Sony DFS-800 Service manual
PRODUCTION SWITCHER
DFS-800
4 DIGITAL VIDEO INPUT BOARD
BKDF-810
2 ANALOG VIDEO INPUT BOARD
BKDF-811
16 INPUT DME BOARD
BKDF-840
4 DIGITAL VIDEO OUTPUT BOARD
BKDF-860
2 ANALOG VIDEO OUTPUT BOARD
BKDF-861
SERVICE MANUAL
1st Edition
! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
Attention-when the product is installed in Rack:
1. Prevention against overloading of branch circuit
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
make sure that the rack does not overload the supply
circuit.
2. Providing protective earth
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
confirm that the outlet is provided with a suitable
protective earth connection.
3. Internal air ambient temperature of the rack
When this product is installed in a rack, please make
sure that the internal air ambient temperature of the
rack is within the specified limit of this product.
For safety, do not connect the connector for peripheral
device wiring that might have excessive voltage to the
following port.
: TO CP connector
: TO MU connector
Follow the instructions for the above port.
4. Prevention against achieving hazardous
condition due to uneven mechanical loading
When this product is installed in a rack, please make
sure that the rack does not achieve hazardous
condition due to uneven mechanical loading.
5. Install the equipment while taking the operating
temperature of the equipment into consideration
For the operating temperature of the equipment, refer
to the specifications of the Operation Manual.
6. When performing the installation, keep the
following space away from walls in order to
obtain proper exhaust and radiation of heat.
Front, Left : 10 cm (4 inches) or more
DFS-800
CAUTION
Danger of explosion if battery is incorrectly replaced.
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig
håndtering.
Udskiftning må kun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
ADVARSEL
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to the
manufacturer’s instructions.
Vorsicht!
Explosionsgefahr bei unsachgemäßem Austausch
der Batterie.
Ersatz nur durch denselben oder einen vom
Hersteller empfohlenen ähnlichen Typ. Entsorgung
gebrauchter Batterien nach Angaben des
Herstellers.
ATTENTION
Il y a danger d’explosion s’il y a remplacement
incorrect de la batterie.
Remplacer uniquement avec une batterie du même
type ou d’un type équivalent recommandé par le
constructeur.
Mettre au rebut les batteries usagées conformément
aux instructions du fabricant.
Lithiumbatteri - Eksplosjonsfare.
Ved utskifting benyttes kun batteri som
anbefalt av apparatfabrikanten.
Brukt batteri returneres
apparatleverandøren.
VARNING
Explosionsfara vid felaktigt batteribyte.
Använd samma batterityp eller en likvärdig typ
som rekommenderas av apparattillverkaren.
Kassera använt batteri enligt gällande
föreskrifter.
VAROITUS
Paristo voi räjähtää jos se on virheellisesti
asennettu.
Vaihda paristo ainoastaan laitevalmistajan
suosittelemaan tyyppiin.
Hävitä käytetty paristo valmistajan ohjeiden
mukaisesti.
DFS-800
1 (P)
Index
Before turning off the power.........................................................................................................................1
1. Specification and Apperance.....................................................................................................................2
1-1. Specification ......................................................................................................................................2
1-1-1. DFS-800 Processor.....................................................................................................................2
1-1-2. DFS-800 Control Panel..............................................................................................................3
1-1-3. BKDF-810..................................................................................................................................4
1-1-4. BKDF-811..................................................................................................................................4
1-1-5. BKDF-860..................................................................................................................................4
1-1-6. BKDF-861..................................................................................................................................5
1-2. Appearance.........................................................................................................................................6
1-2-1. DFS-800 Processor.....................................................................................................................6
1-2-2. DFS-800 Control Panel..............................................................................................................7
2. Name and Function of Each Block............................................................................................................8
2-1. DFS-800 Processor ............................................................................................................................8
2-2. DFS-800 Control Panel......................................................................................................................9
2-2-1. Control Panel..............................................................................................................................9
2-2-2. Rear Panel ................................................................................................................................10
2-3. Peripheral Interface..........................................................................................................................11
2-4. DFS-800 Board Configuration.........................................................................................................14
3. Connection...............................................................................................................................................15
3-1. Basic Configuration......................................................................................................................... 15
3-2. Option Configuration.......................................................................................................................16
4. Function Block Diagram of Each Board .................................................................................................17
4-1. Function Block Diagram of CPU Board..........................................................................................17
4-2. Function Block Diagram of MAIN Board.......................................................................................18
4-3. Function Block Diagram of GENLOCK Board...............................................................................19
4-4. Function Block Diagram of BKDF-810 Board................................................................................20
4-5. Function Block Diagram of BKDF-811 Board................................................................................21
4-6. Function Block Diagram of BKDF-840 Board................................................................................22
4-7. Function Block Diagram of BKDF-860 Board................................................................................23
4-8. Function Block Diagram of BKDF-861 Board................................................................................24
5. Adjustment Procedure of Each Board......................................................................................................25
5-1. Adjustment of CPU Board ...............................................................................................................25
5-2. Adjustment of MAIN Board ............................................................................................................27
5-3. Adjustment of GENLOCK Board....................................................................................................28
5-4. Adjustment of BKDF-810 Board.....................................................................................................29
5-5. Adjustment of BKDF-811 Board.....................................................................................................30
5-6. Adjustment of BKDF-840 Board.....................................................................................................31
5-7. Adjustment of BKDF-860 Board .....................................................................................................32
5-8. Adjustment of BKDF-861 Board .....................................................................................................32
6. Method of Board Replacement/Addition.................................................................................................33
6-1. Removal/Installation of Shield Plate................................................................................................33
6-1-1. Removal of Shield Plate...........................................................................................................33
6-1-2. Installation of Shield Plate........................................................................................................34
6-1-3. Caution on Insertion of Shield Plate.........................................................................................35
6-2. Replacement of CPU Board.............................................................................................................36
6-2-1. Removal of CPU Board............................................................................................................36
6-2-2. Installation of CPU Board........................................................................................................37
6-2-3. Setting.......................................................................................................................................37
6-3. Replacement of MAIN Board..........................................................................................................38
6-3-1. Removal of MAIN Board.........................................................................................................38
