Skil 3320-01 User Manual

IMPORTANT: IMPORTANT : IMPORTANTE:

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Operating/Safety Instructions Consignes d’utilisation/de sécurité Instrucciones de funcionamiento y seguridad

3320-01

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General Safety Rules

WARNING

“READ ALL INSTRUCTIONS” Failure to follow the safety rules listed below and other basic safety precautions may result in serious personal injury.

Work Area

KEEP CHILDREN AWAY

Do not let visitors contact tool or extension cord. All visitors should be kept safe distance from work area.

KEEP WORK AREAS CLEAN

Cluttered areas and benches invite accidents.

MAKE WORKSHOP KID-PROOF

With padlocks, master switches, or by removing starter keys.

AVOID DANGEROUS ENVIRONMENTS

Don’t use power tools in damp or wet locations. Keep work area well lit. Do not expose power tools to rain. Do not use the tool in the presence of flammable liquids or gases.

Personal Safety

KNOW YOUR POWER TOOL

Read and understand the owner’s manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool.

DON’T OVERREACH

Keep proper footing and balance at all times.

STAY ALERT

Watch what you are doing. Use common sense. Do not operate tool when you are tired. Do not operate while under medication or while using alcohol or other drugs.

WEAR PROPER APPAREL

Do not wear lose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

ALWAYS USE SAFETY GLASSES

Also use face or dust mask if cutting operation is dusty, and ear plugs during extended periods of operation. Everyday eyeglasses have only impact resistant lenses, they are NOT safety glasses.

GUARD AGAINST ELECTRIC SHOCK

Prevent body contact with grounded surfaces. For example: pipes, radiators, ranges, refrigerator enclosures.

DISCONNECT TOOLS FROM POWER SOURCE

When not in use, before servicing, when changing blades, bits, cutters, etc.

KEEP GUARDS IN PLACE

In working order, and in proper adjustment and alignment.

REMOVE ADJUSTING KEYS AND WRENCHES

When not in use, before servicing, when changing blades, bits, cutters, etc.

REDUCE THE RISK OF UNINTENTIONAL STARTING

Make sure the switch is in the “OFF” position before plugging in tool.

GROUND ALL TOOLS

This tool is equipped with an approved 3-conductor cord and a 3 prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding wire. Never connect the green wire to a live terminal.

NEVER STAND ON TOOL OR ITS STAND

Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted. Do not store materials on or near the tool such that it is necessary to stand on the tool or its stand to reach them.

CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly replaced.

WARNING

repairmen. Contact the nearest Skil Factory Service Center, Authorized Service Station or other competent repair service.

WARNING

may create a hazard

All repairs, electrical or mechanical, should be attempted only by trained

Use only Skil replacement parts; any others may create a hazard.

The use of any other accessories not specified in the current Skil catalog,

“SAVE THESE INSTRUCTIONS”

Additional Safety Rules

Tool Use

ON’T FORCE TOOL

It will do the job better and safer at the rate for which it was designed.

USE THE RIGHT TOOL

Don’t force a small tool or attachment to do the job of a heavy duty tool. Don’t used tool for purpose not intended—for example, don’t use a circular saw for cutting tree limbs or logs.

SECURE WORK

Use clamps or a vise to hold work. It’s safer than using your hand and it frees both hands to operate the tool.

NEVER LEAVE TOOL RUNNING UNATTENDED

Turn power off. Don’t leave tool until it comes to a complete stop.

Tool Care

DO NOT ALTER OR MISUSE TOOL

These tools are precision built. Any alteration or modification not specified is misuse and may result in dangerous conditions.

AVOID GASEOUS AREAS

Do not operate electric tools in a gaseous or explosive atmosphere. Motors in these tools normally spark, and may result in a dangerous condition.

or your own safety, do not operate your

ARNING

and installed according to the instructions … and until you have read and understood the following:

1. Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5

2. Motor Specifications . . . . . . . . . . . . . . . . . . . . . . 6

3. Getting To Know Your Drill Press . . . . . . . . . . . 9

4. Assembly and Adjustments . . . . . . . . . . . 10–17

5. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 17–19

7. Maintaining Your Drill Press . . . . . . . . . . . . . . 20

8. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . .20

9. STABILITY OF THE DRILL PRESS

If there is any tendency of the drill press to tilt or move during any use, bolt it to the bench top or to a piece of 3/4" exterior plywood large enough to stabilize the drill press. Bolt the plywood to the underside of the base so it extends beyond the sides of the base. DO NOT USE PRESSED WOODS PANELS. They can break unexpectedly. If the workpiece is too large to easily support with one hand, provide an auxiliary support.

