Skil 3335-01 User Manual

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IMPORTANT: IMPORTANT : IMPORTANTE:

Read Before Using Lire avant usage Leer antes de usar

Operating/Safety Instructions Consignes d’utilisation/de sécurité Instrucciones de funcionamiento y seguridad

3335-01

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EAD ALL INSTRUCTIONS. Failure to follow the safety rules listed below and other basic

WARNING

afety precautions may result in serious personal injury.

General Safety Rules

Work Area

EEP CHILDREN AWAY

Do not let visitors contact tool or extension cord. All visitors should be kept safe distance from work area.

KEEP WORK AREAS CLEAN

Cluttered areas and benches invite accidents.

MAKE WORKSHOP KID-PROOF

With padlocks, master switches, or by removing starter keys.

AVOID DANGEROUS ENVIRONMENTS

Don’t use power tools in damp or wet locations. Keep work area well lit. Do not expose power tools to rain. Do not use the tool in the presence of flammable liquids or gases.

Personal Safety

KNOW YOUR POWER TOOL

Read and understand the owner’s manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool.

DON’T OVERREACH

Keep proper footing and balance at all times.

STAY ALERT

Watch what you are doing. Use common sense. Do not operate tool when you are tired. Do not operate while under medication or while using alcohol or other drugs.

WEAR PROPER APPAREL

Do not wear lose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

ALWAYS USE SAFETY GLASSES

Also use face or dust mask if cutting operation is dusty, and ear plugs during extended periods of operation. Everyday eyeglasses have only impact resistant lenses, they are NOT safety glasses.

GUARD AGAINST ELECTRIC SHOCK

Prevent body contact with grounded surfaces. For example: pipes, radiators, ranges, refrigerator enclosures.

DISCONNECT TOOLS FROM POWER SOURCE

hen not in use, before servicing, when changing

W blades, bits, cutters, etc.

KEEP GUARDS IN PLACE

In working order, and in proper adjustment and alignment.

REMOVE ADJUSTING KEYS AND WRENCHES

When not in use, before servicing, when changing blades, bits, cutters, etc.

REDUCE THE RISK OF UNINTENTIONAL STARTING

Make sure the switch is in the “OFF” position before plugging in tool.

GROUND ALL TOOLS

This tool is equipped with an approved 3-conductor cord and a 3 prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding wire. Never connect the green wire to a live terminal.

NEVER STAND ON TOOL OR ITS STAND

Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted. Do not store materials on or near the tool such that it is necessary to stand on the tool or its stand to reach them.

CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly replaced.

WARNING

repairmen. Contact the nearest Skil Factory Service Center, Authorized Service Station or other competent repair service.

WARNING

may create a hazard.

All repairs, electrical or mechanical, should be attempted only by trained

Use only Skil replacement parts; any others may create a hazard.

The use of any other accessories not specified in the current Skil catalog,

“SAVE THESE INSTRUCTIONS”

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General Safety Rules

Tool Use

DON’T FORCE TOOL

It will do the job better and safer at the rate for which

t was designed.

USE THE RIGHT TOOL

Don’t force a small tool or attachment to do the job of a heavy duty tool. Don’t used tool for purpose not intended—for example, don’t use a circular saw for cutting tree limbs or logs.

SECURE WORK

Use clamps or a vise to hold work. It’s safer than using your hand and it frees both hands to operate the tool.

NEVER LEAVE TOOL RUNNING UNATTENDED

Turn power off. Don’t leave tool until it comes to a complete stop.

Tool Care

DO NOT ALTER OR MISUSE TOOL

These tools are precision built. Any alteration or modification not specified is misuse and may result in dangerous conditions.

AVOID GASEOUS AREAS

Do not operate electric tools in a gaseous or explosive atmosphere. Motors in these tools normally spark, and may result in a dangerous condition.

AINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and free from oil and grease.

