Snorkel sn1001+ User Manual [en, de, es, fr]

1

Operator Manual

Betriebsanleitung

Guide de lopérateur

WARNING

U Drive 25

U Drive 25

SERIAL NO. 1001 TO CURRENT

Manual del operador

operating instructions before performing maintenance on or operating any

All personnel shall carefully read, understand and follow all safety rules, and

UpRight aerial work platform.

Refer to page 2 for the English language version of this Operator Manual.

WARNUNG

AVERTISSEMENT

Wartungsarbeiten ausführen oder diese in Betrieb nehmen.

sécurité avant dentretenir ou dutiliser une plate-forme élévatrice UpRight.

Tout le personnel doit lire attentivement et respecter toutes les consignes de

Reportez-vous à la page 11 pour la version française de ce guide de lopérateur.

Alle Bediener müssen die Sicherheitsregeln und Bedienungsanleitungen gründlich

durchlesen, verstehen und befolgen, bevor sie an irgendeiner UpRight-Hocharbeitsbühne

Bezüglich der deutschsprachigen Ausgabe dieser Betriebsanleitung siehe Seite 20.

ADVERTENCIA

seguridad, las instrucciones de operación antes de efectuar trabajos de

mantenimiento o manejar cualquier plataforma aérea de trabajo UpRight.

Todo el personal debe leer atentamente, entender y respetar todas las reglas de

Referirse a la página 29 para la versión en español de este manual del operador.

7/99 K

069316-020

FOR MORE INFORMATION

Tel.: [phone] or [phone]

Fax: [phone]

1775 Park St., Selma, CA 93662

Tel: [phone]

Fax: [phone]

USA

EUROPE

Pottery Road, Dun Laoire, Ireland

Pour de plus amples informations

É.-U.

Téléphone : [phone] ou [phone]

Télécopieur : [phone]

1775 Park St., Selma, CA 93662

Téléphone : (353) 1-285-3333

Télécopieur : (353) 1-284-0015

Pottery Road, Dun Laoire, Irlande

EUROPE

Tel.: [phone] oder [phone]

Fax: [phone]

1775 Park St., Selma, CA 93662

Tel.: [phone]

Fax: [phone]

Für weitere Informationen

USA

EUROPA

Pottery Road, Dun Laoire, Irland

Para obtener más información

Tel.: [phone] ó [phone]

Fax: [phone]

EE.UU.

1775 Park St., Selma, CA 93662

Tel.: [phone]

EUROPA

Fax: [phone]

Pottery Road, Dun Laoire, Irlanda

44

43

NOTES:

the UpRight Lift with

NEVER attempt to push

people or materials on

platform elevated.

the platform or with the

NEVER elevate platform without

first leveling the base.

NOTE: The placement and movement of the machine with the platform raised is

permitted on smooth, firm surfaces with sufficient load carrying capacity only, the

inclination of which shall not exceed 1.0 degrees.

Section

English Language

SAFETY RULES

NEVER elevate

platform unless all

four (4) outriggers

have been properly

installed. All wheels or

Climbing up on the railing of the platform,

standing on or stepping from the platform

onto buildings, steel or prefab concrete

structures, etc., is prohibited.

NOT INSULATED.

THIS MACHINE IS

screwjacks must be in

solid contact with a firm

surface before the

platform is elevated.

Use of the Aerial Work Platform: This aerial work platform is intended to lift one person and his tools as well as the

material used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings,

cranes, roof structures, buildings, etc.). All other uses of the aerial work platform are prohibited.

MACHINE must be driven only on smooth level floor surface.

This aerial work platform is not insulated! For this reason it is imperative to keep a safe distance from live parts of

electrical equipment.

To extend the height or the range by placing ladders, scaffolds or similar devices on the platform is prohibited.

NEVER attach overhanging loads to the platform or increase the platform size.

Exceeding the specified permissible maximum load of 159 kg (350 lbs) or the presence of more than one person on the

platform is prohibited.

LOOK up, down and around for overhead obstructions and electrical conductors.

To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial platform and in its

working range.

NEVER use outriggers from one model on another model.

Dismantling the folding entry railing or other railing components is prohibited! Always make certain that the entry

folding rail is closed and securely locked!

It is prohibited to keep the entry folding rail in an open position (e.g. held open with tie straps) when the platform is

raised!

INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, damaged control or

power cables and loose wire connections.

The use and operation of the aerial work platform as a lifting tool (lifting of loads from below upwards or from up high on

down) is prohibited!

