SONY DCR-PC106E Service Manual

DCR-PC330/PC330E

RMT-831

SERVICE MANUAL

Ver 1.1 2003. 11

Revision History

How to use

Acrobat Reader

Z MECHANISM

Link

SPECIFICATIONS

Photo : DCR-PC330

BLOCK DIAGRAMS

LEVEL 2

US Model

Canadian Model

Korea Model

DCR-PC330

AEP Model

UK Model

East European Model

Australian Model

Hong Kong Model

Chinese Model

DCR-PC330E

E Model

Tourist Model

DCR-PC330/PC330E

PRINTED WIRING BOARDS

SERVICE NOTE

DISASSEMBLY

• For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (987627251.pdf).

• For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (987627241.pdf).

• For MECHANISM ADJUSTMENTS, refer to the “DV MECHANICAL ADJUSTMENT MANUAL Z MECHANISM ” (9-876-210-11).

• Reference No. search on printed wiring boards is available.

On the CD-452, VC-325 and BT-021 boards

This service manual provides the information that is premised the circuit board replacement service and not intended repair inside the CD-452, VC-325 and BT-021 boards. Therefore, schematic diagram, printed wiring board, waveforms, mounted parts location and electrical parts list of the VC-325 and BT-021 boards The following pages are not shown.

Schematic diagram .............................Pages 4-11 to 4-48

Printed wiring board............................Pages 4-75 to 4-82 Electrical parts list ......................... Pages 5-18 to 5-27

Waveforms ...........................................

are not shown.

FRAME SCHEMATIC DIAGRAMS

SCHEMATIC DIAGRAMS

Mounted parts location ..................

Page 4-97 to 98

REPAIR PARTS LIST

Pages 4-101 to 4-103

CD-452,

DIGITAL VIDEO CAMERA RECORDER

DCR-PC330/PC330E

COVER

SPECIFICATIONS

System

Video recording system

2 rotary heads, Helical scanning system

Sitll image record ing system

Exif Ver. 2.2 *1

*1 “Exif” is a file format for still images,

established by the JEITA (Japan Electronics and Information Technology Industries Association). Files in this format can have additional information such as your camcorder’s setting inform a tion at the time of recording.

Audio recording system

Rotary heads, PCM system Quantization: 12 bi ts (Fs 32 kHz, stereo 1, stereo 2), 16 bits (Fs 48 kHz, stereo)

Video signal

DCR-PC330: NTSC color, EIA standards DCR-PC330E: PAL color, CCIR standards

Usable cassette

Mini DV cassette with the mark printed

Tape speed

SP: Approx. 18.81 mm/s LP: Approx. 12.56 mm/s

Recording/playback time (using a DVM60 cassette)

SP: 60 min LP: 90 min

Fast forward/rewind time (using a DVM60 cassette)

Approx. 2 min 40 s

Viewfinder

Electric viewfinder (color)

Image device

5.9 mm (1/3 type) CCD (Charge Coupled Device) Gross: Approx. 3 310 000 pixels Effective (still): Approx. 3 050 000 pi xe ls Effective (movi e ): Approx. 2 050 000 pixels

Lens

Carl Zeiss Vario-Sonnar T* Combined power zoom lens Filter diameter: 37 mm (1 1/2 in.) 10 × (Optical), 120 × (Dig ital) F = 1.8 ~ 2.1

Focal length

5.1 - 51 mm (7/32 - 2 1/8 in.) When converted to a 35 mm still camera In CAMERA-TAPE: 45 - 450 mm (1 13/16 - 17 3/4 in.) In CAMERA-MEMORY: 37 - 370 mm (1 1/2 - 14 5/8 in.)

Colour temperature

[AUTO], [HOLD], [INDOOR] (3 200 K), [OUTDOOR] (5 800 K)

Minimum illumination

7 lx (lux) (F 1.8) 0 lx (lux) (during NightShot function)*

*Objects unable to be seen due to the dark can be

shot with infrared lighting.

Input/Output connectors

Audio/Video input/output

10-pin connector Video signal: 1 Vp-p, 75 Ω (ohms), unbalanced Luminance signal: 1 Vp-p, 75Ω (ohms), unbalanced Chrominance signal: DCR-PC330: 0.286Vp-p

Audio signal: 327 mV (at output impe da nce more than 47 kΩ (kilohms)), Input impedance more than 47 kΩ(kilohms), Output impedance with less than 2.2 kΩ (kilohms)

DV input/output

4-pin connector

Headphones jack

Stereo minijack (φ 3.5 mm)

LANC jack

Stereo mini-minijack (φ 2.5 mm)

USB jack

mini-B

MIC jack

Minijack, 0.388 mV low impedance wi th DC

2.5 to 3.0 V, output impedance 6.8 kΩ (kilohms) (φ 3.5 mm), Stereo type

DCR-PC330E: 0.3Vp-p 75Ω (ohms), unbalanced

LCD screen

Picture

6.2 cm (2.5 type)

Total dot number

211 200 (960 × 220)

General

Power requirements

DC 7.2 V (battery pack) DC 8.4 V (AC Adaptor)

Average power consumption (when using the battery pack)

During camera recording using the viewfinder

3.3 W During camera recording using the LCD

3.8 W

Operating temperature

0°C to 40°C (32°F to 104°F)

Storage temperature

-20°C to + 60° C (-4°F to + 140° F)

Dimensions (approx.)

