Snorkel sn13600-15019 User Manual

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Operator Manual
X-Series
X-Series
SERIAL NO. 13600 to Current
WARNING
All personnel shall carefully read, understand and follow all safety rules, operating
instructions and the Scaffold Industry Associations MANUAL OF
RESPONSIBILITIES (ANSI A92.6-1999) before operating or performing
maintenance on any UpRight aerial work platform.
SAFETY RULES
Safety Rules and Operating Instructions
NEVER operate the machine
within ten feet of power lines.
NEVER operate the machine without first surveying the work area for surface hazards such as
holes, drop-offs, bumps and debris. NEVER operate the machine if all guardrails are not properly in place and secured with all
fasteners properly torqued.
SECURE and lock gate after mounting platform. NEVER use ladders or scaffolding on the platform. NEVER attach overhanging loads or increase platform size. LOOK up, down and around for overhead obstructions and electrical conductors. DISTRIBUTE all loads evenly on the platform. See the back cover for maximum platform load. NEVER use damaged equipment. (Contact UpRight for instructions. See toll-free phone number
on back cover.)
NEVER change operating or safety systems. INSPECT the machine thoroughly for cracked welds, loose hardware, hydraulic leaks, damaged
control cable, loose wire connections and wheel bolts.
NEVER climb down elevating assembly with the platform elevated. NEVER perform service on machine while platform is elevated without blocking elevating assembly.
Safety Rules and Operating Instructions
NEVER recharge batteries near sparks or open flame; batteries that are being charged emit
highly explosive hydrogen gas. AFTER USE secure the work platform against unauthorized use by turning key switch off and
removing key. NEVER replace any component or part with anything other than original UpRight replacement
parts without the manufacturers consent.
NEVER elevate the platform or drive the machine while el­evated unless the machine is on firm level surface.
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NEVER sit, stand or climb on guardrail or midrail.
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Introduction
This manual covers all models of the X-Series Work Platforms. This manual must be stored on the machine at all times.
Pre-Operation and Safety
Inspection
Read, understand and follow all safety rules and operating instructions and then perform the following steps each day before use.
1. Open modules and inspect for damage, oil leaks or missing parts.
2. Check the level of the hydraulic oil with the platform fully lowered. Open the Left Module and remove the reservoir cap, oil should be visible in the filler screen. Add ISO #46 hydrau­lic oil if necessary.
3. Check that fluid level in the batteries is correct (See Battery Maintenance, Page 8).
4. Verify batteries are charged.
5. Check that A.C. extension cord has been disconnected from charger.
6. Check that all guardrails are in place, the Slide out Deck Extension is secured with the pin and all fasteners are properly tightened.
7. Carefully inspect the entire work platform for damage such as cracked welds or structural members, loose or missing parts, oil leaks, damaged cables or hoses, loose connections damaged or missing labels, and tire damage.
8. Move machine, if necessary, to unobstructed area to allow for full elevation.
9. Turn Chassis and Platform Emergency Stop Switches ON (Figure 1 & 2) by pulling the button out.
10. Turn the Chassis Key Switch (Figure 1) to CHASSIS.
11. Push Chassis Lift Switch (Figure 1) to UP position and fully elevate platform.
12. Visually inspect the elevating assembly, lift cylinder, cables and hoses for damage or erratic operation. Check for missing or loose parts.
Control Fuse
Key Switch
Chassis Lift
Switch
Hourmeter
(Optional)
13. Verify that the Depression Mechanism Sup­ports have rotated into position under each module.
14. Partially lower the platform by pushing Chassis Lift Switch to DOWN, and check operation of the audible lowering alarm.
15. Open the Chassis Emergency Lowering Valve (Figure 3) to check for proper operation by pulling and holding the knob out. Once the platform is fully lowered, close the valve by releasing the knob.
16. Turn the Chassis Key Switch to DECK.
17. Close and latch the module doors.
18. Check that route is clear of persons, obstruc­tions, holes and drop-offs, is level and capable of supporting the wheel loads.
19. Unhook Controller from guardrail. Firmly grasp Controller while performing the following checks from the ground.
STAND CLEAR of the work platform while performing the following checks.
