Elevating Work Platform
Operator’s Safety and Maintenance Handbook
PN 510843-000-EN
July 2011 sn 4223+
At POP-UP PUSH 6 ECO Products
we welcome any feedback and
suggested improvements for our
products.
Please email us at
feedback@popupproducts.co.uk
You can also download a copy of this
handbook online at
www.popupproducts.co.uk
POP-UP PUSH 6 ECO PUSH 6 ECO
Operator’s Safety and Maintenance
Contents
Section 1 Page
DESCRIPTION
Introduction 3
Description 3
Intended use 3
Training 3
Modifications 3
Terminology 5
Section 2
SPECIFICATION
Technical data 6
Operating site 7
Noise and vibration 7
Limitations 7
Section 3
SAFETY RULES
Safety Rules 8
Section 4
OPERATING INSTRUCTIONS
Daily checks 9
Manoeuvring the platform 9
Engaging the brakes 10
Powering up 10
Entering and leaving the platform 11
Control pendant 11
Emergency stop 12
Emergency lowering 12
Battery charging 12
Section 5 Page
MAINTENANCE
Safety during maintenance 13
Periodical maintenance and checks 13/14
Storage 14
Lubrication 14
Hydraulic oil 15
Electrical schematic 16
Hydraulic schematic 17
Troubleshooting 18
Section 6
TRANSPORT INSTRUCTIONS
Loading and unloading 19
Lifting 20
Preparation for transport 20
Section 7
MAINTENANCE AND
REPAIR RECORD
Maintenance and repair record 21
Notes 22
Daily checks – operator checklist 23
Pop-Up PUSH 6 ECO Operator’s Safety and Maintenance Handbook (v.0.4.0409)
Page 2 of 23
Introduction
This handbook provides information on the safe operation of this work platform.
Operators should read and understand all of the information contained within this
manual prior to operating the work platform.
An abridged set of instructions in the form of a training card and a training sticker
can also be found attached to the POP-UP PUSH 6 ECO PUSH 6 ECO at the control pendant and toe board respectively.
The handbook contains several warnings, these indicate situations which if not
avoided could result in serious injury or death to persons, or damage to the machine or property.
Additional copies of this handbook are available from the manufacturer at the address below. Information contained in this handbook is based on the latest product
information at time of publication.
POP-UP PUSH 6 ECO Products Ltd operate a policy of continuous improvement
and therefore reserve the right to make product changes at any time without obligation.
Section 1
DESCRIPTION
Description
The POP-UP PUSH 6 ECO PUSH 6 ECO is a scissor lift type work platform, which
is manoeuvred manually into work positions and elevated and lowered using an
electro-hydraulic control system.
The standard machine includes the following standard features:
• 240kg safe working load • Steerable wheels
• 3.63 metre working height • Brakes on two wheels
• 1.65 metre stowed height • Battery powered with
• Easily manoeuvrable built-in battery charger
• Weighs just 225kg • Emergency lowering facility
• Pass through standard doors • Easily transportable
• Simple operation • Low maintenance
• Steel guard rails • Complies with EN280:2001
• Non-slip platform
Intended use
The machine has been designed to comply with the safety requirements of the
Machinery Directive 98/37/EC taking guidance from the European Standard
EN280:2001 Mobile Elevating Work Platforms.
The machine is intended to be used to lift persons, plus essential tools and
materials, to enable work to be undertaken at height. Typical applications will
include maintenance, cleaning, painting, etc. at varying heights above ground level.
WARNING
THE MACHINE MUST NOT BE USED IN APPLICATIONS OR FOR USES
OUTSIDE OF THE SCOPE OF THIS HANDBOOK. SHOULD A CERTAIN
APPLICATION NOT BE COVERED, THEN THE MANUFACTURER SHOULD BE
CONTACTED
Pop-Up PUSH 6 ECO Operator’s Safety and Maintenance Handbook (v.0.4.0409)
Page 3 of 23
Section 1
DESCRIPTION
Pop-Up PUSH 6 ECO Operator’s Safety and Maintenance Handbook (v.0.4.0409)
Page 4 of 23
Training
Section 1
DESCRIPTION
Since POP-UP PUSH 6 ECO
PUSH 6 ECO is classed as ‘work
equipment’ it also falls within the
scope of the Provision and Use of
Work Equipment Regulations 1998
(PUWER). Regulation 9 of PUWER
requires that persons using this
equipment have received adequate
training.
