjust the levels A for preferred

level for R, G and B respectively. To adjust all levels for R, G and B simultaneously, adjust them using the Master. (Reference value: A = 686 mV)

HDC1000/V1(E)

3-19

Page 94

3. MSU menu operation:

. Touch panel operation

(Page 2/3) → [Knee|Slope]

Adjustment Item: R, G, B Master Specification: Adjust the levels B for preferred

level for R, G and B respectively. To adjust all levels for R, G and B simultaneously, adjust them using the Master. (Reference value: B = 735 mV)

3-4-11. White Clip Level Adjustment

Equipment: Waveform monitor (R, G, B) Test Point: SDI 1 connector (HDC1000/1500)

SDI connector (HDC1400/1550) SDI 1 connector (HDCU1080)

Preparations

. Setting for MSU-900

MASTER GAIN → +12 dB TEST1 button → ON (lit)

Setting after Adjustment

. MASTER GAIN/MSU-900 → 0 dB . KNEE OFF button/MSU-900 → OFF (lit)

Adjustment Procedure

1. MSU menu operation:

. PAINT button → ON (lit) . Touch panel operation

(Page 2/3) → [White|Clip]

Adjustment Item: Adjust the levels A for preferred

level for R, G and B respectively. To adjust all levels for R, G and B simultaneously, adjust them using the Master. (Reference value: A = 756 mV)

Setting after Adjustment

3-20

. MASTER GAIN/MSU-900 → 0 dB . TEST1 button/MSU-900 → OFF (dark)

HDC1000/V1(E)

Page 95

3-4-12. File Store

After adjustments described in Section 3-4 are completed, be sure to execute the reference file store.

1. MSU menu operation:

. FILE button → ON (lit) . Touch panel operation

[Reference] → [Ref|Store] → [Start]

2. When the store operation is completed, the message “Completed” is displayed.

HDC1000/V1(E)

3-21

Page 96

3-5. ND Offset Adjustment

OHB File Store

When the filter disk unit is replaced alone, the correction of white balance is required. Proceed as follows.

Equipment: Waveform monitor (R, G, B) Test Point: SDI 1 connector (HDC1000/1500)

SDI connector (HDC1400/1550) SDI 1 connector (HDCU1080)

Object: Grayscale chart

Preparations

. Shoot the grayscale chart so that the chart frame is

aligned with the underscanned monitor frame.

. Setting for MSU-900

AUTO button (Iris control block) → ON (lit)

. Iris of the lens: A = 600 ±20 mV

1. MSU menu operation:

. FILE button → ON (lit) . Touch panel operation

[OHB|File] → [OHB|Store] → [Store]

2. When the store operation is completed, the message “OHB File Stored” is displayed.

Setting after Adjustment

. MASTER GAIN/MSU-900 → 0 dB

Adjustment Procedure

1. FILTER CTRL button/MSU-900 → ON (lit)

2. Select the ND 1 filter.

ND 1 button/MSU-900 → ON (lit)

3. Adjust the white balance.

WHITE button/MSU-900 → ON (lit)

4. After the white balance adjustment is completed, switch the filter from ND2 to ND5, and adjust the white balance for each. Set the GAIN for each ND filter as follows. MASTER GAIN/MSU-900

. ND filter 2: 0 dB . ND filter 3: 0 dB . ND filter 4: 6 dB . ND filter 5: 12 dB

3-22

HDC1000/V1(E)

Page 97

3-6. Adjustment Preparation of HDC1550

3-6-2. Precautions on Adjustments

3-6-1. Equipment Required

Measuring equipment

. Oscilloscope: Tektronix 2465B or equivalent . Spectrum analyzer: Advantest R3131A or equivalent . Signal generator: Tektronix TSG130A or equivalent . Waveform monitor: Tectronix WFM700 or equivalent

Related equipment

. HD camera control unit HDCU-950 . HD TRIAX camera adapter HDFX100

Tools

. TRIAX cable: Fujikura cable (100 m, ø: 8.5 mm) or

(100 m) equivalent

. TRIAX cable: Fujikura cable (50 m, ø: 8.5 mm) or

equivalent

. TRIAX cable: Fujikura cable (300 m, ø: 8.5 mm) or

equivalent

m . The 50 m and 300 m TRIAX cables are used for “3-8-3.

Return Frequency Adjustment” only.

. Unless otherwise specified, use the 100 m TRIAX cable

for adjustments.

. Confirm that all measuring equipment and related

equipment have been calibrated.

. Unless otherwise specified, use the 100 m TRIAX cable

for adjustments.

