Sony CDPCX-300, CDPCX-350, CDPCX-691 Service manual

CDP-CX300/CX350/CX691
SERVICE MANUAL
Photo; CDP-CX350
Model Name Using Similar Mechanism NEW CD Mechanism Type CDM54-KIBD35E Base Unit Type KSM-213BFN/M-NP Optical Pick-up Type KSS-213BFN
SPECIFICATIONS
US Model
CDP-CX300/CX350/CX691
Canadian Model
CDP-CX300/CX350
AEP Model
UK Model
CDP-CX350
MICROFILM
COMPACT DISC PLAYER
– 1 –
Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.
This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PROD­UCT MARKING is located on the rear exterior.
The following caution label is located inside of the unit.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra­diation exposure.
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow­ing safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leaka ge. Check leakage as described below.
LEAKAGE
The AC leakage from any exposed metal part to earth Ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microampers). Leak­age current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a V OM or battery-operated A C v oltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a pas­sive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY MARK ! OR DO TTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!! LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT . NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
0.15µF
1.5k
Earth Ground
AC voltmeter (0.75V)
Fig. A. Using an AC voltmeter to check AC leakage.
MODEL IDENTIFICATION — BACK PANEL —
PART NO.
PARTS No. MODEL
4-215-964-0π 4-215-964-1π 4-215-964-2π 4-215-964-3π 4-215-964-4π 4-215-964-5π 4-215-964-7π
CX300 : US CX300 : CND CX350 : US CX350 : CND CX350 : AEP, UK CX350 : AUS CX691 : US
• Abbreviation CND : Canadian model AUS : Australian model
– 2 –
SECTION 1

