Snorkel PUSH 10 PRO User Manual

Repair Parts Manual

PN 0120877

October 2013

Elevating Work Platform

For PUSH 6 PRO, PUSH 8 PRO and PUSH 10 PRO

PUSH 8 PRO sn: 01-000368+
PUSH 10 PRO sn: 01-000050+

PUSH 6 PRO sn: 01-000025+

SERIAL
NUMBER

MODEL
NUMBER

NON-LOADED
MACHINE
WEIGHT

lbs
kg

MAXIMUM
WHEEL
LOAD

lbs

kg
ENGINE
POWERED
MODELS

hp
kW

BATTERY
POWERED
MODELS

V

DRIVE
MOTORS

BATTERIES

V

Ah

MONTH / YEAR
OF MANUFACTURE

MAXIMUM
PLATFORM
HEIGHT

RATED NUMBER
OF OCCUPANTS

ft
m

MAXIMUM
DRIVE
HEIGHT

ft

m

MAXIMUM
PLATFORM
LOAD

MAXIMUM
ALLOWABLE
WIND SPEED

mph

m/s

MAXIMUM
PLATFORM
REACH

ft

m

512953-101

MAXIMUM
ALLOWABLE
MANUAL FORCE
(SIDE PULL)

lbs
N

Indoors

Outdoors

SLOPE SENSOR ALARM SETTING

FRONT
TO BACK

deg

SIDE
TO SIDE

deg

MAXIMUM
OUTRIGGER
LOAD

lbs
kg

MAXIMUM
GRADEABILITY

%

CHARGER
INPUT

V

Axle weights with machine in the st owed position.

lbs

lbs

kg

kg

DRIVE AXLE

STEERAX LE

Snorkel,
VigoCentre, Birt ley Road,
Washington,Tyne & Wear,
NE389DA, U.K.

Indoors

Outdoors

CAUTION

ONLY trained and authorised personnel may operate this machine.Consult the Operation Manual before using this machine.

DO NOT make any changes to this machine, any changes made will invalidate the manufactures warranty and

may contravene legislation.

240kg = 1 Persons

+ 160kg Tools

PUSH 6 PRO

------­310

N/A

N/A

N/A

---­200

---­N/A

-----

1.96

1 0

2 2

170

N/A

12

80

110/240

---­0

-----

N/A

N/A

-------

----

---- 155
155

PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

When contacting for service or parts information be sure to includ the
model and serial numbers from the equipment nameplate.

The aerial platform is not electrically insulated. Death or serious injury will result from contact
with, or inadequate clearance from, an energized conductor.

Do not go closer than the Minimum Safe Approach Distance as dened by ANSI standards.

Regard all conductors as energized.

Allow for electrical wire sag and aerial platform sway.

If the platform, scissors structure, or any part of the aerial platform contacts a high-voltage electrical con­ductor, the entire machine can become electrically charged.

If that happens, remain on the machine and do not contact any other structure or object. This includes the
ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform.

Such contact could make your body a conductor to the other object, creating an electrical shock hazard
resulting in death or serious injury.

If an aerial platform is in contact with an energized conductor the platform operator must warn ground per­sonnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard
resulting in death or serious injury.

Do not approach or leave the aerial platform until the electricity has been turned off.

Do not attempt to operate the lower controls when the platform, boom structure, or any part of the aerial
platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such
contact.

Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that
death or serious injury can result from contact with an energized conductor.

Repair Parts – 4 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

Table of Contents

Electrical Hazard..............................................................................................................................................

Repair Parts

Chassis – PUSH 6 PRO, PUSH 8 PRO, PUSH 10 PRO.................................................................................

Eaglestar Tray..................................................................................................................................................

Hydro-Tek ........................................................................................................................................................

Scissor Stack – PUSH 6 PRO, PUSH 8 PRO, PUSH 10 PRO........................................................................

Additional xings list.........................................................................................................................................

Platform............................................................................................................................................................

Platform Mounting............................................................................................................................................

Lift Cylinder......................................................................................................................................................

Hydraulic Schematic........................................................................................................................................

Upper Control Box...........................................................................................................................................

Tray Wiring Harness.........................................................................................................................................

Scissor Stack Wiring Harness..........................................................................................................................

Upper Control Box Wiring Harness..................................................................................................................

Electtrical Schematic........................................................................................................................................

Placards and Decals........................................................................................................................................