10. LOCATION

Use the drill press in a well lit area and on a level surface, clean and smooth enough to reduce the risk of trips and falls. Use it where neither the operator nor the casual observer is forced to stand in line with a potential kickback.

11. PROTECTION: Eyes, hands, ears and body.

WARNING

F drill press until it is completely assembled

TO AVOID BEING PULLED INTO THE SPINNING TOOL—

MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and free from oil and grease.

WARNING

voltage supplied is the same as that specified on the nameplate of the tool. A power source with a voltage greater than that specified for the tool can result in serious injury to the user, as well as damage to the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with a voltage less than the nameplate rating is harmful to the motor

Before connecting the tool to a power source (receptacle, outlet, etc.), be sure

DO NOT WEAR: Loose fitting gloves

Necktie Loose clothing Jewelry

DO: TIE BACK LONG HAIR

ROLL LONG SLEEVES ABOVE ELBOWS

a. If any part of your drill press is missing, malfunc-

tioning, has been damaged or broken … such as the motor switch, or other operating control, a safety device or the power cord … cease operating immediately until the particular part is properly repaired or replaced.

b. Never place your fingers in a position where they could contact the drill bit or other cutting tool if the workpiece should unexpectedly shift or your hand should slip.

Additional Safety Rules

c. To avoid injury from parts thrown by the spring, follow

the instructions exactly as given and shown in “SPINDLE RETURN SPRING” section on Page 15.

d. To prevent the workpiece from being torn from your

ands, spinning on the table, shattering the tool, or being

h thrown, always support your work so it won’t shift or bind on the tool.

• Always position “backup material” (used beneath the workpiece) to contact the left side of the column.

• Whenever possible, position the workpiece to contact the left side of the column — if it is short or the table is tilted, clamp solidly to the table. Use table slots or clamping ledge around the outside edge of the table.

• When using a drill press vise, always fasten to the table.

• Never do any work “free hand” (hand holding a workpiece rather than supporting it on the table), except when polishing.

• Securely lock head and table support to column, and table to table support before operating drill press.

• Never move the head or table support while the tool is running.

• Before starting the operation, jog the motor switch to make sure the drill bit or other cutting tool does not wobble or cause vibration.

• If a workpiece overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support.

• Use fixtures for unusual operations to adequately hold, guide and position the workpiece.

• Use the SPINDLE SPEED recommended for the specific operation and workpiece material — check the panel inside the pulley cover for drilling information; for accessories, refer to the instructions provided with the accessories.

e. Never climb on the drill press table; it could break or pull the entire drill press down on you.

f. Turn the motor switch “OFF” and unplug from power source when not in operation.

g. To avoid injury from thrown work or tool contact, DO NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating.

h. Clamp workpiece or brace against column to prevent rotation.

i. Before starting, be certain chuck key is removed from chuck and that motor head and table are locked.

j. Keep pulley cover closed when not making belt adjustments.

k. Do not expose to rain or use in damp locations.

12. USE ONLY ACCESSORIES DESIGNED FOR THIS DRILL PRESS TO AVOID SERIOUS INJURY FROM THROWN, BROKEN PARTS OR WORK PIECES.

a. WHEN CUTTING LARGE DIAMETER HOLES:

Clamp the workpiece firmly to the table. Otherwise the cutter may grab and spin at high speed. Use only onepiece, cup-type, hole cutters. DO NOT use fly cutters or multi-part hole cutters as they come apart or become unbalanced in use.

b. Drum sanders must NEVER be operated on this drill press at a speed greater than the speed rating of the drum sander.

c. Do not install or use any drill bit that exceeds 7" in length or extends 6" below the chuck jaws. They can suddenly bend outward or break.

d. Do not use wire wheels, router bits, shaper cutters, circle (fly) cutters, or rotary planers on this drill press.

e. Use recommended speed for drill accessory and workpiece material.

f. Accessories must be rated for at least the spindle speed setting of the drill press. This drill press has 5

spindle speeds. Check spindle speed setting of the drill press based on pulley speed chart located inside the pulley housing. Ensure accessories used has a higher speed rating than the current spindle speed setting of the drill press. Accessories running over its rated speed can fly apart and cause injury.