6-3-2. Installation of MAIN Board .....................................................................................................39
6-4. Replacement of GENLOCK Board..................................................................................................40
6-4-1. Removal of GENLOCK Board.................................................................................................40
6-4-2. Installation of GENLOCK Board.............................................................................................41
6-5. Replacement/Addition of BKDF-810 Board....................................................................................42
6-5-1. To Begin with...........................................................................................................................42
6-5-2. Removal of BKDF-810 Board..................................................................................................43
6-5-3. Installation of BKDF-810 Board..............................................................................................44
6-5-4. Setting and Confirmation of Operation....................................................................................45
6-6. Replacement/Addition of BKDF-811 ..............................................................................................46
6-6-1. To Begin with...........................................................................................................................46
6-6-2. Removal of BKDF-811 Board..................................................................................................47
6-6-3. Installation of BKDF-811 Board ..............................................................................................48
6-6-4. Setting and Confirmation of Operation....................................................................................49
6-7. Replacement/Addition of BKDF-840 ..............................................................................................50
6-7-1. Removal of BKDF-840 Board..................................................................................................50
6-7-2. Installation of BKDF-840 Board..............................................................................................51
6-7-3. Setting and Confirmation of Operation....................................................................................52
6-7-4. Positioning Drawing for affixing the rubber ............................................................................52
6-8. Replacement/Addition of BKDF-860 Board....................................................................................53
6-8-1. To Begin with...........................................................................................................................53
6-8-2. Removal of BKDF-860 Board..................................................................................................54
6-8-3. Installation of BKDF-860 Board..............................................................................................55
6-8-4. Confirmation of Operation.......................................................................................................55
6-9. Replacement/Addition of BKDF-861 Board....................................................................................56
6-9-1. To Begin with...........................................................................................................................56
6-9-2. Removal of BKDF-861 Board..................................................................................................57
6-9-3. Installation of BKDF-861 Board..............................................................................................58
6-9-4. Confirmation of Operation.......................................................................................................59
7. Update of Firmware/Software.................................................................................................................60
7-1. Procedure of Version Confirmation .................................................................................................60
7-1-1. Confirmation of GUI Version...................................................................................................60
7-1-2. Confirmation of CPU1 Version................................................................................................60
7-2. Update Procedure.............................................................................................................................61
7-3. Update of GUI Software..................................................................................................................62
7-4. Update of Board Firmware ..............................................................................................................62
8. FAQ・Troubleshooting...........................................................................................................................63
8-1. Trouble at Startup.............................................................................................................................63
8-2. Trouble related to Input and Output.................................................................................................64
8-3. Trouble after Board Addition/Replacement.....................................................................................65
8-4. Trouble related to Updating.............................................................................................................65
8-5. Trouble related to Function..............................................................................................................66
9. Error Code Table .....................................................................................................................................67
10. Replacement Parts for Mainteance........................................................................................................68
10-1. List of Replacement Parts for Maintenance ...................................................................................68
10-2. Replacement of DFS-800 Processor Parts.....................................................................................69
10-2-1. Removal of Front Panel.......................................................................................................... 69
10-2-2. Removal of Top Cover ...........................................................................................................69
10-2-3. Replacement of Power Unit ...................................................................................................70
10-2-4. Replacement of Fan................................................................................................................74
10-3. Replacement of DFS-800 Control Panel Parts...............................................................................77
10-3-1. Removal of Control Panel......................................................................................................77
10-3-2. Replacement of Power Supply...............................................................................................78
10-3-3. Replacement of Flash Memory ..............................................................................................80
10-3-4. Replacement of Button Cell...................................................................................................81
Before turning off the power
Before turning off the DFS-800 Processor, shut down in the manner below.
1) Confirm that the USB is not accessed.
2) Press the F1 knob and F4 knob simultaneously. Then, the display on the panel changes as shown
below.
Shutdown?
3) Press the F2 knob. ( To cancel the shutdow, press the F3 knob.)
4) When the F2 knpb is pressed, the shutdown begins. When the DFS-800 Processor is normally
shut down, the display on the panel changes as shown below.
Shutdown…OK!
5) Turn off the power of Control Panel and then the power of Processor.
F2: OK F3: CANCEL
Caution
Before turning off the power, be sure to shut down. If the power is turned off before
shut-down, the present panel setting cannot be saved. Therefore, the system is not
normally terminated and the re-startup may fail.
When the system is normally shut down, the previous panel setting can be restored at
the startup.
1
1. Specification and Apperance
1-1. Specification
1-1-1. DFS-800 Processor
Television System 525/60, 625/50
Signal Process Method Digital Component 4:2:2 4 ( key ) 10 bits
Quantization Y: 10 bits, C: 10 bits, Key: 10 bits
Video Input SD SDI 270Mpbs, 75Ω, 8 inputs ( Expandable up to 16 inputs ), BNC
Sync Signal Input BB: 0.429 Vp-p ( NTSC ) or 0.45 Vp-p ( PAL ),
75Ω or loop-through, 1 input, BNC
Video Output SD SDI 270Mpbs, 75Ω, 8 outputs ( Program 2 outputs, Preview,
Clean 1 output each , Auxiliary 4 outputs ) ( Expandable up to 16 outputs ),
BNC
Sync Signal Output BB: 0.429 Vp-p ( NTSC ) or 0.45 Vp-p ( PAL ), 75Ω, 2 utputs, BNC
I/O Delay 1H (minimum delay) – 4 frames
Interface
TO OU
( To control panel ):
RS-422: D-sub 9-pin ( female ), 2 ports
EDITOR D-sub 9-pin ( female ), 1 port
REMOTE: D-sub 37-pin ( female ), 1 port ( 8-pin input/24-pin output )
Operating Temperture 5°C - 40°C
Operating Humidity 30% - 90% ( No dropwise )
Power Source 100VAC-240VAC, 50/60Hz
Current Consumption 1.9A - 0.9A
Maximun In-rush
Current
Weight About 15kg
Dimensions 430 ( W ) x 425( D ) x 88 ( H ) mm, EIA 2RU
Ethernet, 10/100BASE-TX, RJ-45; 1 port
(1) Power ON, current probe method: 60A ( 240V )
(2) Hot switching inrush current, measured in accordance with European
standard EN55103-1: 20A ( 230V )
Consumed Parts Cooling Fan: x1 at front side Replacement: every 4 years
x2 at rear side Replacement: every 4 years
2
1-1-2. DFS-800 Control Panel
USB
( Control Panel )
Interface
TO PANEL D-sub 9-pin ( female ), 1 port
TO MU (To switcher) Ethernet 10/100BASE-TX, RJ-45, 1 port
VGA VGA OUT, D-sub 15-pin ( female )
USB: USB1.1, A type ( female ), 1 port
Operating Temperature 5°C - 40°C
Operating Humidity 30% - 90% ( No dropwise )
Power Source 100VAC-240VAC, 50/60Hz
Current Consumption 0.5A - 0.2A
Maximum In-rush
Current
Weight About 5kg
USB1.1, A type ( female ), 1 port
For USB memory stick ( Up to 2GB ).
