Snorkel sn13600-15019 User Manual

Operator Manual
X-Series
X-Series
SERIAL NO. 13600 to Current
WARNING
All personnel shall carefully read, understand and follow all safety rules, operating
instructions and the Scaffold Industry Associations MANUAL OF
RESPONSIBILITIES (ANSI A92.6-1999) before operating or performing
maintenance on any UpRight aerial work platform.
SAFETY RULES
Safety Rules and Operating Instructions
NEVER operate the machine
within ten feet of power lines.
NEVER operate the machine without first surveying the work area for surface hazards such as
holes, drop-offs, bumps and debris. NEVER operate the machine if all guardrails are not properly in place and secured with all
fasteners properly torqued.
SECURE and lock gate after mounting platform. NEVER use ladders or scaffolding on the platform. NEVER attach overhanging loads or increase platform size. LOOK up, down and around for overhead obstructions and electrical conductors. DISTRIBUTE all loads evenly on the platform. See the back cover for maximum platform load. NEVER use damaged equipment. (Contact UpRight for instructions. See toll-free phone number
on back cover.)
NEVER change operating or safety systems. INSPECT the machine thoroughly for cracked welds, loose hardware, hydraulic leaks, damaged
control cable, loose wire connections and wheel bolts.
NEVER climb down elevating assembly with the platform elevated. NEVER perform service on machine while platform is elevated without blocking elevating assembly.
Safety Rules and Operating Instructions
NEVER recharge batteries near sparks or open flame; batteries that are being charged emit
highly explosive hydrogen gas. AFTER USE secure the work platform against unauthorized use by turning key switch off and
removing key. NEVER replace any component or part with anything other than original UpRight replacement
parts without the manufacturers consent.
NEVER elevate the platform or drive the machine while el­evated unless the machine is on firm level surface.
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NEVER sit, stand or climb on guardrail or midrail.
Introduction
This manual covers all models of the X-Series Work Platforms. This manual must be stored on the machine at all times.
Pre-Operation and Safety
Inspection
Read, understand and follow all safety rules and operating instructions and then perform the following steps each day before use.
1. Open modules and inspect for damage, oil leaks or missing parts.
2. Check the level of the hydraulic oil with the platform fully lowered. Open the Left Module and remove the reservoir cap, oil should be visible in the filler screen. Add ISO #46 hydrau­lic oil if necessary.
3. Check that fluid level in the batteries is correct (See Battery Maintenance, Page 8).
4. Verify batteries are charged.
5. Check that A.C. extension cord has been disconnected from charger.
6. Check that all guardrails are in place, the Slide out Deck Extension is secured with the pin and all fasteners are properly tightened.
7. Carefully inspect the entire work platform for damage such as cracked welds or structural members, loose or missing parts, oil leaks, damaged cables or hoses, loose connections damaged or missing labels, and tire damage.
8. Move machine, if necessary, to unobstructed area to allow for full elevation.
9. Turn Chassis and Platform Emergency Stop Switches ON (Figure 1 & 2) by pulling the button out.
10. Turn the Chassis Key Switch (Figure 1) to CHASSIS.
11. Push Chassis Lift Switch (Figure 1) to UP position and fully elevate platform.
12. Visually inspect the elevating assembly, lift cylinder, cables and hoses for damage or erratic operation. Check for missing or loose parts.
Control Fuse
Key Switch
Chassis Lift
Switch
Hourmeter
(Optional)
13. Verify that the Depression Mechanism Sup­ports have rotated into position under each module.
14. Partially lower the platform by pushing Chassis Lift Switch to DOWN, and check operation of the audible lowering alarm.
15. Open the Chassis Emergency Lowering Valve (Figure 3) to check for proper operation by pulling and holding the knob out. Once the platform is fully lowered, close the valve by releasing the knob.
16. Turn the Chassis Key Switch to DECK.
17. Close and latch the module doors.
18. Check that route is clear of persons, obstruc­tions, holes and drop-offs, is level and capable of supporting the wheel loads.
19. Unhook Controller from guardrail. Firmly grasp Controller while performing the following checks from the ground.
STAND CLEAR of the work platform while performing the following checks.
Protect control console cable from possible damage while performing checks.
20. Pull Emergency Stop Button out to the ON position.
21. Position Function Switch to DRIVE. For 20W, 26, and 31 models, use both HI and LOW drive when performing step 22.
22. Grasp the Control Lever so the Interlock Lever is depressed (releasing the Interlock Lever cuts power to Controller), slowly position the Control Lever to FORWARD then REVERSE to check for speed and directional control. The farther you push or pull the Control Lever from center the faster the machine will travel.
