Page 1
SB66JRT
Operator Manual
(EN) Manual part number 508372-001 for serial numbers 10000 to 10031.
June 08
Page 2
Page 3
Table of Contents
Declaration of Conformity ...........................................2
Safety Rules ............................................................... 3
Introduction ................................................................. 4
Component Identifi cation ............................................ 4
Special Limitations......................................................5
Platform Capacity ....................................................5
Manual Force ..........................................................5
Platform Overload Sensing System ........................5
Beaufort Scale .........................................................5
Controls and Indicators...............................................6
Battery Disconnect Switch ......................................6
Lower Controls and Indicators ................................6
Upper Controls and Indicators ................................6
Pre-Operation Safety Inspection ................................7
System Function Inspection .......................................8
Operation .................................................................... 9
Cold Weather Start-Up ............................................9
Hydraulic System Cold Weather Warm-Up .............9
Preparing for Operation ...........................................9
Lower Controls ........................................................9
Upper Controls ......................................................10
Boom Operation ....................................................10
Driving and Steering ..............................................10
Drive Speeds ......................................................... 11
Motion Warning Alarm ........................................... 11
AC Generator ........................................................ 11
Air Line .................................................................. 11
Driving Lights ........................................................12
Platform Work Lights .............................................12
Emergency Lowering ............................................12
After Use Each Day ...............................................12
Table of Contents
Transporting the Machine .........................................13
Preparing for Transportation .................................13
By Crane ...............................................................13
By Truck ................................................................13
Maintenance ............................................................. 14
Hydraulic Fluid ......................................................14
Check Hydraulic Fluid ...........................................14
Engine ...................................................................14
Oil Level ................................................................14
Battery Maintenance .............................................14
Inspection and Maintenance Schedule.....................15
Daily Preventative Maintenance Checklist ...............16
Preventative Maintenance Report ......................... 16
Decal Location ..........................................................17
Specifi cations ...........................................................19
Aerial Platform .......................................................19
Platform ................................................................. 19
Function Speed .....................................................19
Drive System .........................................................19
Tyres ......................................................................19
Electrical System ...................................................19
Hydraulic System ..................................................19
Engine ...................................................................19
Fuel Tank Capacity ................................................ 19
Ambient Air Temperature Operating Range ..........19
Maximum Wind Speed ..........................................19
Working Envelope .................................................19
SB66JRT 1
Page 4
EC DECLARATION OF CONFORMITY
FOR MACHINERY
MACHINERY:
Powered Aerial Platform known as:
Type: Upright SB66JRT
Serial Number:
The machine specified above conforms to the following provisions:
Machinery directive 98/37/EC (using document EC Community Legislation on Machinery and taking
guidance from EN280:2001 + Amendment A1:2004)
Council Directive 89/336/EEC on Electromagnetic Compatibility as amended by 93/68/EEC and 92/31/EC
Council Directive 73/23/EEC on Low Voltage Equipment Safety as amended by 93/68/EE
Council Directive 2000/14/EC on Noise Emission in the Environment by Equipment for use Outdoors
As performed in accordance with EN 3744:1995
Measured sound power level
Guaranteed sound power level 100dB
E. C. Type Examination Certificate No:
91 dB Min
100dB Max
Note: Modification of the specified unit renders this declaration invalid
2 SB66JRT
Page 5
SAFETY RULES
AWarning
All personnel shall carefully read, understand and follow all safety rules and operating instructions
before operating or performing maintenance on any UpRight aerial work platform.
Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard
8
3
B
A
t
h
g
i
R
p
U
THIS MACHINE IS
NOT INSULATED!
NEVER elevate the platform
or drive the machine while
elevated unless the machine
is on a firm, level surface
NEVER position the platform
without first checking for
overhead obstructions or
other hazards.
NEVER climb, stand, or sit
on platform guardrails or
midrail.
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the
material used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings,
cranes, roof structures, buildings etc.). Uses or alterations to the aerial work platform must be approved by UpRight.
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live
parts of electrical equipment!
Exceeding the specifi ed permissible maximum load is prohibited! See “Platform Capacity” on page 5 for details.
The use and operation of the aerial work platform as a lifting tool or a crane is prohibited!
NEVER exceed the manual force allowed for this machine. See “Manual Force” on page 5 for details.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without fi rst surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs,
or debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 5 for details.
Do not operate the aerial platform in windy or gusty conditions. Do not add anything to the aerial platform that will increase the
wind loading such as billboards, banners, flags, etc.
IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions.
IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a fi rm, level surface.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete
structures, etc., is prohibited!
Dismantling the entry gate or other railing components is prohibited! Always make certain that the entry gate is closed!
It is prohibited to keep the entry gate in an open position when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and
damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its
working range.
NEVER charge batteries near sparks or open fl ame. Charging batteries emit explosive hydrogen gas.
Modifi cations to the aerial work platform are prohibited or permissible only at the approval by UpRight.