Protect control console cable from possible damage while performing checks.
20. Pull Emergency Stop Button out to the ON position.
21. Position Function Switch to DRIVE. For 20W, 26, and 31 models, use both HI and LOW drive when performing step 22.
22. Grasp the Control Lever so the Interlock Lever is depressed (releasing the Interlock Lever cuts power to Controller), slowly position the Control Lever to FORWARD then REVERSE to check for speed and directional control. The farther you push or pull the Control Lever from center the faster the machine will travel.
23. Push Steering Switch RIGHT then LEFT to check for steering function.
24. Push in the Emergency Stop Switch Button.
25. Rehook Controller on side guardrail.
Interlock
Lever
Control Lever
Steering
Switch
Pot Hole Protection
Support
Figure 1: Chassis, Left Side
Chassis
Emergency
Stop Switch
Function
Switch
Emergency
Stop Switch
Figure 2: Controller
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Operation
Before operating work platform ensure that pre­operation and safety inspection has been completed and any discrepancies have been corrected.
Travel With Platform Lowered
1. Check that route is clear of people, obstruc­tions, holes and drop-offs, is level and is capable of supporting wheel loads.
2. Verify Chassis Key Switch is turned to DECK and Chassis Emergency Stop Switch is ON, pull button out.
3. After mounting platform, lower top rail across en­trance and secure entryway closure. Check that guardrails are properly assembled, in position, and that the Slide Out Deck Extension is secured with pin. Attach Controller to left or right guardrail.
4. Check clearances above, below and to the sides of platform.
5. Pull Controller Emergency Stop Button out to ON position. In case of emergency, push down to stop all functions.
6. Position Function Switch to DRIVE. For 20W, 26, and 31 models: position Function Switch to HI for traveling on level ground, LOW when extra torque is required for climbing ramps.
7. Grasp the Control Lever so the Interlock Lever is depressed (releasing the Interlock Lever cuts power to Controller), slowly push or pull the Control Lever to FORWARD or REVERSE position to travel in the desired direction. The farther you push or pull the Control Lever from center the faster the machine will travel.
Steering
1. Position Function Switch to DRIVE.
2. While holding the Control Lever so that the Interlock Lever is depressed, push the Steering Switch to RIGHT or LEFT to turn wheels in the desired direction. Observe the tires while maneuvering the work platform to ensure proper direction.
NOTE: Steering is not self-centering. Wheels must be returned to straight ahead position by operating Steering Switch.
Elevating Platform
1. Position Function Switch to LIFT.
2. While holding the Control Lever so that the Inter­lock Lever is depressed, push Control Lever forward to UP, the farther you push the Control Lever the faster the Platform will elevate.
3. If the machine is not level an Alarm will sound and the machine will not lift or drive. If an Alarm
sounds, immediately lower the Platform and move the machine to a level location before attempting to re-elevate the Platform.
Depression Mechanism System
When the platform is elevated, the depression mecha­nism system will automatically deploy. The depression mechanism system will retract automatically when the platform is lowered, and high speed drive is engaged.
Be aware that while the depression mechanism system is deployed, minimum ground clearance is reduced to
3
/4 inches.
Travel With Platform Elevated
NOTE: Work platform will travel at reduced speed when platform is elevated.
1. Check that route is clear of persons, obstruc­tions, holes and drop-offs, is level and capable of supporting the wheel loads.
2. Check clearances above, below and to the sides of platform.
3. Position Function Switch to DRIVE position.
4. Grasp the Control Lever so the Interlock Lever is depressed (releasing the Interlock Lever cuts power to Controller), push Control Lever to FORWARD or REVERSE for desired direction of travel.
5. If the machine is not level an Alarm will sound and the machine will not lift or drive. If an Alarm
sounds, immediately lower the Platform and move the machine to a level location before attempting to re-elevate the Platform.
Lowering Platform
1. Position Function Switch to LIFT.
2. Grasp the Control Lever so the Interlock Lever is depressed, pull back on the Control Lever. A warning alarm will sound when lowering.
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Emergency Lowering
If the platform should fail to lower, NEVER climb down the elevating assembly.