WARNING

sure voltage supplied is the same as that specified on the nameplate of the tool. A power source with a

voltage greater than that specified for the tool can result in serious injury to the user, as well as damage to the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with a voltage less than the nameplate rating is harmful to the motor

Before connecting the tool to a power source (receptacle, outlet, etc.), be

Additional Safety Rules for Scroll Saws

For your own safety, do not operate your scroll saw until it is completely assembled and installed according to the instructions...and until you have read and understood the following:

General Safety Rules

2. Motor Specifications and Electrical

Requirements ........................................................6

3. Getting to Know Your Scroll Saw....................9

4. Operating Adjustments ............................10-13

5. Basic Scroll Saw Operations ....................14-16

Maintaining Your Scroll Saw

7. Troubleshooting ..............................................17

STABILITY OF SAW

Your Scroll Saw must be bolted securely to a stand or workbench. In addition, if there is any tendency for the Scroll Saw to tip over or move during certain operations, such as cutting long, heavy boards, bolt your Scroll Saw stand or workbench to the floor.

9. LOCATION

This Scroll Saw is intended for indoor use only.

....................................

..........................

2-4

10. PROTECTION: Eyes, hands, face, ears and body.

TO AVOID BEING PULLED INTO THE BLADE—

DO NOT WEAR: Loose Fitting Gloves

Necktie Loose Clothing Jewelry

DO: TIE BACK LONG HAIR

ROLL LONG SLEEVES ABOVE ELBOWS

a. If any part of your saw is missing, malfunctioning,

has been damaged or broken . . . such as the motor switch, or other operating control, a safety device or the power cord...cease operating immediately until the par ticular part is properly repaired or replaced.

b. Do not cut piece too small to hold by hand. HINT: When making a very small cut out, always secure the workpiece to a scrap piece of plywood with double-faced tape. This way, the work is supported and your fingers are away from the blade.

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Additional Safety Rules

c. Never turn your Scroll Saw on before clearing the

able of all objects (tools, scraps of wood, etc.) except

or the workpiece and related feed or support devices

or the operation planned.

d. Avoid awkward hand positions where a sudden slip could cause a hand to move into the blade.

ALWAYS adjust the drop foot to just clear the work-

• piece to protect the operator, keep blade breakage to a minimum and provide maximum support for blade.

• Always adjust blade tension correctly. The Scroll Saw should cut on the down stroke.

• Always make sure blade teeth are oriented downward toward table.

When cutting a large piece of material, make sure

• it is supported at table height.

• Hold the work firmly against the table.

• Do not feed the material too fast while cutting. Only feed the material fast enough so that the blade will cut. Keep fingers away from the blade.

• Use caution when cutting off material which is irregular in cross section‚ it could pinch the blade before the cut is completed. A piece of molding, for example, must lay flat on the table and not be permitted to rock while being cut.

• Use caution when cutting off round material such as dowel rods or tubing. They have a tendency to roll while being cut, causing the blade to “bite”.

e. Never leave the Scroll Saw running unattended. Turn the saw OFF, make sure the saw has come to a complete stop, and then remove plug from power supply before leaving the work area.

f. Do not perform layout, assembly or setup work on the table while the cutting tool is operating.

g. Turn saw OFF and remove plug from power supply outlet before installing or removing an accessory or attachment.

h. Access Door must be closed before operation.

i. Quick Release Tension Lever should be in down

position before operating.

WARNING

PERATOR COMMON SENSE AND ALERTNESS

T ALL TIMES WHEN THE SCROLL SAW IS BEING

A USED.

Do not allow familiarity (gained from frequent use of your Scroll Saw) to become commonplace. Always remember that a careless fraction of a second is sufficient to inflict severe injury.

commencing power tool operation.

WARNING

construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,

• Crystalline silica from bricks and cement and other masonry products, and

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

11. THINK SAFETY

AFETY IS A COMBINATION OF

The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles that comply with ANSI Z87.1 before

Some dust created by power sanding, sawing, grinding, drilling, and other

NOTE AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS THAT APPEAR

ON OF THE SCROLL SAW HOUSING:

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Specific Safety Rules for Scroll Saws

lways disconnect the power cord from the

A power source before making any adjustments or attaching any accessories. Always turn off saw before disconnecting it to avoid accidental starting when reconnecting to a power source.

may unexpectedly cause the tool to start leading to serious personal injury.

Never leave tool running unattended. Turn power off. Don't leave tool until it comes to a complete stop.

Never leave the switches in "ON" position. Before plugging the tool in, check that the switches are "OFF". Accidental start-ups could cause injury.

