SONY SM-BDD-0013E-01, BDPT-1001, BPX-2001 Service Manual
SM-BDD-0013E-01
BDPT-1001
BPX-2001
BD DRIVE SERVICE MANUAL
1st edition
CS Department
Published in Japan © 2007. 09
Reproduction Prohibited
1.5 k
0.15 F
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
BD/DVD/CD drive
rear-side view
here
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly
soldered connections. Check the entire board surface for
solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
3. Look for unauthorize d re placement parts, particu larly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious
signs of deterioration. Point them out to the customer and
recommend their replacement.
5. Check the power cable for cracks and abrasion. Recommend
the replacement of any such power cable to the customer.
6. ChecktheB+voltagetoseeitisatthevaluesspecied.
7. Check the metal trim, “metallized” knobs, screws, and all
other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part
having a return to chassis, must not exceed 0.5 mA (500
microampers.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or
RCA WT-540A. Follow the manufacturers’ instructions to
use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means
of a VOM or battery-operated AC voltmeter. The “limit”
indication is 0.75 V, so analog meters must have an accurate
low-voltage scale. The Simpson 250 and Sanwa SH-63Trd
are examples of a passive VOM that is suitable. Nearly all
battery operated digital multimeters that have a 2 V AC range
are suitable. (See Fig. A)
CAUTION
Ensure that this product is disconnected from the power plug
before the laser protective housing is removed.
CLASS 1M LASER RADIATION WHEN OPEN DO NOT
VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
This label is located on the BD/DVD/CD Drive laser protective
housing inside the enclosure.
SPECIAL COMPONENT NOTICE
The components identified by mark contain confidential
information.
Strictly follow the instructions whenever the components are
repaired and/or replaced.
CAUTION:
The use of optical instruments with this product will increase
eye hazard.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF
MORE THAN 25 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
OR DOTTED
!
LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR
AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
CAUTION
Risk of Explosion if Battery is replaced by an Incorrect Type.
Dispose of Used Batteries According to the Instructions.
Lithium Batteries
If an equipment is provided with a replaceable lithium battery,
the following applies:
– if the battery is placed in an OPERATOR ACCESS AREA,
there shall be a warning close to the battery or in both the
operating and the service instructions:
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉURITÉ!!
– if the battery is placed elsewhere in the equipment, there shall
be a warning close to the battery or in the service instructions.
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA
LISTE DES PIÈCES SONT CRITIQUES POUR LA
SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER
CES COMPOSANTS QUE PAR DES PIÈCES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE
MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS
PAR SONY.
– 2 –
Reproduction Prohibited
TABLE OF CONTENTS
1. CIRCUIT DIAGRAM
1-1. BL1-001 Board ............................................. 1-2
1-2. BL2-001 Board ............................................. 1-2
1-3. BMD-001 Board (1/4) .................................. 1-3
1-4. BMD-001 Board (2/4) .................................. 1-4
1-5. BMD-001 Board (3/4) .................................. 1-5
1-6. BMD-001 Board (4/4) .................................. 1-6
1-7. BMD-002 Board (1/3) .................................. 1-7
1-8. BMD-002 Board (2/3) .................................. 1-8
1-9. BMD-002 Board (3/3) .................................. 1-9
2. PRINTED WIRING BOARDS
2-1. BL1-001 Board ............................................. 2-1
2-2. BL2-001 Board ............................................. 2-1
2-3. BMD-001 Board (Side A) ............................ 2-2
2-4. BMD-001 Board (Side B) ............................ 2-3
2-5. BMD-002 Board (Side A) ............................ 2-4
2-6. BMD-002 Board (Side B) ............................ 2-5
3. EXPLODED VIEWS
3-1. Loading Complete Assy Section .................. 3-1
3-2. Loading Block Assy Section ........................ 3-2
3-3. Base Frame Complete Assy Section ............. 3-3
3-4. Top Frame Complete Assy Section .............. 3-4
3-5. Front Arm Assy Section................................ 3-5
3-6. Optical Pick-up Section ................................ 3-6
4. ELECTRICAL PARTS LIST
BL1-001 Board ............................................. 4-1
BL2-001 Board ............................................. 4-1
BMD-001 Board ........................................... 4-1
BMD-002 Board ........................................... 4-4
– 3 –
Reproduction Prohibited
SECTION 1
CIRCUIT DIAGRAM
Note on Schematic Diagram:
• All capacitors are in mF unless otherwise noted.
