SONY DCR-PC100E, PC105, DCR-PC103E Service Manual

DCR-PC103E/PC104E/

PC105/PC105E

RMT-830/RMT-831

SERVICE MANUAL

Ver 1.0 2003. 04

Revision History

Photo : DCR-PC103E

Link

SPECIFICATIONS

BLOCK DIAGRAMS

LEVEL 2

US Model

Canadian Model

Korea Model

DCR-PC105

AEP Model

UK Model

East European Model

DCR-PC103E/PC105E

E Model

Hong Kong Model

DCR-PC104E/PC105/PC105E

Chinese Model

DCR-PC104E/PC105E

Australian Model

DCR-PC105E

Tourist Model

DCR-PC105/PC105E

Z MECHANISM

PRINTED WIRING BOARDS

PRINTED WIRING BOARDSSPECIFICATIONS

SERVICE NOTE

DISASSEMBLY

• For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (987625841.pdf).

• Reference No. search on printed wiring boards is available.

On the VC-319 board

This service manual provides the information that is premised the circuit board replacement service and not intended repair inside the VC-319 board. Therefore, schematic diagram, printed wiring board, waveforms, mounted parts location and electrical parts list of the VC-319 board are not shown. The following pages are not shown.

Schematic diagram .............................Pages 4-25 to 4-60

Printed wiring board............................Pages 4-77 to 4-80

Waveforms ...........................................

FRAME SCHEMATIC DIAGRAMS

SCHEMATIC DIAGRAMS

Mounted parts location .............................

Electrical parts list................................... Pages 5-15 to 5-23

Pages 4-85 to 4-86

REPAIR PARTS LIST

Page 4-89 to 4-90

DIGITAL VIDEO CAMERA RECORDER

DCR-PC103E/PC104E/PC105/PC105E

COVER

Video camera recorder

System

Video recording system

2 rotary heads Helical scanning system Mini DV Format (SD Specification of Consumer-Use Digital VCR)

Audio recording system

Rotary heads, PCM system Quantization: 12 bits (Fs 32 kHz, stereo 1, stereo 2), 16 bits (Fs 48 kHz, stereo)

Video signal

NTSC colour, EIA standards (DCR-PC105 only) PAL colour, CCIR standards (DCR-PC103E/PC104E/PC105E only)

Usable cassette

Mini DV cassette with the mark printed

Tape speed

SP: Approx. 18.81 mm/s LP: Approx. 12.56 mm/s

Recording/playback time (using cassette DVM60)

SP: 1 hour LP: 1.5 hours

Fastforward/rewind time (using cassette DVM60)

Approx. 2 min. and 40 seconds

Viewfinder

Electric viewfinder (Colour)

Image device

3.8 mm (1/4.7 type) CCD (Charge Coupled Device) Gross: Approx. 1 070 000 pixels Effective (still) (DCR-PC105/PC105E only): Approx. 1 000 000 pixels Effective (moving): Approx. 690 000 pixels

Lens

Carl Zeiss Combined power zoom lens Filter diameter: 30 mm (1 3/16 in.) 10× (Optical), 120× (Digital) F = 1.8 – 2.0

Focal length

3.7 – 37 mm (5/32 – 1 1/2 in.) When converted to a 35 mm still camera In CAMERA mode: 50 – 500 mm (2 – 19 3/4 in.) In MEMORY mode (DCR-PC105/PC105E only): 42 – 420 mm (1 11/16 – 16 5/8 in.)

Colour temperature

Auto, HOLD, INDOOR (3 200 K), OUTDOOR (5 800 K)

Minimum illumination

7 lx (lux) (F 1.8) 0 lx (lux) (in the NightShot mode)* * Objects unable to be seen due to

the dark can be shot with infrared lighting.

Input/Output connectors

Audio/Video input (DCR-PC104E/ PC105E only) /output 10-pin connector Input/output auto switch (DCRPC104E/PC105/PC105E only) Video signal: 1 Vp-p, 75 Ω, unbalanced Luminance signal: 1 Vp-p, 75 Ω, unbalanced Chrominance signal:

0.286 Vp-p, 75 Ω (DCR-PC105 only)

0.3 Vp-p, 75 Ω (DCR-PC103E/PC104E/PC105E only) unbalanced Audio signal: 327 mV, (at output impedance more than 47 kΩ) Input impedance with more than 47 kΩ (DCR-PC104E/PC105/PC105E only) Output impedance with less than

2.2 kΩ DV input (DCR-PC104E/PC105E only)/output 4-pin connector DV jack (DCR-PC105 only) 4-pin connector

Headphone jack

Stereo minijack (ø 3.5 mm)

LANC jack

Stereo mini-minijack (ø 2.5 mm)

USB jack

mini-B

MIC jack

Minijack, 0.388 mV low impedance with 2.5 to 3.0 V DC, output impedance 6.8 kΩ (ø 3.5 mm) Stereo type

LCD screen

Picture

6.2 cm (2.5 type)

Total dot number

211 200 (960 × 220)

General

Power requirements

7.2 V (battery pack)

8.4 V (AC Adaptor)

SPECIFICATIONS

Average power consumption (when using the battery pack)

During camera recording using LCD

3.7 W (DCR-PC103E/PC104E/PC105E only)

3.8 W (DCR-PC105 only) Viewfinder

3.1 W (DCR-PC103E/PC104E/PC105E only)

3.2 W (DCR-PC105 only)

Operating temperature

0°C to 40°C (32°F to 104°F)

Storage temperature

–20°C to + 60°C (–4°F to + 140°F)

Dimensions (approx.)