Do not use tool if switch does not turn it on and off. Have broken switches replaced by an authorized

service center.

Use only Skil scroll saw blades. Use the right blade size, style and cutting speed for the material and the type of cut. Sharp blades minimize stalling and kickbacks. Blade teeth should point down toward the table.

Avoid awkward operations and hand positions and always make sure you have good balance. A

sudden slip could cause your hand to move into the blade.

Firmly clamp or bolt your scroll saw station to a stable, level workbench or table. The most com-

fortable table height is approximately waist height.

Never stand on tool. Serious injury could occur if the tool is tipped or if the blade is unintentionally contacted.

Before making a cut, be sure all adjustments are secure.

cause you to loose control of the workpiece.

Loose table or guards could shift in use and

You

lways support large workpieces while cutting to

A minimize risk of blade pinching and kickback.

Heavy workpiece may cause the table to slip, walk or slide while cutting.

Be sure the blade path is free of nails. Inspect for and remove nails from lumber or workpiece before

utting or sanding.

Keep hands away from cutting area. Do not hand hold pieces so small that your fingers go under the blade guard. Do not reach underneath work or in blade cutting path with your hands and fingers for any reason.

Never start the tool when the blade is in contact with the workpiece. Allow the motor to come up to full speed before starting a cut. Blade in contact

with the workpiece on start up will cause it to jump.

Observe and follow correct direction of feed and do not feed the material too quickly. Hold the work firmly against the table. Feed work into a

blade against the teeth of the blade. Feeding material too forcefully may cause blade to snap.

Use caution when cutting materials with an irregular cross-section or rounds like dowel rods. If possible lay the material on its "flat" side when cutting. For round stock use a "Vee" block to support the material. Wavy material like molding

will tend to rock and may bind while cutting. Rounds will tend to roll while being cut and the blade may "bite" and grab it from your control.

Do not remove jammed cutoff pieces until blade has stopped. Never touch blade or other moving parts during use. Contacting the blade or other

moving mechanism may cause injury.

Wear eye protection and respiratory protection.

Always adjust drop foot to just clear the workpiece.

protect your fingers and keep blade breakage to a minimum.

Proper adjustment of the drop foot will help

Know how to shut off tool in an emergency.

Do not expose to rain or use in damp locations.

Grounding required.

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Motor Specifications and Electrical Requirements

General Specifications

Voltage Rating . . . . . . . . . . . . . . . . . . .120 V, 60 Hz

Amperage Rating . . . . . . . . . . . . . . . . . . . . . . .1.2 A

No Load Speed . . . . . . . . .No500-1,700/min (SPM)

hroat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16"

Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . .5” pin-end

Blade Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . .7/8"

Cutting Capacity . . . . . . . . . . . . . . . . . . . . .2" at 90°

Table Tilt . . . . . . . . . . . . . . . . . . . . . . . 0° to 45° Left

Motor Specifications

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

This Scroll Saw is designed to use a 1700 RPM motor. It is wired for operation on 110-120 volts, 60 Hz. alternating current. Before connecting the motor cord to power source, make certain the switch is in the “OFF” position and be sure the electric current is of the same characteristics as stamped on the scroll saw nameplate.

Connection To A Power Source

This machine must be grounded while in use to protect the operator from electric shock.

Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp dual element time delay fuse or circuit breaker.

Not all outlets are properly grounded. If you are not sure that your outlet, as pictured in Fig. 1, is properly grounded; have it checked by a qualified electrician.

DANGER

installing or removing the plug to or from the outlet.

DANGER

ous shock, particularly when used near metal plumbing or other metal objects. If shocked, your reaction could cause your hands to hit the tool.

WARNING

ately to avoid shock or fire hazard.

To avoid electric shock, do not touch the metal prongs on the plug when

Failure to properly ground this power tool can cause electrocution or seri-

If power cord is worn, cut or damaged in any way, have it replaced immedi-

Your unit is for use on 120 volts; it has a plug that looks like the one in Figure 1.

FIG. 1

This power tool is equipped with a 3-conductor cord and grounding type plug, approved by Underwriters Laboratories and the Canadian Standards Association. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end.