AFTER USE, secure the work platform from unauthorized use by turning the keyswitch off and removing key.
The driving of MEWP’s on the public highway is subject to national traffi c regulations.
Certain inherent risks remain in the operation of this machine despite utilizing proper design practices and safeguarding.
Harness attachment points are provided in the platform and the manufacturer recommends the usage of a fall restraint
harness, especially where required by national safety regulations.
Care must be taken to ensure that the machines meets the requirements of stability during use, transportation, assembly,
dismantling when out of service, testing, or foreseeable breakdowns.
In the event of an accident or breakdown see “Emergency Lowering” on page 12, do not operate the aerial platform if it is
damaged or not functioning properly. Qualifi ed maintenance personnel must correct the problem before putting the aerial
platform back into service.
SB66JRT 3
Page 6
Introduction
Introduction
This manual covers the SB66JRT Aerial Work Platform.
This manual must be stored on the machine at all
times.
Read, Understand and follow all safety rules and operating instructions before attempting to operate the
machine.
Component Identifi cation
Upper Controls
When contacting UpRight for service or parts information,
be sure to include the MODEL and SERIAL NUMBERS
from the equipment nameplate. Should the nameplate
be missing, the SERIAL NUMBER is also stamped at the
top front of the chassis.
Operator’s
Fuel Tank
Manual
Wiring Box
Lower Controls
Emergency
Lowering
Valve
Engine
Hydraulic Fluid Tank
And Filter
Right Side
Battery Disconnect Switch
Batteries
Main Boom
Chassis
Tip Boom
Nameplate
Location
Steer Wheels
Intermediate
Boom
Platform
Jib
Platform
Steer Wheels
Foot Switch
Left Side
4 SB66JRT
Page 7
Special Limitations
Special Limitations
Travel with the platform raised is limited to creep speed
range. Elevating the platform is limited to firm, level
surfaces only.
ADanger
The elevating function shall ONLY be used when the
work platform is level and on a firm surface.
The work platform is NOT intended to be driven over
uneven, rough, or soft terrain.
Platform Capacity
Two people and tools may occupy the platform. The maximum platform capacity for the aerial platform is stated in
the “Specifications” on page 19.
ADanger
DO NOT exceed the maximum platform capacity or
the platform occupancy limits for this machine.
Manual Force
Manual force is the force applied by the occupants to
objects such as walls or other structures outside the
work platform.
The maximum allowable manual force is limited to 200N
(45 lbs) of force per occupant, with a maximum of 400 N
(90 lbs) for two occupants.
ADanger
DO NOT exceed the maximum amount of manual
force for this machine.
The system will remain in error mode until the excess
load is removed from the platform and the emergency
stop button or start switch is cycled off and back on,
resetting the system. At that time, the machine functions
are operational.
ACaution
The emergency power system is for emergency lowering and stowing only. The length of time the pump
can be operated depends on the capacity of the battery. Do not use this system for normal operation.
If the platform overload sensing system is tripped while
operating the machine or if the system is in error mode
and can not be reset, the emergency power system may
still be used for emergency machine operation.
ADanger
The aerial platform can tip over if it becomes unstable.
Death or serious injury will result from a tip-over accident. Do not exceed the capacity values indicated
on the platform rating placard.
The overload sensing system is not active when the
machine is being driven with the booms in the stowed
position. This allows the machine to be driven without
the system sensing an overload due to rough ground
conditions.
To eliminate repeated tripping of the system during machine operation, there is a five second delay in machine
functions following:
starting the engine.
•
Platform Overload Sensing System
All functions are stopped from the upper and lower controls, when the platform overload limit is exceeded. The
horn will sound intermittently and the platform overload
light will blink until the excess load is removed from the
platform. At that time, the machine functions are again
operational.
If the platform becomes significantly overloaded, or if an
upward force on the platform exceeds approximately 2225
N (500 lb), the system will enter into error mode, stopping
all functions from the upper and lower controls. The horn
will then sound constantly and the overload light will stay
illuminated at the upper and lower controls.
BEAUFORT
RATING
3 3,4~5,4 12,25~19,4 11.5~17.75 7.5~12.0 Papers and thin branches move, fl ags wave.
4 5,4~8,0 19,4~28,8 17.75~26.25 12.0~18 Dust is raised, paper whirls up, and small branches sway.
5 8,0~10,8 28,8~38,9 26.25~35.5 18~24.25
6 10,8~13,9 38,9~50,0 35.5~45.5 24.5~31
7 13,9~17,2 50,0~61,9 45.5~56.5 31.~38.5 Whole trees sway. It is diffi cult to walk against the wind.
SB66JRT 5
m/s km/h ft/s mph
WIND SPEED
Figure 1 – Beaufort Scale
placing the drive/boom selector switch in the boom
•
position when the main boom is below horizontal and
fully retracted.
removing excess load from the platform.
•
Beaufort Scale
Never operate the machine when wind speeds exceed
12.5 m/s (28mph) [Beaufort scale 6]. Refer to Figure 1.