51 × 104 × 97 mm (2 × 4 1/8 × 3 7/8 in.) (w/h/d)

Mass (approx.)

DCR-PC105/PC105E: 460 g (1 lb)

,

DCR-PC103E/PC104E: 440 g (1 lb) main unit only DCR-PC105/PC105E: 550 g (1 lb 4 oz) DCR-PC103E/PC104E: 530 g (1 lb 3 oz) including the rechargeable battery pack NP-FM30 (not for sale), cassette DVM60

Supplied accessories

See page 3.

AC Adaptor AC-L15A/L15B

Power requirements

100 – 240 V AC, 50/60 Hz

Current consumption

0.35 – 0.18 A

Power consumption

18 W

Output voltage

DC OUT: 8.4 V, 1.5 A

Operating temperature

0°C to 40°C (32°F to 104°F)

Storage temperature

–20°C to + 60°C (–4°F to + 140°F)

Dimensions (approx.)

56 × 31 × 100 mm (2 1/4 × 1 1/4 × 4 in.) (w/h/d) excluding projecting parts

Mass (approx.)

190 g (6.7 oz) excluding mains lead

Rechargeable battery pack NP-FM30

Maximum output voltage

DC 8.4 V

Output voltage

DC 7.2 V

Capacity

5.0 Wh (700 mAh)

Dimensions (approx.)

38.2 × 20.5 × 55.6 mm (1 9/16 × 13/16 × 2 1/4 in.) (w/h/d)

Mass (approx.)

65 g (2.3 oz)

Operating temperature

0°C to 40°C (32°F to 104°F)

Type

Lithium ion

“Memory Stick” (DCR-PC105/PC105E only)

Memory

Flash memory 8MB: MSA-8A

Operating voltage

2.7 – 3.6 V

Power consumption

Approx. 45 mA during operation mode Approx. 130 µA during tape recording standby

Dimensions (approx.)

50 × 2.8 × 21.5 mm (2 × 1/8 × 7/8 in.) (w/h/d)

Mass (approx.)

4 g (0.14 oz)

Design and specifications are subject to change without notice.

— 2 —

• SUPPLIED ACCESSORIES

Make sure that the following accessories are supplied with your camcorder .

DCR-PC103E/PC104E/PC105/PC105E

1

4

8

qd

1 AC-L15A/L15B AC Adaptor (1), Mains lead (1) 2 NP-FM30 rechargeable battery pack (BLUE) (1) 3 A/V connecting cable (1) (AV multi)(1.5m) 4 Wireless Remote Commander (1)

(A button type lithium battery is built in.) RMT-831: DCR-PC105/PC105E RMT-830: DCR-PC103E/PC104E

5 “Memory Stick” (MSA-8A) (1) (DCR-PC105/PC105E only) 6 USB cable (1) 7 CD-ROM (SPVD-010 USB Driver) (1)

9

5627

q; qa qs

3

8 Cleaning cloth (1) 9 Battery terminal cover (1) 0 21-pin adaptor (1) (Models with

printed on their bottom surfaces only) (PC103E/PC105E: AEP, UK, EE only)

qa 2-pin Conversion adaptor (1)

(PC105: JE/PC105E: JE only)

qs 2-pin Conversion adaptor (1)

(PC104E: E, HK/PC105: E, HK/PC105E: E)

qd Lens cap (1)

mark

Table for difference of functions

DCRDestination

PC103E

AEP, UK, EE

Color system

Remote commander

PAL

RMT-830 VTR REC DV input MEMORY STICK

(Digital still) Flash

• Abbreviation EE : East European model HK : Hong Kong model CH : Chinese model CND : Canadian model JE : Tour ist model KR : Korea model AUS : Australian model

PC104E

E, HK, CH

PC105

US, CND, E, HK, JE, KR

PC105E

AEP , UK, EE, E, HK,

Remarks

AUS, CH, JE

PAL

NTSC

PAL

NTSC: X1501 is 66MHz. PAL: X1501 is 54MHz.

RMT-830

✕ ✕ ✕

✕

a

✕

RMT-831

a

RMT-831

a

a : With Memory stick connector

a : With Flash unit (FL4400)

With D001, S005 of PS4400 block With ST-084 board

— 3 —

DCR-PC103E/PC104E/PC105/PC105E

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer.

1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair . Point them out to the customer and recommend their replacement.

4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

5. Check the B+ voltage to see it is at the values specified.

6. Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270˚C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

Unleaded solder

Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40°C higher than

ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!