If the outlet you are planning to use for this power tool is of the two-prong type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER.. Have a qualified electrician replace the TWO-prong outlet with a properly grounded THREE-prong outlet.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipmentconductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.

Always use proper extension cord. The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burnout, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3-wire extension cords which have 3-prong grounding type plugs and 3pole receptacles which accept the tool’s plug. Make sure your extension cord is in good condition.

Extension Cord Length Wire Size A.W.G.

0-25 feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

26-50 feet

51-100 feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

“SAVE THESE INSTRUCTIONS”

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Table of Contents

General Safety Rules ............................................2-4

Specific Safety Rules for Scroll Saws ......................5

otor Specifications and Electrical Requirements ..6

Table of Contents ....................................................7

Unpacking and Checking Contents ..........................8

Getting to Know Your Scroll Saw ............................9

Assembly and Adjustments ..............................10-13

asic Scroll Saw Operation ..............................14-16

Maintaining Your Scroll Saw ..................................17

Troubleshooting ......................................................17

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Unpacking and Checking Contents

WARNING

To avoid injury from unexpected starting or electrical shock, always remove

plug from power source when tool is not in use.

Model 3335-01 Motorized Scroll Saw is shipped com-

lete in one carton.

1. Unpacking and Checking Contents. Separate all “loose parts” from packing materials and check each item with the “Table of Loose Parts” to make sure all items are accounted for before discarding any packing material.

WARNING

If any parts are missing, do not

attempt to operate Scroll Saw, plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly.

Table of Loose Parts

Item

A Scroll saw with light attached ..........................1

B Extra pin blade..................................................1

C Allen Wrench (4 mm) ........................................1

D Operating Guide ..............................................1

NOTE: Hardware to mount this Scroll Saw to a bench or leg set is NOT supplied.

Description Qty.

FIG. 1

FIG. 2

2. If you wish, you may apply a coat of paste wax to

the table to allow the workpiece to slide easily across the table surface. Wipe the table thoroughly with a clean dry cloth.

Tools Needed

PHILLIPS SCREWDRIVER

COMBINATION SQUARE MUST BE TRUE

Check its accuracy as illustrated below.

STRAIGHT EDGE OF

BOARD 3/4"(19mm) THICK-

DRAW LIGHT LINE

ON BOARD ALONG

THIS EDGE

THIS EDGE MUST BE

PERFECTLY STRAIGHT

COMBINATION SQUARE

SHOULD BE NO GAP OR OVERLAP WHEN

SQUARE IS FLIPPED OVER IN DOTTED POSITION

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Getting to Know Your Scroll Saw

1 Rubber bearing covers 2 Blade tension lever 3 Light 4 Blade guard foot lock knob 5 Sawdust blower 6 Blade guard foot 7 Table 8 Lower blade holder and screw 9 Table/bevel lock knob 10 Angle/bevel scale and pointer

11 Base 12 Storage area 13 Upper blade holder and screw 14 Table insert 15 Sawdust collection port 16 On/off switch 17 Speed control Dial 18 Table adjusting screw

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Assembly and adjustments

WARNING

adjustments or changing accessories.

ive safety measures reduce the risk of starting the tool

ccidentally.

Disconnect the plug from the power source before making any assembly,

Such preven-

Assembly instructions

No assembly required. Prior to making adjustments you may want to mount the scroll saw on a stable surface. See Bench mounting the saw.

Align the bevel indicator (Fig. 3–6)

The bevel indicator has been factory adjusted. It should be rechecked prior to use for best operation.

1. Remove the blade guard foot to loosen the screw.

2. Loosen the table bevel lock knob table until it is approximately at a right angle to the blade.

3. Loosen the locking nut (5) on the table adjusting screw (6) under the table by turning it counterclockwise. Lower the table adjusting screw by turning it clockwise.

(1) using the hex key (2)

(3) and move the

FIG. 3

FIG. 4

4. Use a combination square (7) to set the table exactly 90° to the blade (8). If there is space between the square and blade, adjust the table angle until the space is closed.

Lock the table bevel lock knob under the table

5. prevent movement.

6. Tighten the adjusting screw under the table until the tip of the screw touches the table. Tighten the lock nut.

7. Loosen the screw (4) holding the bevel scale pointer and position pointer to 0°. Tighten the screw.

8. Attach the blade guard foot (1) using the hex key (2), so that the foot rests flat against the table. Tighten the screw.

