Sony CDP-XE530 Service Manual

CDP-XE530
SERVICE MANUAL
Photo : SILVER
SPECIFICATIONS
AEP Model
UK Model
Model Name Using Similar Mechanism NEW CD Mechanism Type CDM14FL-5BD25 Base Unit Type BU-5BD25 Optical Pick-up Type KSS-213BA/F-NP
Compact Disc Player
Laser Semiconductor laser (λ = 780 nm)
Emission duration: continuous
Laser output Max 44.6 µW*
* This output is the value measured at adistance of
200 mm from the objective lens surface on the
Optical Pick-up block with 7 mm aperture. Frequency response 2 Hz to 20 kHz ± 0.5 dB Signal-to-noise ratio More than 100 dB Dynamic range More than 98 dB Harmonic distortion Less than 0.0045% Channel separation More than 95 dB
Output
Jack Maximum Load type output impedance
level
LINE OUT Phono 2V Over 10 k
jacks (at 50 kΩ)
DIGITAL OUT Optical –18 dBm Wave length: (OPTICAL) output 660 nm
connector
PHONES Stereo 10 mW 32
phone jack
General
Power requirements 220 V – 230 V AC, 50/60 Hz Power consumption 11W Dimensions (approx.) 430 × 110 × 290 mm (w/h/d) (17 × 4 3/8 × 11 1/2 in.) incl. projecting parts Mass (approx.) 3.4 kg (7 lbs 8 oz)
Supplied accessories
Audio cord (2 phono plugs–2 phono plugs) (1) Remote commander (remote) (1) R6 (size AA) batteries (2)
Design and specifications are subject to change without notice.
MICROFILM
COMPACT DISC PLAYER
The following caution label is located inside of the unit.
TABLE OF CONTENTS
1. SERVICING NOTE............................................................ 3
2. GENERAL............................................................................ 6
3. DISASSEMBLY
3-1. Front Panel ......................................................................... 7
3-2. Base Unit (BU-5BD25) ...................................................... 7
4. TEST MODE ........................................................................ 8
5. ELECTRICAL BLOCK CHECKING .........................10
This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
6. DIAGRAMS
6-1. Circuit Boards Location ................................................... 12
6-2. Schematic Diagram – Loading Motor Section – .............. 14
6-3. Printed Wiring Board – Loading Motor Section – ........... 14
6-4. Printed Wiring Board – BD Section –..............................15
6-5. Schematic Diagram – BD Section –................................. 17
6-6. Printed Wiring Board – Main Section – ........................... 19
6-7. Schematic Diagram – Main Section – .............................. 21
6-8. Printed Wiring Board – Display Section – ....................... 23
6-9. Schematic Diagram – Display Section – .......................... 25
6-10. IC Pin Functions ............................................................... 27
6-11. IC Block Diagrams ........................................................... 31
7. EXPLODED VIEWS
7-1. Main Section..................................................................... 34
7-2. CD Mechanism Section (CDM14FL-5BD25) ................. 35
7-3. Base Unit Section (BU-5BD25) ....................................... 36
8. ELECTRICAL PARTS LIST......................................... 37
MODEL IDENTIFICATION — BACK PANEL —
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DO TTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
— 2 —
Parts No.
PARTS No. MODEL
4-214-172-0π 4-214-172-1π
XE530 : AEP, North European, CIS XE530 : UK
SECTION 1

