Snorkel PUSH 8 ECO8 User Manual

Elevating Work Platform

Operators Safety and Maintenance Handbook

PN 510844-000-EN

JULY 2011 sn:0796+

At Pop-Up Products we welcome
any feedback and suggested
improvements for our products.
Please email us at

[e-mail]

You can also download a copy of this
handbook online at

www.popupproducts.co.uk

POP-UP PUSH 8 ECO

Operator’s Safety and

Contents

Section 1 Page

DESCRIPTION

Introduction 3
Description 3

Intended use 3
Training 3

Modifications 4

Terminology 5

Section 2

SPECIFICATION

Technical data 6
Operating site 7
Noise and vibration 7
Limitations 7

Section 3

SAFETY RULES
Safety Rules 8

Section 4

OPERATING INSTRUCTIONS

Daily checks 9
Manoeuvring the platform 9
Engaging the brakes 10
Auto brakes 10
Deploying the stabilisers 10
Stowing the stabilisers 10
Battery isolation switch 11
Entering and leaving the platform 12
Control pendant 12
Emergency stop 13
Emergency lowering 13
Emergency plunger valve 14
Battery charging 14

Section 5 Page

MAINTENANCE

Safety during maintenance 15
Periodical maintenance and checks 15/16
Storage 16
Lubrication 16
Hydraulic oil 17
Electrical schematic 18
Hydraulic schematic 19
Troubleshooting 20

Section 6

TRANSPORT INSTRUCTIONS

Lifting 21
Preparation for transport 21
Loading and unloading 22

Section 7

MAINTENANCE AND
REPAIR RECORD

Maintenance and repair record 23
Notes 24
Daily checks – operator checklist 25

Page 2 of 25Pop-Up PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210)

Introduction

This handbook provides information on the safe operation of this work
platform. Operators should read and understand all of the information
contained within this manual prior to operating the work platform.

The handbook contains several warnings, these indicate situations which if not
avoided could result in serious injury or death to persons, or damage to the
machine or property.

Additional copies of this handbook are available from the manufacturer at the
address below. Information contained in this handbook is based on the latest
product information at time of publication.

Pop-Up Products Ltd operate a policy of continuous improvement and therefore
reserve the right to make product changes at any time without obligation.

Description

The POP-UP PUSH 8 ECO is a scissor lift type work platform, which is
manoeuvred manually into work positions and elevated and lowered using an
electro-hydraulic control system.

Section 1

DESCRIPTION

The standard machine includes the following standard features:

• 240kg safe working load

• 4.5 metre working height

• 1.72 metre stowed height

• Easily manoeuvrable

• Pass through standard doors

• Simple operation

• Steel guard rails

• Non-slip platform

• Steerable wheels

• Manual brakes on rear swivel wheels

• Auto brakes on front xed wheels

• Anti-crushing lowering delay

• Integral battery charger

• Emergency lowering facility

• Easily transportable

• Low maintenance

• Complies with EN280:2001

• Stabilisers (optional if auto brakes tted)

Intended use

The machine has been designed to comply with the safety requirements of the
Machinery Directive 2006/42/EC taking guidance from the European Standard BS
EN280:2001 + A2:2009 Mobile Elevating Work Platforms.

The machine is intended to be used to lift persons, plus essential tools and
materials, to enable work to be undertaken at height. Typical applications will
include maintenance, cleaning, painting, etc. at varying heights above ground level.

WARNING

THE MACHINE MUST NOT BE USED IN APPLICATIONS OR FOR USES
OUTSIDE OF THE SCOPE OF THIS HANDBOOK. SHOULD A CERTAIN
APPLICATION NOT BE COVERED, THEN THE MANUFACTURER SHOULD
BE CONTACTED

Page 3 of 25Pop-Up PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210)

Training

It is essential that persons operating this POP-UP PUSH 8 ECO are fully trained
in the setting up, safe use and inspection of the machine. Please download a copy
of our free Pop-Up & POP-UP PUSH 8 ECO Familiarisation Guide from www.
popupproducts.co.uk The guide has been designed to assist competent people in
safely operating our range of low-level push around scissor lifts.