pF: mmF 50 WV or less are not indicated except for
electrolytics and tantalums.
• All resisto rs are in W and
otherwise specied.
• % : indicates tolerance.
1
/4 W or less unless
Note:
T h e c o m p o n e n t s
identified by mark
dotted line with mark
!
or
!
are critical for safety.
Replace only with part
number specied.
Note:
Les composants identiés
par une marque ! sont
critiques pour la sécurité.
Ne les remplacer q u e
par une piéce portant le
numéro spécié.
1-1
Reproduction Prohibited
CN100
BL1-001 BOARD
CN101
JL100
R100
R101
R104
R102
SE101
SE100
R105
R106
C103
R110
IC100
C105
C106
R112
R113
C107
R114
S100
S101
S102
Q100
JL101
R109
Q101
R111
C104
R107
R108
C100
R103
C101
C102
BL2-001 BOARD
CN200
R200
D200
JL200
JL201
1-1. BL1-001 BOARD
1-2. BL2-001 BOARD
1-2
Reproduction Prohibited
C266
C265
C264
C263
C262
C261
C260
C259
C270
R114
CL112
CL111
CL109
C111
C102
C110
C108
R112
R110
R278
R277
CN103
CN102
C269
Q104
C114
R103
Q507
C107
L100
C109
R113
Q508
L103
C238
R126
R243
R244
R245
R246 C103
C255
C257
C256 C258
CN101
C254
JL110
CL106
CL105
CL104
CL103
CL102
C251
CL101
JL109
CN104
C237
Q107
Q105
C234
C252
C253
Q106
R102
C244
C235
C236
C273
R101
CN100
CL117
CL116
CL115
R281
R100
CL113
CL114
C250
R121
R122
C113
R605
C115
C141
C140
C139
R163
R231
R258
D100
R214
R204
D101
C243
C245
R260
C126
R199
R201
Q109
R259
Q102
Q103
L101
R162
C136
C274
C117
CL135
IC103
R600
R601
C156
CL138
CL140
CL137
CL136
R232
C159
C154
R187
C157
R606
CL144
CL143
R607
C158
C155
CL142
C161
C162
R233
R602
R603
R241
C198
CL153
CL152
CL186
R250
C242
C241
R284
R285
CL187
CL146
C119
C176
C195
R251
R249
R242
C194
R209
R223
R210
R211
C175
R224
IC108
CL145
R222
CL184
CL185
C240
C239
R282
R283
R181
C144
R171
R180
C135
C134
C133
JL108
R711
R217
R268
R269
R270
R272
R273
R218
R219
R271
C106
C105
C104
CL100
R104
R119
R118
R124
R139
R111
C101
R129
CL110
C193
C192
C191
C190
C179
CL148
CL149
CL150
CL151
C178
R230
R229
R228
R227
R240
R226
R234
R235
R236
R237
R238
R239
C183
C184
C185
C186
C187
R202 R203
C197
C203
C207
C222
R215
R206
R212
R625
R626
R627
CL155
CL157
CL159
CL163
CL165
JL166
CL169
CL168
CL170
JL175
JL176
R109
R108
R107
R106
R105
CL160
CL161
CL162
CL177
CL178
JL179
C218
CL183
CL182
C233
C223
C225
FL104
C224
R127
R133
R288
R289
R290
R291
R292
R293
C231
C228
C227
FL103
C226
C232
C219
C196
C199
CL154
CL156
R265
R267
C215
R299
R298
R297
R296
R295
R294
R136
R135
JL158
JL162
JL164
C120
R134
C118
R141 R147
JL133
C122
C127
R150IC101
CL128
X101
R193
R140 R130
C116
R125 R128
R132
R131
C124
C121
R137
R138
C221
CL167
R213
C182
C189
C181
C188
C200
C209
C206
C213
C217
C180
IC110
BMD-001 BOARD (1/4)
IC103
IC108
IC110
1-3. BMD-001 BOARD (1/4)
The components identied by
mark
or dotted line with mark
!
