Siemens Marine RADAR AS 488-TM User Manual

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2002

·

teleperm m

Catalog PLT 112

AS 488/TM
automation systems

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Related catalogs

TELEPERM M

AS 235, AS 235 H and AS 235 K Automation Systems

Order No.:
E86060-K3811-A100-A3-7600

TELEPERM M

Operation and Monitoring with WinCC/TM

Order No.:
E86060-K3823-A100-A1-7600

TELEPERM M

CS 275 Bus System

Order No.:
E86060-K3813-A100-A1-7600

SIMATIC PCS 7

SIMATIC PCS 7 Process Control System

Order No.:
E86060-K4678-A111-A5-7600

SIMATIC

Components for
Totally Integrated Automation

Order No.:
E86060-K4670-A111-A7-7600

PLT 111

PLT 123

PLT 130

ST PCS 7

ST 70

SIMATIC NET

Industrial Communication & Field Devices

Order No.:
E86060-K6710-A101-B2-7600

SITRAIN

Information and Training for
Automation and Drives

Order No.: E86060-K6850-A101-B3 (only in German)
on CD-ROM: E86060-D6850-A100-B7-7400 (only in German)

Automation and Drives

The Entire Product Range on CD-ROM

Order No.:
E86060-D4001-A100-B7

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registered trademarks of the Siemens AG.

All other product and system names are (registered) trademarks
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AS 488/TM
automation systems

Catalog PLT 112 · 2002

Introduction

System architecture

AS 488 S
cabinet system

System properties
System software
Commissioning
Engineering

1

2

3

The products in this catalog are also included in
the CD-ROM Catalog CA 01
Order No.:
E86060-D4001-A100-B7-7600

Please contact your local Siemens office
or representative.

This catalog is no longer available in printed
form. However, it can still be used to obtain
information and for ordering spare parts.
Certain products from this catalog are no
longer available. Your Siemens partner will
offer appropriate substitutes wherever
possible.

AS 488 K
compact system

4

AS 488 in
SIMATIC design

5

SIMATIC PCS 7
cabinet design

6

Migration of
existing systems

7

Process I/Os

8

Bus communication

9

Data couplings with
other systems

Appendix

Indexes
Internet, Training
Terms and Conditions of

Sales and Delivery

10

11

This catalog is out of date, see note on page 3

Introduction

TELEPERM M Process Control System

1/2 Overview
1/2 Automation systems
1/2 Operator systems
1/3 Engineering
1/3 System bus
1/3 Migration strategy

AS 488/TM

1/4 Overview
1/5 Highlights - Classification in the

TELEPERM M system environment
1/6 Area of application
1/6 Functions - Highlights

Siemens PLT 112 · 2002

6/1

Introduction

This catalog is out of date, see note on page 3

TELEPERM M Process Control System

■

Overview

The TELEPERM M process control system pro­vides all functions required for process automa­tion. It is highly suitable for the complete
automation of continuous or discontinuous
(batch) processes.

The TELEPERM M systems are divided into
functional units optimized for different task en­countered with process automation:

• Automation systems

• Operator systems

• Bus systems.

Automation systems

The TELEPERM M automation system of type AS 488/TM based
on the SIMATIC M7-400 hardware platform is available with two
performance levels and four different design versions for pro­gram-controlled processing of process signals.

The system software functions of the AS 488/TM are compatible
with the system software version G of the previous AS 235 sys­tem. Existing application software of the AS 230 / AS 235 auto­mation systems can be used further, application software of
AS 220 automation systems only following conversion.

The AS 488/TM can be operated on both the CS 275 and
PROFIBUS-TM system buses. As a result of its variable configu­ration, it is equally suitable for TELEPERM M migration, for the
expansion of existing systems, or the design of new systems.

Application details:

• Replacement of existing AS 220 / AS 230 / AS 235 automation
systems during migration by replacement of the existing basic
rack by a preassembled rack with the AS 488/TM system

• Expansion of existing systems on the CS 275 system bus

• Expansion of existing systems by PROFIBUS-TM system com­ponents using the CS-L2 bridge

• New systems

In the case of new systems, the PROFIBUS-TM based on the
standardized PROFIBUS is preferably used as the system bus.
Using TELEPERM M-specific communication, automation sys­tems connected on the PROFIBUS-TM can communicate with
one another and also with TELEPERM M components on the
CS 275 system bus coupled via the CS-L2 bridge.

A wide range of TELEPERM M input/output modules is available
for the AS 488/TM, some of which have their own processing
functions or are configurable specific to the application. Via one
or two PROFIBUS-DP interfaces it is additionally possible to con­nect SIMATIC ET 200B, ET 200M, ET 200S, ET 200X and
ET 200U distributed I/O systems with a comprehensive selection
of I/O modules. Within this range, the I/O modules of the
ET 200M distributed I/O system which have been specially tai­lored to process engineering are particularly recommendable.

Introduction

A large number of devices possessing a DP interface can be ad­ditionally operated on the PROFIBUS-DP of the AS 488/TM. For
example, DP interfaces integrated in the CPU modules of the
SIMATIC S7-300 permit a simple slave connection to the
AS 488/TM. Gateway modules on the PROFIBUS-DP
(DP/PA link, DP/AS-i link, DP/DP coupler) additionally permit
access to the PROFIBUS-PA and AS-Interface fieldbuses and to
the I/O buses of SIMATIC PCS 7, S7-300, S7-400 or systems
from other vendors.

Operator systems

The bus-based PCS7/TM-OS operator system is used for pro­cess communication. The PCS7/TM-OS is suitable as a
HMI component for the AS 488/TM and the TELEPERM M
AS 220 S / AS 220 H, AS 215, AS 230 / AS 230 K, AS 235 /
AS 235 K / AS 235 H and AS 388/TM automation systems which
are no longer actively marketed. It communicates with the
subordinate TELEPERM M automation systems and with
SIMATIC S5-155U via one of the CS 275 or PROFIBUS-TM field
buses.

The variable configuration of the PCS7/TM-OS operator system
from a single-user to multi-user system with single-client or multi­client functionality covers the complete bandwidth of the appli­cation spectrum from low-end to high-end performance.

The wide variety of operator-accessible automation systems to­gether with the variability for communication and expansion
mean that the PCS7/TM-OS is well qualified as a replacement for
older TELEPERM M operator systems, for system extensions or
for new systems.

1/2

Siemens PLT 112 · 2002

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TELEPERM M Process Control System

Introduction

Engineering

The PROGRAF AS+/NT configuring software which can be in­stalled on personal computers with the Windows NT or
Windows 2000 operating system is predestined for the engi­neering of TELEPERM M automation systems. An engineering
PC with PROGRAF AS+/NT can be connected to one of the two
TELEPERM M system buses using a bus-specific interface mod­ule. It can then be used to configure an AS 488/TM or equally
well to configure the AS 230 / AS 230 K, AS 235 / AS 235 K /
AS 235 H and AS 388/TM automation systems which are no
longer actively marketed.

PROGRAF AS+/NT can be used to graphically configure,
test, optimize and document the application software of the
TELEPERM M automation systems. The configurations of previ­ously installed automation systems can also be read in, recom­piled and subsequently processed further or documented in
graphic form. Any PCS7/TM-OS-Single single-user system with
RC license (Runtime+Configuration) is suitable for configuring
PCS7/TM-OS operator systems. It is alternatively possible to use
a server equipped with an RC license and additional operator
terminal for OS configuring. The PCS7/TM-OCX (NORA) display
blocks (if used) and the PCS7/TM coupling package dependent
on the types of AS used must be installed on both configuring
systems.

System bus

The system bus is the central communication component of ev­ery distributed process control system. Two different bus sys­tems are available for the TELEPERM M process control system,
and can also be combined together within a plant:

• CS 275

• PROFIBUS-TM

The CS 275 bus system which has been proven in many auto­mation plants functions according to the token passing principle
and can also have a redundant configuration. Several buses can
be combined together using bus couplers such that bus net­works are produced corresponding to the plant structure. The
bus system is provided with distributed control. The bus inter­face of each subsystem may take over the master function ac­cording to specific criteria.