59 × 119 × 113 mm (2 3/8 × 43/4 × 41/2 in.) (w/h/d)

Mass (Approx.)

540 g (1 lb 3 oz) main unit only 630 g (1 lb 6 oz) including the NP-FM30 rechargeable bat tery pack, DVM60 cassette and lens cap.

Supplied accessories

See page 4.

AC Adaptor AC-L15A/L15B

Power requirements

AC 100 - 240 V, 50/60 Hz

Current consumption

0.35 - 0.18 A

Power consumption

18 W

Output voltage

DC 8.4 V, 1.5 A

Operating temperature

0°C to 40°C (32°F to 104°F)

Storage temperature

-20°C to + 60° C (-4°F to + 140° F)

Dimensions (approx.)

56 × 31 × 100 mm (2 1/4 × 11/4 × 4 in.) (w/h/ d) excluding the projecting parts

Mass (approx.)

190 g (6.7 oz) excluding the power cord

Rechargeable battery pack (NP-FM30)

Maximum output voltage

DC 8.4 V

Output voltage

DC 7.2 V

Capacity

5.0 Wh (700 mAh)

Dimensions (approx.)

38.2 × 20.5 × 55.6 mm (1 9/16 × 13/16 × 2 1/4 in.) (w/h/d)

Mass (approx.)

65 g (2.2 oz)

Operating temperature

0°C to 40°C (32° F to 104°F)

Type

Lithium ion

“Memory Stick”

Memory

Flash memory 16MB: MSA-16A

Operating voltage

DC 2.7 - 3.6 V

Power consumption

Approx. 45 mA during operation m ode Approx. 130 µA during tape recording standby

Dimensions (approx.)

21.5 × 50 × 2.8 mm (7/8 × 2 × 1/8 in.) (w/h/d)

Mass (approx.)

4 g (0.14 oz)

Design and specifications are subject to change without n o tice.

— 2 —

DCR-PC330/PC330E

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

CAUTION :

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

SAFETY CHECK-OUT

After correcting the original service problem, perform the following

safety checks before releasing the set to the customer.

1. Check the area of your repair for unsoldered or poorly-soldered

connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are

"pinched" or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly

transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

4. Look for parts which, through functioning, show obvious signs

of deterioration. Point them out to the customer and recommend their replacement.

5. Check the B+ voltage to see it is at the values specified.

6. Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270˚C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

Unleaded solder

Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40°C higher than

ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!

• Strong viscosity

Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

— 3 —

DCR-PC330/PC330E

• SUPPLIED ACCESSORIES

Make sure that the following accessories are supplied with your camcorder .

1

4

9

qf

1 AC Adaptor (1), Mains lead (1) 2 NP-FM30 rechargeable battery pack (1) 3 A/V connecting cable (1) (AV multi)(1.5m) 4 Wireless Remote Commander (1)

(RMT-831)

56USB cable (1)

CD-ROM (1) SPVD-010 USB Driver (DCR-PC330: E, JE, KR/PC330E) SPVD-010 (I) USB Driver (DCR-PC330: US, CND)

7 Cleaning cloth (1) 8 21-pin adaptor (1) (Models with

printed on their bottom surfaces only) (PC330E: AEP, UK, EE)

5678

qa qs qd

qg

mark

23

9 Battery terminal cover (1) q; 2-pin Conversion adaptor (1)

(PC330: JE/PC330E: JE)

qa 2-pin Conversion adaptor (1)

(PC330: E/PC330E: E, HK)

qs Lens cap (Large) (1) qd Lens cap (Small) (1)

When you use the lens food, use the small lens cap.

qf Lens hood (1) qg Memory stick (MSA-16A) (1)

— 4 —

2-1. LCD CABINET (R) ASSEMBLY···································2-2 2-2. CABINET (F) SECTION ················································2-3 2-3. CABINET (REAR) SECTION ·······································2-3 2-4. CONTROL SWITCH BLOCK (PS5000) ·······················2-4 2-5. CABINET (R) SECTION ···············································2-4 2-6. TRIPOD SCREW····························································2-5 2-7. BJ-005 BOARD·······························································2-5 2-8. BT-021 BOARD, LITHIUM BATTERY

(SECONDARY) ······························································2-6

2-9. LOUD SPEAKER (1.6CM), FP-704 BOARD, MEMORY

STICK CONNECTOR ···················································· 2-7

2-10. HINGE BLIND ASSEMBLY ··········································2-8 2-11. LCD UNIT ······································································2-8 2-12. PD-198 BOARD······························································2-9 2-13. HINGE ASSEMBL Y····················································· 2-10 2-14. EVF SECTION······························································2-11 2-15. VF-158 BOARD····························································2-12 2-16. STROBOSCOPE SECTION ·········································2-13 2-17. FP-707 BOARD ····························································2-13 2-18. MIC UNIT (MIC5000)·················································· 2-14 2-19. STROBOSCOPE LUMINOUS UNIT (ST5000),

STROBOSCOPE ASSEMBLY ·····································2-14

2-20. LENS SECTION ···························································2-15 2-21. FP-706 BOARD - (1) ····················································2-15 2-22. FP-706 BOARD - (2) ····················································2-16 2-23. CD-452 BOARD, LENS DEVICE LSV-870A ·············2-17 2-24. GMR (M) SENSOR ······················································ 2-17 2-25. IRIS (IR870), STEPPING MOTOR Z870A·················· 2-18 2-26. VC-325 BOARD ···························································2-19 2-27. MECHANISM DECK··················································· 2-19 2-28. AV-081 BOARD ····························································2-20 2-29. JK-257 BOARD ····························································· 2-20 2-30. CONTROL SWITCH BLOCK (FK5000)·····················2-22 2-31. CABINET (L) ASSEMBLY··········································2-22 2-32. CABINET (G) ASSEMBLY ········································· 2-23 2-33. CIRCUIT BOARDS LOCATION ·································2-24 2-34. FLEXIBLE BOARDS LOCATION ······························ 2-25

HELP (List of caution points is shown here.)