GROUND CONDITIONS
Shrubs with leaves start swaying. Wave crests are apparent in ponds
or swamps.
Tree branches move. Power lines whistle. It is diffi cult to open an
umbrella.
Page 8
Controls and Indicators
Controls and Indicators
The operator shall know the location of each control and
indicator and have a thorough knowledge of the function
and operation of each before attempting to operate the
machine.
1
Figure 2 –Battery Disconnect Switch
1. Battery Disconnect Switch
13. Ground operation switch
14. Engine throttle switch
15. Boom rotate switch
16. Platform overload light
17. Engine temperature gauge
18. Ammeter
21
28
33
27
26
32
34
25
22
24
20
23
29
31
30
17
11
10
8
7
15
14
Figure 3 – Lower Controls and Indicators
2. Start button
3. Engine/emergency power switch
4. Emergency stop button
5. Boom speed knob
6. Circuit breaker reset button
7. Platform level switch
8. Platform rotate switch
9. Jib articulation switch
10. Boom extend/ retract switch
11. Boom elevation switch
12. Control selector switch
12
4
2
9
16
18
19
5
3
13
6
Figure 4 – Upper Controls and Indicators
19. Start switch
20. Engine/emergency power switch
21. Emergency stop button
22. Boom speed knob
23. Circuit breaker reset buttons
24. Platform level switch
25. Platform rotate switch
26. Jib articulation switch
27. Boom extend/ retract switch
28. Engine throttle switch
29. Drive range switch
30. Drive/ boom selector switch
31. Drive joystick
32. Boom joystick
33. Platform overload light
34. Machine/generator switch
6 SB66JRT
Page 9
Pre-Operation Safety Inspection
Pre-Operation Safety Inspection
Note
Carefully read, understand and follow all safety rules,
operating instructions, labels and National Safety Instructions/Requirements. Perform the following steps each
day before use.
1. Open the turntable covers and inspect for damage,
fluid leaks or missing parts.
2. Check the level of the hydraulic fluid with the platform fully lowered. The fluid level must be between
the full and add marks as viewed on the sight glass.
Add recommended hydraulic fluid if necessary. See
“Specifications” on page 19.
3. Check that the fluid level in the batteries is correct.
See “Battery Maintenance” on page 14.
4. Check that all guardrails are in place and all fasteners
are properly tightened.
5. Inspect the machine thoroughly for cracked welds
and structural damage, loose or missing hardware,
hydraulic leaks, damaged control cable and loose
wire connections.
SB66JRT 7
Page 10
System Function Inspection
System Function Inspection
Refer to “Controls and Indicators” on page 6 for the locations of various controls and indicators.
AWarning
STAND CLEAR of the work platform while performing
the following checks.
Before operating the machine, survey the work area
for surface hazards such as holes, drop-offs, bumps
and debris.
Check in ALL directions, including above the work
platform, for obstructions and electrical conductors.
1. Move the machine, if necessary, to an unobstructed
area to allow for full elevation.
2. Pull the Lower Control Emergency Stop Switch to the
ON position.
3. Pull the Upper Control Emergency Stop Switch to the
ON position.
4. Visually inspect the elevating assembly, lift cylinder,
cables, and hoses for cracked welds and structural
damage, loose hardware, hydraulic leaks, loose wire
connections, and erratic operation. Check for missing
or loose parts.
5. Test each machine function (Lift, Slew, Telescope)
from the lower control station by holding the ground
operation switch up while operating the control toggle
switches (ref: Figure 3 on page 6).
6. Test the engine/emergency power switch for proper
operation.
7. Push the Lower Control Emergency Stop Button to
check for proper operation. All machine functions
should be disabled. Pull the Lower Control Emergency Stop Button outward to resume.
8. Enter the platform and close the gate.
9. Check that the route is clear of obstacles (persons,
obstructions, debris), is level, and is capable of supporting the wheel loads.
10. Test each machine function (Drive, Lift, Slew, Telescope, Platform Rotate, Platform Level) from the
upper control station by stepping on the platform foot
switch and operating the function controls (ref: Figure
4 on page 6).
11. Push the Upper Control Emergency Stop Button to
check for proper operation. All machine functions
should be disabled. Pull the Upper Control Emergency Stop Button outward to resume.
8 SB66JRT
Page 11
Operation
Operation
The aerial platform may be operated from either the lower
or upper controls.
ADanger
The aerial platform is not electrically insulated. Death
or serious injury will result from contact with, or inadequate clearance from, an energized conductor.
Do not go closer than the minimum safe approach
distance as defined by national safety regulations.
Pinch points may exist between moving components.
Death or serious injury will result from becoming
trapped between components, buildings, structures
or other obstacles. Make sure there is sufficient clearance around the machine before moving the chassis,
booms, or platform. Allow sufficient room and time
to stop movement to avoid contact with structures
or other hazards.
The aerial platform can tip over if it becomes unstable.