• Strong viscosity

Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

— 4 —

2-1. LCD CABINET (R) ························································2-2 2-2. CABINET (FRONT) ASSEMBLY ·································2-3 2-3. CABINET (G) ASSEMBLY ··········································· 2-3 2-4. CABINET (L)··································································2-4 2-5. ST CABINET (UPPER) ASSEMBLY ····························2-4 2-6. CABINET (R) SECTION ···············································2-5 2-7. BATTERY HOLDER ······················································2-6 2-8. BJ-004 BOARD······························································· 2-7 2-9. BLIND PLATE ASSEMBLY ··········································2-8 2-10. HINGE SECTION ···························································2-9 2-11. LCD HINGE ASSEMBLY ············································2-10 2-12. PD-193 BOARD ····························································2-11 2-13. CABINET (REAR) ·······················································2-11 2-14. CONTROL SWITCH BLOCK (PS4400) ·····················2-12 2-15. ST-084 BOARD (PC105/PC105E) ·······························2-12 2-16. LENS/EVF/ST SECTION-1 ·········································2-13 2-17. LENS/EVF/ST SECTION-2 ·········································2-13 2-18. EVF SECTION ······························································2-14 2-19. VF-156 BOARD ····························································2-15 2-20. MF RING ASSEMBLY·················································2-16 2-21. LENS SECTION ··························································· 2-16 2-22. LENS DEVICE (LSV-751A) ········································2-17 2-23. EXTERNAL CONNECTOR (HOT SHOE) ·················2-18 2-24. FLASH UNIT (FL4400) (PC105/PC105E) ··················2-19 2-25. HP RETAINER ASSEMBLY, MEMORY STICK

CONNECTOR (PC105/PC105E)··································2-20

2-26. CONTROL SWITCH BLOCK (FK4400)·····················2-21 2-27. NS-018 BOARD, FK FRAME ASSEMBLY ················2-22 2-28. VC-319 BOARD ··························································· 2-22 2-29. MECHANISM DECK (Z100) ·······································2-23 2-30. CIRCUIT BOARDS LOCATION ·································2-25 2-31. FLEXIBLE BOARDS LOCATION ······························2-26

DCR-PC103E/PC104E/PC105/PC105E

• CONTROL SWITCH BLOCK (FK4400) (MS, AUDIO OUT)

SCHEMATIC DIAGRAM ····························4-11

• LI-070 (BATTERY)

SCHEMATIC DIAGRAM ····························4-12

• BJ-004 (JACK)

SCHEMATIC DIAGRAM ····························4-13

• FP-697 FLEXIBLE

SCHEMATIC DIAGRAM ····························4-14

• ST-084 (FLASH DRIVER)

SCHEMATIC DIAGRAM ····························4-15

• FLASH UNIT (FL4400)

SCHEMATIC DIAGRAM ····························4-16

• VF-156 (1/2) (MIC AMP)

SCHEMATIC DIAGRAM ····························4-17

• VF-156 (2/2) (JACK)

SCHEMATIC DIAGRAM ····························4-19

• NS-018 (SIRCS,NS)

SCHEMATIC DIAGRAM ····························4-21

• CONTROL SWITCH BLOCK (PS4400) (FUNCTION KEY)

SCHEMATIC DIAGRAM ····························4-22

• FP-467/468/228 FLEXIBLE (MD BLOCK)

SCHEMATIC DIAGRAM ····························4-23

Shematic diagram of the VC-319 board are not shown. Pages from 4-25 to 4-60 are not shown.

4-3. PRINTED WIRING BOARDS

• CD-444 (CCD IMAGER)

PRINTED WIRING BOARD ·······················4-63

• FP-672 FLEXIBLE (MF SENSOR)

PRINTED WIRING BOARD ·······················4-65

• LI-070 (BATTERY)

PRINTED WIRING BOARD ·······················4-65

• FP-697 FLEXIBLE

PRINTED WIRING BOARD ·······················4-67

• NS-018 (SIRCS,NS)

PRINTED WIRING BOARD ·······················4-67

• PD-193 (LCD RGB DRIVE)

PRINTED WIRING BOARD ·······················4-67

• BJ-004 (JACK)

PRINTED WIRING BOARD ·······················4-69

• ST-084 (FLASH DRIVER)

PRINTED WIRING BOARD ·······················4-71

• VF-156 (MIC AMP, JACK)

PRINTED WIRING BOARD ·······················4-73

3. BLOCK DIAGRAMS

3-1. OVERALL BLOCK DIAGRAM (1/4) ···························3-1 3-2. OVERALL BLOCK DIAGRAM (2/4) ···························3-3 3-3. OVERALL BLOCK DIAGRAM (3/4) ···························3-5 3-4. OVERALL BLOCK DIAGRAM (4/4) ···························3-7 3-5. POWER BLOCK DIAGRAM (1/2) ································3-9 3-6. POWER BLOCK DIAGRAM (2/2) ······························3-11

4. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS

4-1. FRAME SCHEMATIC DIAGRAM (1/2) ·······················4-1

FRAME SCHEMATIC DIAGRAM (2/2) ······················· 4-3

4-2. SCHEMATIC DIAGRAMS

• CD-444 (CCD IMAGER) SCHEMATIC DIAGRAM ······························4-7

• FP-672 FLEXIBLE (MF SENSOR) SCHEMATIC DIAGRAM ······························4-8

• PD-193 (LCD RGB DRIVE) SCHEMATIC DIAGRAM ······························4-9

Printed wiring board of the VC-319 board are not shown. Pages from 4-77 to 4-80 are not shown.