. Set the switches S418 to S420 for electrical adjustments

on the AT-149 board in HDCU-950 as follows, and also set the system format to 1080/59.94i. S418/AT-149 board: 60V S419/AT-149 board: INTR S420/AT-149 board: 1.001

AB C D E

POWER

/1.001

90H

REFERENCE

REF IN

UN LOCK

H PHASE

STEP

COARSE

DELAY

S404

S403

S406

S407

S427

REM BB

ADV

S405

S428

S423

S422

S419

S409

S410

S416

S417

S424

S421

S418

S408

S402

S412

S420

S411

S414

S413

S202

AT-149 board in HDCU-950 (Side A)

. Check that the switches S601 and S605 for electrical

adjustments on the DTX-1 board in HDCU-950 as follows. S601/DTX-1 board: SDI S605/DTX-1 board: HD

HDC1000/V1(E)

DTX

POWER

OPTICAL CONDITION

CCU

CHU

CHU LOCK

RETURN SET

AB C D E

S607 S608

S610

S606

S603

S604

HD REM

S605

S601

DTX-1 board in HDCU-950 (Side A)

3-23

Page 98

3-6-3. Connection

1. Remove the two screws to detach the outside pad sub assembly.

2. Remove the five screws.

4. Connect the equipments as shown in the following figure.

HDCU-950

CAMERA

Optical fiber cable

RET1

Signal generator

Outside pad assembly

B2.6 x 8

3. Open the heat sink sub assembly as shown in the following figure.

HDCU

HDFX100

CAMERA/

HDTX

HDC1550

HDCU/ HDFX

TRIAX cable

3-24

Heat sink sub assembly

HDC1000/V1(E)

Page 99

3-7. TONE Adjustment (HDC1550)

3-7-2. CCU DATA Demodulation Adjustment

3-7-1. CHU DATA/TONE Frequency

Adjustment

Preparation

1. Connect the oscilloscope to the spectrum analyzer as shown below.

Probe

OUT

Oscilloscope Spectrum analyzer

Adjustment procedure

2. Adjust the frequency at the waveform peak while changing the SPAN of the spectrum analyzer as 1 MHz → 50 kHz → 20 kHz. Measuring equipment:

Spectrum analyzer (via oscilloscope) CENTER: 5.6 MHz SPAN: 1 MHz → 50 kHz → 20 kHz RBW: 300 Hz

Test point: TP106 (GND: E200)/TR-136 board Adjusting point: 1LV101/TR-136 board Specification: A = 5.600 ± 0.005 MHz

CH2INCH2

Measuring equipment: Oscilloscope

Input mode: DC

Test point: TP202 (GND: E4)/TR-136 board Adjusting point: 1LV202/TR-136 board Specification: 0 ±40 mV

HDC1000/V1(E)

SPAN: 1 MHz

SPAN: 20 kHz

RV601 RV602

RV761

TP801

TP605

RV721

TP721

TP604

RV801

TP401

TP603

E200

LV104

RV104

TP602

LV102

LV103

LV105

RV102

RV103

RV105

TP601

TP106

TP201

LV209

LV207

LV203

LV205

LV202

LV101

LV210

TP209 LV208

TP207

LV204

TP203

LV206

TP202

RV204

TP210

RV203

TP208

RV201

TP204

RV202

TP206

TP205

TR-136 BOARD (SIDE A)

3-25

Page 100

3-8. Video System Adjustment (HDC1550)

3-8-2. Return Sync Level Adjustment

Be sure to perform “3-7. TONE Adjustment” before adjusting the video system.

3-8-1. Demodulation Tuning Adjustment

Preparation

1. Set S601 and S605 for adjustment on the DTX-1 board in HDCU-950 as follows. (Refer to Section 3-6-2.) S601: VBS S605: SD

2. . Connect the signal generator to the RET 1 IN

connector on HDCU-950, and input the MOD RAMP signal.

. Set S1 on the DM-141 board in HDFX100 to “0”.

Adjustment procedure

3. Measuring equipment:

Oscilloscope Input mode: DC

Test point: TP201 (GND: E1)/MX-109 board Adjusting point: 1LV201/MX-109 board Specification: A = 3.4 ± 0.1 V dc

GND

4. . Re-set S1 on the DM-141 board in HDFX100 to

“F”.