SERVICING NOTE

HOW TO OPEN THE DISC TRAY WHEN POWER SWITCH TURNS OFF
Insert a tapering driver into the aperture of the unit bottom, and turn in the direction of arrow.
*
To close the disc table, turn the driver in the reverse direction.
Pull out disc table.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION CHECK
Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveform is output continuously.
— 3 —
CD-TEXT TEST DISC
This unit is able to display the TEXT data (character information) written in the CD on its fluorescent indicator tube. The CD-TEXT TEST DISC (TGCS-313: J-2501-126-A) is used for checking the display. To check, perform the following procedure.
Procedure:
1. Turn ON the power and set the test disc.
2. Press the button and play back the disc.
3. The following will be displayed on the fluorescent indicator
tube.
Display : 1kHz/0 dB/– – – –
4. Rotate the AMS ± knob to switch the track. The
text data of each track will be displayed.
Restrictions in CD-TEXT Display
In this unit, some special characters will not be displayed properly . These will be displayed as a space or a character resembling it. For details, refer to “Table 2 : CD-TEXT DISC Recorded Contents and Display”.
Table 1 : CD-TEXT TEST DISC TEXT Data Contents (TRACKS No. 1 to 41:Normal Characters)
TRACK
No.
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21
Displayed Contents
1kHz/0dB/L&R 20Hz/0dB/L&R 40Hz/0dB/L&R 100Hz/0dB/L&R 200Hz/0dB/L&R 500Hz/0dB/L&R 1kHz/0dB/L&R 5kHz/0dB/L&R 7kHz/0dB/L&R 10kHz/0dB/L&R 16kHz/0dB/L&R 18kHz/0dB/L&R 20kHz/0dB/L&R 1kHz/0dB/L&R 1kHz/-1dB/L&R 1kHz/-3dB/L&R 1kHz/-6dB/L&R 1kHz/-10dB/L&R 1kHz/-20dB/L&R 1kHz/-60dB/L&R 1kHz/-80dB/L&R
TRACK
No.
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
Displayed Contents
1kHz/-90dB/L&R Infinity Zero w/o emphasis//L&R Infinity Zero with emphasis//L&R 400Hz+7kHz(4:1)/0dB/L&R 400Hz+7kHz(4:1)/-10dB/L&R 19kHz+20kHz(1:1)/0dB/L&R 19kHz+20kHz(1:1)/-10dB/L&R 100Hz/0dB/L* 1kHz/0dB/L* 10kHz/0dB/L* 20kHz/0dB/L* 100Hz/0dB/R* 1kHz/0dB/R* 10kHz/0dB/R* 20kHz/0dB/R* 100Hz Squer Wave//L&R 1kHz Squer Wave//L&R 1kHz w/emphasis/-0.37dB/L&R 5kHz w/emphasis/-4.53dB/L&R 16kHz w/emphasis/-9.04dB/L&R
NOTE : The contents of Track No. 1 to 41 are the same as those of the current TEST DISC-their titles are displayed.
However, only 8 digits are displayed, and the 9th digit onwards are displayed as “– – – – –”.
— 4 —
Table 2: CD-TEXT TEST DISC Recorded Contents and Display
(In this unit, some special characters cannot be displayed. This is not a fault.)
TRACK
No.
42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
to
99
Recorded contents Display
! ” # $ % & ´ (21h to 27h)1kHz 0dB L&R ( ) + , – . / (28h to 2Fh)
*
01234567 (30h to 37h) 8 9 : ; < = > ? (38h to 3Fh)
@A B C DE F G (40h to 47h)
H I J K L M N O (48h to 4Fh) P Q R S T U VW (50h to 57h) X Y Z [ ¥ ] ^ _ (58h to 5Fh)
a b c d e f g (60h to 57h)
h i j k l m n o (68h to 6Fh) p q r s t u v w (70h to 77h) xyz{I}
~
(78h to 7Fh)
i ¢ £ ¤ ¥ § (A0h to A7h) 8859-1
¬
C ª
•±23
1
º ¿ (B8h to BFh)
PR
µ ¶ • (B0h to B7h)
14123
(A8h to AFh)
4
А Б В Г Д ЕЖЗ (C0h to C7h) ИЙКЛМНОП (C8h to CFh) DСТУФХЦ
ШЩЪЫЬY
˙
(D0h to C7h)
ß (D8h to DFh) абвгдежз (E0h to E7h) ийклмноп (E8h to FFh) стуфхц÷ (F0h to F7h)
шщъыьy
ÿ (F8h to FFh)
´
No.66 No.67 to No.99
···· ! ” # $ % & are not displayed
( ) + / ···· , . are not displayed
*
01234567···· 8 9 = ? ···· : ; < > are not displayed
A B C D E F G ···· @ is not displayed H I J K L M N O ···· P Q R S T U VW ····
X Y Z [ / ] ^ _ ····
A B C D E F G ····
H I J K L MN O ····
P Q R S T U VW ····
X Y Z ···· { I }
····
¬–
...
.
± ····
···· C ª P R are not displayed
¿ ···· †
are not displayed
~
i ¢ £ ¤ ¥ § are not displayed
2 3
µ ¶ • are not displayed
14123
1
º are not displayed
4
АБВГДЕ ···· Æ Ç are not displayed ИЙКЛМНОП····
СТУФХЦ ····D are not displayed
ÙÚ Û ÜY ····Ø
´
ß are not displayed
АБВГДЕ ····æ ç are not displayed
ИЙКЛМНОП····
СТУФХЦ ····∂ ÷ are not displayed
ÙÚ Û ÜY ···ø
´
ÿ are not displayed
N All the same N All the same
to
N All the same
— 5 —
Front Panel
SECTION 2

GENERAL

0987654321
!ª !• !¶ !§ !∞ !¢ !£ !™ !¡
LOCATION OF PARTS AND CONTROLS
1 U switch 2 PLAY MODE button 3 REPEAT button 4 TIME/TEXT button 5 Disc tray 6 0,) button 7 EDIT/TIME FADE button 8 CHECK button 9 CLEAR button
0 AMS knob (PUSH ENTER) PHONES jack !™ p (stop) button P (pause) button · (play) button !∞ § OPEN CLOSE button Window display LANGUAGE button !• MUSIC SCAN button PEAK SEARCH button
* AMS is the abbre viation for Automatic Music Sensor .
— 6 —
SECTION 3