(1) Power ON, current probe method: 40A ( 240V )
(2) Hot switching inrush current, measured in accordance with European
standard EN55103-1: 10A ( 230V )
Dimenstions 430 ( W ) x 221 ( D ) x 117 ( H ) mm
3
1-1-3. BKDF-810
Television System 525/60, 625/50
Video Input SD SDI 270Mpbs, 75Ω, 4 inputs, BNC
I/O Delay 1 Frame ( When FS is used )
1-1-4. BKDF-811
Television System 525/60, 625/50
Video Input Analog Composite 2 inputs or
Analog Composite and Analog Component 1 input each
Analog Composite: 1.0V ( p-p ) 75Ω BNC
Analog Component
Y: 1.0V ( p-p ) 75Ω BNC
B-Y, R-Y: 0.486V ( p-p ) ( SMPTE Level, 7.5% Setup )
0.525V ( p-p ) ( SMPTE Level, 0% Setup )
0.700V ( p-p ) ( Betacam Level, 7.5% Setup )
0.757V ( p-p ) ( Betacam Level, 0% Setup )
Phase Control ±8 Pixcels
I/O Delay 1 Frame ( The FS is always turned on. )
1-1-5. BKDF-860
Television System 525/60, 625/50
Video Input SD SDI 270Mpbs, 75Ω, 4 outputs, BNC
4
1-1-6. BKDF-861
Television System 525/60, 625/50
Video Output Analog Composite 2 outputs or
Analog Composite and Analog Component 1 output each
Analog Composite: 1.0V ( p-p ) 75Ω BNC
Analog Component Y,B-Y,R-Y
Y: 1.0V ( p-p ) 75Ω BNC
B-Y, R-Y: 0.486V ( p-p ) ( SMPTE Level, 7.5% Setup )
0.525V ( p-p ) ( SMPTE Level, 0% Setup )
0.700V ( p-p ) ( Betacam Level, 7.5% Setup )
0.757V ( p-p ) ( Betacam Level, 0% Setup )
Analog Component GBR
G, B, R: 1.0V ( p-p ) 75Ω BNC
Characterristics
At Analog Composite Output:
Frequency
Chatacteristics
S/N Ratio
DG/DP
K Factor
HV Tilt
Residual Jitter
At Analog Component Y,B-Y,R-Y output:
Frequency
Characteristics
S/N Ratio
Linearity
K Factor
Phase difference
between Y/B-Y/R-Y
100kHz - 4.2MHz: ±0.5dB,
4.2MHz - 5MHz: within -1dB,
Over 5MHz: Descending characteristics
60dB ( Excluding quantizing noise )
1%/1°
1%
1%
±15ns
100kHz - 4.2MHz: ±0.5dB,
4.2MHz - 5MHz: within -1dB,
Over 5MHz: Descending characteristics
60dB ( Excluding quantizing noise )
2%
1%
10ns
At nalog Component GBR output:
Frequency
Chatacteristics
S/N Ratio
K Factor
100kHz - 5MHz: ±0.5dB,
Over 5MHz: Descending characteristics
60dB ( Excluding quantizing noise )
1%
5
1-2. Appearance
1-2-1. DFS-800 Processor
( In mm. )
U
O
T
B
B
I
K
N
C
O
L
O
U
4
I
N
z
H
/
0
0
5
6
V
0
4
O
T
R
I
D
E
2
2
2
4
-
S
45
4
2
-
0
0
1
C
A
3
3
2
2
1
R
E
T
M
O
E
R
1
1
N
O
E
T
G
1
2
8
7
6
5
4
X
4
U
A
3
U
X
A
X
2
U
A
X
U
1
A
N
A
E
L
C
V
I
D
E
O
I
N
3
2
1
V
I
D
T
E
O
U
O
V
E
R
P
2
M
G
P
1
M
G
P
425
2x2-6.4x12
t2.3
26.5 24.5 7
DFS-800
PRODUCTION SWITCHE R
88
ON
OFF
16 56 16
6766
430
465
482
40 345 40
6
1-2-2. DFS-800 Control Panel
( In mm. )
7
2. Name and Function of Each Block
2-1. DFS-800 Processor
Front Panel
Rear Panel
No. Name Function
1 POWER LAMP When turning on the power, the POWER lamp lights green.
2 POWER SWITCH Power switch of DFS-800
3 VIDEO OUT
4 VIDEO INPUT
5 GENLOCK IN
6 REF OUT Connector for sync signal output 2 outputs
7 TO CP
8 REMOTE
9 RS-422 -1 Connector for RS-422 control D-sub 9-pin ( female )
10 RS-422 -2 Connector for RS-422 control D-sub 9-pin ( female )
11 RS-422 - EDITOR Connector for editor control D-sub 9-pin ( female )
12 AC IN For power input Feed AC100V - 240V.
ON
OFF
E
R
E
X
U
A
P
V
2
1
G
P
M
V
I
D
E
O
O
U
T
1
V
I
D
E
O
I
N
L
C
A
N
M
G
P
3
4
2
X
U
A
1
2
A
A
U
3
X
U
4
X
7
5
8
6
2
1
N
T
K
C
N
B
E
O
B
G
I
O
L
U
SD SDI Digital Video output
2 programs, 1 preview, 1 clean and 4 auxiliaries are provided for
standard output. 8 auxiliary outputs can be added.