3. BLOCK DIAGRAMS

3-1. OVERALL BLOCK DIAGRAM (1/4) ···························3-1 3-2. OVERALL BLOCK DIAGRAM (2/4) ···························3-3 3-3. OVERALL BLOCK DIAGRAM (3/4) ···························3-5 3-4. OVERALL BLOCK DIAGRAM (4/4) ···························3-7 3-5. POWER BLOCK DIAGRAM (1/2)································3-9 3-6. POWER BLOCK DIAGRAM (2/2)······························3-11

4. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS

4-1. FRAME SCHEMATIC DIAGRAM (1/4) ·······················4-1

DCR-PC330/PC330E

FRAME SCHEMATIC DIAGRAM (2/4)·······················4-3 FRAME SCHEMATIC DIAGRAM (3/4)·······················4-5 FRAME SCHEMATIC DIAGRAM (4/4)·······················4-7

4-2. SCHEMATIC DIAGRAMS

Schematic diagram of the CD-452, VC-325 and BT-021 board are not shown. Pages from 4-11 to 4-48 are not shown.

• BJ-005/FP-705 FLEXIBLE (DC/USB/DV JACK, PANEL SWITCH)

SCHEMATIC DIAGRAM ····························4-49

• PD-198 (RGB DRIVE, BACKLIGHT DRIVE)

SCHEMATIC DIAGRAM ····························4-51

• VF-158 (1/3) (RGB DRIVE, TIMING GENERATOR, BACK LIGHT)

SCHEMATIC DIAGRAM ····························4-53

• VF-158 (2/3) (MIC AMP)

SCHEMATIC DIAGRAM ····························4-55

• VF-158 (3/3) (CONNECTOR, PITCH/YAW SENSOR AMP)

SCHEMATIC DIAGRAM ····························4-57

• AV-081/JK-257 (AV MULTI/HP/LANC/MIC JACK)

SCHEMATIC DIAGRAM ····························4-59

• FP-704 FLEXIBLE (MS CONNECTOR)

SCHEMATIC DIAGRAM ····························4-61

• FP-706 FLEXIBLE (REMOCON SENSOR, MF SW)

SCHEMATIC DIAGRAM ····························4-63

• FP-702/FP-707 FLEXIBLE (FLASH DRIVE)

SCHEMATIC DIAGRAM ····························4-65

• FLASH UNIT (ST5000)

SCHEMATIC DIAGRAM ····························4-67

• FP-467/468/228 FLEXIBLE (MD BLOCK)

SCHEMATIC DIAGRAM ····························4-69

• CONTROL SWITCH BLOCK (FK5000)

SCHEMATIC DIAGRAM ····························4-71

• CONTROL SWITCH BLOCK (PS5000)

SCHEMATIC DIAGRAM ····························4-73

4-3. PRINTED WIRING BOARDS

Printed wiring board of the CD-452, VC-325 and BT-021 board are not shown. Pages from 4-75 to 4-82 are not shown.

• BJ-005 (DC/USB/DV JACK)

PRINTED WIRING BOARD ·······················4-83

• FP-705 FLEXIBLE (PANEL SWITCH)

PRINTED WIRING BOARD ·······················4-85

• PD-198 (RGB DRIVE, BACK LIGHT DRIVE)

PRINTED WIRING BOARD ·······················4-85

• AV-081 (AV MULTI)

PRINTED WIRING BOARD ·······················4-87

• JK-257 (HP/LANC/MIC JACK)

PRINTED WIRING BOARD ·······················4-87

• VF-158 (RGB DRIVE, TIMING GENERATOR, BACK LIGHT, MIC AMP, CONNECTOR, PITCH/YAW SENSOR AMP)

PRINTED WIRING BOARD ·······················4-89

• FP-704 FLEXIBLE (MS CONNECTOR)

PRINTED WIRING BOARD ·······················4-91

• FP-707 FLEXIBLE (FLASH DRIVE)

PRINTED WIRING BOARD ·······················4-92

• FP-706 FLEXIBLE (REMOCON SENSOR, MF SW)

PRINTED WIRING BOARD ·······················4-93

• FP-467/468/228 FLEXIBLE (MD BLOCK)

PRINTED WIRING BOARD ·······················4-95

— 5 —

DCR-PC330/PC330E

4-4. WAVEFORMS ······························································4-99

Waveforms of the CD-452 and VC-325 board are not shown. Pages 4-97 to 4-98 are not shown.

4-5. MOUNTED PARTS LOCATION ·······························4-104

Mounted parts location of the

CD-452, VC-325

and BT-021 board are not shown.

Page 4-101 to 4-103 is not shown.