• FP-467/468/228 FLEXIBLE BOARD (MD BLOCK) ·····························································4-81

4-4. WAVEFORMS ······························································4-83

Waveforms of the VC-319 board are not shown. Pages 4-85 to 4-86 are not shown.

4-5. MOUNTED PARTS LOCATION ·································4-87

Mounted parts location of the VC-319 board is not shown. Page 4-89 to 4-90 is not shown.

— 5 —

DCR-PC103E/PC104E/PC105/PC105E

5. REPAIR PARTS LIST

5-1. EXPLODED VIEWS ······················································ 5-1 5-1-1.OVERALL SECTION·····················································5-3 5-1-2.VTR COMPLETE SECTION ·········································5-4 5-1-3.LENS/EVF/ST SECTION···············································5-5 5-1-4.STROBOSCOPE SECTION ···········································5-6 5-1-5.EVF SECTION································································5-7 5-1-6.CABINET (R) SECTION-1 ············································5-8 5-1-7. CABINET (R) SECTION-2············································5-9 5-1-8.MECHANISM DECK OVERALL (Z100) ···················5-10 5-1-9.LS CHASSIS BLOCK ASSEMBLY ·····························5-11 5-1-10. MECHANICAL CHASSIS BLOCK ASSEMBLY ····5-12 5-2. ELECTRICAL PARTS LIST ········································5-13

Parts list of the VC-319 board are not shown. Pages from 5-15 to 5-23 are not shown.

— 6 —

DCR-PC103E/PC104E/PC105/PC105E

COVER

SECTION 1

SERVICE NOTE

1-1. SERVICE NOTE

1. POWER SUPPLY DURING REPAIRS

In this unit, about 10 seconds after power is supplied to the battery terminal using the regulated power supply (8.4V), the po wer is shut of f so that the unit cannot operate. This following two methods are available to prevent this. Take note of which to use during repairs.

Method 1.

Use the AC power adaptor (AC-L10, AC-VQ800 etc.).

Method 2.

Connect the servicing remote commander RM-95 (J-6082-053-B) to the LANC jack, and set the commander switch to the “ADJ” side.

2. TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)

1 Only for DCR-PC105/PC105E, open the flash. 2 Only for DCR-PC105/PC105E, refer to “3. DISCHARGING OF THE FLASHLIGHT POWER SUPPLY CAPACITOR” to discharge

the flash power supply capacitor.

3 Refer to 2-2., 2-3. and 2-4. to remove the cabinet (front) assembly, cabinet (G) assembly and cabinet (L). 4 Refer to 2-6. to remove the cabinet (R) section. 5 Refer to 2-13. and 2-14. to remove the cabinet (rear), control switch block (PS4400). 6 Refer to 2-15., 2-16. and 2-17. to remove the ST-084 board and LENS/EVF/ST section. 7 Refer to 2-28., 2-29. to remove the VC-319 board and mechanism deck (Z100). 8 Supply +4.5V from the DC power supply to the loading motor and unload with a pressing the cassette compartment.

Loading motor

DC power supply (+4.5Vdc)

3. HOW TO OPEN THE FLASH WHEN THE FLASH DOSEN’T OPEN (DCR-PC105/PC105E)

1 Refer to 2-3. and 2-4. to remove cabinet (G) assembly and cabinet (L). 2 Push the part pointed out with the arrow in the direction of the arrow.

1-1

DCR-PC103E/PC104E/PC105/PC105E

y

D

4. DISCHARGING OF THE FLASHLIGHT POWER SUPPLY CAPACITOR (DCR-PC105/PC105E)

The power supply capacitor (C6606) of the ST-084 board is charged up to the maximum 300V potential. There is a danger of electric shock by this high voltage when the capacitor is handled by hand. The electric shock is caused by the charged voltage which is kept without discharging when the main power of the unit is simply turned off. Therefore, the remaining voltage must be discharged as described below.

4-1. PREPARING THE SHORT JIG

To preparing the short jig. a small clip is attached to each end of a resistor of 1kΩ/1W (1-215-869-119) Wrap insulating tape fully around the reads of the resistor to prevent electric shock.

1 kΩ/1 W

Wrap insulating tape.

4-2. DISCHARGING THE CAPACITOR (DCR-PC105/PC105E)

Discharging method (1):

1 Open the flash. 2 Remove the power supply (Battery or AC power adaptor). 3 Remove the ST cabinet (Upper). 4 Short-circuit between the Xenon tube anode and the GND

(GND of the accessory shoe) with the short jig about 10 seconds.

Xenon tube

AK

Short jig

Discharging method (2):

1 Remove the power supply (Battery or AC power adaptor). 2 Refer to 2-2. to remove the cabinet (front) section. 3 Refer to 2-6. to release the cassette cover lock and remo v e the

cabinet (R) section.

4 Short-circuit between the TP6600 of the ST-084 board and the

GND (GND of the accessory shoe) with the short jig about 10 seconds.