Death or serious injury will result from a tip-over accident. Operate the aerial platform on a firm, flat, level
surface. Avoid travel speeds and/or rough terrain that
could cause sudden changes in platform position. Do
not drive or position the aerial platform for elevated
use near any drop-off, hole, slope, soft or uneven
ground, or other tip-over hazard.
At the lower controls, hold the manifold heater switch on
for about a minute before turning the master switch to
start the engine. A glow plug in the manifold preheats the
air to help start the engine. Continue to hold the switch
while starting the engine. Do not release the switch until
the engine starts.
If the engine does not start within 20 seconds, continue
to hold the manifold heater switch and turn the master
switch off. Wait for one minute before trying to start the
engine again.
Hydraulic System Cold Weather Warm-Up
The hydraulic oil may be warmed by bottoming out the
boom extension cylinder. Raise the main boom so it is
horizontal and operate the boom retract function while the
machine is stowed. With the cylinder bottomed out the oil
flow will produce heat to warm the hydraulic oil.
ACaution
Not all hydraulic fluid is suitable to use in the hydraulic system. Some have poor lubricating characteristics and can increase component wear. Only use
hydraulic fluid as recommended.
Use cold weather hydraulic oil as recommended in the
machine General Specifications in temperatures of
-12°C (10°F) or below.
The platform rated work load is the total weight of the personnel and equipment that may be lifted in the platform.
The work loads are stated on the platform rating placard
mounted at the rear of the platform.
ADanger
The aerial platform can tip over if it becomes unstable.
Death or serious injury will result from a tip-over accident. Do not exceed the capacity values indicated
on the platform rating placard.
Capacity values indicate the rated lifting capacity and do
not indicate aerial platform stability.
The operator bears ultimate responsibility for ensuring
that the aerial platform is properly set up for the particular
conditions encountered.
Cold Weather Start-Up
If the ambient temperature is 0°C (32°F) or below, the
engine and hydraulic system oil may need to be warmed
before operation. Do not operate the engine at more than
a fast idle until the engine and hydraulic oil has had a
chance to warm. The engine may be equipped with an
optional cold weather start kit.
Cold, thick hydraulic oil does not flow well and may cause
delay in response to control movement and improper voltage output of the AC generator. Cold oil may also cause
cavitation and pump damage. The hydraulic system may
be equipped with an optional cold weather warm-up kit.
Preparing for Operation
Use the following procedure to prepare the aerial platform
for operation.
1. Perform a prestart inspection as described in the
“Daily Preventative Maintenance Checklist” on page
16.
2. Place the battery disconnect switch in the on position.
3. Close and latch the doors.
4. Before painting or sandblasting make sure the sandblast protection kit and the platform control cover are
properly installed. These options, when used properly
will protect the control placards and cylinder rods from
paint overspray and abrasion while sandblasting.
Lower Controls
The lower controls override the upper controls. This
means that the lower controls can always be used to
operate the platform regardless of the position of the
upper control emergency stop button.
Boom, turntable, and platform functions may be operated
from the lower controls. The lower controls may be used
for initial set up of the aerial platform, and for testing and
inspection.
Use the following procedure to operate boom, turntable,
or platform functions using the lower controls (ref: Figure
3 on page 6).
SB66JRT 9
Page 12
Operation
1. Pull the emergency stop button outward. Insert the
key in the control selector and turn the switch to the
lower control position.
2. Press the start button until the engine starts, then
release. The engine will not start if the control selector switch is left in the lower control position for 30
seconds or longer before starting the engine. The
control selector switch must be turned back to off
before the engine will start.
3. Let the engine warm to operating temperature.
4. Turn the boom speed knob to slow.
5. Hold the ground operation switch up while operating
the control toggle switches.
6. Hold the appropriate toggle switch in the desired
direction.
7. Release the function toggle switch to stop movement.
8. Place the ground operation switch in the off position
when no functions are being operated.
Upper Controls
The upper controls may be used for driving the aerial
platform and positioning the booms and platform while
on the job.
2. Step down on the platform foot switch. This switch
must be held down to operate the upper controls.
3. Hold the appropriate control in the desired direction.
Always look in the direction of movement.
4. Gradually turn the boom speed knob to control
the boom extend, jib and platform rotate function
speed.
5. Releasing the control to its neutral position, or releasing the foot switch will stop movement.
Driving and Steering
ADanger
The aerial platform can tip over if it becomes unstable.
Death or serious injury will result from a tip-over accident. Do not drive an elevated aerial platform on
soft, uneven, or sloping surfaces. Do not drive the
machine on grades that exceed 25 percent.
For operation on grades up to 30 percent, it is recommended that the main boom be near horizontal and the
jib on the aerial platform elevated just enough to provide
adequate ground clearance. A 30 percent grade is a 0.91
m (36″) vertical rise in 3.05 m (10″) horizontal length.
Avoid driving with the platform over the front (steer) end
of the chassis. In this position the machine is difficult to
control because:
Use the following procedure to operate machine functions
using the upper controls.