Ask a person on the ground to open the Emergency Lowering Valve located at the rear of the machine (Figure 3).
1. Open the Emergency Lowering Valve by pulling on the handle.
2. To close, release the handle.
Fold Down Guardrails
This procedure applies only to the X31N model for the purpose of passing through a standard double doorway. Guardrails must be returned to proper position before operating the work platform.
Fold Down Procedure
1. Unhook the controller from the side guardrail and place on the platform.
2. Unpin the front and rear upper rails from the side rails and rotate inwards.
3. Starting with the rollout deck rails and then the outer rails, lift up on each guardrail and fold inward.
X31N Model
X20N, X20W, and
X26N Models
Figure 3: Emergency Lowering Valve Handle
Erection Procedure
1. Starting with the outer rails and then the rollout deck rails, raise each guardrail and drop it down securing it in the vertical position.
2. Rotate the front and rear upper rails outward and secure them to the opposite side rails using the retaining pins.
3. Hang the controller on the side guardrail.
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Parking Brake Release (Figure 4)
Perform the following only when the machine will not operate under its own power and it is necessary to move the machine or when towing the machine up a grade or winching onto a trailer to transport.
Note: X31N models have two identical brake adjustment nuts located on both sides of the ladder.
The Brake Adjustment/Release Nut(s) is (are) located at the rear of the machine to the right (and left) of the ladder.
1. To release the brakes turn the nut(s) counterclock­wise until the brakes disengage from the tires.
2. The machine will now roll when pushed or pulled.
3. To reset the brakes, turn the nut(s) clockwise until the brakes have fully engaged the tires. Test the brakes on a 23 % slope before return­ing the machine to service.
Never operate work platform with the Parking Brakes released. Serious injury or damage could result.
Never tow faster than 1 ft./sec. (.3m/sec.).
After Use Each Day
1. Ensure that the platform is fully lowered.
2. Park the machine on level ground, preferably under cover, secure against vandals, children or unauthorized operation.
3. Turn the Key Switch to OFF and remove the key to prevent unauthorized operation.
Parking Brake
Adjustment Nuts
Figure 4: Parking Brake Release (X31N Shown)
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Transporting Work Platform
By Forklift
NOTE: Forklifting is for transporting only.
See specifications for weight of work platform and be certain that forklift is of adequate capacity to lift platform.
Front Lifting
Points
Front Tie Down
Forklift from the rear of the machine using the forklift pockets provided. If necessary, the ma­chine may be forklifted from the side by lifting under the Chassis Modules.
By Crane
1. Secure straps to Chassis Lifting Lugs only (Figure 5 & 6).
By Truck
1. Maneuver the work platform into transport position and chock wheels.
2. Secure the work platform to the transport vehicle with chains or straps of adequate load capacity attached to the chassis tie down lugs (Figure 5 & 6).
Front tie down lugs are not to be used to lift work platform.
Overtightening of chains or straps through tie down lugs may result in damage to work platform.
Figure 6: Front Tie Downs, Lifting Lugs
Maintenance
Never perform service on the work platform in the Elevating Assembly area while platform is elevated without first blocking the Elevating Assembly.
DO NOT stand in Elevating Assembly area while installing or removing brace.
Blocking Elevating Assembly (X20N, X20W, and X26N) See Figure 7
Installation
1. Park the work platform on firm level ground.
2. Verify both Emergency Stop Switches are ON.
3. Turn Chassis Key Switch to CHASSIS.
4. Position Chassis Lift Switch to UP and elevate
platform approximately nine (9) feet (2.7 m).
5. Rotate Scissors Brace towards the front and allow it to hang vertical over the lower scissor pivot tube.
6. Push Chassis Lift Switch to DOWN position and gradually lower platform until brace rests on lower scissor arm pivot tube.
Rear Tie Down /
Lifting Points
Forklift Pockets
Figure 5: Parking Brake Release, Rear Tie Downs
Removal
1. Push Chassis Lift Switch to UP position and gradually raise platform until the lower end of the Scissors Brace will clear the lower scissor arm pivot tube.