13. DIRECTION OF FEED FOR DRUM SANDING

WARNING

direction of rotation.

WARNING

tool and the workpiece is thrown by the cutter in the direction of the cutter’s rotation. This can cause serious injury.

Feed workpiece into a sanding drum or other approved accessory, against the

A kickback occurs when workpiece suddenly binds on the cutting edge of the

Additional Safety Rules

14. NOTE AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS THAT APPEAR ON THE PANEL ON THE RIGHT SIDE OF THE DRILL PRESS HEAD:

15. THIS DRILL PRESS HAS 5 SPEEDS: 570 RPM, 900 RPM, 1390 RPM, 2050 RPM AND 3050 RPM.

See inside of guard for specific placement of belt on pulleys.

16. THINK SAFETY

SAFETY IS A COMBINATION OF OPERATOR COMMON SENSE AND ALERTNESS AT ALL TIMES WHEN THE DRILL PRESS IS BEING USED.

WARNING

commonplace. Always remember that a careless fraction of a second is sufficient to inflict severe injury.

Do not allow familiarity (gained from frequent use of your drill press) to become

The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage.

lways wear safety goggles that

A comply with ANSI Z87.1 (shown on

Package) before commencing power tool operation.

WARNING

and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,

• Crystalline silica from bricks and cement and other masonry products, and

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Some dust created by power sanding, sawing, grinding, drilling,

Laser safety

WARNING

1. Do not stare directly at the laser beam. Eye damage may occur if you deliberately stare into the beam.

2. The laser light beam used in this system is Class II with maximum 1 mW and 650 nm wavelengths. AVOID DIRECT EYE EXPOSURE.

3. The laser must be used and maintained in accordance with the manufacturer’s instructions:

• Never aim the beam at any person or an object other than the workpiece.

• Do not project the laser beam into the eyes of others.

• Always ensure the laser beam is aimed at a workpiece without reflective surfaces as the laser beam could be projected into your eyes or the eyes of others.

To reduce the risk of injury:

CAUTION

those specified herein may result in hazardous radiation exposure.

Use of controls or adjustments or performance of procedures other than

Motor Specifications and Electrical Requirements

General Specifications

Voltage Rating . . . . . . . . . . . . . . . . . . .120 V, 60 Hz

Amperage Rating . . . . . . . . . . . . . . . . . . . . . . .3.2 A

No Load Speed . . . . . . . . . . . . . . . . . .N

Drlling capacity . . . . . . . . . . . . . . . . . . .2 3/8" (6 cm)

Chuck capacity . . . . . . . . . . .1/16"–1/2" (1.5–13 mm)

Pulley speeds . . . .(570, 900, 1390, 2050, 3050 RPM)

Table size . . . . . . . . . . . . . . . . . . . . . .7 5/8 x 7 5/8”

1,700/min

Motor Specifications

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

This Drill Press is designed to use a 1700 RPM motor. It is wired for operation on 110-120 volts, 60 Hz. alternating current. Before connecting the motor cord to power source, make certain the switch is in the “OFF” position and be sure the electric current is of the same characteristics as stamped on the drill press nameplate.

Connection To A Power Source

This machine must be grounded while in use to protect the operator from electric shock.

Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp dual element time delay fuse or circuit breaker.

Not all outlets are properly grounded. If you are not sure that your outlet, as pictured in Fig. 1, is properly grounded; have it checked by a qualified electrician.

DANGER

or removing the plug to or from the outlet.

DANGER

shock, particularly when used near metal plumbing or other metal objects. If shocked, your reaction could cause your hands to hit the tool.,

WARNING

avoid shock or fire hazard.

To avoid electric shock, do not touch the metal prongs on the plug when installing

Failure to properly ground this power tool can cause electrocution or serious

If power cord is worn, cut or damaged in any way, have it replaced immediately to

Your unit is for use on 120 volts; it has a plug that looks like the one in Figure 1.

FIG. 1

This power tool is equipped with a 3-conductor cord and grounding type plug, approved by Underwriters Laboratories and the Canadian Standards Association. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end.

If the outlet you are planning to use for this power tool is of the two-prong type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Have a qualified electrician replace the TWO-prong outlet with a properly grounded THREE-prong outlet.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipmentconductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.

Always use proper extension cord. The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3-wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which accept the tool’s plug. Make sure your extension cord is in good condition.

Extension Cord Length Wire Size A.W.G.