SERVICING NOTE

TABLE OF CONTENTS
1. SERVICING NOTE .......................................................... 3
2. GENERAL .......................................................................... 6
3. DISASSEMBLY
3-1. Front Panel Assembly ........................................................... 7
3-2. Table (300) Assembly ........................................................... 7
3-3. Base (Door, Gear) Assembly ................................................ 8
3-4. Pop-up Assembly ..................................................................8
3-5. Mechanism Deck .................................................................. 9
3-6. Base Unit ............................................................................. 9
4. SERVICE MODE ............................................................. 10
5. TEST MODE ..................................................................... 14
5-1. ADJ Mode ......................................................................... 14
5-2. Key and Display Check Mode ............................................ 14
6. ADJUSTMENTS
6-1. Mechanical Adjustments ..................................................... 15
6-2. Electrical Adjustment .......................................................... 17
7. DIAGRAMS
7-1. Circuit Boards Location ...................................................... 20
7-2. Block Diagrams
• BD Section........................................................................ 21
• Main Section..................................................................... 23
7-3. Schematic Diagram – BD Section – ................................... 27
7-4. Printed Wiring Board – BD Section – .................................29
7-5. Printed Wiring Board – Main Section –.............................. 31
7-6. Schematic Diagram – Main (1/2) Section – ........................33
7-7. Schematic Diagram – Main (2/2) Section – ........................35
7-8. Printed Wiring Board – T. Sens Section – ..........................37
7-9. Printed Wiring Board – T. Sens (In) Section – ...................37
7-10. Printed Wiring Board – D. Sens (Out) Section – ..............38
7-11. Schematic Diagram – Sensor Section – ............................ 38
7-12. Schematic Diagram – Display Section –........................... 39
7-13. Printed Wiring Board – Display Section – ........................41
7-14. Schematic Diagram – Jog Section –.................................. 43
7-15. Printed Wiring Board – Jog Section – ............................... 44
7-16. Schematic Diagram – Power Section – .............................47
7-17. Printed Wiring Board – Power Section – .......................... 48
7-18. Schematic Diagram – Jack Section – ................................49
7-19. Printed Wiring Board – Jack Section – ............................. 50
7-20. Schematic Diagram – Sensor/Motor Section – ................. 53
7-21. Printed Wiring Board – Sensor/Motor Section – .............. 54
7-22. IC Block Diagrams............................................................ 55
7-23. IC Pin Functions................................................................ 58
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repain parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, ob­serve from more than 30 cm away from the objective lens. The emission check enables continuous checking of the S curve.
LASER DIODE AND FOCUS SEARCH OPERATION CHECK
Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveform is output three times.
8. EXPLODED VIEWS
8-1. Case Section ........................................................................60
8-2. Chassis Section ................................................................... 61
8-3. Front Panel Section ............................................................. 62
8-4. Mechanism Section 1 (CDM54-K1BD35E) ....................... 63
8-5. Mechanism Section 2 (CDM54-K1BD35E) ....................... 64
8-6. Mechanism Section 3 (CDM54-K1BD35E) ....................... 65