Short jig

ST-084 board TP6600

C6606

Accessor shoe GN

Accessory shoe GND

1-2

1-2. SELF-DIAGNOSIS FUNCTION

1. SELF-DIAGNOSIS FUNCTION

When problems occur while the unit is operating, the self-diagnosis function starts working, and displays on the viewfinder, or LCD screen what to do. Details of the self-diagnosis functions are provided in the Instruction manual.

Viewfinder or LCD screen

C : 3 1 : 1 1

Blinks at 3.2Hz

DCR-PC103E/PC104E/PC105/PC105E

2. SELF-DIAGNOSIS DISPLAY

When problems occur while the unit is operating, the counter of the viewfinder or LCD screen consists of an alphabet and 4-digit number , which blinks at 3.2Hz. This 5-character display indicates the “repaired by:”, “block” in which the problem occurred, and “detailed code” of the problem.

3 1C

Repaired by:

C : Corrected by customer H : Corrected by dealer E : Corrected by service

engineer

Note: The “self-diagnosis display” data will be kept even if the lithium battery (BT6401 of LI-070 board) is removed.

Indicates the appropriate step to be taken. E.g.

31 ....Reload the tape.

32 ....Turn on power again.

Block

1 1

Detailed Code

Refer to page 1-4. Self-diagnosis Code Table.

1-3

DCR-PC103E/PC104E/PC105/PC105E

3. SELF-DIAGNOSIS CODE TABLE

Self-diagnosis Code

Function

Repaired by:

C C C C

C

C C

C C C C C C

C

E

Block

04 21 22 31

31

31 31

31 31 31 31 31 31

31

32

61

62

91

Detailed

Code

00 00 00 10

11

20 21

22 23 24 30 40 42

10

11

20

21

22

23

24

30

40

42

00

10

00

01

Symptom/State

Non-standard battery is used. Condensation. Video head is dirty. LOAD direction. Loading does not

complete within specified time UNLOAD direction. Loading does not

complete within specified time T reel side tape slacking when unloading Winding S reel fault when counting the

rest of tape. T reel fault. S reel fault. T reel fault. FG fault when starting capstan. FG fault when starting drum. FG fault during normal drum operations. LOAD direction loading motor time-

out. UNLOAD direction loading motor

time-out. T reel side tape slacking when

unloading. Winding S reel fault when counting the

rest of tape. T reel fault.

S reel fault.

T reel fault.

FG fault when starting capstan.

FG fault when starting drum FG fault during normal drum

operations

Difficult to adjust focus (Cannot initialize focus.)

Zoom operations fault (Cannot initialize zoom lens.)

Steadyshot function does not work well. (With pitch angular velocity sensor output stopped.)

Steadyshot function does not work well. (With yaw angular v elocity sensor output stopped.)

Abnormality when the power supply capacitor of the flash unit is being charged.

Correction

Use the info LITHIUM battery. Remove the cassette, and insert it again after one hour. Clean with the optional cleaning cassette.

Load the tape again, and perform operations from the beginning.

.

Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning.

Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Remove the battery or power cable, connect, and perform

operations from the beginning. Remove the battery or power cable, connect, and perform

operations from the beginning. Inspect the lens block focus MR sensor (Pin ql, w; of CN1013 of

VC-319 board) when focusing is performed when the focus ring is operated in the focus manual mode, and the focus motor drive circuit (IC1301 of VC-313 board) when the focusing is not performed.

Inspect the lens block zoom MR sensor ( VC-319 board is operated and the zoom motor drive circuit (IC1301 of VC-319 board) when zooming is not performed.

Inspect pitch angular velocity sensor (SE5202 of CD-444 board) peripheral circuits.

Inspect yaw angular velocity sensor (SE5201 of CD-444 board) peripheral circuits.

Checking or replacement of the flash unit.

) when zooming is performed when the zoom switch

Pin 8, 0 of CN1013 of

1-4E

DCR-PC103E/PC104E/PC105/PC105E

PD-193 board service position

SERVICE POSITION TO CHECK THE VTR SECTION

(PC105/PC105E)

Discharging the Capacitor

(PC105/PC105E)

DISASSEMBLY

HELP

DISASSEMBLY

HELP

DISASSEMBLY

HELP

1 2-2. CABINET (FRONT) ASSEMBLY .....................

2 2-3.

CABINET (G) ASSEMBLY...............................

3 2-4.

CABINET (L)....................................................

4 2-5. ST CABINET (UPPER) ASSEMBLY................

5 2-6.

CABINET (R) SECTION..................................

6 2-7. BATTERY HOLDER.........................................

7 2-8.

BJ-004 BOARD................................................

8 2-13.

CABINET (REAR)..........................................

9 2-14.

CONTROL SWITCH BLOCK (PS4400).........

0 2-15.

ST-084 BOARD (PC105/PC105E).................

qa 2-16. LENS/EVF/ST SECTION-1............................

(page 2-3)

(page 2-4)

(page 2-5)

(page 2-6)

(page 2-7)

(page 2-11)

(page 2-12)

(page 2-13)

qs 2-17.

LENS/EVF/ST SECTION-2................................

qd 2-18. EVF SECTION...................................................

qf 2-25.