23. Push Steering Switch RIGHT then LEFT to check for steering function.
24. Push in the Emergency Stop Switch Button.
25. Rehook Controller on side guardrail.
Interlock
Lever
Control Lever
Steering
Switch
Pot Hole Protection
Support
Figure 1: Chassis, Left Side
Chassis
Emergency
Stop Switch
Function
Switch
Emergency
Stop Switch
Figure 2: Controller
2
Operation
Before operating work platform ensure that pre­operation and safety inspection has been completed and any discrepancies have been corrected.
Travel With Platform Lowered
1. Check that route is clear of people, obstruc­tions, holes and drop-offs, is level and is capable of supporting wheel loads.
2. Verify Chassis Key Switch is turned to DECK and Chassis Emergency Stop Switch is ON, pull button out.
3. After mounting platform, lower top rail across en­trance and secure entryway closure. Check that guardrails are properly assembled, in position, and that the Slide Out Deck Extension is secured with pin. Attach Controller to left or right guardrail.
4. Check clearances above, below and to the sides of platform.
5. Pull Controller Emergency Stop Button out to ON position. In case of emergency, push down to stop all functions.
6. Position Function Switch to DRIVE. For 20W, 26, and 31 models: position Function Switch to HI for traveling on level ground, LOW when extra torque is required for climbing ramps.
7. Grasp the Control Lever so the Interlock Lever is depressed (releasing the Interlock Lever cuts power to Controller), slowly push or pull the Control Lever to FORWARD or REVERSE position to travel in the desired direction. The farther you push or pull the Control Lever from center the faster the machine will travel.
Steering
1. Position Function Switch to DRIVE.
2. While holding the Control Lever so that the Interlock Lever is depressed, push the Steering Switch to RIGHT or LEFT to turn wheels in the desired direction. Observe the tires while maneuvering the work platform to ensure proper direction.
NOTE: Steering is not self-centering. Wheels must be returned to straight ahead position by operating Steering Switch.
Elevating Platform
1. Position Function Switch to LIFT.
2. While holding the Control Lever so that the Inter­lock Lever is depressed, push Control Lever forward to UP, the farther you push the Control Lever the faster the Platform will elevate.
3. If the machine is not level an Alarm will sound and the machine will not lift or drive. If an Alarm
sounds, immediately lower the Platform and move the machine to a level location before attempting to re-elevate the Platform.
Depression Mechanism System
When the platform is elevated, the depression mecha­nism system will automatically deploy. The depression mechanism system will retract automatically when the platform is lowered, and high speed drive is engaged.
Be aware that while the depression mechanism system is deployed, minimum ground clearance is reduced to
3
/4 inches.
Travel With Platform Elevated
NOTE: Work platform will travel at reduced speed when platform is elevated.
1. Check that route is clear of persons, obstruc­tions, holes and drop-offs, is level and capable of supporting the wheel loads.
2. Check clearances above, below and to the sides of platform.
3. Position Function Switch to DRIVE position.
4. Grasp the Control Lever so the Interlock Lever is depressed (releasing the Interlock Lever cuts power to Controller), push Control Lever to FORWARD or REVERSE for desired direction of travel.
5. If the machine is not level an Alarm will sound and the machine will not lift or drive. If an Alarm
sounds, immediately lower the Platform and move the machine to a level location before attempting to re-elevate the Platform.
Lowering Platform
1. Position Function Switch to LIFT.
2. Grasp the Control Lever so the Interlock Lever is depressed, pull back on the Control Lever. A warning alarm will sound when lowering.
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Emergency Lowering
If the platform should fail to lower, NEVER climb down the elevating assembly.
Ask a person on the ground to open the Emergency Lowering Valve located at the rear of the machine (Figure 3).
1. Open the Emergency Lowering Valve by pulling on the handle.
2. To close, release the handle.
Fold Down Guardrails
This procedure applies only to the X31N model for the purpose of passing through a standard double doorway. Guardrails must be returned to proper position before operating the work platform.
Fold Down Procedure
1. Unhook the controller from the side guardrail and place on the platform.
2. Unpin the front and rear upper rails from the side rails and rotate inwards.
3. Starting with the rollout deck rails and then the outer rails, lift up on each guardrail and fold inward.
X31N Model
X20N, X20W, and
X26N Models
Figure 3: Emergency Lowering Valve Handle
Erection Procedure
1. Starting with the outer rails and then the rollout deck rails, raise each guardrail and drop it down securing it in the vertical position.
2. Rotate the front and rear upper rails outward and secure them to the opposite side rails using the retaining pins.
3. Hang the controller on the side guardrail.
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