2. Rotate Scissors Brace towards the rear so that it rests on the cylinder mount, stowed position.
3. Push Chassis Lift Switch to DOWN position and completely lower platform.
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Routine Service
Use the following table as a guide for routine maintenance, refer to the Service Manual for complete service instructions.
Scissors Brace
Figure 7: Blocking Elevating Assembly (X20N,
X20W, X26N)
Blocking Elevating Assembly (X31N) See Figure 8
Installation
1. Park the work platform on firm level ground.
2. Verify both Emergency Stop Switches are ON.
3. Turn Chassis Key Switch to CHASSIS.
4. Position Chassis Lift Switch to UP and elevate
platform approximately nine (9) feet (2.7 m), leaving enough room to freely rotate the Scissors Brace.
5. Pull out on the retaining pin and rotate the Scissors Brace into vertical position.
6. Push Chassis Lift Switch to DOWN position and gradually lower platform until the upper and lower pivot pins rest on the Scissors Brace.
SERVICE OPERATION INTERVAL
Monthly
6 Months
Daily or or or
50 Hrs. 250 Hrs.
Clean entire work platform X Check battery fluid level X Charge batteries X Check tires for damage X Check lug nuts/bolts X Check hydraulic fluid level X Check for peeling, faded or
missing labels & replace Check deck and guardrail
fasteners for proper torque Inspect elevating assembly
for bends or cracking Check for & repair collision
damage Check emergency lowering
valve operation Check electric motor
brushes Check pivot pin bolts for
proper torque Change hydraulic filter X Check all fasteners for
proper torque Change hydraulic fluid X Grease front spindle bearings X Grease pot hole protection cylinder
rod end bearing
X
X
X
X
X
X
X
2 Years
1000 Hrs.
X
X
Removal
1. Push Chassis Lift Switch to UP position and gradually raise platform until the Scissors Brace will clear the pivot pins.
2. Rotate the Scissors Brace counterclockwise until it locks into position parallel with the scissor arm.
3. Push Chassis Lift Switch to DOWN position and completely lower platform.
Scissors Brace
Retaining Pin
Figure 8: Blocking Elevating Assembly (X31N)
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Battery Maintenance
Hazard of explosive gas mixture. Keep sparks, flame and smoking materials away from batteries.
Always wear safety glasses when working with batteries.
Battery fluid is highly corrosive. Rinse away any spilled fluid thoroughly with clean water.
Always replace batteries with UpRight batteries or manufacturer approved re­placements weighing 62 lbs. each.
Check battery fluid level daily (Figure 7), especially if work platform is being used in a warm, dry climate.
If electrolyte level is lower than 3/8 in. above plates add distilled water only. DO NOT use tap water with high mineral content it will shorten battery life.
Keep terminals and tops of batteries clean. Refer to the Service Manual to extend battery life
and for complete service instructions.
Battery Charger
Ammeter
Battery Charging
Charge batteries at end of each work shift or sooner if batteries have been discharged.
Charge batteries in a well ventilated area. Do not charge batteries when the work
platform is in an area containing sparks or flames.
Permanent damage to batteries will result if batteries are not immediately recharged after discharging.
Never leave charger operating unattended for more than two days.
Never disconnect cables from batteries when charger is operating.
Keep charger dry.
1. Check battery fluid level (Figure 7). If electro­lyte level is lower than 3/8 in. (10 mm) above plates add distilled water only.
2. Connect extension cord (12 gauge (1.5 mm²) conductor minimum and 50 ft. (15 m) in length maximum) to the charger outlet plug located at the rear of the machine. Connect other end of extension cord to properly grounded outlet of proper voltage and frequency.