HR RETAINER ASSEMBLY, MEMORY STICK CONNECTOR

(PC105/PC105E)...............................................

qg 2-26. CONTROL SWITCH BLOCK (FK4400).............

qh 2-27. NS-018 BOARD, FK FRAME ASSEMBLY.........

qj 2-28. VC-319 BOARD.................................................

qk 2-29. MECHANISM DECK (Z100)..............................

ql

SERVICE POSITION TO CHECK

THE VTR SECTION....................................................

(page 2-13)

(page 2-14)

(page 2-20)

(page 2-21)

(page 2-22)

(page 2-23)

(page 2-24)

PROCEDURE OF REMOVING THE MECHANISM DECK. (VTR CHECK SERVICE POSITION)

DISASSEMBLY

HELP

DISASSEMBLY

HELP

DISASSEMBLY

HELP

COVER

SECTION 2

DISASSEMBLY

The following flow chart shows the disassembly procedure.

HELP

2-1

DCR-PC103E/PC104E/PC105/PC105E

2-1. LCD CABINET (R)

3

LCD cabinet (R)

2

Two claws

PD-193

1

Two screws

×

(M1.7 lock ace, p2

2.5),

[PD-193 BOARD SERVICE POSITION]

PD-193 board

AC IN

AC power adaptor

CPC-6 jig (J-6082-371-A)

CPC-6 flexible jig (J-6082-370-C)

PD-193

DC IN connector

CN1018

19

1

LANC jack

CN1018

20

2

Adjustment remote commander (RM-95)

2-2

2-2. CABINET (FRONT) ASSEMBLY

4

Open the cassette lid.

Caution

When attaching the cabinet (front) assembly, be careful not to damage the claw.

7

Cabinet (front) assembly

5

Screw

(M1.7 lock ace, p2

×

2.5),

6

Two Claws

DCR-PC103E/PC104E/PC105/PC105E

Caution

When installing the cabinet (front) assembly, install it while pushing the flexible boards (from the lens device and the NS-018 board) in the direction of the arrow.

Flexible board (from the NS-018 board)

3

Screw

(M1.7 lock ace, p2

×

2.5),

2-3. CABINET (G) ASSEMBLY

Float the cabinet (G) assembly

5

and remove the eject knob from the hole of the Cabinet (G) assembly.

Eject knob

2

1

Three screws

(M1.7 lock ace, p2

×

2.5),

1

Open the jack cover

6

Remove the cabinet (G) assembly

in the direction of the arrow

Screw (M1.7 × 4),

lock ace, p2 (black)

A

.

Flexible board (from the lens device)

3

Open the jack

cover (HP)

4

Open the cassette lid.

Caution

Be careful not to drop the eject knob.

2

Two screws

(M1.7 lock ace, p2

×

2.5),

2-3

8

Eject knob

7

Claw

DCR-PC103E/PC104E/PC105/PC105E

2-4. CABINET (L)

2

Flip over the jack cover

1

Screw

(M1.7 lock ace, p2

×

4),

(L) assembly.

5

Cabinet (L)

4

Three screws

(M1.7 lock ace, p2

6

Jack cover (L) assembly

×

2.5),

2-5. ST CABINET (UPPER) ASSEMBLY

(PC105/PC105E)

3

EG grip

(M1.7 × 2.5)

5

Two claws

4

Two claws

6

ST cabinet (upper)

assembly

2

EG grip

(M1.7 × 2.5)

1

Push the portion A in the direction of the arrow to open the Flash.

3

Screw

(M1.7 lock ace, p2

×

2.5),

(PC103E/PC104E)

1

EG grip

(M1.7 × 2.5)

3

ST cabinet (N)

assembly

2

EG grip

(M1.7 × 2.5)

A

Caution

Note: The power supply capacitor of the flash unit is charged to the high tension voltage as high as 300 V at a maximum. You will get electrical shock when you touch the terminal of the charged capacitor . The charged potential remains even after the main power of the machine is turned off. Discharge the remaining power in the capacitor referring to Service Note (See page 1-2). High-voltage cautions. Short jig (R: 1k

2-4

Ω

/1W)

Accessory shoe GND

Short jig (R: 1kΩ/1W)

A

K

Xenon tube

2-6. CABINET (R) SECTION

7

Screw

×

(M1.7 lock ace, p2

4),

8

Screw

×

(M1.7 lock ace, p2

2.5),

DCR-PC103E/PC104E/PC105/PC105E

Caution

When installing the cabinet (R) section, install it while the LCD unit is in the opened condition.

4

Remove the connector.

2

Two claws

9

Cabinet (R) section

3

CPC lid

6

Three screws

(M1.7 lock ace, p2

5

Open the LCD unit.

×

2.5),

1

Screw

×

(M1.7 lock ace, p2

2.5),

2-5

DCR-PC103E/PC104E/PC105/PC105E

2-7. BATTERY HOLDER

5

Radiation sheet (R)

6

Battery bracket

1

Two screws

(M1.7 lock ace, p2

×

2.5),

3

Screw

(M1.7 lock ace, p2

×

2.5),

4

Screw

8

Battery holder

2

Four screws (M1.7 × 4),

lock ace, p2

Caution

Radiation sheet (R)

Battery bracket

7

Flip over the BJ-004 board.