5. REPAIR PARTS LIST

5-1-1.OVERALL ······································································5-3 5-1-2.CABINET (R) SECTION-1 ············································5-4 5-1-3.CABINET (R) SECTION-2 ············································5-5 5-1-4.CABINET (L) SECTION-1 ············································5-6 5-1-5.CABINET (L) SECTION-2 ············································5-7 5-1-6.EVF SECTION································································5-8 5-1-7.STROBOSCOPE SECTION ···········································5-9 5-1-8.LENS SECTION ···························································5-10 5-1-9.OVERALL (MECHANISM DECK-Z101) ····················5-11 5-1-10. LS CHASSIS BLOCK ASSEMBLY ··························5-12 5-1-11. MECHANICAL CHASSIS BLOCK ASSEMBLY ····5-13 5-2. ELECTRICAL PARTS LIST ········································5-14

Parts list of the BT-021, CD-452 and VC-325 board are not shown. Pages from 5-18 to 5-27 are not shown.

— 6 —

DCR-PC330/PC330E

COVER

SECTION 1

SERVICE NOTE

1-1. SERVICE NOTE

1. POWER SUPPLY DURING REPAIRS

In this unit, about 10 seconds after power is supplied to the battery terminal using the regulated power supply (8.4V), the po wer is shut of f so that the unit cannot operate. This following two methods are available to prevent this. Take note of which to use during repairs.

Method 1.

Use the AC power adaptor (AC-L15, AC-VQ800 etc.).

Method 2.

Connect the servicing remote commander RM-95 (J-6082-053-B) to the LANC jack, and set the commander switch to the “ADJ” side.

2. TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)

1 Open the flash. (When the flash doesn’t open, refer to “3. HOW TO OPEN THE FLASH WHEN THE FLASH DOSEN’T OPEN”.) 2 Refer to page 2-3 to remove the cabinet (F) section. 3 Refer to page 2-3 to remove the cabinet (Rear) section. 4 Refer to page2-4 to remove the cabinet (R) section. 5 Refer to page2-11 to remove the EVF section. 6 Refer to page2-13 to remove the stroboscope section. 7 Refer to page2-15 to remove the lens section. 8 Open the VC-325 board. 9 Refer to page 2-19 to remove the VC-325 board and the mechanism deck. q; Disconnect CN2502 (27P, 0.3mm) of VC-325 board. qa Supply +4.5V from the DC power supply to the loading motor and unload with a pressing the cassette compartment.

Disconnect the flexible board from CN2502 of VC-325 board.

CN2502

VC-325 board

Loading motor

3. HOW TO OPEN THE FLASH WHEN THE FLASH DOSEN’T OPEN

DC power supply (+ 4.5Vdc)

1-1

DCR-PC330/PC330E

g

4. DISCHARGING OF THE FLASHLIGHT POWER SUPPLY CAPACITOR

The power supply capacitor (C4208) of the FP-707 flexible is charged up to the maximum 300V potential. There is a danger of electric shock by this high voltage when the capacitor is handled by hand. The electric shock is caused by the charged voltage which is kept without discharging when the main power of the unit is simply turned off. Therefore, the remaining voltage must be discharged as described below.

4-1. PREPARING THE SHORT JIG

To preparing the short jig. a small clip is attached to each end of a resistor of 1kΩ/1W (1-215-869-119) Wrap insulating tape fully around the reads of the resistor to prevent electric shock.

1 kΩ/1 W

Wrap insulating tape.

4-2. DISCHARGING THE CAPACITOR

1 Open the flash. (When the flash doesn’t open, refer to “3. HOW TO OPEN THE FLASH WHEN THE FLASH DOSEN’T OPEN”.) 2 Refer to page 2-3 to remove the cabinet (F) section. 3 Refer to page 2-3 to remove the cabinet (Rear) section. 4 Refer to page 2-4 to remove the cabinet (R) section. 5 Refer to page 2-11 to remove the EVF section. 6 Refer to page 2-13 to remove the stroboscope section. 7 Remove the insulation sheet of the capacitor (C4208) of the FP-707 flexible. 8 Short-circuit between (+) and (–) terminal of the capacitor (C4208) with the short jig about 10 seconds.

C4208

Short ji

1-2

DCR-PC330/PC330E

5. NOTES ON HANDLING THE LASER DIODE [LASER UNIT (D7609 of FP-706 flexible)]

The laser diode may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is inc luded in the repair parts. The flexible board is easily damaged and should be handled with care.

5-1. Soldering Conditions of Laser Unit (D7609)

Temperature of Less than 350 °C the Soldering Iron

Time to Solder 3 seconds Interval to Solder Next terminal is soldered after

waiting for 1 second

Note: Adjustment is needed when laser unit (D7609) is replaced. Refer

to “24. AF Laser Output Adjustment”, “25. AF Laser Axis Check (1)” and “26. AF Laser Axis Check (2)” of SERVICE MANUAL, ADJ (987627251.pdf).

Laser Unit (D7609)

1-3

DCR-PC330/PC330E

1-2. SELF-DIAGNOSIS FUNCTION

1. SELF-DIAGNOSIS FUNCTION

When problems occur while the unit is operating, the self-diagnosis function starts working, and displays on the viewfinder, or LCD screen what to do. This function consists of two display; selfdiagnosis display and service mode display . Details of the self-diagnosis functions are provided in the Instruction manual.