4

6-7
8-9
10-13
14-15
17
18-19
20
21
22
23
24
25
26
27
28-29

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 5

Chassis – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

34

18

32

28

11

4

15

7

5

11

31

21

2425

1130

8

7

46

27

19

41 40

A

414744

27

32

43

A

22

SECTION A -A

20

SECTION C-C

21

22

6

SECTION B-B

SCALE 1 : 4

20

26 16 2 17 3 18

29

9

11

15

25

24

12

13

3839

30

1

C

34

11

14

42

B

11530

B

10

11

8

C

6

7

7

31

3537

3622

11

923

8

7

6

4

33

13

12

Chassis – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

512956-000

Repair Parts – 6 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

Chassis – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

Item Part No. Qty. Description

1 512897-000 1 BASE WELDMENT
2 0120675 1 ARM WELDMENT
3 0120676 1 ARM WELDMENT
4 0120671 1 PIN
5 0120667 2 LINK
6 0120668 1 LINK
7 5554375 5 COLLAR SHAFT 15MM
8 0120670 1 BAR HEX
9 0120664 2 WHEEL ASSY FIXED CASTOR
10 5560364 4 M10 FLAT WASHER DIN 125
11 5560719 21 NUT HEX LKG M10-1.50
12 5560613 2 WSHR FLAT M8
13 5560355 2 WSHR LOCK M8
14 0120663 2 WHEEL ASSY SWIVEL CASTOR
15 513242-000 2 BUMPER W/M10 X 1.5 THREADED STUD
16 2509723 4 BRG 25MM ID X 28MM OD X 30MM LG
17 0120682 1 WELDMENT PIN
18 5560356 1 WSHR LOCK M10 DIN 127
19 0120751 1 COVER PLATE
20 0120680 2 SLIDE
21 058503-025 6 SHCS M8 X 1.25 X 25 G8.8 ISO 4762 BLACK OXIDE
22 5560727 6 NUT HEX LKG M8-1.25
23 512240-801 1 TRAY SUB ASSY PUSH (STAGE 1)
24 5534378 2 SPRING
25 5563250 2 ROLL PIN 6M X 30
26 0120560 1 KEEPER PIN
27 5560629 4 M6 FLAT WASHER DIN 125
28 5560664 4 WSHR LOCK M6 DIN 127
29 5563128 1 BLT FLSKTHD M8-1.25 25
30 5563263 16 SBHCS M10 X 1.50 X 25 GR 10.9 BLK FINISH
31 5563267 1 SBHCS M10 X 1.50 X 45 GR 10.9 BLK FINISH
32 5563279 4 SBHCS M6 X 1.0 X 12 GR 10.9 BLK FINISH
33 5563297 2 SBHCS M8 X 1.25 X 16 GR 10.9 BLK FINISH
34 5563260 1 SBHCS M10 X 1.50 X 16 GR 10.9 BLK FINISH
35 107080-000 1 D-RING BRACKET
36 107080-001 1 D-RING
37 5560357 2 HHCS M8 X 1.25 X 25 G8.8 ISO 4017_DIN 933
38 512329-000 1 HYDRAULIC HOSE SECURING BUSH
39 058501-016 2 M5 X 16 S.H.C.S.- GR 12.9
40 0120844 1 TILT SWITCH ASSY
41 058500-010 6 M4 X 10 SOCKET HD CAP SCREW - 12.9
42 0120806 1 STACK LIMIT SWITCH
43 0120807 1 MOUNTING BRK. - LIMIT SWITCH
44 0120808 1 COVER - LIMIT SWITCH
45
46 3220141 1 GRIP TAPE - STEP
47 510152-00 3 CABLE GLAND

Chassis – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 7

33

18

Tray

11

Tray

Repair Parts – 8 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

0120725

Tray

Item Part No. Qty. Description

1 0120830 1 WLDMT, TRAY
2 0120827 1 CHARGER SIGNET 12V
3 3050002 1 BATTERY 12V
4 510524-000 1 PUSH/PULL SW ASSY W/NC CONTACT
5 509472-000 1 SW TGL SPDT (ON) OFF (ON)
6 0120801 1 CHARGER PLUG YELLOW 110/130VBLUE
7 0120802 1 CHARGER PLUG BLUE 200/250V
8 5569887 8 M4 FLAT WASHER DIN 125
9 5563245 8 WSHR LOCK M4 DIN 127
10 5563131 12 BLT HEXHD M4-0.7 16MM
11 003570-005 1 RETAINING PIN ASSY
12 502588-000 1 ALARM, SOUNDER
13 3040508 1 TIME DELAY MODULE
14 512314-000 4 RELAY SPDT 12V 40AMP
15 0120803 1 RAISE PUSH BUTTON
16 0120804 1 LOWER PUSH BUTTON
17 5563011 6 NUT LKG M4-0.70
18 0120878 1 TRAY BRACKET, PUSH
19 510542-000 1 ENABLE PUSH BUTTON
20 512253-000 1 TERMINAL STRIP (12)
21 5563249 2 SHCS M4 X 0.7 X 25 G8.8 ISO 4762 ZINC PLATED - BRIGHT CROMATED
22 0120834 2 BLOCK, TRAY STOP
23 5560664 8 WSHR LOCK M6 DIN 127
24 5560690 4 HHCS M6 X 1 X 18 G8.8 ISO 4017 DIN 933
25 510526-000 1 KEY SWITCH
26 5563248 4 SHCS M6 X 1 X 12 G12.9 ISO 4762 ZINC PLATED - BRIGHT CROMATED
27 0120657 1 POWER UNIT
28 5560364 2 M10 FLAT WASHER DIN 125
29 5560356 2 WSHR LOCK M10 DIN 127
30 972019 2 BLT HEXHD M10-1.5 X 25MM
31 510150-000 2 3 AMP DIODE
32 510527-000 2 CONTACT BLOCK N/O
33 512907-000 1 CHARGER LEAD

