Snorkel PUSH 10 PRO User Manual

Repair Parts Manual
PN 0120877
October 2013
Elevating Work Platform
For PUSH 6 PRO, PUSH 8 PRO and PUSH 10 PRO
PUSH 8 PRO sn: 01-000368+ PUSH 10 PRO sn: 01-000050+
PUSH 6 PRO sn: 01-000025+
PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO
When contacting for service or parts information be sure to includ the model and serial numbers from the equipment nameplate.
The aerial platform is not electrically insulated. Death or serious injury will result from contact with, or inadequate clearance from, an energized conductor.
Do not go closer than the Minimum Safe Approach Distance as dened by ANSI standards.
Regard all conductors as energized.
Allow for electrical wire sag and aerial platform sway.
If the platform, scissors structure, or any part of the aerial platform contacts a high-voltage electrical con­ductor, the entire machine can become electrically charged.
If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform.
Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury.
If an aerial platform is in contact with an energized conductor the platform operator must warn ground per­sonnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury.
Do not approach or leave the aerial platform until the electricity has been turned off.
Do not attempt to operate the lower controls when the platform, boom structure, or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact.
Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor.
Repair Parts – 4 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877
Table of Contents
Electrical Hazard..............................................................................................................................................
Repair Parts
Chassis – PUSH 6 PRO, PUSH 8 PRO, PUSH 10 PRO.................................................................................
Eaglestar Tray..................................................................................................................................................
Hydro-Tek ........................................................................................................................................................
Scissor Stack – PUSH 6 PRO, PUSH 8 PRO, PUSH 10 PRO........................................................................
Additional xings list.........................................................................................................................................
Platform............................................................................................................................................................
Platform Mounting............................................................................................................................................
Lift Cylinder......................................................................................................................................................
Hydraulic Schematic........................................................................................................................................
Upper Control Box...........................................................................................................................................
Tray Wiring Harness.........................................................................................................................................
Scissor Stack Wiring Harness..........................................................................................................................
Upper Control Box Wiring Harness..................................................................................................................
Electtrical Schematic........................................................................................................................................
Placards and Decals........................................................................................................................................
4
6-7 8-9 10-13 14-15 17 18-19 20 21 22 23 24 25 26 27 28-29
PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 5