NEVER recharge battery near sparks or open flame. Batteries that are being charged emit highly explosive hydrogen

gas.

AFTER USE secure the work platform against unauthorized use by turning key switch off and removing key.

Modifications to the aerial work platform are prohibited or permissible only by the approval of UpRight.

The attachment or the use of components not manufactured or supplied by UpRight is prohibited!

NEVER use machine as a welding ground. Welding ground must be attached to same structural element which is being

repaired.

2

Wheel Installation

screwjacks clockwise until wheels can be

installed.

wheels in place using pins provided.

1. After outriggers have been installed, turn

2. Install rear wheels into rear outriggers. Pin

pins

Wheel

connecting

Figure 2: Installing wheels

3. Plug connector from rear wheels into connector

Level

Sensor

Base

Connector

from chassis wiring.

Lock Pin

Outrigger

Rear

Wheel

Connector

3

Figure 3: Connecting rear wheel cables

Outrigger Installation

on sides of mast.

1. Remove the outriggers from storage locations

2. Insert into outrigger socket in base (Figure 1).

outrigger. Pull outward on outrigger to ensure

engagement.

3. Push in until locking pin engages hole in end of

Make sure all four (4) locking pins are engaged.

level on the base by adjusting the screwjacks at

4. Repeat the above steps for all other outriggers.

5. Level the base, centering the bubble in the orbit

the end of each outrigger (Figure 1). DO NOT

release the tension on an outrigger, by turning

Level Sensor

counterclockwise, to level base.

IMPORTANT: All four (4) screwjack pads must be

in solid contact with a firm surface and each outrig-

ger indicator light must be lit before the platform is

elevated.

Screwjack

Locking Pin

Indicator Light

Figure 1: Installing outriggers

NOTES:

42

41

U-Drive 25 Electrical Schematic - 069304-000

Pre-Operation & Safety Test

using pins provided.

4. Install front wheels. Pin front wheels in place

NEVER perform this test from the platform.

1. On a solid level surface, install outriggers and

BE SURE all wheels are securely attached.

Pull on wheels to check for loose pins.

5. Lower screwjacks (turn counterclockwise) until

wheels.

hydraulic tank and check for proper hydraulic oil

2. Lower platform completely. Remove fill cap on

wheels are resting on ground. Be sure

screwjacks are high enough to avoid inter-

level.

ference with the ground when machine is

driven.

pushing level sensor out of alignment. Listen for

3. Activate lift function on platform controller while

DO NOT use a machine that elevates when

level sensor is off of level or tension has

been released on an outrigger. Remove

machine from service and repair before

audible tilt alarm.

4. Platform should not elevate.

DO NOT use machine if screwjack limiting

tubes have been removed. Remove ma-

chine from service and repair before

using.

IMPORTANT: All four wheels must be in solid

using.

contact with the ground and each outrigger indica-

tor light must be lit before the machine is operated.

straps. Check for missing or loose parts.

5. Release level sensor and fully elevate platform.

6. Visually inspect elevating assembly, chains and

lowering alarm.

for proper operation. To close Emergency

Lowering Valve, turn the knob until it snaps

7. Partially lower platform and listen for audible

8. Turn Emergency Lowering Valve knob to check

back in.

4

5

8. Push ON/OFF button. Green LED will blink.

9. Adjust Drive/Lift and High/Low switches for

desired operation.

ahead or back to move or raise machine.

10.Holding Enable button down, push joystick

NOTE: Move joystick right or left while driving

forward or backwards to turn machine. Machine

will only drive at high speed when platform is

fully lowered.

NOTE: High/Low switch affects drive speed

only. Lift/Lower speed is constant.

Button

ON/OFF

Emergency

Stop Button

Switch

High/Low

Button

Enable

Switch

Drive/Lift

Horn

Button

Joystick

Figure 4: Platform Controls

IMPORTANT: Machine is designed to travel on

smooth flat surfaces only.

If the platform should fail to lower, NEVER

climb down the mast.

before lowering the platform.

11. Check that the area below the platform is clear

turning Key Switch to OFF and removing key.

12. After use, secure unit from unauthorized use by

Operation Using Wheels

this machine.

 The operator has been thoroughly trained on

Before operating the machine, be sure that:

follows this Operator Manual and the Scaffold

 The operator has read, fully understands, and

Industry Association's MANUAL OF

RESPONSIBILITIES.

outriggers and wheels properly installed and

machine has passed the Safety Interlock

Test (page 6).