8-7. Opeical Pick-up Section (KSM-213BFN/M-NP) ............... 66
9. ELECTRICAL PARTS LIST ........................................ 67
– 3 –
CD-TEXT TEST DISC
This unit is able to display the TEXT data (character information) written in the CD on its fluorescent indicator tube. The CD-TEXT TEST DISC (TGCS-313:J-2501-126-A) is used for checking the display. To check, perform the following procedure.
Checking Method:
1. Turn ON the po wer, set the disc on the disc table with the side labeled as “test disc” as the right side, close the front cov er, and chuck the disc.
2. The following will be displayed on the fluorescent indicator tube. (The display switches each time the TIME/TEXT b utton is pressed.)
Display : CD TEXT TEST DISC (Album Title)
3. Press the · button and play back the disc.
4. The following will be displayed on the fluorescent indicator tube. (If nothing is displayed, press the TIME/TEXT button.)
Display : 1kHz/0 dB/ L&R
5. Rotate and ± knob to switch the track. The text data of each track will be displayed. For details of the displayed contents for each track, refer to “Table 1 : CD-TEXT TEST DISC Text Data Contents” and “Table 2 : CD­TEXT TEST DISC Recorded Contents and Display”.
Restrictions in CD-TEXT Display
In this unit, some special characters will not be displayed properly . These will be displayed as a space or a character resembling it. For details, refer to “Table 2 : CD-TEXT DISC Recorded Contents and Display”.
Table 1 : CD-TEXT TEST DISC Text Data Contents (TRACKS No. 1 to 41:Normal Characters)
TRACK
No.
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21
Displayed Contents
1kHz/0dB/L&R 20Hz/0dB/L&R 40Hz/0dB/L&R 100Hz/0dB/L&R 200Hz/0dB/L&R 500Hz/0dB/L&R 1kHz/0dB/L&R 5kHz/0dB/L&R 7kHz/0dB/L&R 10kHz/0dB/L&R 16kHz/0dB/L&R 18kHz/0dB/L&R 20kHz/0dB/L&R 1kHz/0dB/L&R 1kHz/-1dB/L&R 1kHz/-3dB/L&R 1kHz/-6dB/L&R 1kHz/-10dB/L&R 1kHz/-20dB/L&R 1kHz/-60dB/L&R 1kHz/-80dB/L&R
TRACK
No.
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
Displayed Contents
1kHz/-90dB/L&R Infinity Zero w/o emphasis//L&R Infinity Zero with emphasis//L&R 400Hz+7kHz(4:1)/0dB/L&R 400Hz+7kHz(4:1)/-10dB/L&R 19kHz+20kHz(1:1)/0dB/L&R 19kHz+20kHz(1:1)/-10dB/L&R 100Hz/0dB/L* 1kHz/0dB/L* 10kHz/0dB/L* 20kHz/0dB/L* 100Hz/0dB/R* 1kHz/0dB/R* 10kHz/0dB/R* 20kHz/0dB/R* 100Hz Squer Wave//L&R 1kHz Squer Wave//L&R 1kHz w/emphasis/-0.37dB/L&R 5kHz w/emphasis/-4.53dB/L&R 16kHz w/emphasis/-9.04dB/L&R
NOTE : The contents of Track No. 1 to 41 are the same as those of the current TEST DISC-their titles are displayed.
– 4 –
Table 2: CD-TEXT TEST DISC Recorded Contents and Display
(In this unit, some special characters cannot be displayed. This is no a fault.)
TRACK
No.
42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
to
99
Recorded contents
! ” # $ %& ´ (21h to 27h)1kHz 0dB L&R ( ) + , – . / (28h to 2Fh)
*
01234567 (30h to 37h) 8 9 : ; < = > ? (38h to 3Fh)
@A B CDE F G (40h to 47h)
H I J K L MNO (48h to 4Fh) P QR S T U VW (50h to 57h) X Y Z [ ¥ ] ^ _ (58h to 5Fh)
a b c d e f g (60h to 57h)
h i j k l m n o (68h to 6Fh) p q r s t u v w (70h to 77h) xyz{I }
~
(78h to 7Fh)
i¢£¤¥ § (A0h to A7h) 8859-1
¬
C ª
•±23
1
º ¿ (B8h to BFh)
PR
µ ¶ • (B0h to B7h)
1
1
4
2
3 4
(A8h to AFh)
АБВГДЕЖЗ (C0h to C7h) И Й К Л М Н О П (C8h to CFh) DСТУФХЦ
ШЩЪЫЬY
˙
(D0h to D7h)
Я (D8h to DFh) абвгдежз (E0h to E7h) и й к л м н о п (E8h to FFh) стуфхц÷ (F0h to F7h)
шщъыьy
ÿ (F8h to FFh)
´
No.66 No.67 to No.99
N All the same N All the same N All the same N All the same N All the same N All the same N All the same
X Y Z [ \ ] ^ _ (58····
N All the same N All the same N All the same
xyz{I} i ¢£¤¥
~ (78····
§ (A0···· is not displayed
(A8···· C ª
µ • (B0····
¿ (B8····
•±23
1
N All the same N All the same N All the same
Φ ÙÚÛÜY ß (D8····
˙
N All the same N All the same
oстуфхц÷ (F0····
N All the same N All the same N All the same
to
N All the same
Display
¬
PR–are not displayed
are not displayed
1
3
1
º are not displayed
4
4
2
– 5 –
Front Panel
SECTION 2