SERIAL NO BREAK:

PUSH 6 - 000000 - 000128
PUSH 8 - 000000 - 000540
PUSH 10 - 000000 - 000098

Tray

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 9

Tray (Current)

34

35

18

31

14

1017

33

2

2623

A

12

910

8

2

20

15

27

22

23 24

3

32

13

10

36

37

17

21

25

456

7

1

111619

38

39

17

DETAIL A

SCALE 1 : 2

VIEW SHOWING DIODE
POSITIONS ON ALARM SOUNDER

40

28

30

29

Tray

0120725

Repair Parts – 10 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

Tray (Current)

Item Part No. Qty. Description

1 0120830 1 WLDMT, TRAY
2 0120827 1 CHARGER SIGNET 12V
3 3050002 1 BATTERY 12V
4 510524-000 1 PUSH/PULL SW ASSY W/NC CONTACT
5 509472-000 1 SW TGL SPDT (ON) OFF (ON)
6 0120801 1 CHARGER PLUG YELLOW 110/130VBLUE
7 0120802 1 CHARGER PLUG BLUE 200/250V
8 5569887 8 M4 FLAT WASHER DIN 125
9 5563245 8 WSHR LOCK M4 DIN 127
10 5563131 12 BLT HEXHD M4-0.7 16MM
11 003570-005 1 RETAINING PIN ASSY
12 502588-000 1 ALARM, SOUNDER
13 3040508 1 TIME DELAY MODULE
14 512314-000 4 RELAY SPDT 12V 40AMP
15 0120803 1 RAISE PUSH BUTTON
16 0120804 1 LOWER PUSH BUTTON
17 5563011 6 NUT LKG M4-0.70
18 0120878 1 TRAY BRACKET, PUSH
19 510542-000 1 ENABLE PUSH BUTTON
20 512253-000 1 TERMINAL STRIP (12)
21 5563249 2 SHCS M4 X 0.7 X 25 G8.8 ISO 4762 ZINC PLATED - BRIGHT CROMATED
22 0120834 2 BLOCK, TRAY STOP
23 5560664 8 WSHR LOCK M6 DIN 127
24 5560690 4 HHCS M6 X 1 X 18 G8.8 ISO 4017 DIN 933
25 510526-000 1 KEY SWITCH
26 5563248 4 SHCS M6 X 1 X 12 G12.9 ISO 4762 ZINC PLATED - BRIGHT CROMATED
27 513408-000 1 POWER UNIT
28 5560364 2 M10 FLAT WASHER DIN 125
29 5560356 2 WSHR LOCK M10 DIN 127
30 972019 2 BLT HEXHD M10-1.5 X 25MM
31 513806-000 2 DIODE ASSEMBLY
32 510527-000 2 CONTACT BLOCK N/O
33 512907-000 1 CHARGER LEAD
34 514018-000 1 ELBOW ADAPTOR - 3/8" BSP X 4 ORFS
35 3040469 1 START RELAY - 12V (SHOWN ON 514042-000)
36 446086 1 FUSE HOLDER
37 446076 1 FUSE - 250 AMP
38 513166-000 1 CABLE ASSEMBLY
39 513169-000 1 CABLE ASSEMBLY
40 513165-000 1 CABLE ASSEMBLY
3040268 4 BOOT BATTERY CABLE END BLOCK

SERIAL NO BREAK:

PUSH 6 - 000129+
PUSH 8 - 000541+
PUSH 10 - 000099+

Tray

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 11

Repair Parts – 12 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

2

M10 (2)

15

HOSE

8

-VE TO BATTERY

6

1474 3

5

13

12

1

10911

513046-000

+VE RED LEAD

FROM FUSE

PART NUMBER DESCRIPTION

1 514021-001 SUCTION FILTER

2 514021-002 DRAIN PORT

3 514021-003 FILLER/DIP STICK

4 514021-004 TANK

5 514021-005 ORIFICE VALVE

6 513408-003 SOLENOID

7 514021-007 RELIEF VALVE

8 514021-008 CHECK VALVE

9 514021-009 MANIFOLD BLOCK

10 514021-010 PUMP

11 513408-001 START CONTACTOR

12 513408-002 MOTOR

13 3040469 START RELAY

14 514021-014 O-RING SEAL

15 514018-000 ELBOW - 3/8" BSP

16 510437-000 FERRITE

NOTE! 2nd FERRITE FITTED TO MAIN TRAY HARNESS
NEAR TO DEUTSCH PLUG END.

