Snorkel SL30N User Manual

Operator Manual
SL-26/30N
SL-26/30N
SERIAL NO. 13300 to Current
WARNING
All personnel shall carefully read, understand and follow all safety rules,
operating instructions and the Scaffold Industry Associations MANUAL OF
RESPONSIBILITIES (ANSI A92.6) before operating or performing maintenance on
any UpRight aerial work platform.
SAFETY RULES
Safety Rules and Operating Instructions
NEVER operate the machine
within ten feet of power lines.
THIS MACHINE IS NOT IN­SULATED.
NEVER operate the machine without first surveying the work area for surface hazards such as
holes, drop-offs, bumps and debris before operating machine. NEVER operate the machine if all guardrails are not properly in place and secured with all
fasteners properly torqued.
SECURE gate across entrance after mounting platform. NEVER use ladders or scaffolding on the platform. NEVER attach overhanging loads or increase platform size. LOOK up, down and around for overhead obstructions and electrical conductors. CHECK all four tires for correct inflation. See Specifications. DISTRIBUTE all loads evenly on the platform. See the back cover for maximum platform load. NEVER use damaged equipment. (Contact UpRight for instructions, see toll free number on back cover.) NEVER change operating or safety systems. INSPECT the machine thoroughly for cracked welds, loose hardware, hydraulic leaks, damaged
control cable, loose wire connections and wheel bolts.
NEVER climb down elevating assembly with the platform elevated. NEVER perform service on machine while platform is elevated without blocking elevating assembly. NEVER recharge batteries near sparks or open flame; batteries that are being charged emit
Safety Rules and Operating Instructions
highly explosive hydrogen gas. AFTER USE secure the work platform against unauthorized use by turning key switch off and
removing key. NEVER replace any component or part with anything other than original UpRight replacement
parts without the manufacturers consent.
NEVER elevate the platform or drive the machine while el­evated unless the machine is on a firm level surface.
NEVER sit, stand or climb on guardrail or midrail.
California Proposition 65 Warning
Gasoline and diesel engine exhaust and some of their constituents are known to the
State of California to cause cancer, birth defects, and other reproductive harm.
1
Introduction
This manual covers SL-26/30 Narrow Work Plat­forms. This manual must be stored on the
machine at all times.
Electric Model inspection
1. Verify batteries are charged (see Battery Maintenance, page 6).
2. Check that A.C. extension cord has been disconnected from charger.
Pre-Operation and Safety
Inspection
Read, understand and follow all safety rules and operating instructions and then perform the following steps each day before use.
1. Remove module covers and inspect for dam­age, oil leaks or missing parts.
2. Check the level of the hydraulic oil with the platform fully lowered. Oil should be visible in the sight gauge. Add hydraulic oil, if necessary (see Specifications, back cover).
3. Check that the fluid level in the batteries is correct (see Battery Maintenance, page 6).
4. Carefully inspect the entire work platform for damage such as cracked welds or structural members, loose or missing parts, oil leaks, damaged cables or hoses, loose connections and tire damage.
5. Check that all guardrails are securely in place with all fasteners properly torqued.
6. Check tire pressure (50 psi).
7. Place the Chassis Emergency Stop Switch to the ON position.
Gas / Propane Model Inspection
1. Check fuel supply.
2. Check engine oil level with dipstick.
3. If equipped, check coolant level in radiator. DO NOT check coolant when radiator or engine is hot.
4. Set gasoline / propane selector to desired position. Set to the center position to purge the system when switching fuels. If the machine is to be operated on propane, open the supply valve on the tank.
NOTE: When using LP gas, use clean, water free liquid petroleum gas, preferably from a bulk storage tank. Follow the instructions located on the Power Module tray for filling the tank.
System Function Inspection
STAND CLEAR of the work platform while performing the following checks.
Before operating the work platform survey the work area for surface hazards such as holes, drop-offs, bumps and debris.
Check in ALL directions, including above the work platform, for obstructions and electrical conductors.
Protect control console cable from possible damage while performing checks.
1. Unhook Controller from front guardrail. Firmly grasp Controller hanger in such a manner that the Interlock Lever can be depressed, while performing the following checks from the ground.
2. Pull Controller Emergency Stop Button out to ON position.
3. Turn Controller Key Switch clockwise to ON. Turn fully clockwise to start engine (Gasoline / Propane engine only).
Note: If the engine is cold, depress the choke button and hold while starting. Diesel mod­els: depress and hold the glow plug button for 6 seconds prior to starting to engage the glow plugs.
4. Turn Drive/Lift Switch to DRIVE position.
Hydraulic Tank
Sight Gauge
Chassis
Emergency
Stop Switch
If you smell propane, close the supply valve on the tank immediately until you have located and corrected the leak.
Emergency
Lowering Valve
Chassis Lift
Switch
Figure 1: Control Module, Chassis Left Side
2
Fuel Selector Switch
(Propane Option Only)
5. With the Speed Range Switch first in HIGH TORQUE and then in HIGH SPEED actuate the Interlock Lever and slowly push the Control Lever to FORWARD then REVERSE positions to check for speed and directional control. The farther you push or pull the Control Lever from center the faster the machine will travel.