The PROFIBUS-TM bus system also operates according to the
token passing principle. It can be designed as an electrical or
optical network. The two network structures can also be mixed
together. A characteristic of the PROFIBUS-TM bus system is
that it corresponds to the modern PROFIBUS communications
standards according to EN 50170, but also uses the
TELEPERM M dialog mechanisms of the CS 275 (AKS, BKS,
MKS and PL/PS telegrams) at the application level (interface be­tween bus interface module and application).

PROFIBUS-TM is preferably used for new systems, or also for
the expansion of existing systems. When extending systems, ex­isting components with CS 275 communication can be com­bined with new components using a CS-L2 bridge.

All automation systems and operator systems of the
TELEPERM M process control system can be operated on the
CS 275 system bus, but only the current AS 488/TM and
PCS7/TM-OS systems as well as the AS 388/TM and OS 525
systems which are no longer actively marketed on the
PROFIBUS-TM system bus.

Migration strategy

The purpose of migration of the proven TELEPERM M process
control system into the new, future-oriented generation of the
SIMATIC PCS 7 system within the Siemens automation concept
"Totally Integrated Automation" is to retain customer investments
made in hardware and software and to provide them with a grad­ed, economical transition to newer, more productive technolo­gies with minimum technical and financial risks.

Migration is divided into the following steps:

• Innovation

- Migration of the TELEPERM M process control system by re­newal of components close to the process (automation sys­tems) and of system-internal communication with hardware of
the SIMATIC M7 and PROFIBUS systems

- Expansion of the process I/Os for the innovative automation
systems by integration of the ET 200M, ET 200S, ET 200U
and ET 200X distributed I/Os and of the PROFIBUS-PA and
AS-Interface fieldbuses via PROFIBUS-DP

- Linking of the existing CS 275 system bus to the new
PROFIBUS-TM system bus via a CS-L2 bridge

- Integration of SIMATIC S5, SIMATIC S7 and SIMATIC PCS 7
systems with data coupling via PROFIBUS-AG/AG indepen­dent of the system bus

• Combination
Standardization of the HMI components of the TELEPERM M
and SIMATIC PCS 7 systems on the basis of the SIMATIC
PCS 7 operator station, as well as combination of partial
TELEPERM M and SIMATIC PCS 7 systems with these com­mon HMI components

• Homogenization
Replacement of the TELEPERM M automation systems by
SIMATIC PCS 7 automation systems with further use of existing
TELEPERM M I/Os

Siemens PLT 112 · 2002

1/3

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Introduction

AS 488/TM

■

Overview

The AS 488/TM automation system based on the
SIMATIC M7-400 hardware platform combines the advantages
of a modern hardware generation with the AS 235 functionality of
the TELEPERM M process control system proven in numerous
applications. It is suitable for automation of continuous process­es or also of recipe-based batch processes.

The functions of the AS 488/TM system software are compatible
with the G system software of the previous AS 235 system. Thus
you can continue to use existing application software of the
AS 220 / AS 230 / AS 235 automation systems with its standard
function blocks, user function blocks, TML programs and
STEP M programs. AS 220 application software, however, must
first be converted (service is part of migration offer).

The AS 488/TM automation system is available in four different
versions:

• AS 488 with modular, standard packaging system for connec­tion at the rear according to the SIMATIC guidelines

• AS 488 S cabinet system for installation in TELEPERM M cabi­nets with 19" packaging system (cabinets not included in
scope of delivery of AS 488 S, they must be ordered as options
if required from Catalog PLT 111)

• AS 488, installed in SIMATIC PCS 7 cabinets (only with exclu­sive use of distributed SIMATIC I/Os; see Catalog ST PCS7.A,
Add-ons for the SIMATIC PCS 7 process control system)

• AS 488 K compact system for installation in TELEPERM M wall
housings or cabinets

The AS 488 K compact system and the AS 488 S cabinet system
provide numerous possibilities for system expansion and mod­ernization by replacement of TELEPERM M automation systems
which are no longer available or marketed, with a simultaneous
increase in the AS performance. The completely equipped
AS 488 K / AS 488 S basic systems which have been pretested
by means of a switch-on test can be individually adapted by nu­merous options, and ideally integrated into an existing system
environment. System integration is carried out using so-called
migration racks (MIG I / MIG II with AS 488 S and MIG K with
AS 488 K). The migration rack is simultaneously the interface to
the TELEPERM M I/Os in the extension units of the TELEPERM M
cabinets and in the ES 100 K extension systems. Up to five
I/O modules can be directly inserted into the MIG II and MIG K
migration racks just like in the basic unit of an AS 235 or
AS 235 K.

As with the AS 230 / AS 235, up to three extension units can be
operated in the basic cabinet on I/O bus A of an AS 488 S as
well as an external ES 100 K. Up to four extension units of an
AS 230 / AS 235 extension cabinet can be connected to an
AS 488 S via I/O bus B if the ribbon cable for the I/O bus is re­placed. During migration off the AS 488/TM it is therefore possi­ble to add a fourth extension unit to a maximally configured
AS 235 extension cabinet. Limitation of the number of migratable
I/O modules does not therefore exist for an AS 230 / AS 235 con­figured with the maximum number of TELEPERM M I/O modules.

The AS 488 K with its MIG K migration rack offers the same
packaging system as an AS 235 K. The MIG K migration rack
has five slots for TELEPERM M I/O modules. The serial coupling
known from the AS 235 K permits connection of 2 x 4 ES 100 K
compact extension systems. These can be positioned up to
500 m away from the AS 488 K automation system, and are
therefore highly suitable for a distributed configuration.

In addition to the migration of existing TELEPERM M I/Os, all ver­sions of the AS 488/TM automation system can also be extended
by distributed I/Os on the PROFIBUS-DP. In addition to the
ET 200M system with a comprehensive range of I/O modules
specially designed for process engineering, it is also possible to
use the SIMATIC ET 200B, ET 200S, ET 200iS, ET 200X and
ET 200U I/O systems (the latter is no longer actively marketed).
It is additionally possible to operate a wide range of devices
possessing a DP interface on the PROFIBUS-DP of the
AS 488/TM. For example, DP interfaces integrated in the
CPU modules of the SIMATIC S7-300 permit a simple slave con­nection to the AS 488/TM. Using gateway modules on the
PROFIBUS-DP (DP/PA link, DP/AS-i link, DP/DP coupler), it is
also possible to access the PROFIBUS-PA and AS-Interface
fieldbuses and the I/O buses of SIMATIC PCS 7, S7-300, S7-400
or systems from other vendors.

The homogeneous interfacing of the distributed SIMATIC I/Os
forces distribution close to the process. Significant cost savings
are therefore achieved for the process I/Os as well as for field
wiring and routing.

The AS 488 S is optimized for installation in TELEPERM M cabi­nets with 19" packaging system, and therefore particularly suit­able for the migration or expansion of existing TELEPERM M
systems. The system is mounted on the front cabinet members.
The TELEPERM M installation guidelines are applicable with re­spect to the CE marking wherever TELEPERM M I/O modules
are operated in an AS 488 S. On the other hand, the SIMATIC
S7/M7 guidelines apply to an AS 488 S exclusively operating
with distributed I/Os on the PROFIBUS-DP.

1/4

Siemens PLT 112 · 2002

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Introduction

AS 488/TM

AS 488/TM systems for new plants exclusively with distributed
I/Os on the PROFIBUS-DP can also be installed in
SIMATIC PCS 7 cabinets. The SIMATIC S7/M7 installation
guidelines also apply to this version (see Catalog ST PCS7.A,
add-ons for the SIMATIC PCS 7 process control system).