WARNING

OPERATION OF THIS MACHINE BY UNTRAINED OPERATORS MAY RESULT IN
SERIOUS INJURY OR DEATH

Modications

No modifications must be made to this machine unless the manufacturer has given

full written approval. If in doubt contact the manufacturer for advice.

Manufacturer’s address:

Pop-Up Products Limited

2 Deeside Point
Tenth Avenue
Deeside Industrial Park
Deeside
CH5 2UA
UK

Tel [phone]
Fax [phone]

Email [e-mail]
www.popupproducts.co.uk

Section 1

DESCRIPTION

Page 4 of 25Pop-Up PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210)

Terminology

Section 1

DESCRIPTION

1. Control pendant

2. Emergency stop button & key

3. Gate

4. Guard rail

5. Handbook

6. Platform

7. 110V and 240V charger leads

8. Scissor pack

9. Main lift cylinder

10. Emergency plunger valve

11. Maintenance props

12. Bubble spirit level

13. Stabilisers

14. Forklift pocket (1 of 4)

15. Chassis

16. Auto front brakes

17. Manual brake (1 of 2)

18. Hydraulic tank

19. Battery

20. Hydraulic pack

21. Battery charger

22. Chassis plate

23. Battery condition meter

24. Battery charging indicator

25. Battery charger socket

26. Power selector

27. Emergency lowering valve

Page 5 of 25Pop-Up PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210)

Technical data

Safe working load (SWL) 240kg

equivalent to 1 person + 160kg tools and materials

Maximum platform height 2.5 metres

Maximum working height 4.5 metres

Platform length 1.01 metres

Platform width 0.52 metres

Platform guard rail height 1.10 metres

Toe board height 0.15 metres

Maximum allowable manual force 200 Newtons

Maximum allowable wind speed 0 metres/sec*

Maximum allowable chassis inclination 0 degrees

Electrical system 12 volt DC

Motor 0.7 kW

Batteries 1 x 80 Ah

Battery charger Universal 90V to 240V AC

Section 2

SPECIFICATION

Hydraulic system

Maximum pressure 13 MPa

Reservoir capacity 1.22 litre

Function speeds (approx.)

Raise 24 seconds

Lower 25 seconds

Approx. no. of lifts (fully charged with SWL) 120

Overall length 1.26 metres

Overall height (stowed) 1.72 metres

Overall width (with stabilisers deployed) 1.30 metres

Overall width (without stabilisers) 0.70 metres

Overall mass (GVW) without stabilisers 343kg

Overall mass (GVW) with stabilisers 365kg

Weight (without stabilisers) 343kg

Maximum wheel load 350kg

*For use in indoor exposed areas up to 12.5m/sec wind speed – pack available on request

Page 6 of 25Pop-Up PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210)

Operating site

Select a site for the machine from which the platform will be able to reach the
required work area. A visual inspection of the operating site should be made before
setting up the machine. Particular attention should be given to the following items:

1. Ground conditions

Ensure that the ground on which the POP-UP PUSH 8 ECO is to operate is capa­ble of supporting the weight of the machine (including the weight of the operator

plus tools and materials). Be aware of floors or coverings (e.g. manhole covers)

that may not withstand point loadings exerted by the castor wheels.
An interlock system ensures that the stabiliser beams and legs are fully deployed
before the work platform can be raised. It is essential that each of the four stabiliser
feet are located on firm, solid ground. The POP-UP PUSH 8 ECO auto brake kit
enables the removal of stabilisers for use in 0m/sec wind conditions.

2. Ground flatness

The POP-UP PUSH 8 ECO must only be operated on flat (0º chassis inclination)
and level surfaces. The allowable chassis inclination is indicated when the spirit
level bubble is within the marked limits. All castor wheels must be in full contact
with the ground.

Section 2

SPECIFICATION

In indoor exposed wind speeds up to 12.5m/sec the POP-UP PUSH 8 ECO can be
used with a stabiliser pack.