Viewfinder or LCD screen

C : 3 1 : 1 1

Blinks at 3.2Hz

2. SELF-DIAGNOSIS DISPLAY

When problems occur while the unit is operating, the counter of the viewfinder or LCD screen consists of an alphabet and 4-digit number , which blinks at 3.2Hz. This 5-character display indicates the “repaired by:”, “block” in which the problem occurred, and “detailed code” of the problem.

3 1C

Repaired by:

C : Corrected by customer H : Corrected by dealer E : Corrected by service

engineer

Note: The self-diagnosis display data will be kept even if the lithium battery (BT9901 of BT-021 board) is removed.

Indicates the appropriate step to be taken. E.g.

31 ....Reload the tape.

32 ....Turn on power again.

Block

1 1

Detailed Code

Refer to page 1-5. Self-diagnosis Code Table.

1-4

3. SELF-DIAGNOSIS CODE TABLE

Self-diagnosis Code

DCR-PC330/PC330E

Ver 1.1 2003. 11

Function

Repaired by:

C C C C

C

C C

C C C C C C

C

E

Block

04 21 22 31

31

31 31

31 31 31 31 31 31

32

61

62

91

Detailed

Code

00 00 00 10

11

20 21

22 23 24 30 40 42

10

11

20

21

22

23

24

30

40

42

00

10

00

01

Symptom/State

Non-standard battery is used. Condensation. Video head is dirty. LOAD direction. Loading does not

complete within specified time UNLOAD direction. Loading does not

complete within specified time T reel side tape slacking when unloading Winding S reel fault when counting the

rest of tape. T reel fault. S reel fault. T reel fault. FG fault when starting capstan. FG fault when starting drum. FG fault during normal drum operations. LOAD direction loading motor time-

out. UNLOAD direction loading motor

time-out. T reel side tape slacking when

unloading. Winding S reel fault when counting the

rest of tape. T reel fault.

S reel fault.

T reel fault.

FG fault when starting capstan.

FG fault when starting drum FG fault during normal drum

operations

Difficult to adjust focus (Cannot initialize focus.)

Zoom operations fault (Cannot initialize zoom lens.)

Steadyshot function does not work well. (With pitch angular velocity sensor output stopped.)

Steadyshot function does not work well. (With yaw angular v elocity sensor output stopped.)

Abnormality when the power supply capacitor of the flash unit is being charged.

Correction

Use the info LITHIUM battery. Remove the cassette, and insert it again after one hour. Clean with the optional cleaning cassette.

Load the tape again, and perform operations from the beginning.

.

Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning.

Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Remove the battery or power cable, connect, and perform

operations from the beginning. Remove the battery or power cable, connect, and perform

operations from the beginning. Inspect the lens block focus MR sensor (Pin ql, wa of CN1301 of

VC-325 board) when focusing is performed when the focus ring is rotated in the focus manual mode, and the focus motor drive circuit (IC1303 of VC-325 board) when the focusing is not performed.

Inspect the lens block zoom MR sensor ( VC-325 board is operated and the zoom motor drive circuit (IC1303 of VC-325 board) when zooming is not performed.

Inspect pitch angular velocity sensor (SE3502 of VF-158 board) peripheral circuits.

Inspect yaw angular velocity sensor (SE3501 of VF-158 board) peripheral circuits.

Checking or replacement of the flash unit.

) when zooming is performed when the zoom switch

Pin qh, qj of CN1301 of

1-5E

DCR-PC330/PC330E

DISASSEMBLY

HELP

DISASSEMBLY

HELP

DISASSEMBLY

HELP

DISASSEMBLY

SERVICE POSITION TO CHECK THE VTR SECTION

PD-198 board service position

Discharging the Capacitor

PROCEDURE OF REMOVING THE MECHANISM DECK. (VTR CHECK SERVICE POSITION)

1 2-2. CABINET (F) SECTION ...................................

2 2-3. CABINET (REAR) SECTION ...........................

3 2-5. CABINET (R) SECTION ..................................

4 2-6. TRIPOD SCREW .............................................

5 2-7. BJ-005 BOARD ................................................

6 2-14. EVF SECTION ...............................................

7 2-16. STROBOSCOPE SECTION ..........................

8 2-20. LENS SECTION ............................................

9 2-21. FP-706 BOARD - (1) .....................................

0 2-26. VC-325 BOARD .............................................

(page 2-3) (page 2-3) (page 2-4) (page 2-5)

(page 2-5) (page 2-11) (page 2-13) (page 2-15) (page 2-15) (page 2-19)

qa 2-27. MECHANISM DECK ....................................

qs 2-28. AV-081 BOARD ............................................

qd 2-29. JK-257 BOARD ............................................

qf SERVICE POSITION TO CHECK

THE VTR SECTION..............................................

(page 2-19) (page 2-20) (page 2-20)

(page 2-21)

COVER

SECTION 2

DISASSEMBLY

The following flow chart shows the disassembly procedure.

HELP

2-1

DCR-PC330/PC330E

2-1. LCD CABINET (R) ASSEMBLY

Caution

Attach the tape (A) as shown in the illustration.

Tape (A)

Harness (PB-053)

PD-198

3

LCD cabinet (R) assembly

2

Two claws

4

5

Sheet (panel)

Tape (A)

1

Two MI screws

(M1.7 × 2.5)

Caution

Attach the sheet (panel) as shown in the illustration.