GENERAL

39
3
2
45678 9
10 11 12
13
14
1
15 16 17 18
19 20 21 22
38
37
36 35 34 33 32
31 30 29 28 27
Photo: CDP-CX350
26
2425
23
LOCATION OF PARTS AND CONTROLS
1 1/u (power) button 2 STANDBY indicator 3 Display window 4 CONTINUE button 5 SHUFFLE button 6 PROGRAM button 7 REPEAT button 8 TIME/TEXT button 9 Front cover 10 AMS ±/PUSH ENTER knob and button 11 MENU/NO button 12 +100 button 13 YES button 14 DISC/CHARACTER/PUSH ENTER knob and button 15 EASY PLAY button and indicator 16 MEMO/SEARCH button 17 CHECK button 18 CLEAR button 19 MEGA CONTROL button and indicator 20 X-FADE button
21 NO DELAY button 22 FADER button 23 p (stop)/DISC EJECT button 24 P (pause) button and indicator 25 · (play) button and indicator 26 § OPEN/CLOSE button 27 HIT LIST button and indicator 28 GROUP 4 button and indicator 29 GROUP 3 button and indicator 30 GROUP 2 button and indicator 31 GROUP 1 button and indicator 32 GROUP FILE button 33 GROUP 8 button and indicator 34 GROUP 7 button and indicator 35 GROUP 6 button and indicator 36 GROUP 5 button and indicator 37 IR Repeater window (CDP-CX350) 38 KEYBOARD jack 39 TIMER OFF/PLAY switch
* AMS is abbreviation for Automatic Music Sensor.
– 6 –
SECTION 3
r

DISASSEMBLY

Note : Follow the disassembly procedure in the numerical order given.
3-1. FRONT PANEL ASSEMBLY
6
Flat tayp wire(CN701)
3
Two screw (BVTP 3x8)
1
Two screws (BVTP 3x8)
4
Remove the claw
7
Front panel assembly
3-2. TABLE (300) ASSEMBLY
9
7
Screw (BVTP 3x8)
8
Window
6
LED board
0
Guide (door.T)
Screw
(BVTP 3x16)
4
Screw (BVTP 3x8)
5
Bracket (F.W.)
3
Two screws (BVTP 3x8)
2
Three screws (BVTP 3x8)
Table (300)assembly
LED board
5
Remove the claw
2
Connector (CN)504)
1
CD door assembly
– 7 –
!™
Two washe
3-3. BASE (DOOR, GEAR) ASSEMBLY
)
1
Two screws (BVTP 3x8)
!™
Base (door.gear) assembly
2
Cover(front)
3
Three screws
(BVTP 3x8)
4
Guide (Door.B)
6
Bracket (Guide.B)
9
Connector (CN508)
8
Cover(P.T.)
7
Two screws (BVTP 3x8
0
Two screws (BVTP 3x8)
Three screws (BVTP 3x8)
3-4. POP-UP ASSEMBLY
1
Step screw
5
Four screws (BVTP 3x8)
3
Pop-up assembly
2
Screw (PTPWH3x6)
– 8 –
3-5. BACK PANEL ASSEMBLY
Two screws (BVTP 3x8)
4
(CN84)
Connector
3
(CN901)
Main board
Connector
2
Connector
(CN903)
6
Two screws (BVTP 3x8)
7
9
Guide (main)
!™
Two screws (BVTP 3x8)
Two screws (BVTP 3x8)
0
Back panel
8
T wo screws
(BVTP 3x8)
5
Three screws
(BVTP 3x8)
1
Connector (CN991)
3-6. CDM ASSEMBLY
9
Three screws
(BVTP 3x8)
CDM assembly
1
Three screws
(BVTP 3x8)
2
Two screws
(BVTP 3x8)
0
Bracket(top)
5
Screw
(BVTP 3x8)
8
Power board
7
Four screws
(BVTP 3x8)
6
Two screws
(BVTP 3x8)
4
Screw
– 9 –
3
Three screws
(BVTP 3x8)
SECTION 4