 The unit has been properly set up with all

NOTE: Platform will not elevate unless all four

outriggers and wheels are properly installed

with wheels firmly in contact with floor and

each outrigger indicator lamp lit.

de las ruedas

1. Check for external damage to the mast.

2. Turn Key to ON, Key Switch is located on the left

side of the mast (Figure 4).

located on the left side of the mast, to turn switch

ON.

3. Pull out on Lower Emergency Stop Button,

before elevating the platform.

IMPORTANT: In the event of an emergency

push the button in to cut power to all controls.

4. Check that the area above the platform is clear

Enter the platform.

5. Release latch and raise upper half of cage.

platform making sure latch is engaged.

6. Lower upper half of the cage after entering

platform control panel.

7. Pull out on Emergency Stop Button, located on

de proximité

U-Drive 25 Electrical Schematic - 069304-000

ENGLISH FRANÇAIS GERMAN SPANISH

1 Control Module Module de commande Steuermodul Módulo de control

2 E-Stop Arrêt darrêt durgence Notaustaster Parada de emergencia

3 Proximity Switch Commutateur Näherungsschalter Interruptor de proximidad

4 Tilt Alarm Alarme dinclinason Neigungswarnung Alarma de inclinación

5 Key Switch Interrupteur à clé Schlüsselschalter Interruptor de la llave

6 100A fuse Fusible, 100A Sicherung 100 A Fusible de 100 AMP

7 Down Alarm Alarme, abaissée Senkwarnung Alarma abajo

8 Platform Module Module de la plate-forme Plattformmodul Módulo de la plataforma

9 Motor Moteur Motor Motor

10 Motor, Wheel Drive Moteur, roues motrices Motor, Radantrieb Motor, accionamiento

Interlock chement solidaire, Hilfsstützensperre Enclavamiento

11 Lamp, Indicator Témoin lumineux Kontrolleuchte Lámpara, indicador

12 Switch, Outrigger Interrupteur denclen- Schalter, Interruptor, Estabilizador

stabilisateurs

13 Relay, Motor Relais, moteur Relais, Motor Relé, motor

14 Coil, Up Bobinage, élév. Spule, aufwärts Bobina, elevación

15 Coil, Down Bobinage, abaiss. Spule, abwärts Bobina, descenso

16 Power Module Bloc de puissance Antriebseinheit Módulo de alimentación

17 Battery Batterie Batterie Batería

18 Level Sensor Capteur de niveau Niveausensor Sensor de nivel

19 Relay Contact Contact de relais Relaiskontakt (Öffner) Contacto del relé

plate-forme de la plataforma

Normally Closed normalement fermé normalmente cerrado

20 Resistor (680) Résistance (680) Widerstand (680) Resistencia (680)

21 Platform Down Switch Interrupteur dabaiss., Plattform-Absenkschalter Interruptor de descenso

Normally Open normalement ouvert Normalmente abierto

22 Relay Contact Contact de relais Relaiskontakt (Schließer) Contacto de relé

23 Diode Diode Diode Diodo

24 Relay Contact Contact de relais Relaiskontakt (Öffner) Contacto del relé

Normally Closed normalement fermé normalmente cerrado

25 Resistor (10K) Résistance (10K) Widerstand (10K) Resistencia (10K)

40

39

NOTES:

under cover.

AFTER USE EACH DAY

1. Ensure that the platform is fully lowered.

2. Park the machine on level ground, preferably

3. Secure against vandals, children or unautho-

If the platform should fail to lower, NEVER

climb down the mast.

EMERGENCY LOWERING

rized operation by turning the Key Switch to

OFF and removing the key.

Ask a person on the ground to open the Emer-

gency Lowering Valve to lower the platform. This

valve is located through a cutout in the power unit

Safety Interlock Test

cover on the left side of the mast.

1. Pull the knob out and turn one quarter turn

either direction to open the Emergency Lower-

ing Valve.

NEVER perform this test from the platform.

the knob until it snaps back in.

2. To close the Emergency Lowering Valve, turn

base using screwjacks.

1. Properly install all four (4) outriggers and level

2. Release the tension on one (1) outrigger by

NOTE: Once the platform is fully lowered, be

certain that the Emergency Lowering Valve is

closed again. The platform will not elevate if the

turning the screwjack counterclockwise, until the

indicator lamp is no longer lit.

Emergency Lowering Valve is open.

3. Activate lift switch on side of mast to elevate the

DO NOT use a machine that elevates when

tension has been released on an outrigger.