Customers can select between two CPUs with different perfor­mance levels for all design versions of the AS 488/TM:

• SIMATIC M7 CPU 486-3 with approx. 150% of the performance
of an AS 235

• SIMATIC M7 CPU 488-3 with approx. 270 - 300% of the perfor­mance of an AS 235

A commissioning terminal based on PC/programming device
can be used for commissioning of the AS 488/TM. The terminal
is connected via a serial interface to the respective AS 488/TM
and offers the user the same GUI and syntax as known from the
AS 235. Because of the serial interface, not all HMI requirements
can be fulfilled. Furthermore, the commissioning terminal is not
suitable for operation/configuring of another AS using the
AS bus configuration channel.

PROGRAF AS+/NT is a convenient configuring tool for the
AS 488/TM automation systems. It is compatible with all AS 23x
systems. PROGRAF AS+/NT executes on an appropriate
PC/programming device with Windows NT/2000/XP operating
system and connection to the CS 275/PROFIBUS-TM system
bus. PROGRAF AS+/NT permits the creation of an online config­uring station for AS 488/TM on the TELEPERM M system bus. On
the CS 275 system bus, PROGRAF AS+/NT additionally offers
HMI facilities corresponding to local operation of an AS 235.

■

Highlights

Classification in the TELEPERM M system environment

Note:
Some of the communications partners/systems referred to below
are no longer available or no longer marketed. Reference to the
systems in the context "Classification in the TELEPERM M sys­tem environment" does not permit any conclusions to be made
on their availability.

• Communications capability with existing systems and

I/O modules

All automation systems and operator systems of the
TELEPERM M process control system can be operated on the
CS 275 system bus. Only the current AS 488/TM and
PCS7/TM-OS systems as well as the AS 388/TM and OS 525
systems which are no longer actively marketed can be operat­ed on the PROFIBUS-TM system bus. Communication specific
to TELEPERM M between bus stations on different system bus­es is possible via a CS-L2 bridge. The AS 388/TM and
AS 488/TM systems respond on the system bus like an AS 235
system with compatible functions compared to the
PCS7/TM-OS or OS 525 system. The AS 488/TM automation
system can communicate with the following TELEPERM M sys­tems:

- AS 388/TM or AS 488/TM automation systems on the

PROFIBUS-TM system bus, or AS 215, AS 220 S/K/H,
AS 230, AS 230 K, AS 235, AS 235 H, AS 235 K, AS 488/TM
on the CS 275 system bus

- OS 525, OS 525 Local or PCS7/TM-OS operation and moni-

toring systems on the PROFIBUS-TM system bus, or CS 275,
OS 252, OS 262, OS 265, OS 520 on the CS 275 system bus

- Engineering systems: personal computer with the

PROGRAF AS+/NT program package, personal computer or
ES 500 with the PROGRAF AS+ program package, on the
CS 275 or PROFIBUS-TM system bus

- Other systems
SIMATIC PCS 7, SIMATIC S7, SIMATIC S5 and systems from
other vendors via the DP bus PROFIBUS-DP, the coupling
bus PROFIBUS-AG/AG, or via a 3964R serial coupling with
TM module 6DS1 333-8AB.

• Limitations in communication

- The response of the AS 488/TM and AS 388/TM systems in a
homogeneous network with approved TELEPERM M stations
on the CS 275 or PROFIBUS-TM system bus (AS 235,
OS 525, PCS7/TM-OS etc.) maps the AS 235 system with the
exception of CD mode (e.g. for data formats and block
names on the bus). CD couplings (without acknowledgment)
for AKx/BKx blocks are not implemented in the AS 388/TM
and AS 488/TM systems. When carrying out migration or
when importing user structures, the CD couplings must there­fore be removed prior to loading into the automation system.

:

Note
When communicating with other stations (e.g. systems from
other vendors) via the N-AT interface module on the CS 275,
not all functions of the AS 388/TM and AS 488/TM react iden­tically to those in an AS 235 system. In individual cases, it
must be checked from the viewpoint of the other systems pri­or to connection of an automation system to the system bus
whether the required communications functions can be im­plemented with the AS 388/TM or AS 488/TM systems.

- Use of the STRUK-AS 220 EA program via the system bus is
not released for the AS 388/TM and AS 488/TM systems.

- Use of the AS bus configuring channel for operation/configur­ing of another AS using a commissioning terminal is not re­leased because of the serial communications mode of the
commissioning terminal.

- Communication to the process I/Os is carried out via serial
PROFIBUS-DP interfaces. These are operated according to
the standard protocol. If devices from other vendors are con­nected, these must comply with the PROFIBUS-DP standard,
and their data interfaces must be completely described.
AS 388/TM and AS 488/TM automation systems each have
two PROFIBUS-DP interfaces.

- The AS 488/TM communicates with existing I/O modules from
the TELEPERM M range via a special interface module and
the parallel I/O bus interface (ribbon cable) in the
TELEPERM M cabinets.

- The process image is automatically generated by the inter­face module, and this module must therefore recognize the
connected I/O modules. Only those modules and systems
listed in the Section "Migration of existing systems" or pub­lished on the Internet "AS 488/TM configuration list" can be
used.

• Non-migratable systems
The AS 488/TM automation system does not offer a compatible
replacement for the fault-tolerant AS 235 H automation system;
migration would only be possible with relinquishing of the re­dundancy. Furthermore, the FM 100 field multiplexer must con­tinue to be operated on existing AS 230 / AS 235 automation
systems.

Siemens PLT 112 · 2002

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Introduction

AS 488/TM

■

Area of application

The main applications of the AS 488/TM are:

• Replacement of existing AS 220, AS 230/230 K and

AS 235/235 K automation systems

With an AS 220 / AS 230 / AS 235, the subrack with the central
processing units in the TELEPERM M cabinet is replaced by an
AS 488 S with compatible functions. Existing extension units
with installed TELEPERM M I/Os can be used further. With an
AS 230 K / AS 235 K, migration is carried out by replacing the
complete basic system in the TELEPERM M housing, rack or
cabinet by an AS 488 K compact system with compatible func­tions. TELEPERM M I/O modules previously inserted in the
AS 230 K / AS 235 K basic system can be used further follow­ing conversion and rewiring in the migration rack of the
AS 488 K.
When replacing existing automation systems, the AS 488 S
and AS 488 K migration systems are preferably connected to
the existing CS 275 system bus. Alternatively possible is con­nection to the PROFIBUS-TM system bus.

• Expansion of existing TELEPERM M systems on the

CS 275 system bus

Expansions on the CS 275 system bus are mainly the result of
modernization by migration with AS 488/TM. Existing systems
with TELEPERM M I/Os can also be expanded by SIMATIC dis­tributed I/Os on the PROFIBUS-DP. In addition to the ET 200M
with a comprehensive range of standard I/O modules for pro­cess engineering applications, it is also possible to use the
complete range released for AS 488/TM.

• Expansion of existing TELEPERM M systems by

PROFIBUS-TM system components with use of the
CS-L2 bridge

Existing and new system components can be connected to­gether using a CS-L2 bridge. The bridge couples the two
CS 275 and PROFIBUS-TM buses, and converts the different
parts of the TM protocol. The AS 235 and AS 488/TM systems
on the CS 275 bus can then also be controlled by OS 525 op­erator systems or PCS7/TM-OS on the PROFIBUS-TM. Analog
and binary values can be exchanged between automation sys­tems on the two buses.
Distributed SIMATIC I/Os on the PROFIBUS-DP are primarily
used for acquisition and output of process signals on the
PROFIBUS-TM components used for the system expansion. In
addition to the ET 200M with a comprehensive range of stan­dard I/O modules for process engineering applications, it is
also possible to use the complete range released for
AS 488/TM.

• New systems with the AS 488/T M automation system
In the case of new systems, it is recommendable to use the
PROFIBUS-TM based on the standardized PROFIBUS as the
system bus. The AS 488/TM automation systems are operated
centrally using bus-coupled PCS7/TM-OS operator systems,
and configured via bus using the PROGRAF AS+/NT program
package. The SIMATIC distributed I/Os from the ET 200 range
are preferred as the process I/Os. Interfacing to the automation
systems is carried out via the PROFIBUS-DP fieldbus.
The favorite standard within the ET 200 range is the ET 200M
I/O system with a comprehensive range of I/O modules of
SIMATIC S7-300 design, including special modules for pro­cess engineering. In addition, the complete range of distribut­ed I/Os released for AS 488/TM can of course also be used.