SERVICE MODE

SPECIAL FUNCTION
This unit is provided with several service modes. Details are shown in the following table.
Mode name
ALL ERASE AGING MODE LOARDING AGING MODE T ABLE A GING MODE DOOR POP UP AGING MODE TABLE LOTATION MODE TITLE MEMO SHIFT MODE MODEL NAME DISPLAY MICROPR OCESSOR VERSION DISPLA Y ALL LIT MODE MECHANISM ADJUSTMENT MODE SHIPMENT MODE TITLE MEMO RECORDING CHECK MODE
Note 1
Do not execute unless with a proper reason, otherwise the memory of the title memo recorded by the customer will be erased. The title memo recording check mode is not required for servicing. Do not execute.
ALL ERASE
This mode is used for clearing information such as the title memo. Do not execute if information such as the title memo is not to be erased.
Power supply state
OFF ON ON ON ON ON ON ON ON ON ON ON ON
Button operation
CLEAR + GROUP 1 + § OPEN/CLOSE + +100 GROUP 2 + § OPEN/CLOSE + +100 GROUP 3 + § OPEN/CLOSE + +100 GROUP 4 + § OPEN/CLOSE + +100 GROUP 5 + § OPEN/CLOSE + +100 GROUP 7 + § OPEN/CLOSE + +100 GROUP 1 + · + +100 GROUP 2 + · + +100 GROUP 3 + · + +100 GROUP 4 + · + +100 GROUP 5 + · + +100 GROUP 6 + · + +100
1
Note 1
Used in adjustment
Note 1 Note 1
Remarks
Procedure:
While pressing the CLEAR button with the power OFF, press the 1/u button and turn on the power. The fluorescent display tube displays “ ALL ERASE” and all memo­ries will be cleared.
AGING MODE
• Mode which repeatedly changes and plays back discs automati­cally in the unit.
• It will repeat aging as long as no errors occur.
• If an error occurs during aging, it will stop all servos, motors, etc. instantaneously, display the error number, and stop operations. However , the stopping conditions dif fer according to whether the unit is equipped with the “self-protection function during errors” described later. The function serves to maintain the state of the unit when errors occur.
Sequence of Aging Mode
$
1. Disc change
$
2. Load in
$
3. TOC read
$
4. Access of last track
$
5. 3 second playback
$
6. Access of first track
$
7. 3 second playback
Order of Disc Change
(1 cycle takes 3 minutes)
$
1. No. 60
$
2. No. 240
$
3. No. 180
$
4. No. 300
$
5. No. 120
$
– 10 –
$
8. Load out
$
9. FRONT COVER open
$
10. FRONT COVER close
$
Special Aging Mode Functions
The aging mode is provided with the following convenient func-
tions
• Disc setting mode (*1)
• Selection of presence of protection function during error (*2)
• Count function of aging cycle (*3)
*1 Disc setting mode:
5 discs are set before setting the aging mode. This mode makes the setting of these discs more easy.
*2 Self protection function during errors:
Function which voluntarily corrects errors which occur during normal operations by retries. If this function is not provided, all operations will be stopped without retiring. It is suitable for checking errors with low re­producibility. If this function is provided, and errors can be corrected by re­tries, aging will be continued without stopping.
*3 Aging cycle count function:
Functions which displays the number of agings carried out on the Fluorescent indicator tube in numbers. One aging cycle con­sists of five discs.
number of disc table
1DISC
DISC
CD1
120
AGED 10
number of agings
Aging Procedure
1. Turn ON the power of the unit. Pr ess the § OPEN/CLOSE and open the front cover.
2. Change the COMMAND MODE switch (S901) on set to CD1 .
3. Press the AGING STAR T button of the remote commander for aging mode (J-2501-123-A).
4. When the disc set mode is set, the · and P LEDs blink.
5. Rotate the DISC/CHARACTER dial. The slits (No. 60, 120, 180, 240, 300) for setting the discs will come forward. Insert the discs into these slits. Do not set the discs in other slits.
6. Set whether the self-protection function during errors is equipped with the unit. Press the REPEAT button. If “REPEAT” is dis­played on the Fluorescent indicator tube, it means the function is provided. If “REPEA T” is not displayed, it means the function is not provided.
Error Display
Disc number when aging