0-25 feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

26-50 feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

51-100 feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

“SAVE THESE INSTRUCTIONS”

Table of Contents

General Safety Rules................................................2

Additional Safety Rules..........................................3-5

otor Specifications and Electrical Requirements....6

Table of Contents......................................................7

Unpacking and Checking Contents ..........................8

Getting to Know Your Drill Press ..............................9

Assembly and Adjustments ..............................10-13

asic Drill Press Operation................................17-19

Maintaining Your Drill Press....................................20

Troubleshooting......................................................20

Unpacking and Checking Contents

ARNING

ntil all assembly steps are complete and until you

ave read and understood the entire owner’s

h manual.

Model 3320 Motorized Drill Press is shipped complete in one box.

1. Unpacking and Checking Contents. Separate all parts from packing materials and check each one with the “Table of Loose Parts” to make sure all items are accounted for before discarding any packing material.

WARNING

in power cord or turn the switch on until the missing parts are obtained and are installed correctly.

2. Remove the protective oil that is applied to table, base and column. Use any ordinary household type grease and spot remover.

WARNING

volatile solvents.

3. Apply a coat of paste wax to the table, column and machined surfaces of base to prevent rust. Wipe all parts thoroughly with a clean dry cloth.

To reduce the risk of injury, never connect plug to power source outlet

If any parts are missing, do not attempt to assemble the drill press, plug

To avoid fire or toxic reaction, never use gasoline, naptha or similar highly

Table of Loose Parts

ITEM DESCRIPTION QTY.

A Head Assembly 1 B “AA” Batteries 2 C Feed Handles 3 D E Hex Head Bolts 4 F Table/Support Assembly 1 G Base 1 H

I Chuck Key 1

K Hex Wrench 2

L M N Operating Guide 1

Crank Handle

Column & Flange Assembly Chuck 1 Table Support Lock Handle 1

Worm 1

Getting To Know Your Drill Press

1413

23 24

1 Pulley housing cover 2 Laser switch 3 Feed return spring and cover 4 Tension lock knob 5 On/off switch 6 Power cord 7 Chuck 8 Rack collar 9 Laser lights (2) 10 Support lock handle

11 Bevel scale 12 Chuck key 13 Belt/pulley speed chart 14 Pulley housing knob 15 Motor pulley 16 Feed handle 17 Spindle pulley 18 Depth tension knob 19 Depth scale 20 Motor

21 Quill 22 Locking screws 23 Column 24 Rack 25 Table 26 Crank handle 27 Column support 28 Base

Assembly and adjustments

ARNING

ntil all assembly steps are completed.

To reduce the risk of injury, never

onnect plug to power source outlet

Tools needed for assembly

• Adjustable wrench

• Phillips®screwdriver

• Hammer and block of wood

Base to column (Fig. 3)

1. Set the base (1) on the floor.

2. Place the column tube (2) on the base (1), align the

column support holes with the base holes.

3. Install a bolt (3) in each column support hole and

tighten with the wrench.

Table to column (Fig. 4–7)

1. Loosen set screw (2) in column ring (1) and remove

the ring.

2. Remove the rack (3) from the column (4).

3. Insert worm shaft (5) into the hole of the table support crank handle (6) from inside the table support. The worm shaft (5) should extend outside the housing about 1”.

4. Insert the rack (3) into the geared groove of the table support (6). Make sure the worm shaft (5) on the inside of the table support is engaged with the teeth of the rack. The table support should sit at the center of the rack.

5. Slide the table support and rack assembly (3, 5, 6) down together onto the column. Insert the bottom edge of the rack into the lip (7) of the column support. HOLD IN THIS POSITION until step 6 is completed.

Place the collar

6. Tighten the set screw (2) with the 3 mm Allen wrench to hold the rack in position.

Note: Make sure there is enough clearance to allow the table to rotate around the column. The collar must sit loosely over rack and not angled on the column. To avoid column or collar damage, only tighten the set screw enough to keep collar in place (Figure 6).

(1) bevel side down over the rack.

FIG. 3

FIG. 4

FIG. 5

FIG. 6

5 6

10.

Assembly and adjustments

7. Insert the table support crank handle (9) into the worm

ear shaft on the side of the table support (8).Make

g sure the set screw (10) is aligned on the flat of the shaft and as close to the table support as possible. Tighten the set screw (Figure 7).

8. Position the table in the same direction as the base, and tighten the column lock handle

(11).