■

Functions

Highlights

• Functions compatible with the proven AS 235 automation sys­tems: existing application software and installed process I/Os
can be used further

• Future-oriented system basis:
continuous evolution to new technologies with the modern
hardware platform of the SIMATIC M7 systems

• Two performance ranges:
selectable CPU performance corresponding to 150% or 270 to
300% of the performance of an AS 235

• Four design systems:

- AS 488 in modular standard packaging system according to

SIMATIC guidelines

- AS 488 S cabinet system for installation in TELEPERM M cab-

inets

- AS 488, installed in SIMATIC PCS 7 cabinets

- AS 488 K compact system for installation in TELEPERM M

wall housing or cabinets

• Can be used for modernization and expansion of existing sys­tems and also for new systems

• Flexible adaptation of automation system to the respective
task:

- Comprehensive range of distributed I/Os

- ET 200M I/Os especially suitable for process engineering

- Compact modules in adapter casings, operation without fans

- Adaptable packaging system

- Migration of existing TELEPERM M systems

• Modern communication standards:

- PROFIBUS-TM system bus for connection of components

close to the process or remote from the process, also with op­tical design (redundant media)

- PROFIBUS-DP fieldbus for interfacing of distributed process

I/Os and of systems from other vendors with a smaller data in­terface

• PROFIBUS-AG/AG coupling bus for interfacing of SIMATIC S5,
SIMATIC S7, SIMATIC PCS 7 and systems from other vendors
with data coupling (independent of system bus)

• Bridge for connection of CS 275 and PROFIBUS-TM system
buses

1/6

Siemens PLT 112 · 2002

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System architecture

2/2 System properties

2/4 System software
2/5 Data blocks
2/5 Blocks for analog and digital processing
2/5 Blocks for binary processing
2/6 Blocks for processing with standardized

operation and monitoring

2/6 Blocks for signal exchange via the CS 275 or

PROFIBUS-TM system bus

2/7 Blocks for distributed process I/Os on the

PROFIBUS-DP fieldbus

2/7 Blocks for PLC/PLC coupling with

PROFIBUS-AG/AG

2/8 Driver blocks for I/O modules of the

TELEPERM M system via the
TPM 478 communications module

2/9 Blocks for I/O modules with standardized

display
2/9 Organization blocks
2/9 Test blocks

2/10 Commissioning

2/11 Engineering with PROGRAF AS+/NT

Siemens PLT 112 · 2002

6/1

System architecture

This catalog is out of date, see note on page 3

System properties

■

Overview

The AS 488/TM automation system consists of standard hard­ware components from the SIMATIC M7 systems, supplementa­ry components for applications in TELEPERM M, and a memory
card with system software whose functions are compatible with
the AS 235 automation system.

All system programs are saved permanently on the memory
card of the AS 488/TM automation system. The user configura­tions are also saved permanently on the same medium.

The main characteristic of the AS 488/TM system software is the
complete simulation of the AS 235 functions on the basis of an
RMOS32 real-time operating system on a SIMATIC M7 central
processing unit CPU 486-3 or CPU 488-3.

The system software permits configuring of the automation func­tions as with the AS 235 system (using dedicated function
blocks, TML and STEP M programs) as well as communication
via a system bus.

The AS 488/TM automation systems are available in four differ­ent versions to permit optimum adaptation to different customer
requirements:

• As AS 488 with the modular SIMATIC M7-400 packaging sys­tem for connection at the rear according to the SIMATIC guide­lines

• As AS 488 S cabinet system: SIMATIC M7-400 packaging sys­tem optimized for installation in TELEPERM M cabinets with
19" packaging system

• As AS 488 with SIMATIC M7-400 packaging system, installed
in SIMATIC PCS 7 cabinets (only with exclusive use of
SIMATIC distributed I/Os; see Catalog ST PCS7.A, add-ons
for the SIMATIC PCS 7 process control system).

• As AS 488 K compact system: SIMATIC M7-400 packaging
system, migrated in TELEPERM M compact system and suit­able for installation in TELEPERM M wall housings or cabinets.

The AS 488/TM system with the CPU 486-3 provides 150% auto­mation performance (in the sense of computing performance) of
an AS 235 system, and with the CPU 488-3 it provides 270% to
300% automation performance of an AS 235 system with an
equivalent uniform communication performance on the system
bus.

Exceptional features of the automation systems are their univer­sal functions for automation tasks, compatibility with the AS 235
systems, as well as the communication capability with the
PROGRAF AS+/NT configuring tool, the PCS7/TM-OS operator
systems and other automation systems on the CS 275 and on
the PROFIBUS-TM (incl. CS-L2 bridge communication with sta­tions on the other system bus in each case).

Both continuous processes and comprehensive batch process­es (production procedure repeated in same or modified form)
can be automated by the AS 488/TM system.

The automation systems have a minimum cycle time of 125 ms
for closed-loop and open-loop controls. The individually config­ured functions can be processed in a basic cycle (125 ms, 1 s
and background level) or in a multiple thereof. An acyclic alarm
processing level is present in addition.

System architec ture

■

Functions

• Automation system with graded performance and communica­tion via system bus

• PROFIBUS-TM system bus, or CS 275 as alternative

• Central operation and monitoring with the PCS7/TM-OS opera­tor system

• Configuring with graphical user interface using the
PROGRAF AS+/NT engineering tool on PC/programming de­vice

• Commissioning support with commissioning terminal based on
PC/programming device with known TELEPERM M syntax

• SIMATIC S7/M7 packaging system; integration in
TELEPERM M cabinets/housing with MIG I, MIG II or MIG K
migration racks

• Distributed I/Os with the modular ET 200M I/O stations (includ­ing Ex(i) modules), ET 200B, ET 200U, ET 200S, ET 200iS
(available soon) and ET 200X

• TELEPERM M I/O modules in standard TELEPERM M cabinets
with AS 488 S / AS 488 K migration packages

• The PROFIBUS-DP of the AS 488/TM is open for interfacing of
certified PROFIBUS-DP devices

• System programs on memory card plus user area for archiving

• 4 Mbyte user memory

• 32-bit processing of analog values, identical to the AS 235 sys­tem

• Complete range of standard function blocks, identical to the
AS 235 system

• User function blocks with convenient TML programming lan­guage, or also the STEP M programming language for open­loop controls

• Online configuring/programming with graphic support by
PROGRAF AS+/NT

• Compatible with preconfigured SIGRID TM V5 (GF/GFE),
BATCH X-TM and FUZZY TM program packages

• Reloadable software packages with couplings and I/O links:

- PROFIBUS-AG/AG coupling

- PROFIBUS-PA I/Os

- AS-I I/Os

- SIWAREX M PROFIBUS-DP I/Os

- PROFIBUS-DP I/Os with extended analog formats

- PROFIBUS-DP I/Os: panels based on Windows CE

- PROFIBUS-DP I/Os: IP 262 closed-loop control module of

ET 200U; reloadable driver block as standard on the memory
card of the AS 488/TM

- Options: special driver blocks for use of SIMOVERT,

MICRODRIVES, SIPART DR, FM 350, CEAG devices, etc.

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■

Technical Specifications

Quantity breakdown

The AS 488/TM automation systems have the following quantity
breakdowns:

AS 488/TM CPU 486-3 CPU 488-3

Control loops *) 45 to 120 90 to approx. 216

Additional analog value
monitoring

Sequential controls *) 8 to 20 16 to approx. 36

Logic controls *) 150 to 370 300 to approx. 666

User memory 4 Mbyte 4 Mbyte

Computing performance
compared to AS 235

*) The values identified by an asterisk apply as alternatives and
are not for addition.