FROM 514042-000

HOSE

514037-000

+VE RED LEAD

CONTACT 87 ON RELAY

-VE ON START CONTACTOR

-VE BLUE LEAD

514038-000

POWER PACK (Current)

FROM FUSE - 513046-000

514038-000
BLUE RING TAG

-VE TO BATTERY

MAIN HARNESS

FROM SOLENOID

MAIN HARNESS

LEAD '17A' FROM

514042-000 - BROWN

LEADS '3' FROM

514038-000 - BLUE SPADE

FROM START RELAY

16

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 13

Scissor Stack – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

19

20

21

8

4

13

21

11

10

39

12

14

8

12

14

19

3

20

21

21

13

10

13

10

11

18

2

19

18

21

11

11

9

12

14

PUSH 6 PRO OUTERSTACK PUSH 6 PRO INNERSTACK

4

21

7

8

19

8

12

14

12

14

8

9

8

6

8

12

14

12

14

12

14

22

13

10

21

15

21

20

5

20

19

3

21

15

21

22

9

21

19

17

16

21

1

21

21

9

22

21

13

10

11

35

37

11

35

34

35

36

19

18

38

2

PUSH 8/10 PRO OUTERSTACK

19

18

Scissor Stack – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

36

35

34

PUSH 8/10 PRO CYLINDER ASSEMBLY

21

21

21

21

24

25

27

31

29

28

26

30

21

1

PUSH 8/10 PRO INNERSTACK

23

15

16

0120829

Repair Parts – 14 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

Scissor Stack – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

Item Part No. Qty. Description

1 0120618 1 WLDMNT 1ST INNER ARM PUSH 6
0120598 1 WLDMNT 1ST INNER ARM PUSH 8
0120525 1 WLDMNT 1ST INNER ARM PUSH 10
2 0120621 1 WLDMNT 1ST OUTER ARM PUSH 6
0120595 1 WLDMNT 1ST OUTER ARM PUSH 8
0120519 1 WLDMNT 1ST OUTER ARM PUSH 10
3 0120619 1 WLDMNT 2ND INNER ARM PUSH 6
0120603 1 WLDMNT 2ND INNER ARM PUSH 8
0120548 1 WLDMNT 2ND INNER ARM PUSH 10
4 0120606 1 WLDMNT 3RD OUTER ARM PUSH 6/8
0120549 1 WLDMNT 3RD OUTER ARM PUSH 10
5 0120609 1 WLDMNT 3RD INNER ARM PUSH 8
0120539 1 WLDMNT 3RD INNER ARM PUSH 10
6 0120602 1 TUBE 2ND OUTER ARM LH PUSH 8
0120553 1 TUBE 2ND OUTER ARM LH PUSH 10
7 0120601 1 TUBE 2ND OUTER ARM RH PUSH 8
0120554 1 TUBE 2ND OUTER ARM RH PUSH 10
8 0120557 6 WELDMENT PIN PUSH 8/10
0120557 4 WELDMENT PIN PUSH 6
9 0120559 2 WELDMENT PIN
10 0120560 2 KEEPER PIN PUSH 6
0120560 2 KEEPER PIN PUSH 8/10
11 5563247 6 M22 X 2.5 STEEL-INSERT HEX LOCKNUT PUSH 8/10
5563247 4 M22 X 2.5 STEEL-INSERT HEX LOCKNUT PUSH 6
12 5560355 8 WSHR LOCK M8 PUSH 8/10
5560355 4 WSHR LOCK M8 PUSH 6
13 5563128 2 BLT FLSKTHD M8-1.25 25 PUSH 6
5563128 2 BLT FLSKTHD M8-1.25 25 PUSH 8/10
14 5563240 8 SHCS M8 X 1.25 X 16 G12.9 ZINC COATED ALLOY STEEL PUSH8/10
5563240 4 SHCS M8 X 1.25 X 16 G12.9 ZINC COATED ALLOY STEEL PUSH 6
15 0120812 1 CYLINDER, LIFT PUSH 6
513058-000 1 CYLINDER, LIFT PUSH 8
0120658 1 CYLINDER, LIFT PUSH 10
16 0120660 2 PIN CYLINDER MOUNT
17 5592008 4 SNAP RING EXTERNAL 18MM
18 0120616 2 BLOCK SLIDE PUSH 6
0120616 2 BLOCK SLIDE PUSH 8/10
19 5592007 4 SNAP RING EXT 20MM PUSH 6
5592007 4 SNAP RING EXT 20MM PUSH 8/10
20 0120612 2 BLOCK SLIDE PUSH 6
0120612 2 BLOCK SLIDE PUSH 8/10
21 2509723 16 BRG 25MM ID X 28MM OD X 30MM LG PUSH 8/10
2509723 10 BRG 25MM ID X 28MM OD X 30MM LG PUSH 6
22 2509724 2 BRG 25MM ID X 28MM OD X 40MM LG PUSH 8/10
2509724 2 BRG 25MM ID X 28MM OD X 40MM LG PUSH 6
23 0120786 1 COVER COIL
24 5563245 4 WSHR LOCK M4 DIN 127
25 5563241 4 SBHCS M4 X .7 X 8 18-8 STAINLESS STEEL
26 512931-000 1 WLDMT, PIVOT BRKT BLEED DOWN
27 0120820 1 WLDMT BLEED DOWN LEVER
28 5560664 2 WSHR LOCK M6 DIN 127
29 5560628 2 HHCS M6 X 1 X 12 G8.8 ISO 4017 DIN 933
30 5563237 8 BUMPER
31 5560634 1 HHCS M8 X 1.25 X 45 G8.8 ISO 4017 DIN 933
32 5560727 1 NUT HEX LKG M8-1.25
33 5560034 1 10-24UNC HEX LOCK NUT
34 0120813 2 SAFETY PROP, POPUP
35 5560364 8 M10 FLAT WASHER DIN 125
36 5560719 2 NUT HEX LKG M10-1.50
37 5560672 2 HHCS M10 X 1.5 X 65 G8.8 DIN 933
38 5560023 2 PIN, ROLL M8 X 40
39 513031-000 1 PIN, PUSH 6 CYLINDER