Drill press head to column (Fig. 8)

1. Lift the drill press head assembly (1) carefully and place the mounting hole of the drill press head onto the top of the column (2). Make sure the head is seated properly on the column.

2. Align the direction of the drill press head to the direction of the base and the table.

3. Tighten the two set screws

(3) using an Allen wrench.

Feed handles (Fig. 9)

1. Thread the three feed handle rods (1) into the holes on the feed hub (2).

2. Hand tighten.

Note: One or two of the feed handles may be removed if an unusually-shaped workpiece interferes with handle rotation.

FIG. 8

FIG. 9

FIG. 7

Laser batteries (Fig. 10)

1. Turn off the laser.

2. Press the tab (1) located below the laser switch (2)

and lift up the laser switch cover (3).

3. Insert 2 "AA" batteries in the laser battery

compartment

4. Close the laser switch cover.

CAUTION

without use for a few days or more. If left in position, the batteries might leak and damage the laser light assembly. Damage due to leaking batteries is not covered under the warranty.

(4).

Remove the laser light batteries when the tool is to be stored

FIG. 10

11.

Assembly and adjustments

Mount the drill press (Fig. 11)

our drill press must be securely fastened through the

Y mounting holes (1) to a stand or work bench with heavyduty fasteners. This will prevent the drill press from tipping over, sliding, or walking during operation.

IMPORTANT: If the stand or workbench has a tendency to move during operation, fasten it securely to the floor.

Install the chuck (Fig. 12)

1. Inspect and clean the taper hole in the chuck (1) and the spindle (2). Remove all grease, coatings, and particles from the chuck and spindle surfaces with a clean cloth.

2. Open the chuck jaws clockwise by hand. Make sure the jaws are completely recessed inside the chuck.

3. Seat the chuck on the spindle by placing a block of wood (4) under the chuck (1) and tapping the wood with a hammer (5) or tap the chuck with a rubber mallet.

CAUTION

into the chuck. Do not use a metal hammer directly to drive the chuck into the spindle.

To avoid damaging the chuck, make sure the jaws are completely recessed

(3) by turning the chuck barrel

FIG. 11

FIG. 12

FIG. 13

Remove the chuck (Fig. 13)

1. Turn the feed handles (1) to lower the chuck (2) to the lowest position.

Place a ball joint separator (not shown) above the

2. chuck (3) and tap it lightly with a hammer (4) to cause the chuck to drop from the spindle.

Note: To avoid possible damage, be prepared to catch the chuck as it falls.

12.

Operating Adjustments

WARNING

• Turn switch “OFF” and remove plug from the power source before making adjustments.

• Follow instructions carefully and wear eye protection to avoid thrown parts due to spring release.

• Never operate drill press with pulley cover open

To reduce the risk of injury:

Install the belt (Fig. 14)

1. Open the pulley and belt cover (1).

2. Loosen the belt tension lock knobs (2) on both sides

of the drill press.

3. Slide the motor possible.

4. Place a belt spindle pulley (6) in the proper position for the desired speed (see Fig. 17).

5. Pull the motor away from the drill press head until the belt is properly tensioned. Tighten the belt tension lock knobs

Note: The belt (4) should be tight enough to prevent slippage. Correct tension is set if the belt flexes about 1/2" when thumb pressure is applied at the midpoint of the belt between the pulleys.

(3) as close to the drill press head as

(4) on the motor pulley (5) and the

(2).

FIG. 14

FIG. 15

3 2

1/2"

Align the belt pulleys (Fig. 15)

1. Check the alignment of the pulleys with a straight edge (1) (such as a ruler, level, or framing square) by laying the straight edge across the top of the pulleys (2).

2. If the pulleys are NOT aligned, release belt tension by loosening the belt tension lock knobs (3) on both sides of the head.

3. Loosen the motor mount nuts (4) with an adjustable wrench, and lower or raise the motor until the pulleys are aligned.

4. Tighten the motor mount nuts (4) with an adjustable wrench to maintain the position.

5. Lock the motor for the proper belt tension and tighten the tension lock knobs (3).

Spindle speeds (Fig. 16)

This drill press offers 5 spindle speeds from 570 to 3050 RPM. The highest speed is obtained when the belt is

positioned on the largest motor pulley step and the smallest spindle pulley stop.

FIG. 16

13.

Assembly and adjustments

AUTION

orking order when operating.