45 to 180 90 to approx. 324

150 % 270 to 300 %

System architecture

System properties

Siemens PLT 112 · 2002

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System architecture

System software

This catalog is out of date, see note on page 3

■

Overview

A separate memory card with system software is required for
each automation system. The system software of the AS 488/TM
is completely present on this memory card, and only executes
there. The software is reloaded each time the system is switched
on or reset. The memory card is divided into a system memory
and a user memory. The system memory is read-only, and con­tains the system software in the form of basic programs and
standard function blocks.

The memory card is inserted into a special slot in the automation
system’s CPU. It must not be removed during operation, it must
remain permanently inserted in the CPU.

Standard function blocks

Dedicated function blocks, the so-called standard function
blocks, are available in the automation systems for solving con­trol engineering tasks. The AS 488/TM system contains the same
standardized function blocks as the AS 235 automation system
for measured-value acquisition, closed-loop control, open-loop
control, calculation and monitoring.

Supported by the powerful PROGRAF AS graphic configuring
tool, the standard function blocks present in the system software
are activated by means of configuring instructions and linked
into an automation structure which is partially processed cycli­cally by the automation system’s CPU, and partially also acycli­cally.

The standard function blocks of the AS 488/TM system are listed
in the tables under "Configuring". Blocks have been omitted
which are still in the system software for compatibility reasons
but have no significance any longer for applications with the
AS 488/TM.

Optional function blocks

Various preconfigured standard software packages are avail­able which can be subsequently loaded and executed on the
AS 488/TM. Compatibility with the AS 488/TM system software is
guaranteed for the following packages:

AG/AG coupling Standard data coupling of SIMATIC S5/S7,

SIWAREX M
(driver)

ZEIT Utilization measuring program for all AS

FENS Reloadable window block for diagnostics of

Special blocks On request; including optional special driver

Note:
The following software packages can also be used, but are no
longer actively marketed:

• SIGRID TM V5 (basic process engineering functions and basic
function elements)

• BATCH X-TM (program system for automation of recipe-con­trolled batch processes)

• FUZZY TM (configuration of fuzzy controls)

The SIGRID TM V5, BATCH X-TM and FUZZY TM function
blocks belong to software class C.

SIMATIC PCS 7 as well as devices from other
vendors via the PROFIBUS-AG/AG bus sys­tem

Standard driver for the SIWAREX M weigh­ing/dosing unit as distributed I/O on
PROFIBUS-DP

cycles

module data on PROFIBUS-DP

blocks for use with SIMOVERT, MICRO­DRIVES, SIPART DR, FM 350, CEAG devices

User function blocks

If the standard function blocks are insufficient to fulfil the control,
operation, monitoring and communication tasks, the TML pro­cess language (TELEPERM M Language) can be used for ana­log and binary processing operations, and the STEP M control
language for binary logic operations. TML and STEP M can be
used to define new function blocks optimally tailored to the re­spective automation task.

Functions which can only be solved with difficulty using stan­dard function blocks, e.g. optimization, startup and shutdown, or
open-loop controls, can be solved more simply using these op­timized function blocks.

TML language

TML is used to produce more complex blocks for comprehen­sive analog, binary and character processing functions with in­dividual test and processing algorithms. TML is particularly
suitable if many functions of the same type are to be linked with
different signals, addresses or parameters (multiplex system).

STEP M language

Binary functions such as linking, saving and time delays are re­quired for sequential and logic controls. The main component of
STEP M is the logic operation with which scanning, linking, set­ting, resetting and assignment instructions can be formulated.
Parts of the program which are used repeatedly can be trans­ferred into subroutines.

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System architecture

System software

■

Configuration

Listing of TELEPERM M standard function blocks

Data blocks

Typ e Na me Function

GA Data block for glo-

bal analog values

GB Data block for glo-

bal binary values

GM Data block for glo-

bal flags

GT Data block for glo-

bal times (timer)

FA Data field block for

analog values

FSA Data field block for

analog values

FB Data field block for

binary data

FC Data field block for

characters

Blocks for analog and digital processing

Typ e Na me

SUM Adder

MUL Multiplier

DIV Divider

RAD Square root extrac-

tor

LN Logarithm extractor

EXP Exponential value

ABS Absolute value X = | X |

INT Integrator

DIF Differentiator

PT Delay

TOZ Dead time

MIN Minimum-value

selection

MAX Maximum-value

selection

TOB Dead band

PLG Progression block

GW Limit monitor

ASL Analog-value switch

SPEI Analog-value moni-

tor

Storage of 256 analog values with error

-9

;

10
storage of process image, historical val­ues etc.

Saving, scanning and linking of
256 binary values;
preferably for binary process inputs and
outputs

Saving, scanning and linking of 256 inter­nal binary statuses

Saving and generation of times/timers for
execution of time-dependent functions

Saving of internal/external analog values
with error 10
results;
extension of GA block

Saving of internal/external analog values
with error 10
results

Saving of internal/external binary values;
extension of GB/GM blocks

Saving of alphanumeric characters
(texts)

Function

Y = X1 + X2 - X3 - X4

Y = X1 ⋅ X2

Y = X1/X2

Y= sqrt (X) or
Y = K

Y = KF ⋅ In | X |

Y = e

Y = K ⋅ integral (X) dt, K = 1/T

Y(s)/X(s) = (T ⋅ s)/(1 + (T ⋅ s/v))

Y(s)/X(s) = 1/(1 + T ⋅ s)

Y(s)/X(s) = e

Y = minimum of X1, X2, X3

Y = maximum of X1, X2, X3

Y = X - TOBU for X < TOBU
Y = 0 for TOBU
Y = X - TOBU for X > TOBO

Linear interpolation between 6 pairs of
turning points

Limit check between 2 switching points

Y = X1 for S = "0"
Y = X2 for S = "1"

Saving of max. 256 analog values

-9

; preferably for internal

-4

; preferably for internal

⋅ sqrt (X)

x

-s ⋅ T

≤ X ≤ TOBO

Blocks for binary processing

Typ e Na me Function

VU AND

VO OR

VN Negation

VM Flag

VZ Time delay

VS +

STEP M block

STEP

MPX Multiplexer

BW Binary selection

INKU Increment converter

BCE BCD input

BCA BCD output

KA Sequence start

KAK Sequence start

KB Sequence

KBK Sequence

KS Sequence step

KV Sequence branch

KE Sequence end

KEK Sequence end

HA Auxiliary oil

EAR Single analog-value

marshalling

EBR Single bit marshal-

ling

UBR Universal binary

marshalling

A = E1 AND E2 AND E3

A = E1 OR E2 OR E3

A = NOT E

Flag of binary input signals (flip-flop)

Delay for switching on and off

Freely programmable in STEP M

To supply the STEP commands in the fol­lowing VS/KS block

Selection of status combination from
max. 3 binary signals

Converts analog values into opening or
closing pulses

Conversion of a BCD signal into an ana­log value

Conversion of an analog value into a
BCD signal

Marks the beginning of an ON/OFF
branch of a subgroup control

As KA, with additional functions

Conditions of a control step, for power
plant systems

As KB, with additional functions

As KB, for process engineering systems

Branching of a sequence into max. 6
branches, with process engineering sys­tems

Last block in a sequence

As KE, with additional functions

Controls electric auxiliary oil pumps for
supply of bearing oil to aggregates

Allocates analog values from block out­puts in GA blocks

Links individual binary outputs to GB/GM
data blocks

Links 16 binary blocks to GB/GM data
blocks

Siemens PLT 112 · 2002

2/5

System architecture

System software

This catalog is out of date, see note on page 3

Blocks for processing with standardized operation and
monitoring

Typ e Na me Function

R Controller

RN Controller

M Data monitoring

VRatio

B Operator communi-

cation

S Control circuit

G Subgroup control

GK Group control

A Output for binary

data

F Window block

FN Window block

TTrend

SR Recorder

C Switchover

PKM Message recording

PKF Message sequence

display

PID controller, e.g. for disturbance vari­able feedforward; tracking of setpoint
and manipulated variable; limit genera­tion

As R, with additional functions

• Monitors a measured value for 3 pairs of
limits

• Extension of controller block for limit
monitoring

• Limiting of measured value to error limits

• Generation of a ratio, e.g. with ratio con­trol

• Proportional adjuster, e.g. with synchro­nization control or for influencing the
command variable of a cascade