180
120 E01 #

Disc number with error
7. Press the · button.
8. The · LED blinks, the aging mode is set, and aging is started.
9. The aging cycle lasts 3 minutes. If errors occur during aging, the
error number will be displayed on the Fluorescent indicator tube. (Refer to the following table for the details of the errors.)
10. Aging will be repeated as long as no errors occur.
11. After each aging cycle, the number displayed on the Fluorescent
indicator tube will increase.
12. To end aging, disconnect the power cord from the outlet.

Error code

Aging cycle number
Error code
Err 01 Err 02 Err 03 Err 04 Err 05 Err 06 Err *1 Err *2 Err *3 Err *4 Err *5 Err *6 Err *7
DISC sensor check 1 DISC sensor check 2 Table operation check 1 Table operation check 2 Loading operation check 1 Loading operation check 2 BU related check 1 BU related check 2 BU related check 3 BU related check 4 BU related check 5 BU related check 6 BU related check 7
NOTE: As an alternative to steps 2 and 3, press the GROUP 1
button, §OPEN/CLOSE button, and +100 button at the same time.
ContentsCode number Name
No disc in the specified slit Disc in other slits Table motor current over No table sensor input Load in timeover Load out timeover Access timeover High speed search NG Q data read error BU operation (from focus search to until signal can be read) timeover GFS monitor error Focus cannot be imposed by focus search Auto focus bias adjustment cannot be performed
The * numbers mean the following according to the state of the unit during aging
2 : From chucking to end of TOC read 3 : From end of TOC read to end of last track playback 4 : From end of last track playback to end of first track playback
– 11 –
LOADING AGING MODE
• This mode is used for repeating loading operations continuously.
• Aging will be performed continuously unless an error occurs.
• When an error occurs, the error code will be displayed on the fluorescent indicator tube.
Procedure:
1. Set a disc in the DISC 1 slit.
2. With the power ON, while pressing the GROUP 2 button and
§ OPEN/CLOSE button, press the +100 button.
3. When the mode is set, both the · and P indicators will
start to blink.
4. When the · button is pressed, only the · indicator will
blink and aging starts.
5. To end the mode, press the 1/u button or disconnect the power
cord from the outlet.
TABLE ROTATION MODE
• This mode is used for electrical adjustments. Refer to the section on Electrical Adjustments.
TITLE MEMO SHIFT MODE
• This mode is used for writing title memo information recorded in this unit in a different unit. Use it for transferring disc memo contents written by the cus­tomer to the new units when replacing the unit, etc.
Connection:
Flow of data
$
This unit (Copy source)
$
$
Another unit
$
(Copy destination)
The error codes displayed during operations and when errors occur are the same as the “AGING MODE” described earlier.
TABLE AGING MODE
• This mode is used for rotating the table randomly.
• Aging will be performed continuously unless an error occurs.
• When an error occurs, the error code will be displayed on the fluorescent indicator tube.
Procedure:
1. Set discs in slits 1, 2, 99, 100, and 200.
2. With the power ON, while pressing the GROUP 3 button and
§ OPEN/CLOSE button, press the +100 button.
3. When the mode is set, both the · and P indicators will
start to blink.
4. When the · button is pressed, only the · indicator will
blink and aging starts.
5. To end the mode, press the 1/u button or disconnect the power
cord from the outlet.
During aging, operations will be carried out sequentially in the or­der of No. 1, No. 2, No. 100, No. 99, and No. 200 slits.
The error codes displayed during operations and when errors occur are the same as the “AGING MODE” described earlier.
DOOR POP UP AGING MODE
• This mode is used for performing aging of the CD pop up part and door open/close. It is used for checking if operations are performed normally.
Method:
1. To select a slot to be aged, press the § OPEN/CLOSE button
and rotate the DISC/CHARACTER knob with the front door opened to select a number.
2. With the power ON, while pressing the GROUP 4 button and
§ OPEN/CLOSE button, press the +100 button.
3. When the · button is pressed, aging starts, and door open/
close and up/down operations of the pop up part are performed continuously.
4. To end the mode, press the 1/u button.
If DISC is not selected at step 1, aging will be performed at the 192 slot. The number of times aging is performed will be displayed on the fluorescent indicator tube during operations.
COMMAND MODE: CD3
CONTROL A1
II
CONTROL A1 II connection cord provided
COMMAND MODE: CD1
Procedure:
1. Connect two units using the CONTROL A1 II connection cord shown in the figure.
2. Set the COMMAND MODE switch of the copy source unit to
CD3 and the COMMAND MODE switch of the copy desti-
nation unit to CD1 .
3. With the power on, while pressing the GROUP 7 button and
§ OPEN/CLOSE button of the copy destination unit, press
the +100 button.
4. When the data has been transferred, the fluorescent indicator tube displays “complete” for about 1 second.
MODEL NAME DISPLAY
• Model names can be displayed on the fluorescent indicator tube for checking the microprocessor model setting, etc.
Procedure:
With the power ON, while pressing the GROUP 1 and · but- tons, press the +100 button. The model name is displayed on the fluorescent indicator tube.
MICROPROCESSOR VERSION DISPLA Y
• The microprocessor version can be displayed on the fluorescent indicator tube.
Procedure:
With the power ON, while pressing the GROUP 2 and · but- tons, press the +100 button. The microprocessor version is displayed on the fluorescent indica­tor tube.
ALL LIT MODE
• This mode is used for lighting the whole fluorescent indicator tubes and LEDs.
Procedure:
With the power ON, while pressing the GROUP 3 and · but- tons, press the +100 button. Both the fluorescent indicator tubes and LEDs will light up com­pletely. To end this mode, press the 1/u mode.
– 12 –
MECHANISM ADJUSTMENT MODE
• This mode is used for mechanism adjustments. Refer to the sec­tion on Mechanism Adjustments.
SHIPMENT MODE
• This mode is used for setting the unit to the shipment state. Do not execute it without a proper reason as it erases the memory of the title memo recorded by the customer.
Procedure:
Set the COMMAND MODE switch to CD1 and the TIMER switch to OFF . Next, with the power ON, while pressing the
GROUP 5 button and · button, press the +100 button. If the switch state is normal, the model name will be displayed on the fluorescent indicator tube and the unit will set into the shipment mode. If the various switches are not set to their designated positions, er­ror codes will be displayed on the fluorescent indicator tube.
TITLE MEMO RECORDING CHECK MODE
This mode is not required for servicing. Do not execute without a proper reason. If executed, the memory of the title memo recorded by the cus­tomer will be erased.
– 13 –
SECTION 5