1. At the lower controls, pull the emergency stop button
outward. Insert the key in the control selector and turn
the switch to the upper control position.
2. Enter the platform and securely close the gate.
3. Attach the fall restraint lanyard to one of the anchor
points.
4. Pull the emergency stop outward.
5. Turn the anti-restart master switch to on and pause
a few seconds while the alarm sounds to alert others
that the machine is about to start. Turn the switch to
start, then release it to on. The engine will not start if
the switch is left in the on position for 30 seconds or
longer before turning it to start. The switch must be
turned back to off before the engine will start.
6. Let the engine warm to operating temperature.
Boom Operation
Use the following procedure to operate the turntable,
boom, or platform functions.
1. Turn the boom speed knob to slow.
drive and steer control movements and their result-
•
ing machine movements are reversed.
when driving fast, sudden turns or stops produce
•
more severe reactions to platform occupants.
more turning space is required to prevent the
•
platform from colliding with obstacles several feet
beyond the path of the tyres.
AWarning
Death or serious injury can result from improperly
driving or steering the aerial platform. Read and understand the information in this manual and on the
placards and decals on the machine before operating
the aerial platform on the job.
The blue and yellow arrows on the chassis indicate the
direction the chassis will move when the drive or steer
control is moved toward the corresponding color.
When the machine is in the stowed position, with the
booms centered between the rear wheels, the direction
of drive and steer control movement corresponds with
the direction of chassis movement.
When the turntable is rotated from the stowed position,
with the booms to either side of or in front of the chassis,
the direction of control movement does not correspond
with the direction of chassis movement.
10 SB66JRT
Page 13
Operation
To avoid confusion, always drive to the work area or
move between work areas with the turntable and booms
in the stowed position. After arriving at the work area, the
booms may be positioned to the side or the front of the
chassis for final positioning. Always look in the direction
of movement as indicated by the directional arrows on
the chassis.
Use the following procedure to operate the drive and
steer functions.
1. Determine the desired drive range for the specific
driving conditions.
Use high range when traveling across fi rm, fl at,
•
level surfaces. High range can only be activated
when the booms are stowed. High range is for high
speed, low torque operation.
Use low range for driving on loading ramps or
•
other steep grades and when safety considerations
demand slow deliberate machine movement. Low
range is for low speed, high torque operation.
2. Place the drive/boom selector switch in the drive
position.
3. Step down on the platform foot switch.
4. Push the drive joystick forward to move the chassis forward, the direction of the blue arrow. Pull the
joystick backward to move the chassis backward,
the direction of the yellow arrow. The drive speed is
proportional to the joystick position.
5. To stop drive motion, return the joystick to neutral.
6. Push the drive joystick to the right to steer to the right,
the direction of the yellow arrow. Push the joystick
to the left to steer to the left, the direction of the blue
arrow.
Note
The steering wheels are not self-centering. Set the steering wheels straight ahead after completing a turn.
7. After driving to the desired location, release the foot
switch, or push the emergency stop button to apply
the parking brakes.
AWarning
The potential for an accident increases when safety
devices do not function properly. Death or serious
injury can result from such accidents. Do not alter,
disable or override any safety device.
Do not use the aerial platform if it drives faster than 0.96
km/h (0.6 miles per hour) [7.9 m (26 feet) in 30 seconds]
when the booms are elevated from the stowed position.
Motion Warning Alarm
The optional motion warning alarm sounds loud intermittent beeps when the drive joystick is in the forward or
reverse position.
AC Generator
The optional generator supplies power to the electrical
outlet only when the engine is running and the machine
is stationary. The machine functions will not operate when
the machine/generator selector switch is in the generator
position.
ACaution
Cold hydraulic oil does not flow well and may produce
improper generator output voltage. Improper outlet
voltage can damage some electrical power tools and
equipment. Warm the hydraulic oil before operating
the generator.
Do not operate the generator unless the hydraulic oil temperature is at least 38°C (100°F). Refer to Cold Weather
Start-Up for a hydraulic oil warm-up procedure.
Start the engine and place the machine/generator selector switch in the generator position (ref: Figure 4 on
page 6).
The engine will run at high idle while the generator is
operating. The generator will continue to operate as long
as the engine is running and the switch is in the generator position.
Air Line
The optional air line may be used to conduct air for tool
operation at the platform. The input connector is at the
rear of the chassis and the output connector is at the
platform on the rotator guard. The maximum working
pressure of the line is 1,723 kPa (250 psi).
Drive Speeds
The drive speed is proportional to the joystick position.
The farther the joystick is moved, the faster the travel
speed.
Always slow down and shift the drive system to low
range before traveling over rough terrain or any sloped
surface.
Drive speed ranges are interlocked through a limit switch
that senses the main boom position. When the boom is
elevated, only the slowest drive speed will work regardless of the drive range switch position.
SB66JRT 11
The air line may be used to conduct fluids such as water
or antifreeze. Contact your local distriburor or UpRight
for compatibility information before using the air line to
conduct other fluids.