DISASSEMBLY

Note : Follow the disassembly procedure in the numerical order given.
3-1. FRONT PANEL
• In order to remove the front panel block when the power supply does not turn on, rotate the cam with tapering driver as the figure shows, and the loading part will be moved. Then pull out the loading part by your hand to remove the loading panel as the figure shows. After that take out the front panel block.
Tapering driver
Loading panel
Loading part
3-2. BASE UNIT (BU-5BD25)
1
Turn the cam to the direction of arrow (counter clock wise) by tapering driver.
BU-5BD25
3
Yoke bracket
4
Remove the Base unit (BU-5BD25) to the direction of arrow.
2
Take off the disc table.
— 7 —
SECTION 4

TEST MODE

4-1. AF MODE
The following checks can be performed in the AF mode, which is set by connecting the JW617 (AFADJ) terminal on MAIN board to the Ground and turning on the power.
• FL tube check
After all segments light up, when the · button is pressed, the following will be displayed. (Partial lighting 1)
A B C D E F
(Partial lighting 1)
When the p button is pressed, the following will be displayed. (partial lighting 2)
42
6
16
The display will light up as follows (partial lighting 3) when the AMS ± knob is rotated to the right, and as follows (par­tial lighting 4) when rotated to the left.
810
1412
18 20
(Partial lighting 2)
Button
LANGUAGE MUSIC SCAN PEAK SEARCH PLAY MODE REPEAT TIME/TEXT CLEAR CHECK EDIT/ TIME FADE
• Remote commander check
When buttons other than the · button are pressed when the whole display is lit, the display will change to partial lighting 2. When the “·” button is pressed, the display will light up as follows.
Button No.
Displayed
0 1 2 3 4 5 8 9
10
Button
)
0
P
ENTER (AMS) OPEN/ CLOSE § PLAY · STOP p
Button No.
Displayed
11 12 18 20
All lit
Partial lighting 1 Partial lighting 2
REMOCON PLAY
(Partial lighting 5)
JOG RIGHT
(Partial lighting 3)
JOG LEFT
(Partial lighting 4)
When the OPEN/CLOSE § button is pressed, all will light up again.
• Key check
All buttons have corresponding button numbers. When a button is pressed, the counter will count up and display the button’ s num­ber. Ho wever , the counter will only count to “16”. It will not count for buttons already pressed once, but will display the button’s number.
88 TOTAL= 88
Â
Display of button number
Â
Display of counting
4-2. ADJ MODE
The following operations are performed in the ADJ mode, which is set by connecting the JW613 (ADJ) terminal to the Ground and turning on the power.
Table of Button Operations in ADJ Mode
The functions of the number buttons are shown in the following table.
Function of Number Buttons (With the General Remote Commander)
Button
Tracking servo, sled servo off
4
Tracking servo, sled servo on
9
S curve continuous output check mode
11
* NOTE : Other buttons are not used for servicing and should not
be pressed without a reason.
Function
— 8 —
4-3. AGING MODE
This unit is equipped with an aging mode to check operations of the mechanism deck.
• When faults occur: Aging stops, and the state when aging stopped is displayed on the fluorescent display tube.
• When no fault has occurred: Aging is continued repeatedly.
Aging method 1 (When using the aging mode remote controller (J-2501-123-A)):
1. Press the U button and turn ON the power.
2. Set the disc on the tray.
3. Press the AGING START button of the aging remote controller .
4. Aging starts and the message shown in Fig. 1 is displayed on the fluorescent display tube.
5. To end, press the U button.
Aging method 2 (When no aging mode remote controller):
1. Press the U button and turn ON the power.
2. Set the disc on the tray.
3. Press the § OPEN/CLOSE button, p button, and MUSIC SCAN button at the same time. (If these buttons are not pressed at the same time, nothing performs.)
4. Aging starts and the message shown in Fig. 1 is displayed on the fluorescent display tube.
5. To end, press the U button.
[ MAIN BOARD ] – Component Side –
CN621
JW613 (ADJ)
JW617 (AFADJ)
Fig. 1 Message in Aging Mode
Code
No.
0
Load in
1
Access to TOC
2
Access to last track
3
Playback of last track (3 seconds)
4
Access to first track
5
Playback of first track (3 seconds)
6
Load out
State
Display when
Counter display
Counter display
normal
AGING-0 AGING-1 AGING-2
AGING-4
AGING-6
Display when
abnormal
ERROR-0 ERROR-1 ERROR-2 ERROR-3
ERROR-4 ERROR-5
ERROR-6
— 9 —
SECTION 5