TEST MODE

5-1. ADJ MODE
1. Turn ON the power of the unit, set disc to disc table, and per­form chucking.
2. Disconnect the power supply plug from the outlet.
3. To set ADJ mode, connect the test point (ADJ) of the MAIN board to Ground, and connect the power supply plug to the outlet.
In this mode, table rotation and loading operations are not performed because it is taken that the disc has already been chucked.
Note: The same operations are also performed in the follo wing when
the test point (ADJ) is connected to Ground after turning on the power.
• Direct search (movement of sledding motor) is not performed dur-
ing accessing
• Ignored even when GFS becomes L
• Ignored even when the Q data cannot be read
• Focus gain does not decrease
ADJ Mode Special Functions Table (The buttons shown with ( ) function by using the sup­plied remote commander only)
Button
CONTINUE
SHUFFLE
PROGRAM
GROUP 3 (3) GROUP 8 (8)
CHECK
Servo average display Displays VC, FE, RF, TE and traverse in hexadecimal numbers
Focus bias display
Each time this is pressed, the focus bias is switched
between 1 and 2 (1) Bias actually set Optimum bias Minimum jitter (2) U:Upper aliasing bias L:Lower aliasing bias
Auto gain display
Displays focus, tracking, sledding in hexadecimal
numbers Turns off the tracking and sledding servo Turns on the tracking and sledding servo S-curve observation mode.
(Exits this mode when the 1/u button is pressed.)
Function
5-2. KEY AND DISPLAY CHECK MODE
To set this mode, connect the test point (AFADJ) on the MAIN board to Ground, and connect the power supply plug to the outlet.
Note:When this mode is e xecuted, all title memos recorded will be
erased.
• When this button is pressed, “line # No. #” will be displayed. However, these will not be displayed for the following special buttons. However, these will not be displayed for the following special buttons.
p (stop) button: FL segment check
(Refer to FL Tube Check Patterns)
P (pause) button: FL grid check
(Refer to FL Tube Check Patterns) The P LED also lights up simultaneously.
· (play) button: All FL segment and grid will light up.
· LED also lights up simultaneously.
TIMER switch: When the switch position is PLAY , the
STANDBY LED lights up. It goes OFF
when set to OFF . Each time this button is pressed, the value of the “Go+ ## keys” increases. Buttons pressed once will not be counted when pressed again.
FL Tube Check Patterns
Segment check
Magnified
Grid check
A B C D E F G
• When the jog dial is rotated to the right, the GROUP LEDs light
up in the order of 1n2..8nHIT LISTnEASY PLAYnMEGA CONTROLn1.
• When the jog dial is rotated to the left, the GROUP LEDs light up
in the order of 8n 7..1n MEGA CONTROLn EASY PLAYnHIT LISTn8.
• Abbreviation FL: Fluorescent Indicator Tube
[ MAIN BOARD ] – Component Side –
CN506
1
DISC SENSOR
ADJUSTMENT
– 14 –
3 RV501
23 22
12 11
TP2 (AFADJ)
TP1 (ADJ)
IC502
33
R516
R517
34
44 1
SECTION 6
GROUP1 GROUP2
GROUP4
Lever (pop up)
Fix to the center so that the lever (POP UP) does not touch the slit.
Cover (chassis)
At this position,this part will be locked.