[PD-198 BOARD SERVICE POSITION]

PD-198 board

Sheet (panel)

PD-198

PD-

198

LANC jack

Adjustment remote commander (RM-95)

AC IN

AC power adaptor

PD-

198

DC IN connector

2-2

2-2. CABINET (F) SECTION

1

Open the jack cover (F) assembly.

2

Tapping screw

(TP1.7

×

3.5) (black)

3

Open the

cassette lid.

DCR-PC330/PC330E

6

9

Cabinet (F) section

4

Screw (M1.7 × 2.5),

lock ace, p2 (black)

2-3. CABINET (REAR) SECTION

8

Jack cover (F) assembly.

4

Control switch block

(PS5000) (14P)

7

Claw

5

Screw (M1.7 × 2.5),

lock ace, p2 (black)

Caution

When install the cabinet (rear) section to the main body, install the flexible board of control switch block (PS5000) as shown in the illustration.

1

Screw (M1.7 × 2.5),

lock ace, p2 (black)

5

Cabinet (rear) section

2

Two screws (M1.7 lock ace, p2

3

Screw (M1.7 lock ace, p2 (black)

2-3

×

4),

×

2.5),

DCR-PC330/PC330E

2-4. CONTROL SWITCH BLOCK (PS5000)

3

Control switch block

(PS5000)

1

Two tapping screws

(M1.7

×

3.5) (black)

2

Cabinet (rear) assembly

2-5. CABINET (R) SECTION

7

Open the

stroboscope.

9

Open the cassette lid.

qa

Caution

Be careful not to drop it.

qg

Compression spring

qf

Battery

lock knob

8

Screw (M1.7 × 2.5),

lock ace, p2 (black)

qs

FP-704 flexible board (15P)

4

Screw (M1.7 × 2.5),

lock ace, p2 (black)

Caution

If the Cabinet (R) section is removed with extra force, the FP-704 flexible board and the BJ-005 board can be damaged. Be careful not to damage them.

q;

BJ-005 board (80P)

6

Screw (M1.7 × 2.5),

lock ace, p2 (black)

qd

Cabinet (R) section

2-4

5

Screw (M1.7 × 2.5),

lock ace, p2 (black)

1

Screw (M1.7 × 2.5),

lock ace, p2 (black)

3

CPC lid

2

Claw

2-6. TRIPOD SCREW

w

1

FP-705 flexible

board (6P)

2

Harness

(PB-053) (20P)

3

Tapping screw

(M1.7

×

3.5)

(silver)

4

Jack retainer DC

5

FP-703 flexible

board (15P)

6

BJ-005 board

2

Two tapping screws

(M1.7

×

4

BT terminal retainer

3.5) (silver)

DCR-PC330/PC330E

1

Cla

6

Bottom frame assembly

2-7. BJ-005 BOARD

7

Tripod screw

3

Three screws (M1.7 lock ace, p2

5

Tapping screw

(TP1.7

×

5),

×

3.5) (silver)

2-5

DCR-PC330/PC330E

2-8. BT-021 BOARD, LITHIUM BATTERY (SECONDARY)

3

FP-703 flexible

board (15P)

4

BT-021 board

2

BT-021 board,

FP-703 flexible board

1

Screw (M1.7 × 2.5),

lock ace, p2 (silver)

5

Two soldering

6

Lithium battery

2-6

DCR-PC330/PC330E

2-9. LOUD SPEAKER (1.6CM), FP-704 BOARD, MEMORY STICK CONNECTOR

Caution

When re-assembling, align the switch position beforehand.

9

LCD back light knob

8

Memory stick connector,

Loud speaker (1.6cm),

6

Speaker retainer

assembly

4

Screw

(TP1.7

5

Two tapping screw (TP1.7 (silver)

×

3.5)

×

2.5)

FP-704 board

7

Screw (TP1.7 (silver)

×

2.5)

q;

Indication selection switch

2

Tapping screw (TP1.7 (silver)

1

(TP1.7 (silver)

×

3.5)

Tapping screw

×

5)

3

BB retainer

qs

Loud speaker (1.6cm)

qa

Remove the

two solderings

qf

Memory stick connector

2-7

qd

FP-704 board (15P)

DCR-PC330/PC330E

2-10.HINGE BLIND ASSEMBLY

2

Open the LCD panel.

3

Two screws (M1.7 × 2.5),

lock ace, p2 (silver)

1

Screw

(M1.7 × 2.5)

Caution

When re-assembling, pass the harness (PB-053) through the groove the hinge blind assembly.

The harness must be hooked here.

Harness (PB-053)

2-11.LCD UNIT

Caution

When re-assembling, attach the tape (A) as shown.

Groove

3

LCD cabinet (R) assembly

2

Two claws

4

Hinge blind assembly

1

Two MI screws

(M1.7 × 2.5)

5

(PB-053) (20P)

Harness

A

Tape (A)

Harness (PB-053)

PD-198

4

Tape (A)

7

LCD unit

2-8

PD-

198

A

6

Two screws (M1.7 × 2.5), lock ace, p2 (black)

2-12.PD-198 BOARD

PD-

198

(6P)

(24P)

PD-198

1

Sheet (panel)

2

Two screws

(M1.7

×

2.5), lock ace, p2 (silver)

3

LCD cabinet (L) assembly

4

Panel protection sheet

5

Liquid crystal

indicator module

8

Back light (6P) Cold cathode fluorescent tube

6

Screw

(M1.7

×

2.5), lock ace, p2 (silver)

7

Two claws

9

PD-198 board

Caution

When re-assembling, attach the sheet (panel) as shown.