Remove machine from service and repair

platform. Platform should not elevate.

Emergency

Stop Button

before using.

Key Switch

repeat step 2 with another outrigger.

4. Re-level the base with all four (4) outriggers then

have been tested.

5. Repeat steps 2 , 3 & 4 until all four (4) outriggers

Figure 5: Base Controls

Emergency

Lowering Valve

6

If the platform should fail to lower, NEVER

climb down the mast.

EMERGENCY LOWERING

Ask a person on the ground to open the Emer-

gency Lowering Valve to lower the platform. This

valve is located through a cutout in the power unit

cover on the left side of the mast (Figure 5).

/4 turn to open the

1

1. Pull the knob out and turn

Emergency Lowering Valve.

2. To close the Emergency Lowering Valve, turn

the knob until it snaps back in.

Once the platform is fully lowered, be certain that

the Emergency Lowering Valve is closed again.

The platform will not elevate if the Emergency

Lowering Valve is open.

AFTER USE EACH DAY

under cover.

1. Ensure that the platform is fully lowered.

2. Park the machine on level ground, preferably

rized operation by turning the Key Switch to

OFF and remove the key.

3. Secure against vandals, children or unautho-

Battery Maintenance

Hazard of explosive gas mixture. Keep

sparks, flame and smoking materials away

from battery.

Always wear safety glasses when working

with batteries.

Battery fluid is highly corrosive. Rinse away

any spilled fluid thoroughly with clean water.

Always replace battery with UpRight battery

or manufacturer approved replacement

weighing at least 23.6 kg (52 lbs.) each.

Check battery fluid level daily, especially if

work platform is being used in a warm, dry

climate.

in.) above

8

/

3

If electrolyte level is less than 10 mm (

plates add distilled water only. DO NOT use tap

water with high mineral content, it will shorten

battery life.

Keep terminals and tops of batteries clean.

Refer to the Service Manual to extend battery life

and for complete service instructions.

7

Outriggers Only

Operation Using

this machine.

follows this Operator Manual and the Scaffold

Industry Association's MANUAL OF

RESPONSIBILITIES.

 The operator has been thoroughly trained on

 The operator has read, fully understands, and

Before operating the machine, insure that:

(4) outriggers properly installed and the base

leveled, and the machine has passed the

Safety Interlock Test.

 The unit has been properly set up with all four

bomba/motor

Note: Platform will not elevate unless all four

outriggers are properly installed with screwjack

pads firmly in contact with floor and each

outrigger indicator lamp lit.

1. Check for external damage to the mast.

2. Turn Key to ON, Key Switch is located on the left

side of the mast (Figure 5).

located on the left side of the mast, to turn switch

ON. In the event of an emergency push the

3. Pull out on Lower Emergency Stop Button,

button in to cut power to all controls.

lifting up on the upper half of the cage.

4. Enter the platform by releasing the latch and

platform making sure latch is engaged.

5. Lower upper half of the cage after entering

before elevating the platform.

6. Check that the area above the platform is clear

7. Pull out on Emergency Stop Button, located on

platform control panel. In the event of an emer-

gency push the button in to cut power to all

controls.

8. Push ON/OFF button. Green LED will blink.

9. Adjust Drive/Lift switch to Lift position.

ahead to raise machine.

10.Holding Enable button down, push joystick

NOTE: High/Low switch affects drive speed

only. Lift/Lower speed is constant.

before lowering the platform.

11.Check that the area below the platform is clear

turning Key Switch to OFF and remove key.

12.After use, secure unit from unauthorized use by

retour de retorno

U-Drive 25 Hydraulic Schematic - 068011-000

ENGLISH FRANCAIS GERMAN SPANISH

1 Lift Cylinder Vérin de levage Hubzylinder Cilindro de elevación

2 Bypass Valve Soupape de dérivation Umgehungsventil Válvula de derivación

3 Relief Valve Soupape de décharge Überdruckventil Válvula de alivio

4 Return Line Filter Filtre de canalisation de Rücklauffilter Filtro de la línea

5 Motor/Pump Unit Unité de moteur/pompe Motor-Pumpeneinheit Unidad de la

6 Tank Filter Filtre de réservoir Tankfilter Filtro del depósito

7 Check Valve Clapet de non-retour Rückschlagventil Válvula de comprobación

8 Lift Valve Soupape de levage Hubventil Válvula de elevación

9 Orifice Orifice Drosselblende Orificio

38