are critical for safety.
!
Replace only with part number
specied.
Les composants identiés par une
marque
sont critiques pour
!
la sécurité.
Ne les remplacer que par une piéce
portant le numéro spécié.
1-3
Reproduction Prohibited
IC304
IC300
IC300
IC309
IC303
IC310
BMD-001 BOARD
(2/4)
R441
R308
C306
C324
C343
R333
R335
R346
C346
C342
R341
C345
R344
C337
C341
C400
R309
R310
R311
CL303
CL304
CL339
CL340
CL341
CL342
CL345
CL344
CL343
CL358
CL360
CL361
CL363
CL357
CL356
R307
R306
R305
R304
R303
R302
CL321
CL320
CL319
CL318
CL317
CL316
CL314
CL313
CL312
CL441
C457
CL311
CL310
CL315
CN300
C458
R301
C301
C300
CL322
CL323
CL324
CL325
CL434
CL326
CL435
CL335
CL302
C303
C304
R312
C308
C309
C310
R315
C311
C313
C312
C399
R326
C322
C323
C326
C321
C314
R384
R405
C334
C336
CL372
CL373
CL374
C401
C402
CL367
CL368
CL369
CL390
CL371
R432
R433
CL376
CL302
CL375 CL301
CL377
R408
R444
CL305
CL430
R360
CL384
CL386
CL382
R321
R322
R327
R328
R330
IC300
R378
R377
R376
R375
R374
CL436
CL431
CL432
CL392
CL450
CL400
CL399
CL398
C369
CL397
C368
CL396
C367
CL395
C366
CL402
R372
R371
R370
R369
R368
R367
RB312
C352
CL370
C339
R349
R348
R350
R343
R363
R358
R361
R354
C355
CL378
CL359
C329
C359
RB309
R352
C320
CL300
R440
R439
Q300
D301
D300
R323
R325
CL354
CL353
CL352
R397
CL351
R411
CL350
R336
CL349
R399
CL348
R409
CL347
CL346
R324
C319
C318
C316
C317
C315
C307
RB308
R351
C377
CL306
C305
IC301
R472
C461
R313
R355
CL389
R364
R362
R365
R332
R329
C325
R383
R382
R381
R380
R359
R357
R438
R437
R436
R435
C351
C350
C349
C348
C344
C340
C358
C360
C361
C362
C363
C365
CL433
CL385
CL387
CL388
CL393
R340
R338
C357
C356
C354
C353
R391
R392
R389
R347
IC303
R345
R342
C335
C333
C332
C331
C330
C328
C327
CL379
CL380
CL383
R452
R366
R337
R339
CL365
CL362
CL364
R300
R388
R373
R356
R387
R386
CL437
CL438
CL439
CL440
C376
C375
C374
C373
C372
C371
C370
R406
R434
S300
RB301
C382
RB300
FB301
RB303
C392
C391
RB302
C381
C380
C390
R401
C389
R459 R460
R458
R417
R412
CL442
CL443
CL444
CL445
R422
R421
R471
R415
R418
RB305
RB306
RB307
R426
R427
R425
R424
R423
R463
R414
R320
R803
C404
C405
C406
C403
R446
R447
R448
R445
R398
R396
R449
C379
R450
IC308
IC310
C383
R453 R454
R331
R379
R451
C364
C386
CL405
R393
R390
C387
R400
R402
R403
R404
X301
C395
C396
R811
R443
C397
IC314
R410
R416
CL413
IC300
CL414
CL415
CL416
CL417
CL418
CL419
CL420
CL421
CL422
CL423
CL424
CL425
CL426
CL427
CL428
CL429
CL406
CL407
CL408
CL409
CL410
CL411
CL412
CL330
CL329
CL328
CL327
CN301
R430
R419
R431
R420
R470
RB304
R461
C450
C451
C452
C453
C454
C456
C460
C455
R462
R429R442R464
R465 R413
IC309
IC300
IC300
1-4. BMD-001 BOARD (2/4)
1-4
The components identied by
mark
or dotted line with mark
!