DCR-PC330/PC330E

2-9

DCR-PC330/PC330E

2-13.HINGE ASSEMBLY

A

1

Rotate the hinge in the

direction of the arrow

8

FP-705 flexible board

A

2

.

Two tapping screws

×

(M1.7

7

Claw

3.5) (silver)

3

6

Claw

9

Hinge cover (rear)

5

Screw (grip)

(M1.7

qs

Harness (PB-053)

×

2.5) (black)

4

Tape (A)

qa

Hinge cover (front)

q;

Claw

qd

2-10

Hinge assembly

2-14.EVF SECTION

8

2

FP-700 flexible

board (23P)

9

FP-702 flexible

board (16P)

1

VF-158 board (60P)

3

Control switch block

(FK5000) (8P)

4

VF protection sheet

Caution

7

Three claws

qa

EVF section

Caution

The power capacitor of the flash unit is charged up to 300 V maximum. If you touch the capacitor terminal that is charged to high voltage, you will receive an electric shock. This high voltage is not discharged even if you turned off the main power of this set, and it residues. Discharge the residual voltage referring to the service note (page 1-2).

q;

Screw (M1.7 × 2.5),

lock ace, p2 (silver)

5

FP-701 flexible

board (10P)

FP-701 flexible board

Attach the VF protection sheet in the way that the PF-701 flexible board is positioned in the right angle with the harness (MIC unit).

6

MIC unit (MIC5000) (4P)

Harness (MIC unit)

DCR-PC330/PC330E

2-11

DCR-PC330/PC330E

2-15.VF-158 BOARD

2

1

Screw (M1.7 × 2.5),

lock ace, p2 (silver)

Two claws

4

lock ace, p2 (silver)

6

Two screws (M1.7 × 2.5), lock ace, p2 (silver)

3

Slide the Finder in the

direction of the arrow.

Two screws (M1.7 × 2.5),

5

VF lens assembly,

VF regulation ring assembly

7

VF PC board fixed plate

q;

LCD cushion (044)

8

Two claws

w;

VF-158 board

qa

VF light sheet

qg

Three claws

qs

9

Sleeve guide assembly

Caution

Be careful not to drop the LCD cushion (044) and VF light sheet.

Caution

Be careful not to drop the LCD cushion (2) and BL cushion (B)

qd

LCX033AN-1

(16P)

qf

LCD cushion (2)

2-12

qh

Back light holder

qj

BL cushion (B)

ql

Light guide plate block (0.44)

qk

BL retainer sheet metal

2-16.STROBOSCOPE SECTION

d

1

Screw (M1.7 × 2.5),

lock ace, p2 (black)

DCR-PC330/PC330E

Caution

The power capacitor of the flash unit is charged up to 300 V maximum. If you touch the capacitor terminal that is charged to high voltage, you will receive an electric shock. This high voltage is not discharged even if you turned off the main power of this set, and it residues. Discharge the residual voltage referring to the service note (page 1-2).

3

Stroboscope section

2-17.FP-707 BOARD

4

Screw (M1.7 × 2.5),

lock ace, p2 (silver)

2

Three tapping screws

(M1.7 × 3.5) (silver)

Caution

The power capacitor of the flash unit is charged up to 300 V maximum. If you touch the capacitor terminal that is charged to high voltage, you will receive an electric shock. This high voltage is not discharged even if you turned off the main power of this set, and it residues. Discharge the residual voltage referring to the service note (page 1-2).

2

Remove the

two solderings

9

3

Elect 80MF cap

1

Condenser insulating sheet

7

Stroboscope luminous

unit (ST5000) (24P)

6

Make the FP-707

board inside-out.

8

ST insulating sheet

FP-707

FP-707 boar

2-13

5

Two claws

DCR-PC330/PC330E

r

e

2-18.MIC UNIT (MIC5000)

2

Two screws (M1.7 lock ace, p2 (silver)

×

2.5),

3

4

Two tapping screws

(M1.7

7

×

3.5) (silver)

Hot shoe frame

qs

MIC unit

(MIC5000)

5

Two screws

(M1.7

qa

Microphone

cushion

×

2.5) (silver)

6

Claw

q;

Cabinet (upper)

8

FP-701 flexible

1

Two screws

(M1.7

×

1.8)

board (10P)

9

External connecto

(hot shoe)

2-19.STROBOSCOPE LUMINOUS UNIT (ST5000), STROBOSCOPE ASSEMBLY

Caution

6

Screw (M1.7 × 2.5),

lock ace, p2 (silver)

1

Two tapping screws

×

(M1.7

5) (black)

4

claws

Two

When re-assembling, confirm the switch position.

8

Stroboscope luminous

unit (ST5000)

switch

7

Screw (bolt)

(M1.4

×

3)

5

Unit cover

assembly

2

Claw

3

Stroboscope

cabinet

qa

(stroboscope)

q;

Blind cabinet

2-14

Two cushions

9

Three claws

qs

Stroboscop

assembly

2-20.LENS SECTION

VC325

1

CD-452 board

(80P)

4

FP-706 board (18P)

2

Tape (A)

3

Flexible board

(from lens device)(33P)

5

Screw (M1.7 × 2.5), lock ace, p2(silver)

6

Lens section

Caution

When re-assembling, attach the tape (A) as shown.

d

DCR-PC330/PC330E

2-21.FP-706 BOARD - (1)

5

MF ring assembly,

FP-706 board

2

Tapping screw

(M1.7

×

5) (silver)

1

Tapping screw

(M1.7

×

5) (silver)

4

Lens device LSV-870A,

CD-452 board, etc.