SD SDI Digital Video output
8 inputs are provided for standard input. 8 inputs can be added as
an option.
Connector for inputting the external sync signal ( black burst )
When a signal is fed to one connector, the other connector becomes
automatically the loop through connector.
When desiring no loop through, terminate the other connector with
75Ω.
Connector for connecting the Control Panel ( RJ-45,
10Base-T/100Base-TX ).
Connector for inputting GPI, connector for outputting GPI/Tally
D-sub 37-pin ( female )
DFS-800
PRODUCTION SWITCHER
1
1
E
O
M
T
E
R
S
R
4
2
2
E
I
D
1
T
R
O
2
2
2
3
3
4
4
U
O
T
O
I
z
N
0
H
V
/
A
6
0
0
0
-
C
5
1
2
4
0
8
2-2. DFS-800 Control Panel
2-2-1. Control Panel
The configuration of each part of control panel is as follows.
PROGRAM
PRESET
USB MEMORY
BLACK
BLACK
EDITOR
GPI
KEY ON
KEY1
MATTE
EXT SELF CK EDGE SHADOWMASK
KEYER
BUS SELECT
KEY3
KEY2
INPUT SYSTEM
AUX
2
1
2
1
F3 F4F2F1
PRODUCTION SWITCHER
DME
BORDERBASIC
COMB B
COMB A
DSK2
DSK1
KEY4
STATUS
SETUP
443
3
EVENT
SEQ
STILL
7
6
5
7
6
5
SUB EFF
8
10109
8
9
No. Name Function
Display panel and menu
1
control
2 digits display panel for menu and control knpb for menu
setting
Operation mode select button of menu, event and sequence
2 Keypad and mode button
Used for input/change of menu.
Used for save/call of event.
Used for save/replay of sequence.
3 USB Memory
Used for save/read of data. ( exclusive for USB flash memory,
up to 2GB, USB 1.1 or 2.0 )
4 EDITOR button Used for ON/OFF editor control.
5 GPI button Used for ON/OFF of GPI IN control.
6 Keyer section
Used for keyer setup. ( Settings of keyer signal, type
selection,mask, edge and shadow )
WARP LIGHT
11
MENU
SEQ
4
1
SEQ LINK
SHIFT
SHIFT
121211
COMBINER SETU P
SHIFT
8 97
65
RECALL
LOOP DIR
23
INSERT
DELETE
NEW
CANCEL
.0
FADER LIMIT NOR/REV REVERSE PREV TRANS
FADER DIRECTION
EVENT
FINE
X
DEFAULT
STORE
WIPE POSAUTO CK
Y
Z
DME POS DME ROT
JOYSTICK
DFS-800
CUT
1
WIPE
(FAM)
TRANSITION TYPE
PRODUCTION SWITCHER
HIGH
321
2434
1 OVER 2
PRIOR ITY
4321
21
LOW1 234
KEY LAYER
DSK
KEY STATUS
DSK
KEY
KEY
1
2
1
DSK
KEY
KEY
2
4
3
DME
BLACK
TRANS
(NAM)
DSK
TRANSITION
DSK
CUT
MIX
AUTO
ENTER
BKGD
MIX
BUS SELECT、SETUP、
7
DME section
Selects a bus and displays menu.
8 M/E bus Selects the background video.
9 Joystick block Used for menu operation and auto chroma key setting.
10 Transition block Executes the transitions of background and key.
9
2-2-2. Rear Panel
The configuration of rear panel of control panel is as follows.
No. Name Function
1 VGA Cconnect the LCD monitor.
2 TO MU
3 TO PANEL
4 USB Connect the USB flash memory. ( Up to 2GB, USB 1.1 or 2.0 )
5 ― Not used
6 Ground For safety, connect it to the ground.
7 AC IN
8 Power Switch Power switch of control panel
Connect the Processor. ( RJ-45, 10Base-T/100Base-TX,
category5, cross cable )
Connect the touch panel LCD.
( RS232C, D-sub 9-pin (female ) )
Using the supplied power cord, supply the AC power.
( AC100V-240V 50/60Hz ).
Caution
The USB port is exclusively for connecting the mouse or USB flash memory. Other
USB drive equipment cannot be recognized. Insert the USB memory stick either in
the USB memory drive on the control panel or USB memory drive on the rear panel.
Do not insert in both of them at the same time.
10
2-3. Peripheral Interface
EDITOR CONNECTOR
Pin Assignment Table ( D-sub 9-pin, female )
Pin No. Signal Name Content
1 FG Frame Ground
2 T- Data Send ( - )
3 R+ Data Receive ( + )
4 SG Signal Ground
5 - Not used
6 SG Signal Ground
7 T+ Data Send ( + )
8 R- Data Receive ( - )
9 FG Frame Ground
Cable Connector: D-sub 9-pin connector ( male ), Inch screws are used.
RS-422 (1) (2) Connector
Pin Assignment Table ( D-sub 9-pin, female )
Pin No. Signal Name Content
1 FG Frame Ground
2 R- Data Receive ( - )
3 T+ Data Send ( + )
4 SG Signal Ground
5 - Not used
6 SG Signal Ground
7 R+ Data Receive ( + )
8 T- Data Send ( - )
9 FG Frame Ground
Cable Connector: D-sub 9-pin connector ( male ), Inch screws are used.