ACaution
Fluid in the air line can damage some air tools or
freeze and damage the line. Drain and blow out the
air line after using it to conduct fluids.
Page 14
Operation
Use the following procedure to drain the air line.
1. Close the input connector on the chassis.
2. Open the output connector at the platform.
3. Raise the boom slightly above horizontal.
4. Open the input connector on the chassis.
5. Allow the fluid to drain from the line.
6. Lower the boom and close both connections.
Driving Lights
The optional driving lights are for use in dimly lit areas
and are not intended for driving on public roadways.
There are two headlights at the front of the chassis and
two blinking taillights at the rear of the chassis. The lights
are operational when the battery disconnect switch and
the master switch are turned on.
Note
Working with the driving or platform work lights on, while
the engine is off, can discharge the batteries enough that
the engine will not start or the emergency power system
will not operate. If the engine cannot be left running while
the lights are on, start and run the engine for at least 15
minutes each hour.
Figure 5 – Emergency Lowering Valve
After Use Each Day
1. Ensure that the platform is fully lowered.
2. Park the machine on a firm level surface, preferably
under cover, secure against vandals, children and
unauthorized operation.
3. Turn the Chassis Key Switch to OFF and remove the
key to prevent unauthorized operation.
Platform Work Lights
The optional platform work lights are located on the top
rail of the platform. The direction a light points can be
adjusted by using two 1/2″ wrenches to loosen the clamp
below the light.
The lights are operational when the upper controls emergency stop button is pulled up and the anti-restart master
switch is turned on. The engine speed increases to high
idle when the platform work lights are turned on.
Emergency Lowering
AWarning
If the platform should fail to lower, NEVER climb down
the elevating assembly.
Stand clear of the elevating assembly while operating
the Emergency Lowering Valve Knob.
Ask a person on the ground to open the Emergency Lowering Valve to lower the platform. The Emergency Lowering Valve is located on the base of the lift cylinder.
1. Slowly turn the knob to open the bleed down valve.
Control the rate of descent by turning the knob.
2. To close, turn the knob.
Note
The platform will not elevate if the Emergency Lowering
Valve is open.
12 SB66JRT
Page 15
Transporting the Machine
Transporting the Machine
Preparing for Transportation
Use the following procedure to prepare the aerial platform
for transportation.
1. Remove any unnecessary tools, materials, or other
loose objects from the platform.
2. Close and latch all cowling doors.
By Crane
Secure the straps to chassis lifting/lugs only.
Know the approximate location of the center of gravity
before lifting the machine off the ground. Refer to Figure
6.
ADanger
Lifting by Crane is for transport purposes only.
See Specifications for weight of machine and be
certain that the crane is of adequate capacity to lift
the machine.
By Truck
1. Maneuver the machine into transport position and
chock wheels.
2. Place a wood block under the tip end of the jib foot.
Lower the platform so the foot rests on the wood
block.
ACaution
Ratchets, winches, and come-alongs can produce
enough force to damage machine components. Do
not over tighten the straps or chains when securing
the aerial platform to the transport vehicle.
3. Use a nylon strap to securely fasten the platform
against the wood block. Thread the strap over the
toeboard. Refer to Figure 7.
Figure 7 – Platform
4. Secure the machine to the transport vehicle with
chains or straps of adequate load capacity attached
to the chassis lifting/tie down points.
0080650
Lifting Lug
Center of Gravity
in Stowed Position
0083426
Tie-Down Lug
1.2
m
(51 )
"
approximate
Tie-Down Lug
0083426
0083432
Figure 6 – Center of Gravity
SB66JRT 13
Page 16
Maintenance
Maintenance
AWarning
Never perform service while the platform is elevated.
Hydraulic Fluid
The hydraulic fluid reservoir is located in the chassis door.
Refer to Figure 8.
Figure 8 – Hydraulic Fluid Reservoir
Battery Maintenance
AWarning
Hazard of explosive gas mixture. Keep sparks, flame,
and smoking material away from batteries.
Always wear safety glasses when working near batteries.
Battery fluid is highly corrosive. Thoroughly rinse
away any spilled fluid with clean water.
Always replace batteries with UpRight batteries or
manufacturer approved replacements weighing 26,3
kg (58 lbs) each.
Check the battery fl uid level daily, especially if the
•
machine is being used in a warm, dry climate.
If electrolyte level is lower than 10 mm (3/8″) above the
plates add distilled water only. DO NOT use tap water with
high mineral content, as it will shorten battery life.
Keep the terminals and tops of the batteries clean.
•
Refer to the Service Manual to extend battery life and
•
for complete service instructions.
Note
Never add fluid if the platform is elevated.
Check Hydraulic Fluid
1. Make sure that the platform is fully lowered.
2. Open the left front cowling door.
3. Check the fluid level on the gauge on the end of the
reservior.
4. Add the appropriate fluid to bring the level to the FULL
mark. See “Specifications” on page 19.