• Display of analog values (e.g. internal
results)

• Modification of analog and binary val­ues (e.g. input of constants)

Operation and monitoring of a sequence
in process engineering systems

Operation and monitoring of sequences
in power plant systems

As G, with additional functions

Display and modification of a binary
value

Display of 5 measured values; each of
the 5 values is monitored for a pair of lim­its

• Display and limit monitoring of 5 mea­sured values

• Input of 5 pairs of limits with associated
hysteresis and of 5 measuring ranges
for the display

• Display of the trend of two measured
values as a bargraph; timebase be­tween 1.625 s and 36 h

• Display on commissioning terminal or in
PROGRAF AS+/NT engineering tool

• Summary of max. 4 series of measure­ments displayed as dashed curves on
screen; 4 pairs of limits for monitoring
the measured values

• Display on commissioning terminal or in
PROGRAF AS+/NT engineering tool

For switching over of binary signals, e.g.
manual/automatic mode

Records configured messages from
binary input module/GB block

• Output of PKM messages; new messag­es of PKM blocks

• Display on commissioning terminal or in
PROGRAF AS+/NT engineering tool

Blocks for signal exchange via the CS 275 or PROFIBUS-TM
system bus

Typ e Na me Function

AKS Analog coupling

and transmitter
block

AKE Analog coupling

and receiver block

BKS Binary coupling and

transmitter block

BKE Binary coupling and

receiver block

ZKS Character coupling

and transmitter
block

ZKE Character coupling

and receiver block

MKS Signal coupling and

transmitter block

MEL Signalling

SKS Status coupling and

transmitter block

PLPS Read and write

parameters

Transmission of max. 28 analog values
and abbreviated time (minutes and sec­onds) from an automation system to
max. 6 or 32 receivers (AKE blocks)

Reception of max. 28 analog values via
the system bus from the data set of an
AKS block of another bus station

Transmission of max. 128 binary signals
and abbreviated time from an automation
system to max. 6 or 32 receivers (BKE
blocks)

Reception of max. 128 binary values via
the system bus from the data set of a
BKS block of another bus station

Transmission of max. four S16 strings
from an automation system to max. 6 or
32 receivers (ZKE blocks)

Reception of max. four S16 strings from
another automation system

Transmission of 32 binary signals as
messages (with time of signal change

→ "1“ or "1“ → "0“) to other bus

from "0“
stations

Output of configured plain text messages
with time (resolution 1 s)

Transmission of status information to
higher-level systems (operation and mon­itoring systems, computers)

Read or write up to 20 parameters with a
bus-coupled AS 388/TM or AS 488/TM
system

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Blocks for distributed process I/Os on the PROFIBUS-DP
fieldbus

Typ e Na me Function

DPAE Analog input DP

DPAA Analog output DP

DPBE Binary input DP

DPBA Binary output DP

SIWA SIWAREX M

DP4E 4-byte analog-value input

DP4A 4-byte analog-value output

HMI HMI server block

PAAI Analog input for PROFIBUS-PA

PAAO Analog output for PROFIBUS-PA

PADI Discrete-value input for PROFIBUS-PA

PADO Discrete-value output for PROFIBUS-PA

KRIP, RIP IP 262 driver block

Acquisition of analog signals via the distributed process
I/O modules

Output of analog signals via the distributed process
I/O modules

Acquisition of binary signals via the distributed process
I/O modules

Output of binary signals via the distributed process
I/O modules

Reloadable driver block for integration of SIWAREX M
weighing and dosing electronics for custody transfer
into the TELEPERM M process control system

Recording of analog values of type IEEE/S7 floating­point numbers, S5 floating-point numbers and 4-byte
integers from S7, S5 and external stations

Output of analog values of type IEEE/S7 floating-point
numbers, S5 floating-point numbers and 4-byte integers
to S7, S5 and external stations

Block for interfacing of panels based on Windows CE
(e.g. OP170B/MP270/MP370)

Recording of analog and status values of a
PROFIBUS-PA field device (transmitter)

Output of analog and status values as well as readback
of analog and binary statuses of a PROFIBUS-PA field
device (representative for actuators, drives, controllers,
etc.)

Recording of discrete values including the status value
of a PROFIBUS-PA field device

Output of discrete and status values as well as readback
of binary statuses of a PROFIBUS-PA field device (repre­sentative for actuators, drives, controllers etc.)

Interfacing of IP 262 closed-loop control module via
PROFIBUS-DP

System architecture

System software

Blocks for PLC/PLC coupling with PROFIBUS-AG/AG

Typ e Na me Function Interface

S5KS
[AGAG]

S5KE
[AGAG]

Transmitter and coupling block for connection of
SIMATIC S5/S7 automation systems

Receiver and coupling block for connection of
SIMATIC S5/S7 automation systems

Data transfer to PLC/AS via PROFIBUS-AG/AG,
standard driver with extended functions for PLC/PLC
coupling

Data reception from PLC/AS via PROFIBUS-AG/AG,
standard driver with extended functions for PLC/PLC
coupling

IF 964-DP

IF 964-DP

Siemens PLT 112 · 2002

2/7

This catalog is out of date, see note on page 3

System architecture

System software

Driver blocks for I/O modules of the TELEPERM M system
via the TPM 478 communications module

Typ e Na me Function For modules with

AE Analog input

Suitable for PROFIBUS-DP
process image

Not with SIMATIC S7 I/O modules

AR Analog input marshalling

AA Analog output

Suitable for PROFIBUS-DP
process image

BEI Binary input

BRA Binary marshalling

Suitable for PROFIBUS-DP
process image

BAU Binary output

RZ Input block for dual-channel

controllers

RZA Output block for dual-channel

controllers

BU8 Binary transmitter monitoring

block

BU16 Binary transmitter monitoring

block
ZE Metered pulse input
E110 Binary input for SIMATIC S5 input

modules

Suitable for PROFIBUS-DP pro-

cess image

A110 Binary output for SIMATIC S5

output modules

Suitable for PROFIBUS-DP pro-

cess image

S5KE Coupling to SIMATIC S5/

S7 programmable controllers

- receive -

S5KS Coupling to SIMATIC S5/

S7 programmable controllers

- transmit -

MSB Motor/valve and actuator control

TVB Preselection and subloop control

BRBK Organization and binary input

and output block
ABR Analog input and output

Acquisition of an analog signal via a channel of an analog input module
(0 to 20 mA, 4 to 20 mA, 0 to
couples) or an analog input module of the SIMATIC S5 programmable controller
systems (series U)

Acquisition of 8 analog process values, conversion into physical variables;
saving in GA blocks or direct linking

Output of an analog signal via a channel of an analog output module or an
analog output module of the SIMATIC S5 programmable controller systems
(series U)

Acquisition of binary signals via a binary input module; saving of binary signals
in the GB block

Acquisition of 8 binary signals via a binary input module; allocation of signals
to defined linking addresses

Output of max. 32 binary signals to a binary output module 6DS1 603-...

Acquisition of analog and binary signals from a channel of a dual-channel
controller module

Transfer of positioning increment DY or setpoint increment DW coming from a
controller block R or RN to a channel of a controller module

Acquisition and monitoring of 8 binary signals via a binary input module 6DS1 620-8AA

Acquisition and monitoring of 16 binary signals via a binary input module 6DS1 600-8AA

Acquisition of a channel of a metered pulse input module 6DS1 607-8AB
Reading in of 16 binary values from an interface module for input modules of the

SIMATIC S5 programmable controllers S5-110 or for input modules of the
SIMATIC S5 programmable controller systems (series U) or for standard binary
input modules

Output of 16 binary values from an interface module for output modules of the
SIMATIC S5 programmable controllers S5-110 or for output modules of the
SIMATIC S5 programmable controller systems (series U) or for standard binary
output modules

Acquisition of signals from the interface module via telegrams with point-to-point
connection, standard driver

Transmission of signals to the interface module via telegram with point-to-point
connection, standard driver

Acquisition and transfer of binary signals to the binary calculation module 6DS1 717-8AA/-8RR

Acquisition and transfer of binary signals to the binary calculation module for
operation and monitoring of a preselection or subloop control

Acquisition of binary signals from the flag area of the binary calculation module,
coordination together with ABR, MSB or TVB

Acquisition and transfer of analog signals via the binary calculation module to
the analog extension module

±10 V; Pt 100 resistance thermometers, thermo-

Order No.