11
REMOTE Connector
Pin Assignment Table ( D-sub 37-pin, female )
Pin No. Pin Function Default Setting
1 Tally Output 1 RedTallyInput01
2 Tally Output 2 RedTallyInput02
3 Tally Output 3 RedTallyInput03
4 Tally Output 4 RedTallyInput04
5 Tally Output 5 RedTallyInput05
6 Tally Output 6 RedTallyInput06
7 Tally Output 7 RedTallyInput07
8 Tally Output 8 RedTallyInput08
9 Tally Output 9 GreenTallyInput01
10 Tally Output 10 GreenTallyInput02
11 Tally Output 11 GreenTallyInput03
12 Tally Output 12 GreenTallyInput04
13 Tally Output 13 GreenTallyInput05
14 Tally Output 14 GreenTallyInput06
15 Tally Output 15 GreenTallyInput07
16 Tally Output 16 GreenTallyInput08
17 +5V
18 +5V
19 +5V
20 Tally Output 17 None
21 Tally Output 18 None
22 Tally Output 19 None
23 Tally Output 20 None
24 Tally Output 21 None
25 Tally Output 22 None
26 Tally Output 23 None
27 Tally Output 24 None
28-29 GND
30 GPI 1 PGMAutoTrans
31 GPI 2 PGMCutTrans
32 GPI 3 DSKAutoTrans< Mix >
33 GPI 4 DSKCutTrans
34 GPI 5 PGMMixType
35 GPI 6 PGMWipeType
36 GPI 7 PGMDMEType
37 GPI 8 BlackTrans
12
Cable Connector
D-sub 37-pin ( male ), Inch screws are used. Maximum load current DC 0.1A
Pin Free assignment
The table shown on the previous page shows the setting of pin assignment at ex-factory. They
can be changed on the menu.
GPI Input Circuit
Switch or Relay
External Equipment
Tally Output Circuit
DFS-800
DFS-800
Open Collector
External Equipment
VCCVCC
External Equipment
Maximum voltage:
30V
Maximum load
current
100mA
DFS-800
VCCVCC
13
2-4. DFS-800 Board Configuration
r
w
The board configuration of DFS-800 rear panel is shown in the figure below and on the table. Each
board is fixed with the retainer. To draw out the board from the unit, remove the retainers and then
draw out the board.
1
2
3
4
Configuration of Rear Panel Card of DFS-800 (From top slot to down slot)
Slot Standard/Option Card Content
1
2
3
4
*1 For expansion of option input, refer to [ 6-5. Replacement/Addition of BKDF-810 board ]
and [ 6-6. Replacement/Addition of BKDF-811 board ]. For expansion of option output,
refer to [ 6-8. Replacement/Addition of BKDF-860 board ] and [ 6-9.
Replacement/Addition of BKDF-861 board ].
Screw Scre
M
P
V
2
1
M
G
P
G
P
E
V
I
D
E
O
O
U
V
I
D
E
O
I
N
R
T
3
1
2
U
A
L
C
A
N
E
7
5
4
8
6
2
1
T
N
U
B
B
I
O
K
C
O
L
N
E
G
1
1
E
R
O
M
T
2
2
3
3
4
4
U
O
T
O
4
X
A
U
X
U
A
3
X
U
1
2
A
X
Retainer Retaine
Standard BKDF-860 Standard SD-SDI 1-8 Output
Option
BKDF-860 /
BKDF-861
2 cards are expandable. ( *1 )
Standard MAIN MAIN card
Option BKDF-840
Input DME card
( Pre-combiner )
Standard BKDF-810 Standard SD-SDI 1-8 Input
Option
BKDF-810 /
BKDF-811
2 cards are expandable. ( *1 )
Option BKDF-811 2 cards are expandable. ( *1 )
Standard CPU CPU card
4
2
2
-
S
E
R
1
2
E
0
H
/
6
z
0
0
-
5
2
4
0
V
0
C
1
A
R
O
I
D
T
N
I
14
3. Connection
(
)
3-1. Basic Configuration
TSG
VDA
Camera
Character
Generator
Digital Video
Database
GPI Controller
USB Flash Memory
(75ohm terminator)
GENLOCK IN
(w/ loop-through
IN 1
IN 2
IN 3
IN 4
IN 5
IN 6
IN 7
IN 8
REF OUT
REF OUT
CLEAN
DFS-800 Processor
30-37) REMOTE (1-27
EDITOR
RS-422 1
RS-422 2
TO OU
USB
TO MU
DFS-800 Control Panel
Reference outputs
PGM 1
PGM 2
PREV
AUX1
AUX2
AUX3
AUX4
Supplied LAN Cable
PGM1 output
PGM2 output
PREV output
CLEAN output
AUX outputs
(Free assign)
Tally outputs
Caution
Connect to the Control Panel with the supplied control cable (10m) or ( LAN
crosscable, category 5, RJ-45 ).