are critical for safety.
!
Replace only with part number
specied.
Les composants identiés par une
marque
sont critiques pour
!
la sécurité.
Ne les remplacer que par une piéce
portant le numéro spécié.
Reproduction Prohibited
BMD-001 BOARD (3/4)
R907
IC509
R555
C506
Q506
JL500
JL501
JL502
JL503
JL504
JL505
JL506
JL507
JL508
JL509
JL510
R508
C505
R511
R529
R554
IC501
C509
R505
IC502
C513
R507
R548
R513
R504
C535
IC300
C534
C533
C532
C527
C528
C529
C530
C531
C515
IC505
R552
CL521
R516
IC500
R546
R512
CL519
C510
S500
CL520
C512
R498
CL518
FL500
D502
IC507
C508
R553
D500
C537
C539
C541
C543
C570
C536
C538
C540
C542
C544
C546
C548
C550
C549
C552
C556
C554
C558
C562
C560
C564
C568
C566
C572
C574
C576
C578
C580
JL514
JL518
JL521
JL524
JL527
JL529
JL531
JL533
JL535
JL537
JL513
JL517
JL520
JL523
JL526
JL528
JL530
JL532
JL534
JL536
JL512
JL516
JL511
JL515
JL519
JL522
JL525
C545
C547
C551
C553
C555
C557
C559
C561
C563
C565
C567
C569
C571
C573
C575
C577
C579
C581
C609
C616
R522
R521
C652
R520
L505
R556
L504
FB557
C649
C619
C618
C648
R524
L507
C610
JL540
JL541
L506
L511
L510
L509
L508
C611
C612
C613
JL542
JL543
C651
FB528
FB527
C650
CN502
JL538
JL539
L514
ET501
ET502
ET503
ET504
ET505
ET506
ET507
IC506
C500
C501
R906
C523
R510
Q501
R518
R509
C606
C607 C608
IC508
R523
Q502
L503
C614 C615
C605
R502
R503
IC503
Q500
C507
L500
D501
R500
C514
FB499
C516C504C503
R514
R509
R515
FL501
FL502
FL503
C603
C602
C601
C600
C599
C598
C597
C596
C595
C594
C593
C592
C591
C590
C589
C604
IC300
C588
C587
C586
C585
C584
C583
R547
IC509
IC507
IC500
IC501
IC300
IC300
IC506
IC503
IC508
1-5. BMD-001 BOARD (3/4)
1-5
Reproduction Prohibited
R517
R519
C638
R540
R539
R538
R537
R536
R535
R534
R533
R532
C637
C636
R531
R530
C635
CL533
CL534
CL535
CL532
R543
CL537
CL538
CL536
R545
C642
C646
C645
C627
C626
IC504
R542
R541
C629
C628
R544
C647
C617
C620
C639
C621
C640
C641
C622
C623
C624
C625
R551
R550
R549
CL522
CL523
CL524
CL525
C634
C633
CL526
CL527
CL528
CL529
CL530
CL531
C644
C643
C632
C631
C630
BMD-001 BOARD (4/4)
IC504
1-6. BMD-001 BOARD (4/4)
1-6
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