Engine
Open the engine compartment doors on both sides of the
machine and visually inspect the engine and its components with the engine off.
Oil Level
Check the engine oil level before starting the engine
so the oil has drained to the pan. The proper oil level is
between the add and full marks on the dipstick.
The distance between the top and bottom dipstick marks
corresponds to about 1 l (1 quart US). Add oil, if necessary, before starting the engine.
14 SB66JRT
Page 17
Inspection and Maintenance Schedule
Inspection and Maintenance Schedule
The Complete Inspection consists of periodic visual and
operational checks, along with periodic minor adjustments
that assure proper performance. Daily inspection will prevent abnormal wear and prolong the life of all systems.
The inspection and maintenance schedule should be
performed at the specified intervals and after prolonged
periods of storage before returning the machine to service. Inspection and maintenance shall be performed by
personnel who are trained and familiar with mechanical
and electrical procedures.
AWarning
Before performing preventative maintenance, familiarize yourself with the operation of the machine.
Always block the elevating assembly whenever it is
necessary to perform maintenance while the platform
is elevated.
The daily preventative maintenance checklist has been
designed for machine service and maintenance. Please
photocopy the Daily Preventative Maintenance Checklist
and use the checklist when inspecting the machine.
SB66JRT 15
Page 18
Daily Preventative Maintenance Checklist
Daily Preventative Maintenance Checklist
Preventative Maintenance Report
Date:
Owner:
Serial No:
Serviced By:
Model No:
ITEM INSPECTION OR SERVICES Y N R
Operator’s Manual In place, all pages readable and intact
Engine
Oil level Between full and add marks
Coolant Air intake and fan free of obstructions, belt in good condition
Radiator Cap tight, good condition and clean
Fuel tank and line Tank full, cap in place and tight/ no leaks
Air filter Clear indicator
Charging system Proper operation
Cold weather start kit No damage or deformation
Electrical System
Emergency power battery Condition and charged for proper operation
Battery fluid level and terminals Proper level/clean, connectors tight
Cables and wiring harness No wear or physical damage
Hydraulic System
Fluid level Between full and add marks
Fluid filter Verify operation in the green zone
Hose, tubes and fittings No leaks
Cold weather warm-up kit Proper operation
Foam Filled Tyres and Wheels Good condition
Lower Control Station
Operating controls Proper operation
Emergency stop and emergency power Shuts off lower controls/proper operation
Emergency Lowering Proper operation
Level Sensor Sounds tilt alarm
Flashing Light Proper operation
Sandblast Protection Kit In place and proper operation
Bumpguard In place, no damage or deformation
Structures
Weldments Welds intact, no damage or deformation
Slide pads In place, no damage or deformation
Fasteners In place and tight.
Wire ropes No deformation or broken strands
Upper Control Station
Guardrail system and lanyard anchors Welds intact, no damage or deformation
Operating controls Proper operation
Emergency stop and emergency power Shuts off upper controls/proper operation
Horn Sounds when activated.
Electrical power outlet Proper operation of outlet
Drive motion alarm Sounds when aerial platform moves
Driving and work lights Proper operation
Platform control cover In place and proper operation
Placards and Decals In place and readable
Maintenance Table Key: Y = Yes/Acceptable, N = No/Not Accetable, R = Repaired/Acceptable
16 SB66JRT
Page 19
Decal Location
Decal Location
SB66JRT 17
Page 20
Decal Location
ITEM PART NO. QTY. DESCRIPTION
1 0073298 2 Placard, danger foam filled
tyres
2 0323896 5 Decal, danger electrical haz-
ard
3 0070420 1 Placard, emergency bleed
down valve
4 508234-003 2 Decal, UpRight brand logo
5 0323897 1 Decal, danger you must not
operate
6 0074209 1 Placard, pre-start instructions
7 1 Placard, platform capacity -
(consult factory)
8 0323899 1 Decal, danger electrical haz-
ard
9 0070540 3 Decal, yellow arrow
10 0070541 3 Decal, blue arrow
11 0070901 1 Placard, caution serial num-
ber
12 5560655 12 Pop rivet #AD32-ABS