. Set S601 and S605 on the DTX-1 board in HDCU-

950 as follows. (Refer to Section 3-6-2.) S601: SDI S605: HD

5. Disconnect the signal generator from the RET 1 IN connector on HDCU-950.

Preparation

1. Set S601 and S605 for adjustment on the DTX-1 board in HDCU-950 as follows. (Refer to Section 3-6-2.) S601: VBS S605: SD

2. . Connect the signal generator to the RET 1 IN

connector on HDCU-950, and input the MOD RAMP signal.

. Set S1 on the DM-141 board in HDFX100 to “0”.

Adjustment procedure

3. Measuring equipment:

Oscilloscope Input mode: DC

Test point: TP202 (GND: E4)/MX-109 board Adjusting point: 1RV201/MX-109 board Specification: A = 600 mV

4. . Re-set S1 on the DM-141 board in HDFX100 to

“F”.

. Set S601 and S605 on the DTX-1 board in HDCU-

950 as follows. (Refer to Section 3-6-2.) S601: SDI S605: HD

5. Disconnect the signal generator from the RET 1 IN connector on HDCU-950.

TP101

LV101

LV301

TP301

RV302

RV301

LV201

LV302

TP201

RV201

TP203

3-26

TP302

TP202

MX-109 BOARD (SIDE A)

HDC1000/V1(E)

Sony HDC1000, HDC1400, HDC1500, HDC1550, HDC1580 Schematic

Table of Contents

Purpose of this manual

Related manuals

Manual Structure

Service Overview

1-1. Checking before Installation

1-1-1. Checking the ROM and Software Version

1-2. Connectors and Cables

1-2-1. Connector Input/Output Signals

1-2-2. Wiring Diagrams for Cables

1-2-3. Connection Connectors/Cables

1-3. Location of Printed Circuit Boards

1-4. Opening/Closing the Side Panel

1-5. Switch Settings

1-6. Notes for Replacing Parts

1-6-1. Notes for Replacing the Flexible Card Wire

1-6-2. Notes for Replacing the Board

1-6-3. Notes for Replacing the Connector on the Board

1-6-4. Notes for HDC1400 and HDC1580

1-10. Notes on Flexible Card Wire

1-10-2. Forming of the Flexible Card Wire

1-11-1. Description on EEPROM Data

1-12-2. Setting Intercoms

1-13. Upgrading the Software

1-13-1. Upgrading the MAIN Program

1-13-2. Upgrading the Boot Program

1-16. Recommended Replacing Parts

1-16-1. HDC1000

1-16-2. HDC1400/1500/1550/1580

1-16-3. Periodic Check/Replacement Parts

1-17. Description of CCD Block Number

1-19. Notes on Repair Parts

1-18. Optional Fixtures

1-20. Unleaded Solder

Replacement of Main Parts

2-1. Replacing the CCD Unit

2-1-1. HDC1000

2-1-2. HDC1400/1500/1550/1580

2-2. Replacement of CCD Unit Boards

2-2-2. CN-2579 Board

2-2-1. DR-528 Board

2-2-3. PA-317 Board

2-2-4. TG-243 Board

2-2-5. CN-2578 Board

2-3. Replacing the Filter Disk Unit

2-3-2. HDC1400/1500/1550/1580

2-3-1. HDC1000

2-4. Replacing the Fan (HDC1000)

2-4-1. DC Fan (TOP)

2-5-1. DC Fan (Front)

2-5-2. DC Fan (Rear)

2-8-1. EARPHONE Jack (CN-2640 Board)

2-8-2. DC IN Connector (CN-2623 Board)

2-8-4. LENS Connector (CN-2616 Board)

2-8-5. MIC 1 IN Connector (CN-2615 Board)

2-8-6. REMOTE Connector (CN-2622 Board)

2-8-8. SDI 1 Connector (HDC1500)

HDC1000 (Encapsulated Cable Assembly)

2-9-3. HDC1550 (TRIAX Assembly)

2-10. Replacing the DC/DC Converter Unit

2-10-2. HDC1400/1500/1550/1580

2-10-1. HDC1000

2-11. Replacing the Switching Regulator

2-11-1. HDC1000

2-11-2. HDC1400/1500/1580

2-11-3. HDC1550

2-12. Replacing the Boards (HDC1000)

2-12-1. MB-1060 Board

2-13-1. CN-2617 Board

2-13-2. MB-1059 Board

Electrical Alignment

3-1. Preparations

3-1-1. Equipment Required

3-1-2. Precautions on Adjustments

3-1-3. File Data at Adjustment

3-1-4. Maintaining the Grayscale Chart

3-1-5. Description on Setup Menu

3-1-6. Connection of Equipment

3-1-7. Initial Settings