3. Charger turns on automatically after a short delay, the ammeter will indicate DC charging current.
4. Charger turns off automatically when batteries are fully charged.
Charger Plug
(Behind Guard)
Figure 7: Battery Charger
Figure 8: Battery Module
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061220-002
1-REQUIRED
066550-000
1-REQUIRED
99
101250-002 (20N)
101250-003 (20W)
101250-004(26N)
066558-000
1-REQUIRED
0101250-005(31N)
2-REQUIRED
014222-009-99
2-REQUIRED
101251-000
066522-000
1-REQUIRED
MAXIMUM
061205-005
1-REQUIRED
1-REQUIRED
WHEEL LOAD
1400 LBS.
101252-003 (20N)
101252-004 (20W)
101252-005 (26N)
101252-006 (31N)
1-REQUIRED
066559-000
1-REQUIRED
066556-000
1-REQUIRED
066561-002
1-REQUIRED (X31N)
066555-000
1-REQUIRED
066554-000
1-REQUIRED
066561-000
1-REQUIRED
062562-001
1-REQUIRED
010076-001
1-REQUIRED
060197-000
1-REQUIRED
For machines equipped with options consult Service Manual.
066556-001
Note: Labels can be ordered by using Part Number located by each label.
066560-011 (20N)
066560-010 (20W, 26N, 31N)
1-REQUIRED
066553-000
2-REQUIRED
066552-000
1-REQUIRED
4-REQUIRED
005221-000
1-REQUIRED
X-SERIES LABEL INSTALLATION: THESE LABELS SHALL BE PRESENT AND IN GOOD
CONDITION BEFORE OPERATING THE WORK PLATFORM. BE SURE TO READ, UNDER-
STAND AND FOLLOW THESE LABELS WHEN OPERATING THE WORK PLATFORM.
(X20N, X20W, X26N)
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NOTES:
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NOTES:
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ITEM
Platform Size w/ Extension
Max. Platform Capacity
Standard w/ on Extension
Max. No. of occupants
Standard on Extension
Height
Working Height Max. Platform Height Min. Platform Height
Dimensions
Weight Overall Width Overall Height Overall Length
Driveable Height Surface Speed
Platform Lowered Platform Raised
Energy Source
System Voltage Battery Charger Battery Duty Cycle Hydraulic Tank Capacity Maximum Hydraulic
System Pressure Lift System
Control System
Drive System
Tires
Parking Brake
Turning Radius Maximum Gradeability Wheel Base Guardrails Toeboard
Extension
X20N
28 in. x 87 in. [711 mm x 2.21 m] Inside Toeboards
750 lbs. [340 kg] 250 lbs. [110 kg]
3 people 1 person
26 ft. [7.9 m] 20 ft. [6.1 m] 38 in. [.97 m]
3,828 lbs. [1656 kg] 32 1/2 in. [.83m] 78 in. [1.98m] 92 in. [2.34m]
20 ft. [6.1 m]
0 to 2.3 mph [0 to 3.70 km/h] 0 to .7 mph [0 to 1.13 km/h]
24 Volt Battery Pack (4-220 Amp Hour, 6 Volt Batteries, min. wt. 62 lbs. each [28.12 kg]), 4 HP DC Electric Motor
24 Volt DC 25 AMP, 60 Hz 110 VAC 25% for 8 Hours 4 Gallons [15.2 l]
2400 psi [165 Bar] Three stage scissor assembly
actuated by one Single Stage Lift Cylinder
Smooth one hand joystick with two speed operation
Dual Front Wheel Hydraulic Motors with series operation
15 in. [381 mm] Diameter Solid Rubber, non-marking
Spring Applied, Hydraulic Release Brake with Manual Release
8 in. [254 mm] Inside 23% [13 degrees] 74 3/4 in. [1.9 m] 40 in. [1.02 m] 6 in. [152 mm] High
Specifications*
X20W
44 in. x 87 in. [1.12 m x 2.21 m] Inside Toeboards
1000 lbs. [453 kg] 250 lbs. [110 kg]
4 people 1 person
26 ft. [7.9 m] 20 ft. [6.1 m] 39 in. [.99 m]
4,273 lbs. [1858 kg] 48 in. [1.22 m] 79 in. [2.0 m] 92 in. [2.34 m]