Scissor Stack – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 15

PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

Item Part No. Qty. Description

40 513708-000 1 SAFETY RELEASE BRACKET
41 513707-000 1 SAFETY RELEASE ASSEMBLY
42 058501-040 1 SOCKET CAP SCREW - DIN912 M5 X 40
43 056069-005 5 WASHER FLAT DIN125 M5
44 056066-005 3 NUT, NYLOCK NUT DIN985 M5X8.8 ZINC PLATED
45 513818-000 1 SOLENOID VALVE, 12VOLT DC-SV08-22-J-O-N-12DG
46 505082-025 2 SOCKET BUTTON HD SCREW - M5X25
47 508637-000 1 HERSCHMANN PLUG
48 501257-000 1 SPLIT PIN - 5MM X 25LG
49 514030-000 1 CYLINDER OVER BRACKET
50 501253-012 2 SOCKET BUTTON CAP SCREW M6X12
51 056069-006 2 FLAT WASHER - M6

5049

51

15

48

4343 46

40 41

47

45

CYLINDER MOUNT BAR ON
1st OUTER ARM WELDMENT

44

Repair Parts – 16 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

42

43

44

Additional Fixings List - PUSH 6 PRO

DescriptionQty.Part No.Item

2509723 12 BRG 25MM X28 MM X 30MM LG CSB-5
056066-022 4 NUT ,NYLOCKNUT DIN985 M22 22.0 ZINCPLATED
056069-022 4 WASHER,STEELFLATWASHER DIN125A M22 ZINCPLATED
056064-010 3 NUT ,NYLOCKNUT DIN985 M10 10.0 ZINCPLATED
057577-000 4 20MM EXTERNAL CIRCLIP
501253-012 8 BOLT ,SKTBUTCAPCAPSCREW DIN9427 M6X12 ZINCPLATED
505082-016 14 BOLT ,SKTBUTCAPSCREW DIN9427 M5X16MM 10.9 ZINCPLATED
058492-016 7 BOLT ,HEXBOLT DIN931 M8X16MM 8.8 ZINCPLATED
500437-000 2 20MM P-CLIPS
056060-065 2 HEX ,HEXBOLT M10X65MM DIN931 8.8 ZINCPLATED