13 0071425 1 Placard, platform identifica-
tion
14 0071927 1 Decal, hydraulic oil
16 562386 1 Record box
17 0073491 1 Decal, safe operation infor-
mation
18 508228-001 2 Decal, SB66JRT logo
19 0073224 1 Decal, notice manual reorder
20 0072276 2 Placard, lug nut torque
0072277 2 Placard, lug nut torque
21 5560080 8 Bumper
22 970009 2 Capscrew 1/4-20 x 1/2 inch
long hex head grade 5
23 0072531 1 Decal, danger electrical haz-
ard
24 7030003 1 Decal, lube recommenda-
tions
25 0070921 1 Placard, 125 volts 15 amps
26 0073043 1 Decal, operating manual en-
closed
27 0073139 1 Crankcase oil tag - (used for
shipping only)
28 0074311 5 Decal, danger cylinder failure
- (1 per cylinder)
29 9980021 2 Plug 3-1/2 inch diameter
30 5569012 4 Rubber bumper
31 0150448 1 Decal, attach fall restraint
32 0073492 1 Decal, rotate while greasing
33 9980022 1 Plug 4 inch diameter
34 0074372 1 Placard, engine rpm
35 0073667 2 Decal, inspect wire ropes
ITEM PART NO. QTY. DESCRIPTION
36 0074210 1 Decal, danger electrical/tipping
hazard
37 5560004 2 Nut 1/4-20 self locking
38 0074921 2 Decal, 4 inch stripe
39 0190989 1 Decal, danger do not reach
40 9980013 2 Cap
41 0181562 1 Placard, ANSI standard
42 0083232 1 Decal, lift/tie down
43 0083426 4 Decal, tie down symbol
44 0080650 4 Decal, lift
45 0071925 1 Decal, gasoline fuel
0071926 1 Decal, diesel fuel
46 0151410 3 Decal, danger rotating engine
parts
47 0074316 1 Decal, caution governor dam-
age
48 0112092 1 Decal, engine control module
49 508235-001 2 Decal, 4 x 4 logo
50 0081441 1 Placard, caution liquid with-
drawal - LP only
51 0081377 1 Decal, LPS logo - (LP fuel
only)
52 0090493 1 Decal, dual fuel instructions
53 0071793 1 Decal, hydraulic warm-up
instructions
54 508229-001 1 Decal, UpRight brand logo
18 SB66JRT
Page 21
Specifi cations
Specifi cations
Aerial Platform
Working height 21.9 m (72′)
Maximum platform height 20.1 m (66′)
Horizontal reach 17.1 m (56′)
Main boom
Articulation -1° to +72°
Extension 0 to 8.33 m (0 to 328″)
Turntable rotation 360° continuous
Turning radius, inside 4.7m (15′ 5″)
Wheelbase 3 m (10′)
Ground clearance 33 cm (13″)
Maximum wheel load 5,900 kg (13,000 lbs)
Maximum ground pressure 11.3 kPa (78 psi)
Weight, GVW
Approximate 11,916 kg (26,220 lbs)
Stowed width 2.4 m (7′ 11.5″)
Stowed length 10 m (33′)
Stowed height 2.7 m (8′ 9″)
Platform
Dimensions
Standard steel 76 cm x 152 cm (30″ x 60″)
Rated work load 227 kg (500 lb)
Optional aluminum 76 cm x 244 cm (30″ x 96″)
Rated work load 227 kg (500 lb)
Rotation 90° CW to 80° CCW
Maximum number of occupants 2 people
Optional AC generator 220 VAC
Maximum operating temperature 93°C (200°F)
Hydraulic fluid recommended
Above -12°C (10°F) Mobil DTE-13M (ISO VG32)
Below -12°C (10°F) Mobil DTE-11M (ISO VG15)
Engine
Diesel Deutz F4L-2011F
Fuel Tank Capacity
Diesel 151 l (40 US gal)
Ambient Air Temperature Operating Range
Celsius -18°C to 43°C
Fahrenheit 0°F to 110°F
Maximum Wind Speed
Gust or steady 45 km/h (28 mph)
Vibration less than 2.5 m/sec
Sound Threshold below 100 dB(A)
Working Envelope
Meters
(Feet)
21.3
(70)
2
Function Speed
Turntable rotation, 360 degrees 165 to 175 seconds
Main boom
Up 64 to 75 seconds
Down 64 to 75 seconds
Extend 65 to 75 seconds
Retract 35 to 45 seconds
Jib
Up 7 to 13 seconds
Down 7 to 13 seconds
Platform rotation, 170 degrees 16 to 20 seconds
Drive
High, booms stowed 4.8 km/h (3.0 mph)
Low, booms elevated 0.96 km/h (0.6 mph)
Drive System
Standard Four wheel drive
Optional Two wheel drive
Gradeability – theoretical 4x4 65%
Tyres
Foam Filled, 12 ply 38 cm x 50 cm (15″ x 19.5″)
Electrical System
Voltage 12 V DC negative chassis ground
Source Two - 12 V 550 CCA batteries
Fluid recommended distilled water
18.3
(60)
15.2
(50)
12.2
(40)
9.1
(30)
6.1
(20)
3.0
(10)
0
12.2
6.1
(20)
9.1
(30)
(40)
15.2
(50)
18.3
(60)
3.0
0
(10)
Hydraulic System
Maximum pressure 17,250 kPa (2,500 psi)
Reservoir capacity 99 l (26.1 US gal)
System capacity 132 l (35 US gal)
SB66JRT 19
Page 22
Page 23
Page 24
Local Distributor:
Lokaler Vertiebshändler:
Distributeur local:
El Distribuidor local:
Il Distributore locale:
USA
TEL: +1 (559) 443 6600
FAX: +1 (559) 268 2433
Europe
TEL: +44 (0) 845 1550 058
www.upright.com PN- 508372-001-(EN)
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