ELECTRICAL BLOCK CHECKING

Note:
1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10M impedance.
4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks.
S Curve Check (With general remote commander)
oscilloscope
BD board
TP (FE) TP (VC)
Procedure :
1. Connect oscilloscope to test point TP (FE) on BD board.
2. Connect the test point JW613 (ADJ) on MAIN board to the ground with a lead wire.
3. Turn Power switch on.
4. Put disc (YEDS-18) in press · (play) button.
5. When the button of the remote commander is pressed, the S curve will be output continuously.
6. Check the oscilloscope waveform (S-curve) is symmetrical between A and B. And confirm peak to peak lev el within 3 Vp-p.
S-curve waveform
symmetry
+ 1.5 – 1
symmetry
S-curve waveform
A
Within 3.8
B
±
1.1 Vp-p
7. After check, remove the lead wire connected in step 2 and 3.
Note :
• Try to measure several times to mak e sur e than the ratio of A : B or B : A is more than 10 : 7.
• Take sweep time as long as possible and light up the brightness to obtain best waveform.
RF Level Check
oscilloscope
BD board
TP (RF) TP (VC)
Procedure :
1. Connect oscilloscope to test point TP (RF) on BD board.
2. Turn Power switch on.
3. Put disc (YEDS-18) in to play the number five track.
4. Confirm that oscilloscope waveform is clear and check RF
signal level is correct or not.
A
B
+ 1.5
Within 3 Vp-p
– 1
7. After check, remove the lead wire connected in step 2.
Note :
• Try to measure sev eral times to make sur e than the ratio of A : B or B : A is more than 10 : 7.
• Take sweep time as long as possible and light up the brightness to obtain best waveform.
S Curve Check (Without general remote commander)
oscilloscope
BD board
TP (FE) TP (VC)
Procedure :
1. Connect oscilloscope to test point TP (FE) on BD board.
2. Connect between test point TP (FEI) and TP (VC) by lead wire.
3. Connect both ends of TP R151 of the BD board to the lead
wire.
4. Turn Power switch on.
5. Put disc (YEDS-18) in and actuate the focus search. (actuate
the focus search when disc table is moving in and out.)
6. Check the oscilloscope waveform (S-curve) is symmetrical
between A and B. And confirm peak to peak level within 3.8 ± 1 Vp-p.
Note:
A clear RF signal waveform means that the shape “ ” can be clearly distinguished at the center of the waveform.
RF signal waveform
VOLT/DIV : 200mV TIME/DIV : 500ns
level : 1.2 ± 0.2 Vp-p
E-F Balance (1 Track Jump) Check (Without general remote commander)
oscilloscope
BD board
TP (TE) TP (VC)
Procedure :
1. Connect oscilloscpe to test point TP (TE) on BD board.
2. Turn Power switch on.
3. Put disc (YEDS-18) in to play the number five track.
4. Press the P (Pause) button. (Becomes the 1 track jump mode)
5. Check the level B of the oscilliscope's waveform and the A (DC voltage) of the center of the Traverse waveform. Confirm the following : A/B x 100 = less than ± 22%
— 10 —
1 track jump waveform
Center of the waveform
B
Adjustment Location :
[ MAIN BOARD ] – Component Side –
0V
level : 1.3 Vp-p
+ 0.7 – 0.6
symmetry
A (DC voltage)
E-F Balance Check (With general remote commander)
oscilloscope
BD board
TP (TE) TP (VC)
Procedure :
1. Connect the test point JW613 (ADJ) on MAIN board to the ground with a lead wire on main board.
2. Connect oscilloscpe to test point TP (TE) on BD board.
3. Turn the Power switch on to set the ADJ mode.
4. Put disc (YEDS-18) in to play the number five track.
5. Press the 4 button. (The tracking servo and the sledding servo are turned OFF.)
6. Check the level B of the oscilliscope's waveform and the A (DC voltage) of the center of the Traverse waveform. Confirm the following : A/B x 100 = less than ± 22%
Traverse waveform
Center of the waveform
CN621
JW613 (ADJ)
JW617 (AFADJ)
[ BD BOARD ] – Side A –
TP
(R151)
B
0V
level : 1.3 ± 0.6 Vp-p
A (DC voltage)
7. Press the 9 button. (The tracking servo and sledding servo are turned ON.) Confirm the C (DC voltage) is almost equal to the A (DC voltage) is step 6.
Traverse waveform
C (DC
0V
Tracking servo
Sledding servo
OFF
Tracking servo Sledding servo ON
voltage)
8. Disconnect the lead wire of JW613 (ADJ) connected in step 1.
TP(RF)
TP(IOP)
TP(TE)
TP(VC)
CN102
TP(FE)
TP(FEI)
IC101
— 11 —
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