Note: Avoid setting the edge of the table against the top of the motor, which could cause noise when the saw is running.

(3) to

FIG. 5

FIG. 6

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Assembly and adjustments

Bench mounting the saw

efore operating the saw, it must be firmly mounted to a

B workbench or another rigid frame.

Use the base of the saw to mark and pre-drill the mounting holes If the saw is to be used in one location, permanently secure it to the work surface using wood screws if mounting to wood. Use bolts, washers, and nuts if mounting into metal.

To reduce noise and vibration, install a soft foam pad (not supplied) between the scroll saw and the workbench.

FIG. 7

WARNING

• When carrying the saw, hold it close to your body to

avoid injury to your back. Bend your knees when lifting the saw.

• Carry the saw by the base. Do not carry the saw by the

power cord.

• Secure the saw in a position where people cannot

stand, sit, or walk behind it. Debris thrown from the saw could injure people standing, sitting, or walking behind it.

• Secure the saw on a firm, level surface where the saw

cannot rock and there is adequate room for handling and properly supporting the workpiece.

To reduce the risk of injury:

Blade guard foot adjustment (Fig. 7 and 8)

When cutting at angles, the blade guard foot should be adjusted so it is parallel to the table and rests flat abovethe workpiece.

1. To adjust, loosen the screw

parallel to the table, and tighten the screw.

2. Loosen the height adjustment knob (3) to raise or

lower the foot until it just rests on top of the workpiece. Tighten the knob.

No assembly required. Prior to making adjustments you may want to mount the scroll saw on a stable surface. See Bench mounting the saw.

(2), tilt the foot (1) so it is

FIG. 8

FIG. 9

Adjusting the dust blower (Fig. 9)

For best results, the dust blower tube (4) should be adjusted to direct air at both the blade and the workpiece.

11.

10 - 15 15 - 28 30 - 48

Teeth/ Blade Blade Blade/

Inch Width Thickness SPM Material Cut

TPI inch inch

Medium turns on

10-15 0.110 0.018 500-1200 1/4" to 1-3/4" wood,

soft metal, hardwood

Small turns on 1/8"

15-28 0.055-0.110 0.010-0.018 800-1700 to 1-1/2" wood, soft

metal, hardwood

Non-ferrous

30-48 0.024-0.041 0.012-0.019 Varies metals /hardwoods

using very slow speeds

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Assembly and adjustments

Sawdust collection port (Fig. 10 and 11)

This scroll saw allows a hose or vacuum accessory (not provided) to be connected to the dust chute (1).

If excessive sawdust buildup occurs inside the base, use a wet/dry vacuum cleaner or manually remove saw-

ust by removing the screws (2)and metal plate on the

d left side of the saw. Reattach the metal plate and screws before starting the saw. This will keep your saw cutting efficiently.

Blade selection (Fig. 12)

This scroll saw accepts both both pin-end and plain-end 5" length blades, with a wide variety of blade thicknesses and widths. The type of material and intricacies of cutting operations will determine the number of teeth per inch. Always select the narrowest blades for intricate (tight radius and curves) curve cutting and the widest blades for straight and large curve cutting operations. The following table represents suggestions for various materials. When purchasing blades, refer to the back of the package for best use of blades on various materials. Use this table as an example, but practice and your own personal preference will be the best selection method.

When choosing a blade, use very fine, narrow blades to scroll cut in thin wood 1/4" thick or less.

Use wider blades for thicker materials but this will reduce the ability to cut tight curves.

Note: Thinner blades will have more possibilities for blade deflection when cutting angles are not perpendic ular to the table.

FIG. 10

FIG. 11

FIG. 12

12.

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Assembly and adjustments

Blade removal and installation

(Fig. 13–15)

WARNING

from the outlet before removing or replacing the

lade.

This saw uses both pin-end and plain-end blades. Pinend blades are thicker for stability and for faster assembly. They provide faster cutting on a variety of materials.

Note: When installing pin-end blades, the slot on the blade holder must be slightly wider than the thickness of the blade. After the blade is installed, the blade tension mechanism will keep it in place.