Additional Fixings List - PUSH 8 PRO/PUSH 10 PRO

DescriptionQty.Part No.Item

058490-016 2 BOLT ,HEXBOLT DIN9427 M5X16MM ZINCPLATED
056069-005 12 WASHER ,STEELFLATWASHER DIN125A M5 ZINCPLATED
056066-004 10 NUT ,NYLOCKNUT DIN985 M4 8.0 ZINCPLATED
058492-025 2 BOLT ,HEXSETSCREW DIN933 M8X25MM 8.8 ZINCPLATED
510592-016 4 BOLY ,POZI PAN HEAD DIN 7985 M4 X 16
056066-008 6 NUT , NYLOCKNUT DIN985 M8 8.0 ZINCPLATED
056069-010 24 WASHER ,STEELFLATWASHER DIN125A M10
501258-025 18 BOLT ,SKTBUTCAPSCREW DIN912 M10X25MM 12 10.9 ZINCPLATED
056060-045 1 BOLT ,HEXBOLT DIN931 M10X45MM
514073-036 2 WASHER ,PENNYWASHER,DIN9021 ,M10X36 ZINCPLATED
056064-010 3 NUT , NYLOCKNUT DIN985 M10 10.0 ZINCPLATED
511155-000 14 10MM P-CLIP
513297-000 4 18MM EXTERNAL CIRCLIP
056069-005 16 WASHER ,STEELFLATWASHER DIN125A M5 ZINCPLATED
056066-008 1 NUT ,NYLOCKNUT DIN985 M8 8.0 ZINCPLATED
505082-016 18 BOLT ,SKTBUTCAPSCREW DIN9427 M5X16MM 10.9 ZINCPLATED
25099723 16 BRG 25MM X 28MM X 30 LG CSB-5
500595-020 6 BOLT ,SKT,BUTCAPSCREW DIN9427 M8X20MM 10.9 ZINCPLATED
501253-012 1 BOLT ,SKT,BUTCAPSCREW DIN9427 M6X12MM 10.9 ZINCPLATED
056069-004 10 WASHER ,STEELFLATWASHER DIN125A M4 ZINCPLATED
505082-010 2 BOLT ,SKT,BUTCAPSCREW DIN9427 M5X10MM 10.9 ZINCPLATED
500437-000 2 20MM P-CLIP
505045-000 6 DU10 THRUST WASHER
058509-065 2 BOLT ,HEXBOLT M10X65 ZINCPLATED
058492-016 11 BOLT ,HEXBOLT DIN931 M8X16MM 8.8 ZINCPLATED
056069-006 4 WASHER ,STEELFLATWASHER DIN125A M6 ZINCPLATED
056060-045 1 BPLT ,HEX BOLT M10X45MM 8.8 ZINCPLATED

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 17

Platform

18

15

16

12

13

19

19

1114

16

15

10

9

7

8

1

20

A A

3 4

1

5

2

SECTION A-A

Platform

Repair Parts – 18 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

0120727

Platform

Item Part No. Qty. Description

1 512899-000 1 WLDMT DECK PUSH
2 513502-000 2 BLOCK
3 058503-045 8 SHCS M8 X 1.25 X 45 G8.8 ISO 4762 BLACK OXIDE
4 5560727 10 NUT HEX LKG M8-1.25
5 512900-000 2 WELDMENT PIN
6 ------------ -- ----------------------­ 7 010076-000 1 COMPARTMENT LITERATURE BOX
8 5563251 4 M8 THREADED KNOB
9 0120492 1 WLDMT, HAND RAIL, LEFT
10 512898-000 1 WLDMT, HAND RAIL, FRONT
11 0120505 2 WLDMT, SWING GATE
12 0120498 1 WLDMT, HAND RAIL, RIGHT
13 0120825 2 PIN, SALOON DOOR
14 5592001 4 RETAINING RING, EXTERNAL, .625 DIA, BASIC
15 5563259 4 SHCS M8 X 1.25 X 70 G8.8 ISO 4762 ZINC PLTD BRIGHT CHROMATE
16 5563256 8 METRIC ACORN NUT M8 X 1.25 ZINC PLTD
17 5569967 4 HHCS M8 X 1.25 X 16 G8.8 ISO 4017 DIN 933
18 5560355 4 WSHR LOCK M8
19 0120731 4 BUMPER
20 ------------ 1 UPPER CONTROL BOX (SEE PAGE 17)

Platform

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 19

Platform Mounting

Item Part No. Qty. Description

1 1 SCISSOR STACK – REFERENCE
2 0120612 2 SLIDE BLOCK
3 5592007 2 SNAP RING EXT 20MM
4 5560595 2 SHCS M8 X 1.25 X 20 G8.8 ISO4762 BLACK OXIDE
5 0120774 2 PIN
6 5560727 10 NUT HEX LKG M8-1.25
7 5563235 8 SHCS M8 X 1.25 X 50 G8.8 ISO4762 BLACK OXIDE
8 1 PLATFORM –REFERENCE
9 513502-000 2 BLOCK

Platform Mounting

Repair Parts – 20 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

0120874

Lift Cylinder

1

2

3

4

.045

HYDRAULIC SCHEMATIC

PUSH 8/10 CYLINDER

1 24

4

Item Part No. Qty. Description

1 0120812 1 CYLINDER, LIFT PUSH 6 PRO - EMC
513063-000 1 CYLINDER, LIFT PUSH 6 PRO - PB
513058-000 1 CYLINDER, LIFT PUSH 8 PRO - EMC
0120811 1 CYLINDER, LIFT PUSH 8 PRO - PB
0120658 1 CYLINDER, LIFT PUSH 10 PRO - EMC
513064-000 1 CYLINDER, LIFT PUSH 10 PRO - PB
2 513818-000 1 SOLENOID VALVE, 12 VOLT DC
3 2509722 4 BEARING
4 6091348 1 CHECK VALVE, .045 ORIFICE