6. Push Steering Switch RIGHT then LEFT to check for steering control.
7. Rehook Controller on front guardrail.
8. Push Chassis Lift Switch to UP position and elevate platform while pushing the Tilt Sensor off of level. The platform should only elevate about one foot (.3 m) and the Tilt Alarm should sound. If the platform continues to elevate and/ or there is no alarm STOP and remove the machine from service until it is repaired.
9. Release the Tilt Sensor and fully elevate platform.
10. Visually inspect the elevating assembly, lift cylinder, cables and hoses for damage or erratic operation. Check for missing or loose parts.
11. Lower the platform partially by pushing Chas­sis Lift Switch to DOWN, and check operation of the audible lowering alarm.
12. Open the Chassis Emergency Lowering Valve, push in and turn counterclockwise, to check for proper operation. Once the platform is fully lowered, close the valve, push in and turn clockwise until the detent engages.
13. Close and secure module covers.
14. Turn the Controller Key Switch counterclock­wise to OFF.
Interlock
Lever
Speed Range
Switch
Steering
Switch
Control Lever
Drive/Lift
Switch
Operation
Before operating work platform, ensure that the pre-operation and safety inspection has been completed, any deficiencies have been corrected and the operator has been thoroughly trained on this machine.
Travel With Platform Lowered
1. Verify Chassis Emergency Stop Switch is in the ON position.
2. After mounting platform close and latch gate. Check that guardrails are in position and properly assembled with fasteners properly torqued.
3. Check that route is clear of persons, obstruc­tions, holes and drop-offs and is capable of supporting the wheel loads.
4. Check clearances above, below and to the sides of the platform.
5. Pull Controller Emergency Stop Button out to ON position.
6. Set the Drive/Lift Switch to the DRIVE position and turn the Key Switch to ON. On Gasoline / Propane models, start the engine.
Note: If the engine is cold, depress the choke button and hold while starting. Diesel models: depress and hold the glow plug button for 6 sec­onds prior to starting to engage the glow plugs.
7. Set the Drive/Lift Speed Range Switch to HIGH TORQUE.
8. Grasp the Control Lever so the Interlock Lever is depressed (releasing the Interlock Lever cuts power to Controller). Slowly push or pull the Control Lever to FORWARD or REVERSE to travel in the desired direction. The farther you push or pull the Control Lever from center the faster the machine will travel.
9. While moving, push the Drive/Lift Speed Range Switch to HIGH SPEED for travel on level surfaces or to HIGH TORQUE for climb­ing grades or traveling in confined areas.
Key Switch
Emergency
Stop Switch
Glow Plug / Choke Button (Kubota Only)
Figure 2: Controller
Steering
1. Push the Steering Switch RIGHT or LEFT to turn the wheels. Observe the tires while ma­neuvering to insure proper direction.
NOTE: Steering is not self-centering. Wheels must be returned to the straight ahead position by operating the Steering Switch.
3
Raising and Lowering The Platform
1. Position the Drive/Lift Switch to LIFT.
2. While holding the Control Lever so the Inter­lock Lever is depressed, push the Control Lever slowly to UP to raise the platform. Push- ing the Control Lever farther increases the lift speed.
3. When the work task is completed, position the Drive/Lift Switch to LIFT and lower the platform by pulling back on the Control Lever until the platform is fully lowered.
Travel With Work Platform Elevated
Travel with platform elevated ONLY on firm and level surfaces.
NOTE: The Work Platform will travel at reduced speed when in the elevated position.
1. Check that the route is clear of persons, obstructions, holes and drop-offs and is ca­pable of supporting the wheel loads.
2. Check clearances above, below and to the sides of platform.
3. Position the Drive/Lift Switch to the DRIVE position.
4. Push the Control Lever to FORWARD or
REVERSE for the desired direction of travel.
Emergency Lowering
The Emergency Lowering Valve is located on the left hand side of the chassis through the cutout in the Control Module cover.
After Use Each Day
1. Ensure that the platform is fully lowered.
2. Park the machine on level ground, preferably under cover, secure against vandals, children or unauthorized operation.
3. Turn the Key Switch to OFF and remove the key to prevent unauthorized operation.
Parking Brake Release (Figure 3)
Perform the following only when the machine will not operate under its own power and it is neces­sary to move the machine or when towing the machine up a grade or winching onto a trailer to transport.
1. Close the needle valve by turning the knob clockwise.
2. Pump the Brake Release Pump until the Parking Brake Cylinder Rod clears the wheel rotor.
3. The machine will now roll when pushed or pulled.
4. Be sure to open the needle valve and verify that the cylinder rod has extended before the machine is operated.
Never operate work platform with the Parking Brake inoperative. Serious injury or damage could result.
Never tow faster than 1 ft./sec. (.3 m/sec).
1. Open the Emergency Lowering Valve by pushing in and turning the knob counterclock­wise approximately ¼ turn, the knob will pop out disengaging detent.
2. Once the platform is fully lowered, be certain that the Emergency Lowering Valve is closed again. The platform will not elevate if the Emergency Lowering Valve has not been closed.
3. To close the Emergency Lowering Valve, push the knob in and turn approximately ¼ turn clockwise until the detent engages.
Switching Fuels (Gas / Propane Only)
1. With engine running push the Fuel Selector Switch to the center position.
2. After the engine has quit running select the appropriate fuel supply.
3. Restart the engine.
Pump
Needle Valve
Figure 3: Brake Release Pump
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