1. Release blade tension by lifting up the Quick Release

Tension Lever

2. Remove the table insert. Carefully pry up on the table insert and remove.

3. Loosen the upper blade holder screw blade holder screw (3). Push down on the upper blade holder to remove the blade from the holder. Remove the blade from the lower blade holder.

CAUTION

the teeth pointing upward, the workpiece will tend to pull up from the table and will lead to vibration or possible loss of control of the workpiece.

4. To install the blade, hook the blade in the recess of the lower blade holder.

5. While pushing down on the upper blade holder, insert the blade into the slot of the holder.

6. Tighten the upper and lower blade holder screws.

7. To tension blade, move Quick Release Tension Lever (1) to “down” position. As the lever is lowered, tension will be applied to the blade. Make sure the blade is properly located in the blade holders. Turn the blade tension knob an additional one full turn clockwise. This amount of blade pressure should do well for most cutting operations.

ATTENTION: Moving the lever downward should require moderate, steady pressure only. If heavy pressure is needed, the blade is too tight. Loosen tension by rotating the Quick Release Tension Lever counterclockwise 1-2 turns, then reset the tension lever to the “down” position. If the tension lever is in the “down” position and the blade is too loose, you can increase tension by leaving the tension lever “down” and rotating it clockwise just until you feel the slack in the blade removed. Then turn the tension lever ONE full turn clockwise. This amount of blade pressure should do well for most cutting operations and blades.

When the blade tension has been properly adjusted, you should be able to lift up the Quick Release Tension Lever,

To reduce the risk of injury always turn saw OFF and disconnect the plug

(1) (Fig. 13).

(2) and lower

Install the blade with the teeth pointing downward. If the blade is installed with

FIG. 13

FIG. 14

FIG. 15

remove and install the blade, lower the lever and return the original blade tension.

8. Snap the table insert back into place.

13.

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Basic Scroll Saw Operations

Recommendations for cutting

A scroll saw is basically a curve-cutting machine. It can also be used for straight cutting and beveling or angle cutting operations. Please read and understand the fol-

owing items before attempting to use the saw.

1. When feeding the workpiece into the blade do not

orce it against the blade. This could cause blade deflec-

f tion. Allow the saw to cut the material by guiding the workpiece into the blade as it cuts.

2. The blade teeth cut material ONLY on the down

stroke.

3. Guide the wood into the blade slowly because the

teeth of the blade are very small and remove wood only on the down stroke.

4. There is a learning curve for each person using this

saw. During that period of time it is expected that some blades will break until you learn how to use the saw.

5. Best results are achieved when cutting wood one inch

thick or less.

6. When cutting wood thicker than one inch, guide the

wood very, very slowly into the blade and take extra care not to bend or twist the blade while cutting in order to maximize blade life.

7. Teeth on scroll saw blades wear out and the blades must be replaced frequently for best cutting results.

croll saw blades generally stay sharp for 1/2 hour to 2

ours of cutting.

. To get accurate cuts, be prepared to compensate for

he blade's tendency to follow the wood grain as you are

t cutting.

9. This scroll saw is primarily designed to cut wood or wood products. For cutting precious and non-ferrous metals, the variable control switch must be set at very slow speeds.

10. When choosing a blade, use very fine, narrow blades to scroll cut in thin wood 1/4" thick or less. Use wider blades for thicker materials but this will reduce the ability to cut tight curves.

11. Blades wear faster when cutting plywood or very abrasive particle board. Angle cutting in hardwoods wears blades down faster.

12. Always use the foot to keep workpiece against table. It must be set just above the workpiece for free scrolling allowance, leaving no more than a gap of 1/16 inch between the foot and workpiece.

ON/OFF switch (Fig. 16)

To turn the saw ON, move the switch

1. position.

2. To turn the saw OFF, move the switch to the (OFF) position.

3. To lock the switch in the OFF position: a. Wait until the

saw has come to a complete stop.

b. Remove the safety key (2) from the switch housing. Store the safety key in a safe place.

4. To unlock the switch and turn the saw ON, insert the

safety key into the switch, and move the switch to the ON position.

(1) to the (ON)

Variable Speed Dial (Fig. 16)

1. Your saw is equipped with a variable speed dial (3).

The blade stroke rate may be adjusted by simply rotating the dial.