513063-000/SK 1 SEAL KIT PUSH 6 PRO - EMC
513063-000/SK 1 SEAL KIT PUSH 6 PRO - PB
513058-000/SK 1 SEAL KIT PUSH 8 PRO - EMC
0120811/SK 1 SEAL KIT PUSH 8 PRO - PB
0120658/SK 1 SEAL KIT PUSH 10 PRO - EMC
513064-000/SK 1 SEAL KIT PUSH 10 PRO - PB

512370-000 1 HOSE KIT, PUSH 8
512373-000 1 HOSE, HYDRAULIC, -4 -4F 62 100R2
512371-000 1 FTG, 1/4 BSP M -4 ORFS POS 90
512372-000 1 FTG, -6 ORB, -4 ORFS POS 90

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 21

Lift Cylinder

513064-000

Hydraulic Schematic

Hydraulic Schematic

Repair Parts – 22 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

0120847

Upper Control Box

Item Part No. Qty. Description

1 0120821 1 CONTROL PANEL BOX
2 0120822 1 CONTROL PANEL FACE
3 0120803 1 RAISE PUSH BUTTON
4 0120804 1 LOWER PUSH BUTTON
5 5569887 4 M4 FLAT WASHER DIN 125
6 5563245 4 WASHER LOCK M4 DIN 127
7 5563270 4 SBHCS M4 X 0.7 X 12 GR10.9 BLK FINISH
8 512454-000 1 BATTERY GAUGE
9 510542-000 1 ENABEL PUSH BUTTON
10 3028810 1 EMERGENCY STOP BUTTON
11 0120854 1 DECAL PLATFORM UP/DOWN
12 514041-000 1 DECAL EMERGENCY STOP
13 0120856 1 DECAL BATTERY CHARGE INDICATOR
14 7030027 1 DECAL ENSURE BRAKES ARE LOCKED

57

6

8

13

2

14

4

3

11

12

10

1

9

Upper Control Box

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 23

0120840

Tray Wiring Harness

Item Part No. Qty. Description

1 513245-000 1 CONN 14 RECEP DEUTSCH
2 509539-000 14 PIN - 16 DCH 0460-215-16141
3 3049947 3 TERMINAL 313I 22/18-PANDUIT PN18-56R
4 3044146 1 TERMINAL R10I 22/18-PANDUIT PN18-10R
5 513090-000 5 BOOTLACE FERRULE - RED
6 510130-000 21 SPADE TERMINAL - RED
7 510174-000 6 FORK TERMINAL - RED
8 513088-000 2 FORK TERMINAL - BLUE
9 513067-000 2 BOOTLACE FERRULE - GREY
10 510167-000 2 8A DIODE

To Timer

C

73

3

36

71

6

To Terminal

Strip

151

91

22A

33
22

3 16 37 17

7

8

14

11

To Function

3A

D

3

9

5

Switches

91

151

16

17

E

3

73

30

71

To Hydraulic

3

B

4

Power Unit

3
3

17A

36

17A

40

16

17

22A

32

F

6

10

To Timer

Relays

To Scissor Stack

Wiring Harness

2

P

3A

3

ABCDEFGHJKLMN

30 3314 373 3217 4022 16 3611

F

G

E

P

D

N

M

H

A

C

J

B

K

L

A

1

NOTE! VIEW SHOWING REAR INSERT

DEUTSCH RECEPTACLE :

SHELL SIZE 18 - (14 x SIZE 16 PINS)

Tray Wiring Harness

Repair Parts – 24 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

513038-000

Scissor Stack Wiring Harness

Item Part No. Qty. Description

1
2 513244-000 1 CONN 14 PIN DEUTSCH PLUG
3 509540-000 16 SOCKET CONTACT -16 DEUTSCH
4 3049890 2 LOCK WEDGE 4 PIN
5 3049888 2 PLUG 4 PIN DEUTSCH
6 3040047 2 TERMINAL FEM250 22/18
7 509539-000 6 PIN -16 DCH
8 3220152 1 RECEPTACLE DEUTSCH
9 200 IN CABLE 3 COND 18 GA
10 3011820 85 IN CABLE 2 COND 18 GA
11 40 IN CABLE 5 COND 18 GA
12 3049886 1 LOCK WEDGE 6 PIN
13
14 0120844 1 TWO AXIS TILT SWITCH ASSEMBLY (TILT SETTINGS X - 2 °, Y - 2 °)
15 510143-000 2 M4 RING TERMINAL