15
3-2. Option Configuration
TSG
Camera
Character
Generator
Digital Video
Database
Analog Video
Database
GPI Controller
Editor, etc
SVGA Display
USB Flash Memory
VDA
(75ohm terminator)
GENLOCK IN
(w/ loop-through
IN 1
IN 2
IN 3
IN 4
IN 5
IN 6
IN 7
IN 8
IN 9
|
IN 16
DFS-800 Processor
(30-37) REMOTE (1-27)
EDITOR
Supplied LAN Cable
VGA
USB
REF OUT
BKDF-810
BKDF-811
BKDF-860
BKDF-861
BKDF-840
RS-422 1
RS-422 2
TO OU
DFS-800
PGM 1
REF OUT
PGM 2
PREV
CLEAN
AUX1
AUX2
AUX3
AUX4
AUX5
I
AUX12
TO MU
Reference outputs
PGM1 output
PGM2 output
PREV output
CLEAN output
AUX outputs
(SD-SDI)
AUX outputs
(Analog)
Tally outputs
16
4. Function Block Diagram of Each Board
4-1. Function Block Diagram of CPU Board
SDRAM IC52
EDS1232AATA
133MHz
133MHz
Address Bus 22bits
SDRAM IC51
EDS1232AATA
133MHz
RJ45
IC30
PULSE TRANS
Ethernet Physical
IC29
M2 Interface TX
DATA Bus 64bits
BEL FUSE
25MHz
INTEL LXT971C
M2 Interface RX
DSP IC3
TMS320DM642
Crystal
Clock Buffer
25MHz
PLL
IC19
ICS511M
50MHz
IC18
TQC73DCP
IC21
IDT5V2310
25MHz
PLL
133MHz
I2C CLK
I2C DATA
IC19
ICS511M
JTAG I/F
DSP emulator
EEPROM
IC24
24LC16B
BB OUT
LEVEL & PEDESTAL
IC28,IC62,IC27
AD8091,AD8092
ENCODER
IC26
ADV7176A
CN1
BCJ-BPLH2P
75 Ohme COAX CABLE
CN8
BCJ-BPLH2P
CN9
BCJ-BPLH2P
Differential Signal
Driver
IC58,IC59
AD8132
75 Ohme COAX CABLE
ConfigROM
XCF02S-VOG20
I2C CLK
I2C DATA
Dangle CD
(I2C BUS EEPROM)
FPGA Xilinx
XC2S300E-7FG456C
IC33
Peripheral Data Bus 8bits
Peripheral Address Bus 26bits
Serial I/F
29LV128‚l
IC57
*NOT USED NOW
RS485
FLASH MEMORY
29LV128‚l
IC53
FLASH MEMORY
Multiplexed intrrupt signal
Video intrrupt signal
ADDRESS DECODER
I2C I/F
TARNSACTION BUS
Serial I/F
IC40
RS485
Driver
IC43
To Mother BD
Controller
RS485
Driver
Controller
TL16C752B
Driver
IC41
TL16C752B
IC45
IC44
24bits
GPO
IC38,IC38,IC39,IC42
ULN2003ANS
Transaction BUS 32bits
24bits
To Mother BD
ENC_BB 16bits
H SYNC/FELED/BLANKING
8bits
FAN ALARM 3bits
Frame Pulse from Genlock CD
POWER ALARM 1bit
Transaction BUS Device select (Each FPGA has a CS)
POWER LED CONTROL 2bits
To Mother BD
GPI
IC35,IC36
TLP280-4
8bits
From Mother BD
+3.3V
+2.5V
+1.4V
+5.0V
-5.0V
IC49
LP3965EMP
IC56
LM2660M
IC50
LT1764A
IC48
LP3966ES
IC46
LP3966ES
+1.8V
P1
Differential analog video signal go to the Genclock CD
To Mother BD
AXH005AOX
+5.25V
From Mother BD
17
4-2. Function Block Diagram of MAIN Board
Transaction BUS
Clock IN 33MHz
To Mother Board
Pixel Clock 27MHz
From Genlock CD
VIDEO IN(Slot4)
LVDS 162MHz DDR
VIDEO OUT(Slot4)
VIDEO OUT(Slot3)
LVDS 162MHz DDR
VIDEO OUT(Slot2)
VIDEO OUT(Slot1)
LVDS 162MHz DDR
IC5IC7IC6
5V2310 5V2310 5V2310
LVDS 162MHz DDR
LVDS 162MHz DDR
IC15
IC18
Transaction BUS
Clock Distribution
33MHz
IC24
IC26
8ch Delay
IC25
PGM/PRV/DSK1/DSK2
KEY1/KEY2/KEY3/KEY4
Switcher Chip
M/E
KEYER
IC28
IC27
6ch Trail Store
DSK
IC29
INPUT DVE Filed Delay
Still Store
Caputure/Load
Key Delay for Edge
Chromakey
WIPE Generator
Mask Generator
Edge Generator
Still Store Controller
Trail
paint
Color Corrector
SDRAM Controller
P5P4
DC/DC
+5V to +1.5V
CORE POWER
MAIN CD(E02886-1)
Cofiguration ROMCofiguration ROM
IC43
IC44
LVC16245LVC16245
VIDEO IN/OUT
LVDS 162MHz DDR
*Write Only*
Transaction BUS
32bits 2.5V LVCMOS
Transaction BUS
32bits 2.5V LVCMOS
VIDEO IN(Slot3)
LVDS 162MHz DDR
IC14
*Write Only**Write Only**Write Only*
Transaction BUS
32bits 2.5V CMOS
VIDEO IN(Slot2)
LVDS 162MHz DDR
IC13
Transaction BUS