6DS1 701-8AA, -8AB
6DS1 730-8AA

6DS1 731-8AA/

-8BA/-8EA/-8FA/-8RR
6DS1 703-8AB, -8RR
6DS1 321-8AA

coupling module
6DS1 700-...
6DS1 701-8AA, -8AB

6DS1 730-8AA
6DS1 731-8AA/

-8BA/-8EA/-8FA/-8RR
6DS1 703-8AB, -8RR
6DS1 321-8AA

coupling module
6DS1 700-...
6DS1 702-8AA, -8RR
6DS1 321-8AA

coupling module
6DS1 601-...

6DS1 602-...
6DS1 615-8AA

6DS1 601-...
6DS1 602-...
6DS1 615-8AA

6DS1 604-8AA
6DS1 605-8BA

6DS1 402-...
6DS1 403-...

6DS1 402-...
6DS1 403-...

6DS1 621-8AA

6DS1 310-8AA/-8AB
coupling module

6DS1 321-8AA
coupling module

6DS1 600-8AA
6DS1 601-8BA
6DS1 602-8BA
6DS1 615-8AA

6DS1 310-8AA/-8AB
coupling module

6DS1 321-8AA
coupling module

6DS1 603-8BA
6DS1 604-8AA
6DS1 605-8BA

6DS1 333-8AB
coupling module

6DS1 333-8AB
coupling module

6DS1 719-8AA/-8RR
6DS1 717-8AA/-8RR

6DS1 717-8AA/-8RR

6DS1 717-8AA/-8RR
6DS1 720-8AA

2/8

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System architecture

System software

Blocks for I/O modules with standardized display

Typ e Nam e Function For modules with Order No.

RE Controller, single-channel

RK Controller, single-channel

EM Individual control drive, motor

EU Individual control drive, motor

EV Individual control drive, valve

EK Individual control drive, valve

DZ Proportional counter

EG Individual control drive modules

(4 to 8 channels)

Acquisition of signals from single-channel controller modules;
transfer of commands and standardized increments to the con­troller modules

As RE, with additional functions 6DS1 400-8BA

Acquisition of signals from the individual control drive modules
and passing on of signals to the binary outputs, e.g. for a sub­group control; transfer of commands to the individual control drive
modules

As EM, with additional functions 6DS1 500-8BA

As EM, for the corresponding modules 6DS1 501-8BA/

As EV, with additional functions 6DS1 501-8BA/-8BB

Acquisition of signals from proportional counter modules
(2/4 channels), connection of these signals to the block outputs;
transfer of commands and standardized analog values

Acquisition of signals from modules, connection of these signals
to the binary outputs; transfer of commands

6DS1 400-8BA
(S controller)

6DS1 401-8BA
(K controller)

(S controller)
6DS1 401-8BA

(K controller)

6DS1 500-8BA
6DS1 502-8BA

6DS1 502-8BA

-8BB
6DS1 503-8BA

6DS1 503-8BA

6DS1 613-8BB

6DS1 504-8AA
6DS1 505-8AA

Organization blocks

Typ e Na me Function

XB Processing, cyclic

XA Processing, acyclic

XZ Time start

FUTA Function keys

RNAM Name change

APRO
+
PROB

Test blocks

Typ e Na me Function

TANZ Test display

TUEB Test monitoring

WART Test and maintenance

TML connection (connection
of PROBLEM blocks)

For disabling/enabling a group of function blocks and for
enabling each n-th cycle

For disabling/single enabling a sequence of function blocks.
When installed in the alarm level (ZYK 1) as an ALARM block:
1 x processing of subsequent block sequence

For time-dependent switching on/off of blocks and block
sequences

For switching on/off of blocks and block sequences using opera­tor input

Modification of type or block name

For "insertion" of an application-specific TML program into the
sequence list

Monitoring of binary and analog variables;
selective modification of variables possible
(max. 16 analog variables and 16 binary variables within a stan­dard display)

For sequence monitoring of TML programs:

• Cyclic sequence monitoring

• Single monitoring of a program cycle
(up to 248 TML programs can be monitored)

Menu-based calling of maintenance subroutines (switchover of
XB, status of coupling block, activate error message, TML)

Siemens PLT 112 · 2002

2/9

This catalog is out of date, see note on page 3

System architecture

Commissioning

■

Overview

A commissioning terminal is required for commissioning and
system configuring of the AS 488/TM or the CS-L2 bridge. A per­sonal computer/programming device with the commissioning
terminal software ASBEDIEN belonging to the system software
can be used as the commissioning terminal. The commissioning
terminal software is delivered in two versions for MS-DOS and
Windows NT operating systems.

Commissioning terminal

The commissioning terminal is required for the following tasks:

• System configuring for bus communication and I/Os

• To edit initialization files on the memory card, e.g. to set the bus
and station addresses

• To describe hardware configurations, e.g. I/O stations on the
PROFIBUS-DP fieldbus and their configuration (see Section
"Process I/Os").

• Archiving of user software on the memory card

• Commissioning

• Downloading of initialization and driver software onto the mem­ory card, e.g. for the 2nd PROFIBUS-DP line, for SIWAREX M
or PLC/PLC coupling, and for the IP 262 in ET 200U.

Together with the commissioning terminal software belonging to
the system software, any personal computer/programming de­vice can be used as the commissioning terminal if it satisfies the
following requirements:

DOS version of commissioning terminal software

• CPU with 80386, 80486 or Pentium processor

• Vacant main memory min. 320 Kbyte

• VGA graphics (min. resolution 640 x 480)

• One vacant serial COM port

• MS-DOS operating system version 5.0 or later for commission­ing terminal software

• Microsoft Windows 3.1 or Windows for Workgroups 3.11 oper­ating system for the COM PROFIBUS configuring software
(if required, see Section "Process I/Os").

NT version of commissioning terminal software

• CPU with Pentium processor

• Vacant hard disk capacity approx. 5.1 Mbyte

• One vacant serial COM port

• MS-DOS operating system version 5.0 or later for commission­ing terminal software

• Microsoft Windows NT (V 4.0 or later) or Windows 2000 oper­ating system.

Both versions are included in the delivery of the system software.

■

Design

Cable for connection of the commissioning terminal

The commissioning terminal for the AS 488/TM automation
systems and the CS-L2 bridge is connected via a cable
6ES7 902-... to the IF 962-COM serial interface module in the
CPU.

IF 962-COM serial interface module

The IF 962-COM serial interface module is required to connect a
commissioning terminal to an AS 488/TM automation system
and to the CS-L2 bridge. It is inserted into the system CPU.

Notes on operation of the commissioning terminal

The commissioning terminal supports use of the known opera­tion and monitoring interface of the automation system for com­missioning and servicing purposes, but without offering the
quality of an operation and monitoring system.

The commissioning terminal can be permanently connected to
the automation system. The serial data transmission rate is

19.2 kbit/s.

Communication between the AS and the commissioning termi­nal is automatically resynchronized following an interruption,
e.g. as a result of message interferences.

For diagnostics purposes or for setting parameters, AS opera­tions according to AS 235 conventions are also possible using
the commissioning terminal. However, the operation/configura­tion of another automation system using the AS bus configuring
channel is not permissible. As a result of the serial interface, the
commissioning terminal is certainly not an adequate substitute
for an operator system or engineering system.

The AS and PC systems must be electrically isolated from one
another if the distances between the earth potentials are greater
than 10 m.