Pop-Up PUSH 6 ECO Operator’s Safety and Maintenance Handbook (v.0.4.0409)
A full Operator’s Safety & Maintenance handbook is provided with
the equipment which forms the basis
of training on and familiarisation of
the equipment. Safety decals are
also fitted to the machine to warn
the operator and other personnel of
potential hazards whilst the machine
is in use.
WARNING
OPERATION OF THIS MACHINE
BY UNTRAINED OPERATORS
MAY RESULT IN SERIOUS INJURY
OR DEATH
Modifications
Page 5 of 23
Technical data
Section 2
SPECIFICATION
Safe working load (SWL)
equivalent to
Maximum platform height 1.63 metres
Maximum working height 3.63 metres
Platform length 1.01 metres
Platform width 0.52 metres
Platform guard rail height 1.10 metres
Toe board height 0.15 metres
Maximum allowable manual force 200 Newtons
Maximum allowable wind speed 0 metres/sec
Maximum allowable chassis inclination 0 degrees
Electrical system 12 volt DC
Motor 0.7 kW
Batteries 1 x 80 Ah
Battery charger Self-seeking automatic
Hydraulic system
Maximum pressure 250 bar
Reservoir capacity 1 litre
Function speeds (approx.)
Raise 8 seconds
Lower 7 seconds
Approx. no. of lifts (fully charged with SWL) 300
240kg
1 person + 160kg tools and materials
range 90 – 240 volt AC
Overall length (stowed) 1.2 metres
Overall height (stowed) 1.65 metres
Overall width (stowed) 0.70 metres
Overall mass (GVW) 225kg
Maximum wheel load 350kg
Pop-Up PUSH 6 ECO Operator’s Safety and Maintenance Handbook (v.0.4.0409)
Page 6 of 23
Operating site
Select a site for the machine from which the platform will be able to reach the
required work area. A visual inspection of the operating site should be made before
setting up the machine. Particular attention should be given to the following items:
1. Ground conditions
Ensure that the ground on which the POP-UP PUSH 6 ECO PUSH 6 ECO is to
operate is capable of supporting the weight of the machine (including the weight
of the operator plus tools and materials). Be aware of floors or coverings (e.g.
manhole covers) that may not withstand point loadings exerted by the castor
wheels.
2. Ground flatness
The POP-UP PUSH 6 ECO PUSH 6 ECO must only be operated on flat (0º chassis
inclination) and level surfaces. The allowable chassis inclination is indicated when
the bubble spirit level is within the marked limits. All castor wheels must be in full
contact with the ground.
3. Overhead obstructions
Ensure that adequate clearance is available above and around the platform before
elevation.
Section 2
SPECIFICATION
Noise and vibration
Noise levels emitted from this machine do not exceed 70 dB(A). Hand and arm
vibration experienced on this machine does not exceed 2.5 m/s2.
Limitations
The POP-UP PUSH 6 ECO PUSH 6 ECO is intended for use INDOORS ONLY,
and must not be used outdoors as wind forces may make it unstable.
This machine has been tested for Electromagnetic Compatibility (EMC) however,
operation near to high powered radio transmission apparatus (e.g. radar, antennae)
or within strong electrical and/or magnetic fields may affect some features of this
product.
WARNING
THIS MACHINE HAS NOT BEEN DESIGNED FOR OPERATION WITHIN
POTENTIALLY EXPLOSIVE ATMOSPHERES
WARNING
THIS MACHINE IS NOT ELECTRICALLY INSULATED AND MUST NEVER BE
USED FOR LIVE LINE WORKING. DEATH OR SERIOUS INJURY CAN RESULT
FROM CONTACT WITH, OR INADEQUATE CLEARANCE FROM, ELECTRICAL
CONDUCTORS
Pop-Up PUSH 6 ECO Operator’s Safety and Maintenance Handbook (v.0.4.0409)
Page 7 of 23
Loading...