20 ft. [6.1 m]
0 to 2.3 mph [0 to 3.70 km/h] 0 to .7 mph [0 to 1.13 km/h]
24 Volt Battery Pack (4-220 Amp Hour, 6 Volt Batteries, min. wt. 62 lbs. each [28.12 kg]), 4 HP DC Electric Motor
24 Volt DC 25 AMP, 60 Hz 110 VAC 25% for 8 Hours 4 Gallons [15.2 l]
2600 psi [179 Bar] Three stage scissor assembly
actuated by one Single Stage Lift Cylinder
Smooth one hand joystick with two speed operation
Dual Front Wheel Hydraulic Motors with series or parallel operation
15 in. [381 mm] Diameter Solid Rubber, non-marking
Spring Applied, Hydraulic Release Brake with Manual Release
8 in. [254 mm] Inside 23% [13 degrees] 74 3/4 in. [1.9 m] 40 in. [1.02 m] 6 in. [152 mm] High
44 in. x 87 in. [1.12 m x 2.21 m] Inside Toeboards
1000 lbs. [453 kg] 250 lbs. [110 kg]
4 people 1 person
32 ft. [9.75 m] 26 ft. [7.92 m] 43 in. [1.09 m]
4,747 lbs. [2072 kg] 48 in. [1.22 m] 83 in. [2.11 m] 92 in. [2.34 m]
26 ft. [7.93 m]
0 to 2.3 mph [0 to 3.70 km/h] 0 to .7 mph [0 to 1.13 km/h]
24 Volt Battery Pack (4-220 Amp Hour, 6 Volt Batteries, min. wt. 62 lbs. each [28.12 kg]), 4 HP DC Electric Motor
24 Volt DC 25 AMP, 60 Hz 110 VAC 25% for 8 Hours 4 Gallons [15.2 l]
2600 psi [179 Bar] Four stage scissor assembly
actuated by one Single Stage Lift Cylinder
Smooth one hand joystick with two speed operation
Dual Front Wheel Hydraulic Motors with series or parallel operation
15 in. [381 mm] Diameter Solid Rubber, non-marking
Spring Applied, Hydraulic Release Brake with Manual Release
8 in. [254 mm] Inside 22% [12 degrees] 74 3/4 in. [1.9 m] 40 in. [1.02 m] 6 in. [152 mm] High
X26N
X31N
44 in. x 87 in. [1.12 m x 2.21 m] Inside Toeboards
700 lbs. [318 kg] 250 lbs. [110 kg]
3 people 1 person
37 ft. [11.28 m] 31 ft. [9.44 m] 43 in. [1.09 m]
5430 lbs. [2463 kg] 48 in. [1.22 m] 83 in. [2.11 m] 92 in. [2.34 m]
31 ft. [7.93 m]
0 to 2.3 mph [0 to 3.70 km/h] 0 to .7 mph [0 to 1.13 km/h]
24 Volt Battery Pack (4-220 Amp Hour, 6 Volt Batteries, min. wt. 62 lbs. each [28.12 kg]), 4 HP DC Electric Motor
24 Volt DC 25 AMP, 60 Hz 110 VAC 25% for 8 Hours 5 Gallons [19 l]
2000 psi [138 Bar] Five stage scissor assembly
actuated by two Single Stage Lift Cylinders
Smooth one hand joystick with two speed operation
Dual Front Wheel Hydraulic Motors with series or parallel operation
15 in. [381 mm] Diameter Solid Rubber, non-marking
Spring Applied, Hydraulic Release Brake with Manual Release
8 in. [254 mm] Inside 20% [11 degrees] 74 3/4 in. [1.9 m] 40 in. [1.02 m] 6 in. [152 mm] High
Safety Rules and Operating Instructions
* Specifications subject to change without notice.
Hot weather orheavy use may reduce performance.
FOR MORE INFORMATION
USA
TEL: (1) 800-926-5438 or (1) 559-662-3900 FAX: (1) 559-673-6184 Parts FAX: (1) 800-669-9884 801 South Pine Street
Safety Rules and Operating Instructions
Madera, California 93637 http://www.upright.com Europe TEL: +353 1 620 9300 FAX: +353 1 620 9301
UNIT S1, PARK WEST INDUSTRIAL PARK FRIEL AVENUE NANGOR ROAD DUBLIN 12, IRELAND
Meets or exceeds all applicable requirements of OSHA and ANSI A92.6-1999
Refer to Service Manual for complete parts and service information.
Local Distributor:
12
060572-003
06-02
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