32bits 2.5V CMOS
VIDEO IN(Slot1)
LVDS 162MHz DDR
IC45
Transaction BUS
32bits 2.5V CMOS
IC17
LVC16245LVC16245
IC49
IC46
LVC16245 LVC16245
IC35
IC38
IC30 IC19
DVE ch1
DVE ch3
DVE Border
Warp Engin
Lighting
Effects Chip
IC36
IC39
DVE ch2
DVE ch5
IC37
IC40
DVE ch3
DVE ch6
DC/DC
+5V to +1.5V
CORE POWER
P2
DC/DC
+5V to +3.3V
I/O POWER
IC33 IC22
P3
DC/DC
+5V to +2.5V
I/O POWER
IC41
IC42
VIDEO IN/OUT
LVDS 162MHz DDR
DVE-SUB CD(E02882-1) DVE-SUB CD(E02882-1)
*Write Only*
Transaction BUS
32bits 2.5V LVCMOS
18
4-3. Function Block Diagram of GENLOCK Board
CN7
+3.3_SDI +3.3_SDI +3.3_SDI +3.3_SDI
+5V_PS +5V_PS +5V_PS +5V_PS
IIC_CLK,IIC_DATA,
PCB_ST
MH_SYNC-VA,MF_SYNC-VA,MV_SYNC-VA
CF_SYNC-VA,LVDS_RST-RA,FIFO_RST-A
FIFO_EN-A,NCS-A,SCLK-A,SDIN-A
DS1A_N:4bit
DS1A_P:4bit
DS0A_N:4bit
DS0A_P:4bit
IC11
LVCH16245
+3.3V +3.3V +3.3V +3.3V
CF_SYNC,LVDS_RST,
FIFO_EN-AB,NCS,
SCLK,SDIN
IC8
DS90CR217
+3.3V +3.3V
VO2-A:10bit
VO3-A:10bit
CN8
IIC_CLK,IIC_DATA,
PCB_ST
MH_SYNC-VA,MF_SYNC-VA,MV_SYNC-VA
CF_SYNC-VA,LVDS_RST-RA,FIFO_RST-A
FIFO_EN-A,NCS-A,SCLK-A,SDIN-A
IC12
LVCH16245
CF_SYNC,LVDS_RST,
FIFO_EN-AB,NCS,
SCLK,SDIN
IC10
DS90CR217
DS0B_N:4bit
DS1B_N:4bit
DS1B_P:4bit
VO2-B:10bit
VO3-B:10bit
DS0B_P:4bit
IC18
LVCH16245
CN9
IIC_CLK,IIC_DATA,
PCB_ST
MH_SYNC-VA,MF_SYNC-VA,MV_SYNC-VA
CF_SYNC-VA,LVDS_RST-RA,FIFO_RST-A
FIFO_EN-A,NCS-A,SCLK-A,SDIN-A
DS1C_N:4bit
DS1C_P:4bit
DS0C_N:4bit
DS0C_P:4bit
CF_SYNC,LVDS_RST,
FIFO_EN-AB,NCS,
SCLK,SDIN
IC15
DS90CR217
VO2-A:10bit
VO3-A:10bit
CN10
IIC_CLK,IIC_DATA,
MH_SYNC-VA,MF_SYNC-VA,MV_SYNC-VA
CF_SYNC-VA,LVDS_RST-RA,FIFO_RST-A
FIFO_EN-A,NCS-A,SCLK-A,SDIN-A
IC19
LVCH16245
CF_SYNC,LVDS_RST,
FIFO_EN-AB,NCS,
SCLK,SDIN
IC17
DS90CR217
+3.3V+3.3V
PCB_ST
DS1D_N:4bit
DS1D_P:4bit
DS0D_N:4bit
VO2-B:10bit
VO3-B:10bit
DS0D_P:4bit
IC7
+3.3V
CN1
To Mother Board
IC9
SCLK,SDIN
DS90CR217
+3.3V
VO0-B:10bit
VO1-B:10bit
IC34
IC31 HD64F7045
+3.3VD
+2.5VD
LVDS:162MHz
LVDS:162MHz
VOD-B_N:4bit
VOD-B_P:4bit
CN2
MH_SYNC,MF_SYNC,MV_SYNC
IC29
EP1K100FC
IC14
DS90CR217
+3.3V +3.3V
CN3
VO0-C:10bit
IC4
+3.3VD
+2.5VD
LVDS:162MHz
LVDS:162MHz
VOD-C_P:4bit
VOD-C_N:4bit
XC3S400
CF_SYNC,LVDS_RST,
FIFO_EN-AB,NCS,
SCLK,SDIN
IC16
DS90CR217
VO0-D:10bit
LVDS:162MHz
VOD-D_N:4bit
CN4
DS90CR217
VO0-A:10bit
VO1-A:10bit
CF_SYNC,LVDS_RST,
FIFO_EN-AB,NCS,
IC1
XC3S400
+3.3VD
+2.5VD
LVDS:162MHz
LVDS:162MHz
+5V_PS +5V_PS +5V_PS +5V_PS
VOD-A_P:4bit
VOD-A_N:4bit
ADM:32bit
LVDS:162MHz
VOD-D_P:4bit
+2.5VD
+3.3VD
+5V_PS
IC42
LP3965EMP
P1
AXH005AOX
+3.3_SDI
P3
AXH005AOX
19
4-4. Function Block Diagram of BKDF-810 Board
CONNECTOR
( 8071 )
FPGA
[LVDS_CLK]
[LVDS_DATA]
( XC3S1500 )
CN8
IC102 = CLOCK BUFFER ( 74LVC245 )
[ADM_DATA]
[ADM_CTRL]
[LVDS_FRM]
IC11
FUNCTION
- VIDEO PROCESS ( BEFORE FRAME MEMORY )
> LUMINANCE GAIN
> CHROMINANCE GAIN
> LUMINANCE SETUP
> HUE CONTROL
> WHITE CLIP
> BLACK CLIP
> CHROMINANCE CLIP
[ADM_CLK]
IC22
[ADM_CLK2]
- LINE MEMORY ( USE MINIMUM DELAY MODE ONLY)
- FRAME SYNCHRONIZER CONTROLER
- VIDEO FREEZE CONTROLER( FRAME , ODD , EVEN )
- AUTO VIDEO FREEZE CONTROLER
- STILL STORE CONTROLER
[FVH]
[VSD-RCTRL]
[VSD-DATA]
[VD-WCTRL]
[VD-DATA3]
[VSC-RCTRL]
[VSC-DATA]
[VC-WCTRL]
[VC-DATA3]
[VSB-RCTRL]
[VSB-DATA]
[VB-WCTRL]
[VB-DATA3]
[VSA-RCTRL]
[VSA-DATA]
[VA-WCTRL]
[VA-DATA3]
IC27
FRAME
FIFO
MEMORY
[ADM_CLK2]
[ADM_CTRL]
IC14, 15, 101
[CONFIG]
IC29
[JTAG_OUT]
[JTAG_IN]
CONFIG ROM
FRAME
FIFO
MEMORY
IC28
FRAME
FIFO
[SYS_CLK]
[SYS_CLK2]
MEMORY
X2