2-6

2-8. BJ-004 BOARD

Caution

BJ-004 board

Harness

Fixed DC connector plate

DCR-PC103E/PC104E/PC105/PC105E

When attaching the harness flixed sheet, insert the harness in the groove in between the fixed DC connector plate and the BJ-004 board. This attachment work must be executed while the LCD unit is in the opened condition.

1

FP-697 flexible board

(6P)

Caution

BJ-004 board

Harness fixed sheet

Fixed DC connector plate

Caution

Cushion (CF)

Switch block

BJ-004 board

Harness

qs

BJ-004 board

Muffle sheet (small)

qa

Cushion (CF)

2

Harness

fixed sheet

0

Muffle sheet

(small)

3

Harness (PB-052)

(20P)

LCD unit

7

Screw

×

(M1.7 lock ace, p2

5

Two screws

(M1.7 lock ace, p2

6

Fixed DC connector plate

2.5),

×

2.5),

4

Harness protection sheet

8

Two screws

(M1.7 lock ace, p2

×

2.5),

2-7

9

CF button

Caution

Harness protection sheet

Fixed DC connector plate

BJ-004 board

DCR-PC103E/PC104E/PC105/PC105E

2-9. BLIND PLATE ASSEMBLY

3

FP-697 board

1

Two screws

(M1.7 × 2.5), lock ace, p2

4

Blind plate assembly

Caution

Blind plate assembly

FP-697 board

Harness (PB-052)

2

Harness (PB-052)

2-8

2-10.HINGE SECTION

s

1

Remove the LCD unit

in the direction of the arrow.

DCR-PC103E/PC104E/PC105/PC105E

3

4

LCD cabinet (R)

2

Two screws

(M1.7 lock ace, p2

×

2.5),

PD-193

Two claw

7

Harness (PB-052)

(20P)

5

Screw

×

(M1.7 lock ace, p2

PD-193

2.5),

6

Two screws

(M1.7 lock ace, p2

×

2.5),

8

LCD cabinet section

9

Turn over the LCD hinge assembly

in the direction of the arrow.

0

Two screws

×

(M1.7 lock ace, p2

4),

2-9

qs

Hinge section

qa

Cabinet (R)

assembly

DCR-PC103E/PC104E/PC105/PC105E

2-11. LCD HINGE ASSEMBLY

Caution

FP-697 board

5

Hinge cover

(front)

2

Claw

3

Hinge cover (back),

FP-697 board

1

Screw

(M1.7 lock ace, p2

×

2.5),

8

FP-697 board

9

Remove the harness (PB-052)

in the direction of the arrow.

4

Claw

0

Harness (PB-052)

6

Claw

7

Hinge cover (back)

qa

assembly

LCD hinge

2-10

2-12. PD-193 BOARD

y

5

Back light Cold cathode fluorescent tube

4

Liquid crystal indicator module

(6P)

(24P)

PD-193

DCR-PC103E/PC104E/PC105/PC105E

6

PD-193 board

1

Two screws

(M1.7 lock ace, p2

×

2.5),

3

LCD panel protection sheet

2-13. CABINET (REAR)

4

Remove the cabinet (rear)

in the direction of the arrow.

3

(M1.7 × 2.5), lock ace, p2

2

Compression

spring

Screw

2

LCD cabinet (L) assembl

Caution

When installing the Cabinet (Rear), install it while aligning the switch of the Operation Switch Block (PS4400) with

the position A.

Control switch block

A

(PS4400)

Caution

Be careful not to drop the compression coil.

2-11

1

Battery lock

DCR-PC103E/PC104E/PC105/PC105E

2-14. CONTROL SWITCH BLOCK (PS4400)

3

Control switch block

(PS4400)

1

Screw

(M1.7 lock ace, p2

2

Control switch block

(PS4400) (10P)

×

2.5),

G frame assembly

2-15. ST-084 BOARD (PC105/PC105E)

5

ST-084 board

Caution

If you install the Operation Switch Block (PS4400) while the G Frame Assy is left open, the open/close switch will be broken. To install the Operation Switch Block (PS4400), be sure to install it after the G Frame Assy is closed.

2

Condenser holder

Note: High-voltage cautions.

Control switch block (PS4400)

Open/close switch

Caution

(See page 1-2)

3

Flash unit (FL4400)

(19P)

4

ST-084 board (16P)

2-12

1

Screw

(M1.7 lock ace, p2

×

2.5),

2-16. LENS/EVF/ST SECTION-1

4

(60P)

3

CD-444 board

(40P)

DCR-PC103E/PC104E/PC105/PC105E

VF-156 board

Caution

Lens fixed sheet

flexible board (from the Lens device)

2

flexible board

(from the Lens device)

2-17. LENS/EVF/ST SECTION-2

Caution

When installing the cabinet (upper), insert the cabinet (upper) in straight down so that the rubber of the Mic Unit shoud not be deformed.

Rubber of the Mic unit

1

Lens fixed sheet

3

Cabinet (upper)

4

lock ace, p2

Three screws (M1.7 × 2.5),

5

Lens/EVF/ST section

1

Screw

(M1.7 lock ace, p2

×

2.5),

Caution

To attach the Lens/EVF/ST section, align the nightshot switch position as shown.