To increase speed, rotate dial

To reduce speed, rotate dial (3) counterclockwise.

(3) clockwise.

FIG. 16

14.

SM 2610957121 05-08 6/5/08 7:35 AM Page 15

Basic Scroll Saw Operations

WARNING

To avoid injury from accidental start-

ups, always turn the switch OFF and unplug the scroll saw before moving the tool, replacing the blade, or making adjustments.

Interior cutting (Fig. 17)

1. Lay out the design on the workpiece. Drill a 1/4" hole

n the workpiece.

2. Remove the blade. See Blade removal and installa-

tion.

3. Place the workpiece on the saw table with the hole in

the workpiece over the access hole in the table.

4. Install a blade through the hole in the workpiece.

5. Follow steps 3-7, under Freehand cutting.

6. When finished making the interior scroll cuts simply

turn the scroll saw OFF. Unplug the saw before removing the blade from the blade holder. Remove the workpiece from the table.

Freehand cutting (Fig. 18)

1. Lay out desired design, or secure design to the work-

piece.

2. Raise the blade guard foot

(1) by loosening the height

adjustment knob (2).

3. Position the workpiece against the blade and place

the blade guard foot against the top surface of the workpiece.

4. Secure the blade guard foot (1) by tightening the

height adjustment knob (2).

5. Remove the workpiece from the blade prior to turning

the scroll saw ON.

CAUTION

In order to avoid uncontrollable lifting of

the workpiece and to reduce blade breakage, do not turn the switch on while the workpiece is against the blade.

6. Slowly feed the workpiece into the blade by guiding

and pressing the workpiece down against the table.

CAUTION

Do not force the leading edge of the workpiece into the blade. The blade will

deflect, reducing accuracy of cut, and may break.

7. When the cut is complete, move the trailing edge of

the workpiece beyond the blade guard foot. Turn the switch OFF.

Angle cutting (bevel cutting) (Fig. 19)

1. Layout or secure design to workpiece.

2. Move the blade guard foot to the highest position by

loosening the height adjustment knob

3. Tilt the table to the desired angle by loosening the

table bevel lock handle

(4) and moving the table to the proper angle using the degree scale and the pointer

(5).

(3). Retighten.

4. Tighten the table bevel lock handle (4).

5. Loosen the blade guard screw, and tilt the blade guard to the same angle as the table. Retighten the blade guard screw. See Hold down clamp adjustment'.

6. Position the workpiece on the right side of the blade.

Lower the blade guard foot against the surface by loosening the height adjustment knob. Retighten.

7. Follow steps 5–7 under Freehand cutting.

15.

FIG. 17

FIG. 18

FIG. 19

Quantity Description

2 Small C-clamps

1 Ruler or measuring tape

12" straight scrap of wood (thickness to match workpiece)

Tools needed

SM 2610957121 05-08 6/5/08 7:35 AM Page 16

Basic Scroll Saw Operations

Rip or straight line cutting (Fig. 20)

1 Raise the blade guard foot (1) by loosening the height

adjustment knob

. Measure from the tip of the blade to the desired dis-

ance. Position the straight edge parallel to the blade

t that distance.

3. Clamp the straight edge to the table.

4. Recheck your measurements using the workpiece to be cut and make sure the straight edge is secure.

5. Position the workpiece against the blade and place the blade guard foot against the top surface of the workpiece.

6. Secure the blade guard foot in place by tightening theheight adjustment knob.

7. Remove the workpiece from the blade prior to turning the scroll saw ON.

CAUTION

breakage, do not turn the switch on while the workpiece is against the blade.

8. Position the workpiece against the straight edge prior to touching the leading edge of the workpiece against the blade.

9. Slowly feed the workpiece into the blade, guiding the workpiece against the straight edge and pressing the workpiece down against the table.

CAUTION

will deflect, reducing accuracy of cut, and may break.

10. When the cut is complete, move the trailing edge of

the workpiece beyond the blade guard foot. Turn the switch OFF.

11. Maximum rip cut that can be performed on this saw

is 16 inch.

(2).

In order to avoid uncontrollable lifting of the workpiece and reduce blade

Do not force the leading edge of the workpiece into the blade. The blade

FIG. 20

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