[DBG_CLK]
IC16, 17, 18, 19, 20, 21
SYSTEM CLOCK DRIVERS
[SYS_CLK_D]
[SYS_CLK2]
[SYS_CLK2]
[SYS_CLK2]
[SYS_CLK2]
FRAME
FIFO
MEMORY
IC30
[VB-CLK2]
[VA-DATA2]
[VA-CLK2]
IC6
[VA-DATA]
IC23
[VB-CLK]
[VB-EQ]
IC2
SDI Input B
IC22
IC22, 23, 24, 25 = CLOCK BUFFER ( PI6CV304 )
IC6, 8, 9, 10 = DATA BUFFER ( 74LVCH16245 )
[VA-CLK]
SDI INDEPENDENT CLOCK
QUAD DESERIALIZER
( CYV15G0404RB )
[VA-EQ]
Equalizer
( GS9064 )
IC1
SDI Input A
SDI Input
[VB-DATA2]
IC8
[VB-DATA]
IC5
[VC-CLK2]
IC24
[VC-CLK]
[VC-DATA2]
[VC-DATA]
[VC-EQ]
IC3
SDI Input C
= field pulse + vertical pulse + horizontal pulse[FVH]
= 27MHz SYSTEM CLOCK[SYS_CLK]
= 27MHz CLOCK ( DEBUG CLOCK )[DBG_CLK]
[VD-CLK2]
= 27MHz DIFFERENTIAL SYSTEM CLOCK [ delayed 0.87 - 1.695ns ][SYS_CLK_D]
= 27MHz SYSTEM CLOCK [ delayed 2.335 - 4.91ns ][SYS_CLK2]
= CPU_CHIPSELECT & CPU_READY[ADM_CTRL]
= FPGA CONFIG DATA[CONFIG]
= 33MHz CPU_DATA_CLK
= 33MHz CPU_DATA_CLK [ delayed 16ns ]
[ADM_CLK2]
[ADM_CLK]
[ADM_DATA] = 33MHz CPU_DATA
= JTAG TDO FOR CPU WRITE CONFIG ROM
= JTAG TDI & TMS FOR CPU WRITE CONFIG ROM
[JTAG_OUT]
[JTAG_IN]
[VD-DATA2]
[VD-CLK2]
IC9
IC25
[VD-CLK]
IC10
[VD-DATA]
[VD-EQ]
IC4
SDI Input D
[VA-CLK2]
= 27MHz PIX_CLK
= 270MHz DIFFERENTIAL (Equalizer out)
[V*-EQ]
[V*-CLK]
"*" is video channel name [ A, B, C, D ]
[VB-CLK2]
= 4BIT FRAME MEMORY WRITE CONTROL DATA (synchronus PIX_CLK)[V*-WCTRL]
= 27MHz 10BIT DESCRAMBLE VIDEO DATA (synchronus PIX_CLK)
= BUFFERED 27MHz 10BIT SCRAMBLE VIDEO DATA (synchronus PIX_CLK)
[ delayed 1-4ns ]
= 27MHz BUFFERED PIX_CLK [ delayed 1-3ns ][V*-CLK2]
= 27MHz 10BIT SCRAMBLE VIDEO DATA (synchronus PIX_CLK)
[V*-DATA]
[V*-DATA3]
[V*-DATA2]
[VC-CLK2]
= 162MHz DDR 5 pair video data 162MHZ1 pair clock + 1 pair frame[LVDS_DATA]
= 4BIT FRAME MEMORY READ CONTROL DATA (synchronus SYS_CLK)[VS*-RCTRL]
= 162MHz 1 pair frame[LVDS_FRM]
= 162MHz 1 pair clock[LVDS_CLK]
[VS*-DATA] = 27MHz 10BIT DESCRAMBLE VIDEO DATA (synchronus SYS_CLK)
20
4-5. Function Block Diagram of BKDF-811 Board
CN8
DSP_DATA:32bit
SYSYEM_CLK
5pair
LVDS,162MHz
FPGA
VCC0
VCCAUX,VCC0
VCCINT
+3.3V
+2.5V
+1.2V_core
VA_FM_RD:10bit
IC27
MS81V26000-12TB
+3.3V +3.3V
VA_FM_WD:10bit
S_CLK
CH1
VA_FM_CLK
IC11
XC3S1500-4FGG456C
VB_FM_RD:10bit
VB_FM_WD:10bit
S_CLK
CH2
VB_FM_CLK
SDA,SCLK
IC28
MS81V26000-12TB
I2C BUS
DV_1:10bit
SDA,SCLK
+1.8V
+3.3V
ADV7189
DECORDER1
DV_2:10it
SDA,SCLK
+1.8V
+3.3V
ADV7189
DECORDER2
+1.8VA
+1.8VD
+2.5V+3.3VA
+5.0VA
Input Amp Filter
+5V
Input Amp Filter
-5V
+5V
Input Amp Filter
-5V
+5V
Input Amp Filter
-5V
+5V
-5V
+3.3VD
+1.2VCORE
-5.0VA
+5.2V
21
4-6. Function Block Diagram of BKDF-840 Board
+5V
To Main Card
DC/DC P4
BSV-H
+5V to +1.5V
DC/DC P2
AXH005AOX
+5V to +2.5V
I/O POWER
(XILINX LVDS &
Configuration)
DC/DC P5
BSV-H
+5V to +3.3V
I/O & SRAM POWER
CORE POWER
*Write Only*
Transaction BUS
32bits 2.5V LVCMOS
VIDEO IN 17ch
LVDS 162MHz DDR
VIDEO OUT 4ch
LVDS 162MHz DDR
IC5 & IC7
Synchronous SRAM
Synchronous SRAM
CY7C1372D
Input DVE 16ch & Pre-Combiner
XC2VP30-5FF1152
IC1
CY7C1372D
IC6 & IC8
Synchronous SRAM
CY7C1372D
Synchronous SRAM
CY7C1372D
IC9 & IC11IC10 & IC12
JTAG CHAIN
for update FGPA data
REG IC21
Cofiguration ROM
XCF16VOG48
IC4
3.3V to 1.8V
to XCF16( IC4 )
CY7C1372D
IC18 & IC20
Synchronous SRAM
Synchronous SRAM
CY7C1372D
22
IC17 & IC19
Synchronous SRAM
CY7C1372D
IC14 & IC16
Synchronous SRAM
CY7C1372D
IC13 & IC15
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