ADJUSTMENTS

6-1. MECHANICAL ADJUSTMENTS
Pop Up Mechanism Adjustment
1. With the power ON, while pressing the GROUP 4 and · buttons, press the +100 button to enter the mechanism adjust­ment mode.
2. Press the GROUP 1 button to operate the loading mechanism, and continue pressing until the disc table locks. (Fig-1)
3. Press the GROUP 2 button to raise the pop up part.
4. Remove the cover (chassis), loosen the adjusting screw, move the screwdriver left and right until the lever (POP UP) does not touch the slit wall, and secure the screw. (Fig-2)
The following buttons have special functions in this mode.
GROUP 1 button: Loading mechanism IN operation GROUP 5 button: Loading mechanism OUT operation GROUP 2 button: Pop up part UP operation GROUP 6 button: Pop up part DOWN operation
FIg-1
FIg-2
– 15 –
Sensor Adjustment
1. With the power ON, while pressing the GROUP 4 and · buttons, press the +100 button to enter the mechanism adjust­ment mode.
2. Press the GROUP 1 button to operate the loading mechanism, and continue pressing until the disc table locks. (Fig-3)
3. Loosen the fixing screw, move the holder (TABLE SENSOR) slightly, and when the LED (green) of the PLAY button switches to the LED (orange) of the PAUSE button (or vice versa), se­cure the holder (TABLE SENSOR). (Fig-4)
4. Moving the disc table right and left with a hand after the screw is fixed, the table will move by the play of a disc table. If the LEDs light up alternately, the adjustment will be perf ormed cor­rectly. (Fig-4)
Linked with P indicator
·
Linked with
indicator
GROUP1
PAUSE button
GROUP4
PLAY button
PLAY indicator
PAUSE indicator
Fixed screws
At this position,this part will be locked.
FIg-3
Holder (table sensor)
– 16 –
Table assembly
Swing
FIg-4
6-2. ELECTRICAL ADJUSTMENT
Note:
1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10M impedance.
4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks.
Note: A clear RF signal wa veform means that the shape “” can be
clearly distinguished at the center of the waveform.
RF signal waveform
VOLT/DIV : 200mV TIME/DIV : 500ns
level : 1.2 Vp-p
+0.25 –0.20
S-Curve Check
oscilloscope
BD board
TP (FE1) TP (VC)
Procedure :
1. Chuck the disc (YEDS-18) beforehand, and disconnect the power cord from the outlet.
2. Connect oscilloscope to test point TP (FE1) on BD board.
3. Connect test point TP1 (ADJ) on MAIN board to ground with lead wire.
4. The ADJ mode is set when the power cord is inserted into the outlet and power is supplied.
5. The fifth track is played automatically.
6. Press the CHECK button.
7. Check the oscilloscope waveform (S-curve) is symmetrical be­tween A and B. And confirm peak to peak le vel within 3±1 Vp-p.
S-curve waveform
symmetry
A
Within 3
±
1 Vp-p
B
Adjustment Location: BD board
E-F Balance Check
oscilloscope
BD board
TP (TE) TP (VC)
Procedure :
1. Chuck the disc (YEDS-18) beforehand, and disconnect the power cord from the outlet.
2. Connect oscilloscpe to test point TP (TE) on BD board.
3. Connect test point TP1 (ADJ) on MAIN board to ground with lead wire.
4. The ADJ mode is set when the power cord is inserted into the outlet and power is supplied.
5. The fifth track is played automatically.
6. Press the GROUP 3 button. (The tracking servo and the sled­ding servo are turned OFF.)
7. Check the level B of the oscilliscope's wa veform and the A (DC voltage) of the center of the Traverse waveform. Confirm the following : A/B x 100 = less than ± 22%
Traverse waveform
Center of the waveform
8. Pressing the 1/u button stops the output of the waveform (s curve).
9. After check, remove the lead wire connected in step 3.
Note : • Try to measure sev eral times to make sure than the ratio of
A : B or B : A is more than 10 : 7.
• T ake sweep time as long as possible and light up the bright­ness to obtain best waveform.
Adjustment Location: BD board
RF Level Check
oscilloscope
BD board
TP (RF) TP (VC)
Procedure :
1. Connect oscilloscope to test point TP (RF) on BD board.
2. Turn Power switch on.
3. Put disc (YEDS-18) in to play the number five track.
4. Confirm that oscilloscope waveform is clear and check RF sig­nal level is correct or not.
B
0V
level : 1.3 ± 0.6 mVp-p
A (DC voltage)
8. Press the GROUP 8 button. (The tracking servo and sledding servo are turned ON.) Confirm the C (DC voltage) is almost equal to the A (DC voltage) is step 7.
Traverse waveform
C (DC
0V
Tracking servo Sledding servo OFF
Tracking servo Sledding servo ON
voltage)
9. Disconnect the lead wire of TP1 (ADJ) connected in step 2.
Adjustment Location: MAIN board
– 17 –
Disc Sensor Adjustment
e
Be sure to perform this adjustment after sensor adjustment in ME­CHANICAL ADJUSTMENT .
Connection:
MAIN board
CN506
D.S GND T.P
D.S: Pin
T.P: Pin
GND: Pin
1 3 2
oscilloscop
Waveform:
D.S
P.T
1. Connect the oscilloscope to Pins 1, 2, and 3 of CN506 of the MAIN board.
2. Check that no discs are loaded in the unit.
3. With the power ON, while pressing the GROUP 5 and
§ OPEN/CLOSE buttons, press the +100 button. The disc
table starts to rotate in the clockwise direction.
4. Loosen the fixing screw, mov e the mounting board (SENSOR), and secure the mounting board (SENSOR) at the point the H portion of the P.T waveform comes the center of the H portion of the D.S waveform.
5. Rotate the DISC/CHARACTER knob in the counterclockwise direction and the disc table starts to rotate in the same direction. Check that the waveform at this time is the same as that in step
4. If larger by a considerable extent, rotate the DISC/CHAR­ACTER knob in the clockwise direction and the disc table starts to rotate in the same direction. Repeat from step 4.
6. Rotate R V501 of the MAIN board and adjust so that the H and L portions of the D.S waveform become the same.
D.S
Adjust so that these widths become the same.
Adjustment Location: MAIN board
Fixing screw Mounting board (SENSOR)
D.S
P.T
Should be at the center
– 18 –
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