3

Remove the four dowels an convex part

2-15

DCR-PC330/PC330E

2-22.FP-706 BOARD - (2)

2

Screw (M1.7 × 2.5),

lock ace, p2 (silver)

1

Two

claws

6

MF ring assembly

4

IR frame

5

Screw (M1.7 × 2.5),

lock ace, p2 (silver)

3

Tapping screw

×

(M1.7

3.5) (silver)

7

q;

FP-706 board

Caution

FP-706 board

Caution

When soldering the laser unit on the FP-706 board, observe the following things. (Refer to Service Note (page 1-3)).

Observe the following conditions of temperature and time of soldering. Temperature of soldering iron : 350 Time of contacting the soldering : 3 seconds iron with the solder

°

9

Laser unit

8

Three solderings

The laser diode may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts.

The flexible board is easily damaged and should be handled with care.

2-16

2-23.CD-452 BOARD, LENS DEVICE LSV-870A

1

FK flexible

fixed sheet

2

CD shield

sheet (A)

3

Tapping screw

(M1.7

×

5) (silver)

4

CD heat sink, CD radiation sheet, MD flexible guard sheet, etc.

(CD heat sink)

(CD radiation sheet)

(CD radiation sheet (small))

(MD flexible guard sheet)

5

CDF sheet

6

BB retainer cushion (A)

7

Two tapping screws

(M1.7

×

5) (silver)

8

Lens device LSV-870A

9

Optical filter block

(OFB-04-30)

q;

Seal rubber (870)

qa

Remove the

solderings

qs

CCD block assembly

qd

CD-452

board

CD radiation sheet (L)(large)

1

Screw (M1.4 × 3.5)

5

Screw

(M1.4 × 3.5)

4

GMR (M) sensor

8

GMR (M) sensor

2

MR spacer (760)

6

MR spacer (760)

3

Remove the

four solderings

7

Remove the

four solderings

Be careful not to drop the MR spacer (760).

Caution

DCR-PC330/PC330E

2-24.GMR (M) SENSOR

2-17

DCR-PC330/PC330E

2-25.IRIS (IR870), STEPPING MOTOR Z870A

1

Remove the

two solderings

2

Remove the

two solderings

3

Peel off the adhesion part.

Caution

Iris (IR870)

7

(B1.7

8

Stepping motor

Z870A

Two tapping screws

×

5) (black)

6

Iris (IR870)

4

Remove the

four solderings

5

Tapping screw

×

(B1.7

5) (black)

2-18

2-26.VC-325 BOARD

y

2

3

Flexible board

(from the capstan motor) (27P)

Two claws

4

Flexible board

(from the sensor) (27P)

6

Flexible board

(from the video head) (10P)

5

Flexible board

(from the drum motor) (10P)

8

VC-325 board

VC-325

1

Screw (M1.7 × 2.5),

lock ace, p2 (silver)

DCR-PC330/PC330E

7

FP-702 flexible

board (16P)

2-27.MECHANISM DECK

2

Screw (M1.7 × 2.5),

lock ace, p2 (silver)

1

Screw (M1.7 × 2.5),

lock ace, p2 (silver)

3

Mechanism deck,

MD frame assembly

6

Mechanism deck

5

MD frame assembl

4

Four screws

(M1.4

×

1.5),

2-19

SONY DCR-PC106E Service Manual

SPECIFICATIONS

TABLE OF CONTENTS

2. TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)

PROCEDURE OF REMOVING THE MECHANISM DECK. (VTR CHECK SERVICE POSITION)

2-1. LCD CABINET (R) ASSEMBLY

2-2. CABINET (F) SECTION

Cabinet (F) section

2-3. CABINET (REAR) SECTION

Cabinet (rear) section

2-4. CONTROL SWITCH BLOCK (PS5000)

2-5. CABINET (R) SECTION

Cabinet (R) section

2-6. TRIPOD SCREW

BJ-005 board

2-7. BJ-005 BOARD

Tripod screw

BT-021 board

2-9. LOUD SPEAKER (1.6CM), FP-704 BOARD, MEMORY STICK CONNECTOR

2-10.HINGE BLIND ASSEMBLY

2-11.LCD UNIT

2-12.PD-198 BOARD

2-13.HINGE ASSEMBLY

2-14.EVF SECTION

2-15.VF-158 BOARD

2-16.STROBOSCOPE SECTION

2-17.FP-707 BOARD

2-18.MIC UNIT (MIC5000)

2-19.STROBOSCOPE LUMINOUS UNIT (ST5000), STROBOSCOPE ASSEMBLY

2-20.LENS SECTION

2-21.FP-706 BOARD - (1)

2-22.FP-706 BOARD - (2)

2-23.CD-452 BOARD, LENS DEVICE LSV-870A

2-24.GMR (M) SENSOR

2-25.IRIS (IR870), STEPPING MOTOR Z870A

2-26.VC-325 BOARD

2-27.MECHANISM DECK