2-13

2

Two screws

(M1.7 lock ace, p2

×

2.5),

Nightshot switch

DCR-PC103E/PC104E/PC105/PC105E

2-18. EVF SECTION

2

Claw

4

Mic unit (6P)

3

FP-671 flexible board (10P)

5

EVF section

1

Dowel

2-14

2-19. VF-156 BOARD

y

DCR-PC103E/PC104E/PC105/PC105E

5

Two screws

(M1.7 × 2.5), lock ace, p2

EVF section

2

Three claws

3

VF-156 board,

Connector retainer cushion

1

Two tapping screws

(M1.7 × 4)

6

VF fixed palate

4

Tapping screw

(M1.7 × 4)

7

guide assembly

9

LCD cushion

VF sleeve

0

w;

BL cushion L

qd

8

VF assembl

LCX032AN-5

qa

Two claws

qh

BL retainer

sheet metal

qk

BL cushion B

qj

Light guide plate block (0.44)

qg

VF-156 board

qf

Connector retainer cushion

ql

BL unit

qs

LCX032AN-5

(16P)

2-15

DCR-PC103E/PC104E/PC105/PC105E

2-20. MF RING ASSEMBLY

(PC103E/PC104E)

3

Peel off the flexible board that is attached by adhesive agent.

5

FP-672 board

6

MF ring

assembly (N)

Caution

2

FP-672 board

(6P)

4

Screw

×

2.5),

(M1.7 lock ace, p2

1

Screw

(M1.7 lock ace, p2

2.5),

(PC105/PC105E)

3

Peel off the flexible board that is attached by adhesive agent.

5

FP-672

board

6

MF ring assembly

2

FP-672 board

(6P)

4

Screw

(M1.7 lock ace, p2

1

Screw

×

(M1.7 lock ace, p2

2.5),

×

2.5),

2-21.LENS SECTION

FP-672 board

Adhesive portion

1

Tapping screw

(M1.7

4

Lens section

3

Stroboscope section

2

Claw

×

4)

2-16

2-22.LENS DEVICE (LSV-751A)

2

CD-444 board

1

Screw (M1.7 lock ace, p2

×

DCR-PC103E/PC104E/PC105/PC105E

2.5),

Caution

CD shield sheet

8

CD shield sheet

6

CD frame assembly

9

CD-444 board

A

qs

Remove the soldering

7

CD heat sink assembly

5

4

Tapping screw

(M1.7 × 4)

Two dowels

q;

qa

Seal rubber (W)

qd

CCD section

A

Optical filter block

qf

Lens device

(LSV-751A)

3

Two screws (M1.7 × 8), lock ace, p2

2-17

DCR-PC103E/PC104E/PC105/PC105E

2-23. EXTERNAL CONNECTOR (HOT SHOE)

(PC105/PC105E)

2

External connector (hot shoe),

FP-671 flexible board

4

Mic unit

5

Stroboscope section, ST frame assembly

1

Two screws (M1.7 lock ace, p2 (black)

7

External connector

(hot shoe)

6

FP-671 flexible board

×

2.5),

(PC103E/PC104E)

7

External connector

(hot shoe)

6

FP-671 flexible board

2

External connector (hot shoe),

FP-671 flexible board

3

Special tapping screw (M1.7

×

5.5)

Caution

When installing the Mic unit, align and insert the rubber protrusions of the Mic unit into the hole of the FK frame assembly so that the Mic unit made of rubber should not be deformed.

Rubber protrusions of the Mic unit

Hole of the FK frame assembly

NG

5

ST frame

assembly

3

screw (M1.7

4

Mic unit

Special tapping

×

5.5)

1

Two screws (M1.7 lock ace, p2 (black)

×

2.5),

2-18

SONY DCR-PC100E, PC105, DCR-PC103E Service Manual

SPECIFICATIONS

TABLE OF CONTENTS

2. TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)

2-1. LCD CABINET (R)

2-2. CABINET (FRONT) ASSEMBLY

Cabinet (front) assembly

2-3. CABINET (G) ASSEMBLY

2-4. CABINET (L)

Cabinet (L)

2-5. ST CABINET (UPPER) ASSEMBLY

2-6. CABINET (R) SECTION

Cabinet (R) section

2-7. BATTERY HOLDER

Battery holder

2-8. BJ-004 BOARD

BJ-004 board

2-9. BLIND PLATE ASSEMBLY

2-10.HINGE SECTION

2-11. LCD HINGE ASSEMBLY

2-12. PD-193 BOARD

2-13. CABINET (REAR)

2-14. CONTROL SWITCH BLOCK (PS4400)

2-15. ST-084 BOARD (PC105/PC105E)

Control switch block (PS4400)

2-16. LENS/EVF/ST SECTION-1

2-17. LENS/EVF/ST SECTION-2

2-18. EVF SECTION

EVF section

2-19. VF-156 BOARD

2-20. MF RING ASSEMBLY

2-21.LENS SECTION

2-22.LENS DEVICE (LSV-751A)

2-23. EXTERNAL CONNECTOR (HOT SHOE)