Chassis – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO
34
18
32
28
11
4
15
7
5
11
31
21
2425
1130
8
7
46
27
19
41 40
A
414744
27
32
43
A
22
SECTION A -A
20
SECTION C-C
21
22
6
SECTION B-B
SCALE 1 : 4
20
26 16 2 17 3 18
29
9
11
15
25
24
12
13
3839
30
1
C
34
11
14
42
B
11530
B
10
11
8
C
6
7
7
31
3537
3622
11
923
8
7
6
4
33
13
12
Chassis – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO
512956-000
Repair Parts – 6 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877
Chassis – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO
Item Part No. Qty. Description
1 512897-000 1 BASE WELDMENT 2 0120675 1 ARM WELDMENT 3 0120676 1 ARM WELDMENT 4 0120671 1 PIN 5 0120667 2 LINK 6 0120668 1 LINK 7 5554375 5 COLLAR SHAFT 15MM 8 0120670 1 BAR HEX 9 0120664 2 WHEEL ASSY FIXED CASTOR 10 5560364 4 M10 FLAT WASHER DIN 125 11 5560719 21 NUT HEX LKG M10-1.50 12 5560613 2 WSHR FLAT M8 13 5560355 2 WSHR LOCK M8 14 0120663 2 WHEEL ASSY SWIVEL CASTOR 15 513242-000 2 BUMPER W/M10 X 1.5 THREADED STUD 16 2509723 4 BRG 25MM ID X 28MM OD X 30MM LG 17 0120682 1 WELDMENT PIN 18 5560356 1 WSHR LOCK M10 DIN 127 19 0120751 1 COVER PLATE 20 0120680 2 SLIDE 21 058503-025 6 SHCS M8 X 1.25 X 25 G8.8 ISO 4762 BLACK OXIDE 22 5560727 6 NUT HEX LKG M8-1.25 23 512240-801 1 TRAY SUB ASSY PUSH (STAGE 1) 24 5534378 2 SPRING 25 5563250 2 ROLL PIN 6M X 30 26 0120560 1 KEEPER PIN 27 5560629 4 M6 FLAT WASHER DIN 125 28 5560664 4 WSHR LOCK M6 DIN 127 29 5563128 1 BLT FLSKTHD M8-1.25 25 30 5563263 16 SBHCS M10 X 1.50 X 25 GR 10.9 BLK FINISH 31 5563267 1 SBHCS M10 X 1.50 X 45 GR 10.9 BLK FINISH 32 5563279 4 SBHCS M6 X 1.0 X 12 GR 10.9 BLK FINISH 33 5563297 2 SBHCS M8 X 1.25 X 16 GR 10.9 BLK FINISH 34 5563260 1 SBHCS M10 X 1.50 X 16 GR 10.9 BLK FINISH 35 107080-000 1 D-RING BRACKET 36 107080-001 1 D-RING 37 5560357 2 HHCS M8 X 1.25 X 25 G8.8 ISO 4017_DIN 933 38 512329-000 1 HYDRAULIC HOSE SECURING BUSH 39 058501-016 2 M5 X 16 S.H.C.S.- GR 12.9 40 0120844 1 TILT SWITCH ASSY 41 058500-010 6 M4 X 10 SOCKET HD CAP SCREW - 12.9 42 0120806 1 STACK LIMIT SWITCH 43 0120807 1 MOUNTING BRK. - LIMIT SWITCH 44 0120808 1 COVER - LIMIT SWITCH 45 46 3220141 1 GRIP TAPE - STEP 47 510152-00 3 CABLE GLAND
Chassis – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO
PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 7
33
18
Tray
11
Tray
Repair Parts – 8 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877
0120725
Tray
Item Part No. Qty. Description
1 0120830 1 WLDMT, TRAY 2 0120827 1 CHARGER SIGNET 12V 3 3050002 1 BATTERY 12V 4 510524-000 1 PUSH/PULL SW ASSY W/NC CONTACT 5 509472-000 1 SW TGL SPDT (ON) OFF (ON) 6 0120801 1 CHARGER PLUG YELLOW 110/130VBLUE 7 0120802 1 CHARGER PLUG BLUE 200/250V 8 5569887 8 M4 FLAT WASHER DIN 125 9 5563245 8 WSHR LOCK M4 DIN 127 10 5563131 12 BLT HEXHD M4-0.7 16MM 11 003570-005 1 RETAINING PIN ASSY 12 502588-000 1 ALARM, SOUNDER 13 3040508 1 TIME DELAY MODULE 14 512314-000 4 RELAY SPDT 12V 40AMP 15 0120803 1 RAISE PUSH BUTTON 16 0120804 1 LOWER PUSH BUTTON 17 5563011 6 NUT LKG M4-0.70 18 0120878 1 TRAY BRACKET, PUSH 19 510542-000 1 ENABLE PUSH BUTTON 20 512253-000 1 TERMINAL STRIP (12) 21 5563249 2 SHCS M4 X 0.7 X 25 G8.8 ISO 4762 ZINC PLATED - BRIGHT CROMATED 22 0120834 2 BLOCK, TRAY STOP 23 5560664 8 WSHR LOCK M6 DIN 127 24 5560690 4 HHCS M6 X 1 X 18 G8.8 ISO 4017 DIN 933 25 510526-000 1 KEY SWITCH 26 5563248 4 SHCS M6 X 1 X 12 G12.9 ISO 4762 ZINC PLATED - BRIGHT CROMATED 27 0120657 1 POWER UNIT 28 5560364 2 M10 FLAT WASHER DIN 125 29 5560356 2 WSHR LOCK M10 DIN 127 30 972019 2 BLT HEXHD M10-1.5 X 25MM 31 510150-000 2 3 AMP DIODE 32 510527-000 2 CONTACT BLOCK N/O 33 512907-000 1 CHARGER LEAD
SERIAL NO BREAK:
PUSH 6 - 000000 - 000128 PUSH 8 - 000000 - 000540 PUSH 10 - 000000 - 000098
Tray
PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877 Repair Parts – 9
Tray (Current)
34
35
18
31
14
1017
33
2
2623
A
12
910
8
2
20
15
27
22
23 24
3
32
13
10
36
37
17
21
25
456
7
1
111619
38
39
17
DETAIL A
SCALE 1 : 2
VIEW SHOWING DIODE POSITIONS ON ALARM SOUNDER
40
28
30
29
Tray
0120725
Repair Parts – 10 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877
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