3. Obstructions

When manoeuvring, raising and lowering, ensure that there are no obstructions or
persons that may be struck by the platform.

Noise and vibration

Noise levels emitted from this machine do not exceed 70 dB(A). Hand and arm
vibration experienced on this machine does not exceed 0.5 m/s2.

Limitations

The POP-UP PUSH 8 ECO is limited to operation indoors. The machine must not
be used outdoors. Please consult the manufacturer if you are unsure of any ap­plication for which the machine is to be used.

This machine has been tested for Electromagnetic Compatibility (EMC) however,
operation near to high powered radio transmission apparatus (e.g. radar, antennae)

or within strong electrical and/or magnetic fields may affect some features of this

product

WARNING

THIS MACHINE HAS NOT BEEN DESIGNED FOR OPERATION WITHIN
POTENTIALLY EXPLOSIVE ATMOSPHERES

WARNING

THIS MACHINE IS NOT ELECTRICALLY INSULATED AND MUST NEVER BE
USED FOR LIVE LINE WORKING. DEATH OR SERIOUS INJURY CAN RESULT
FROM CONTACT WITH, OR INADEQUATE CLEARANCE FROM, ELECTRICAL
CONDUCTORS

Page 7 of 25Pop-Up PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210)

Section 3

SAFETY RULES

Safety Rules

NEVER Exceed the rated capacity (Safe Working Load or SWL) of the platform (240kgs).

NEVER Use the POP-UP PUSH 8 ECO as a ‘crane’ (e.g. by suspending loads from beneath the platform).

NEVER Make any attempt to increase the working height or outreach of the platform (e.g. by use of

stepladders in the platform).

NEVER Operate the POP-UP PUSH 8 ECO if the bubble spirit level is outside the marked limits.

NEVER Manoeuvre the POP-UP PUSH 8 ECO on an inclined surface otherwise it may become

uncontrollable.

NEVER Manoeuvre the POP-UP PUSH 8 ECO whilst in its elevated position, as this may cause instability.

NEVER Manoeuvre the POP-UP PUSH 8 ECO with a person or materials in the platform.

NEVER Enter or exit the platform unless the platform is in the lowered and transport position.

NEVER Apply external side loads to the platform or scissor structure.

NEVER Allow persons at ground level to operate the controls whilst the platform is occupied (unless in an

emergency situation).

NEVER Operate the POP-UP PUSH 8 ECO outdoors.

NEVER Attempt to overreach.

NEVER Interfere with, wedge or attempt to override hydraulic, electrical or mechanical safety devices.

ALWAYS Check that there are no obstructions or persons that may be struck by the platform before and

during the raising and lowering of the platform.

ALWAYS Ensure that the access gate is closed once the operator has entered the work platform.

ALWAYS Ensure that another responsible person on site knows how to use the emergency controls.

ALWAYS Undertake the daily checks recommended in this handbook prior to operation of the machine.

ALWAYS Ensure that all instructions, warning and Safe Working Load decals are clean and legible.

ALWAYS Ensure the POP-UP PUSH 8 ECO is positioned on adequate ground to support the weight of the

machine.

ALWAYS Ensure that sufficient clearance is given if working near to live conductors.

ALWAYS Ensure the manual rear brakes have been engaged before elevating the work platform.

ALWAYS Ensure that auto front brakes are functioning correctly before attempting to use the machine.

ALWAYS Ensure that the platform does not come into contact with fixed objects (e.g. buildings, etc.) or

moving objects (e.g. vehicles, other plant equipment, etc.).

ALWAYS Replace any removable guard rails (e.g. close and lock access gate) to enable full edge protection

to be maintained.

ALWAYS Ensure that the load is evenly distributed within the platform.

ALWAYS Ensure the safety of persons that may enter the area around the platform (e.g. cordon off the area

to prevent persons entering the danger area).

ALWAYS Ensure hands are kept within the confines of the guard rails whilst elevating the work platform.

Page 8 of 25Pop-Up PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210)