To reduce the risk of injury, keep

ulley cover in place and in proper

Adjust speeds and tension the belt (Fig. 17)

1. Open the drill press pulley cover (1).

2. Loosen the belt tension knobs (2) on both sides of the drill press head.

3. Pull the motor (3) toward the drill press head.

4. Set the belt on the desired steps of the motor (4) and spindle (5) pulleys according to the belt positions on the spindle speed chart (Fig.

16).

5. Pull the motor away from the drill press head to increase the belt tension. Tighten the tension ,knobs (2).

6. The belt (4) should be tight enough to prevent slippage. Correct tension is set if the belt flexes about 1/2" (13 mm) when thumb pressure is applied at the midpoint of the belt between the pulleys.

Table adjustments To raise

or lower (Fig. 18).

1. Raise or lower the table by loosening the column lock handle table is at the desired height.

2. Tighten the table lock handle (1) before drilling.

3. Rotate the table around the column by loosening the column lock handle (1) and turning the table around the column to the desired position.

4. Tighten the lock handle before drilling.

(1) and turning the crank handle (2) until the

FIG. 17

1/2"

FIG. 18

To tilt the table (Fig. 19)

The table can be tilted from 0 to 45° to the left and right.

1. Loosen the bevel lock bolt (1) with a wrench.

2. Tilt the table (2) to the desired angle, using the bevel scale (3) as a basic guide.

3. Re-tighten the bevel lock bolt (1).

4. To return the table to its original position, loosen the bevel lock bolt. Realign the bevel scale (3) to the 0° setting.

5. Tighten the bevel lock bolt (1) with the wrench.

FIG. 19

14.

Assembly and adjustments

To square the table to the head (Fig. 20)

1. Insert a 3" (7.6 cm) drill bit (1) into the chuck (2) and

tighten.

2. Raise and lock the table (3) about 1" (2.5 cm) from

the end of the drill bit.

3. Place a combination square (4) on the table as

shown. The drill bit should be parallel to the straight edge of the square.

4. If an adjustment is needed, loosen the bevel lock (5)

with a wrench.

5. Square the table to the bit by tilting the table.

6. Tighten the bevel lock bolt (5) when square.

Drilling depth (Fig. 21)

1. To stop the drill at a specific depth for consistent and

repetitive drilling, loosen the depth scale lock (1) located on the depth scale hub (2).

2. Turn the hub until the pointer (3) is aligned to the

desired depth on the scale.

3. Tighten the depth scale lock (1). the chuck will stop

after traveling downward to the distance selected.

Note: All the necessary adjustments for the working of your drill press have been done at the factory. Please do not modify them. However, because of normal wear and tear of your tool, some readjustments might be necessary.

FIG. 20

FIG. 21

Spindle return spring (Fig. 22)

The spindle is equipped with an auto-return mechanism. The main components are a spring and a notched housing. The spring was properly adjusted at the factory and should not be readjusted unless absolutely necessary. If it needs to be adjusted, proceed as follows:

1. Unplug the drill press.

2. Place a screwdriver into the loop spring in place.

3. Loosen the two housing nuts (2) approximately 1/4" (6 mm). Do not remove the nuts from the threaded shaft.

4. While firmly holding the spring housing (3), carefully pull it out until it clears the raised notch (4). Turn it until the next notch (5) is engaged with the raised notch (to increase the tension, turn it counterclockwise; to decrease the tension, turn it clockwise). Tighten the two housing nuts.

IMPORTANT! Do not overtighten the two nuts. If the nuts are tightened too much, the movement of the spindle and feed handles will be sluggish.

(1) to hold the

FIG. 22

15.

Assembly and adjustments

Angular play of the spindle (Fig. 23)

Move the spindle to the lowest downward position and hold in place. With your other hand, try to make it

evolve around its axis with a side motion. If there is too

r much play proceed as follows:

1. Loosen the lock nut (1).

2. Turn the screw (2) clockwise to eliminate the play but

without obstructing the upward and downward motion of the spindle (a little bit of play is normal).

3. Tighten the lock nut (2).

Install drill bits (Fig. 24)

1. Place the chuck key (1) into the side keyhole of the

chuck (2), meshing the gear teeth (3).

2. Turn the chuck key counterclockwise to open the

chuck jaws (4).

3. Insert a drill bit into the chuck far enough to obtain

maximum gripping of the chuck jaws.

4. Center the drill bit in the chuck jaws before final

tightening of the chuck.