12

8

To upper controls

To Level

Sensor

To Stack

Switch

7

17

14

3

16

6 5 4 3 2 1

11

22

To cylinder

14

3 45

15

37

36

11

YL

R

1 2 3 4

32

33

1 2 3 4

BK

3A

3

Harness

BL

40

6

30

9

10

F

G

E

H

A

P

D

J

B

C

N

K

L

M

3A

17

37

3

36

16

3

33

32

14

40

30

3

A B C D E F G H J K L M N P

22

11

To Tray

Wiring Harness

2

SHELL SIZE 18 - (14 x SIZE 16 SOCKETS)

DEUTSCH PLUG :

NOTE! VIEW SHOWING REAR INSERT

Scissor Stack Wiring Harness

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 25

0120838

Upper Control Box Wiring Harness

Item Part No. Qty. Description

1 3220153 1 PLUG 6 PIN DEUTSCH
2 3049895 6 SOCKET CONTACT -20 DEUTSCH
3 63 IN CABLE 6 COND 20 GA
4 3040047 2 TERMINAL FEM250 22/18
5 3049860 1 LOCK WEDGE 6 PIN

To Scissor Stack

Wiring Harness

Upper Control Box Wiring Harness

Repair Parts – 26 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

To Upper

Control Box

0120842

Electrical Schematic

KEY SW

RAISE

ENABLE

LOWER

E-STOP

1 2 3 4 5 6

1 2 3 4

E-STOP

RAISE

LOWER

ENABLE

12V DC

+

-

M

PUMP COIL

CYLINDER COIL

TIMER

TILT SENSOR

STACK SWITCH

+ +

-

-

TILT ALARM

FUSE

250A

A

B

CDE

FGH

J

KLM

N

P

CONTACTOR

11

22

14

3

16

17

11

22

14

3

15

16

37

36

30

40

33

32

3

30

40

17A

151

151

3

3

3

3

3

3

3

3

17A

17

17

17

11

11

22

22

22

14

14

16

16

16

15

15A

12

32

32

33

33

33

MOLEX PIN LAYOUT

FOR BATTERY INDICATOR

(VIEWED FROM WIRE SIDE)

3 421

8765

HOUR

METER

KEY SWITCH

RELAY

17

17

876

15432

3A

R

YLBKBL

3A

FEED THROUGH NUMBERED

TERMINALS ON DIN RAIL.

2/3

5

6

5

1

7

TILT SENSOR ZERO

BATTERY

CHARGER

+

-

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 27

Electrical Schematic

0120836
REV L

Placards and Decals

Item

1 0120843 1 COMPARTMENT LITERATURE
2 513047-000 2 DECAL POPUP
3 ------------ -- --------­ 4 7030026 4 DECAL FORKLIFT POINT
5 7030018 2 DECAL MAINTENANCE PROP
6 514043-000 4 DECAL MAXIMUM WHEEL LOAD PUSH 6

-- 514044-000 4 DECAL MAXIMUM WHEEL LOAD PUSH 8

-- 514045-000 4 DECAL MAXIMUM WHEEL LOAD PUSH 10
7 7030034 1 DECAL SAFE WORKING LOAD
8 7030027 2 DECAL ENSURE BRAKES ARE LOCKED
9 7030017 4 DECAL INDOOR USE ONLY
10 7030019 2 DECAL FULLY READ OPERATORS MANUAL
11 513286-000 2 DECAL PUSH 6 PRO (ECO 512487-000)

-- 512320-000 2 DECAL PUSH 8 PRO (ECO 512488-000)

-- 0120762 2 DECAL PUSH 10 PRO
12 --------------- -- --------
13 510280-001 1 DECAL EMERGENCY BLEED DOWN
14 512257-000 1 DECAL LOWER CONTROLS
15 010076-901 1 DECAL OPERATING INFORMATION INSIDE
16 ------------ -- -------­ 17 512468-000 1 DECAL DO NOT JETWASH
18 120855 1 DECAL EMERGENCY STOP
19 120856 1 DECAL BATTERY CHARGE INFORMATION
20 128854 1 DECAL CONTROL PUSH PRO
21 066556-900 2 DECAL DANGER ABOVE
22 068635-001 1 DECAL HARNESS HARD POINT
23 ------------ -- --------­ 24 510869-000 1 DECAL CE LOGO
25 512255-000 1 DECAL CHARGING NOTICE
26 512256-000 1 DECAL ENABLE NOTICE

Part No. Qty. Description

Placards and Decals

Repair Parts – 28 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

17

20

26

25

18

19

24

21

22

Placards and Decals

Rear

Right Side

Section A-A

Top View of Chassis

Front Left Side

Placards and Decals

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 29

Repair Parts – 30 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 31

ISO9001 : 2008

Certificate No.

FM 513133