5. Use the chuck key for the final tightening to make

sure the drill bit will not slip while drilling.

WARNING

press or a duplicate of it. This chuck key is selfejecting and will “pop” out of the chuck when you let go. This action is designed to help prevent throwing of the chuck key from the chuck when power is turned “ON”. Do not use any other key as a substitute; order a new one if damaged or lost.

WARNING

the chuck before starting any drilling operation.

To reduce the risk of injury, only use the chuck key provided with this drill

To reduce the risk of injury, make sure the chuck key is removed from

FIG. 23

FIG. 24

16.

Assembly and adjustments

WARNING

• The laser shall be used and maintained in accordance with the manufacturer's instructions.

• Never aim the beam at any person or an object other than the workpiece.

• Do not project the laser beam into the eyes of others.

• Always ensure the laser beam is aimed at a workpiece with out reflective surfaces as the laser beam could be projected into your eyes or the eyes of others.

DO NOT STARE DIRECTLY AT THE LASER BEAM! A hazard may exist if you deliberately

tare into the beam. Please observe all safety rules as follows:

Laser switch (Fig. 25)

The laser switch (1) is located on the left side of the drill press housing.

Adjust the laser line (Fig. 25 and 26)

1. Place a workpiece on the table.

2. Turn the laser switch (1) to the ON position.

3. Lower the drill bit to meet the workpiece (2). The two laser lines should cross where the drill meets the workpiece.

4. If the laser needs to be adjusted:

a. Using a 3 mm hex wrench, turn the laser adjustment

hex screws (3) counterclockwise.

b. Move the laser light housing (4) until the two lines

intersect where the drill meets the workpiece. DO NOT stare directly at the laser lines.

5. Re-tighten the adjustment hex screws (3).

FIG. 25

FIG. 26

Operation

Switches (Fig. 27)

1. To turn the drill press ON, insert the safety key (1) into the switch housing (2). As a safety feature, the switch cannot be turned ON without the key.

2. Flip the switch upward to the ON position.

3. To turn the drill press OFF, move the switch to the down position.

4. To lock the switch in the OFF position, remove the safety key from the switch. Store the key in a safe place.

FIG. 27

17.

Operation (continued)

Position the table and workpiece (Fig. 28)

Always place a piece of backup material (1) (wood,

lywood, etc.) on the table underneath the workpiece

2). This will prevent splintering on the underside of the

( workpiece as the drill bit breaks through. To keep the material from spinning out of control, it must contact the left side of the column as illustrated, or be clamped to the table.

Note: For small workpieces that cannot be clamped to the table, use a drill press vise (optional accessory, not included). The vise must be clamped or bolted to the table to avoid injury.

WARNING

from being torn from your hand while drilling, position them to the left side of the column.

workpiece and the backup material are not long enough to reach the column, clamp them to the table. Failure to do this could result in personal injury.

WARNING

chuck before starting any drilling operation.

To reduce the risk of injury and the workpiece and the backup material

If the

To reduce the risk of injury, make sure the chuck key is removed from the

Drilling a hole

Use a center punch or sharp nail to dent the workpiece where you want the hole. With the switch OFF, bring the drill bit down to the workpiece, lining it up with the hole location. Turn the switch ON and pull down on the feed handles with only enough effort to allow the drill to cut.

• Feeding too slowly might cause the drill bit to burn.

• Feeding to rapidly might stop the motor, causing the belt or drill to slip, tearing the workpiece loose, or breaking the drill bit.

• For deeper cuts, drill into the workpiece about 1/4" (6.4 mm) and raise the drill bit out of the workpiece. This will clear chips out of the hole. Drill again another 1/4" (6.4 mm) and raise the drill bit out of the hole to clear debris and chips. Repeat until finished drilling the hole.

Practice with scrap material to get the feel of the machine before attempting to do any regular drilling operation.

When drilling metal, it will be necessary to lubricate the tip of the drill with oil to prevent overheating the drill bit.

Drilling to a specific depth

Drilling a blind hole (not all the way through the workpiece) to a given depth can be done in two ways.

Workpiece method (Fig. 29)

1. Mark the desired depth of the hole on the side of the

orkpiece (1).

2. With the switch off, bring the drill bit (2) down until the

tip is even with the mark.

3. Hold the feed handle at this position.

4. Lock the depth scale lock knob. The chuck and the drill bit will now be stopped at the distance selected on the depth scale.

FIG. 28

FIG. 29

18.

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