■

Ordering Data

Connecting cable for commis­sioning terminal

SIMATIC S7/M7 cable for point-to­point connections RS 323 C ­RS 232 C, in each case with
9-contact Sub-D socket

•5m long

• 10 m long

IF 962-COM serial interface
module

for commissioning terminal,
with two RS 232 interfaces

Order No.

6ES7 902-1AB00-0AA0

6ES7 902-1AC00-0AA0

6ES7 962-3AA00-0AC0

2/10

Siemens PLT 112 · 2002

This catalog is out of date, see note on page 3

■

Overview

PROGRAF AS+/NT is a powerful PC-based engineering tool for
the TELEPERM M AS 230/230 K and AS 235/235 K/235 H as
well as AS 388/TM and AS 488/TM automation systems (includ­ing the AS 488 S and AS 488 K versions with a varying design).
It is equipped with a convenient graphical user interface based
on Microsoft Windows NT 4.0/2000/XP. This tool permits signifi­cant simplification, acceleration and rationalization of engineer­ing, testing and commissioning, software updating and
documentation, as well as training.

PROGRAF AS+/NT can be used to graphically configure, test,
optimize and document the application software of the
TELEPERM M automation systems. In contrast to comparable
products from other vendors, PROGRAF AS+/NT also permits
reading, recompilation and subsequent further graphical pro­cessing or documentation of the structures of already installed
automation systems. Features such as the function diagram ed­itor with online testing and curve display, the libraries for ele­ments for repeated use, and the import functions make
PROGRAF AS+/NT an indispensable aid for AS engineering.

PROGRAF AS+/NT also offers operation and monitoring facilities
on the CS 275 system bus, corresponding to local operation of
an AS 235.

PROGRAF AS+/NT supersedes the proven PROGRAF AS+ en­gineering tool which only executes on the Microsoft Windows 3.1
operating system. The new tool has complete function and data
compatibility with the previous product. User data generated
with PROGRAF AS+ can be processed further with
PROGRAF AS+/NT, and vice versa.

As a result of its versatile functions as well as supporting of test­ing, commissioning and optimization, PROGRAF AS+/NT is par­ticularly suitable

• for TELEPERM M customers carrying out self-configuring,

• for consultants specialized in TELEPERM M configuring, and

• for Siemens-internal configuring, testing and commissioning
departments.

Bus connection

PROGRAF AS+/NT supports the new N-PCI (for CS 275 system
bus) and CP 5613 (for PROFIBUS-TM system bus) bus interface
modules envisaged for PCI slots. The DP-5613/Windows NT 4.0,
2000 PRO/V2.1 software, Order No. 6GK1 713-5DB21-3AA0, is
additionally required for the PROFIBUS-TM connection using
CP 5613.

Just like PROGRAF AS+, the PROGRAF AS+/NT can also be
used together with the N-AT (for CS 275 system bus) and
CP 5412(A2) (for PROFIBUS-TM system bus) bus interface
modules designed for ISA slots.

Note:
The CP 5412(A2) communications processor is still available un­der Order No. 6GK1 541-2BA00. You additionally require the
DP-5412/NT 4.0 software, Order No. 6GK1 702-5DW52-3AA0.

System architecture

Engineering with PROGRAF AS+

■

Functions

The PROGRAF AS+/NT program features the following func­tions:

Powerful graphic function diagram editor

The function diagram editor provides a hierarchical breakdown,
zoom functions, and fully-automatic generation of connection
lines, connectors and margins.

All standard function blocks are available as well as user func­tion blocks generated using PROGRAF AS+/NT or read out of an
automation system.

PROGRAF AS+/NT provides a breakdown into function areas,
function groups and function diagrams for individual process
functions in order to map hierarchical identification systems. The
window system permits two pages to be displayed on the
screen, e.g. in order to link function blocks from different groups.

One of the most important functions is the autorouter which rap­idly and automatically draws the links between function blocks.

If a block is shifted - even onto another page - the autorouter au­tomatically updates the connection lines, connectors and also
the contents of the margins.

Closed data cycle

All entered user data are immediately checked by the integral
database, and saved centrally. Subsequent modifications can
always be read into PROGRAF AS+/NT and updated there auto­matically. The data thus remain consistent in both systems.

The database uses this information to automatically generate a
loading sequence with instructions for the automation system.
This loading sequence is transmitted to the automation system
via the system bus.

It is also possible to load an AS-RAM dump read using
PROGRAF AS+/NT into an AS 488/TM using the commissioning
terminal, or, in the opposite direction, to read an AS-RAM dump
using the commissioning terminal and to transfer this to
PROGRAF AS+/NT.

Siemens PLT 112 · 2002

2/11

System architecture

Engineering with PROGRAF AS+

This catalog is out of date, see note on page 3

Configuration of customer-specific and branch-specific libraries

PROGRAF AS+/NT can be used to generate customer-specific
or branch-specific libraries with elements which are used re­peatedly when configuring. This is also possible for several
workstations with PC network support.

These library elements include process functions, user function
blocks and programs.

When storing on a server, central libraries can be produced for
networked PCs, thus permitting several engineers to access the
current library objects.

Special library elements in PROGRAF AS+/NT are the so-called
standard diagrams with which identical or similar AS functions
can be rapidly generated.

Standard diagrams are generated by transferring an individual
function diagram into a library. They are automatically assigned
general diagram variables. The configuring engineer can also
define his own variables. The desired standard diagrams can be
called from the library and assigned the respectively required
data for the variables.

Complete, automatically generated documentation

Complete documentation includes the following individual doc­uments:

• List of contents

• Graphic documentation of block configurations (function dia­grams)

• Graphic function diagrams of the STEP programs

• Structograms of the TML programs for user function blocks

• Documentation of TML and STEP programs and process dis­play instructions in the form of lists

• Documentation of the block sequence, the blocks not inserted
into the processing sequence, as well as the driver and cou­pling blocks in the form of lists

• Various cross-reference lists.

The documentation is independent of whether
PROGRAF AS+/NT was used for configuring or whether the data
have been read out of an automation system and decompiled.

Documentation of individual parts of the AS configuration is also
possible.

Central workstation for control engineer

Complete configurations, delta loading lists (only changes in
configuration) and partial configurations (for test purposes) can
be loaded by PROGRAF AS+/NT into the automation systems.

PROGRAF AS+/NT also permits the central exchange of
AS-RAM dumps with the PC. The user data can then be read
from the automation system into PROGRAF AS+/NT, stored
there centrally as a file, and reloaded back into the automation
system.

During the commissioning phase, PROGRAF AS+/NT is the cen­tral engineering workstation for the control engineer. A local
AS configuration desktop is emulated on his monitor like with the
AS 235 system (AS terminal emulation). The process variables
are updated cyclically.

Central online commissioning

with AS terminal emulation and display of dynamic values and
curves directly in the function diagram editor, e.g. for optimiza­tion of control loops. Up to four process values can be displayed
as curves. Parameters modified in this online mode can also be
written into the database of PROGRAF AS+/NT in order to guar­antee data consistency.

Data import and export

There are external interfaces from the database: data from exter­nal planning tools can be imported into PROGRAF AS+/NT.
Cross-reference data can be generated and exported in the pro­cess for the configuring tools of the OS 265-3, OS 520, OS 525
and PCS7/TM-OS operator systems.

■

Technical Specifications

Hardware requirements

• Graphics card resolution min. 1024 x 768, min. 32768 colors

• High-resolution color monitor; for ergonomic reasons we rec­ommend a screen diagonal of at least 19 inches (49 cm)

• 3.5" diskette drive as well as a 5.25" drive for reading the AS
diskettes

• PostScript laser printer.

Software requirements

• MS Windows NT 4.0 or MS Windows 2000 or Windows XP op­erating system
Note: no operating system software is included in the delivery
of PROGRAF AS+/NT.

Automation systems released for PROGRAF AS+/NT:

• AS 230, AS 230 K, AS 235, AS 235 K, AS 235 H as well as
AS 388/TM and AS 488/TM automation systems

• The system software release F3.02 is required for unlimited use
of PROGRAF AS+/NT with the above-mentioned AS 23x auto­mation systems.

The following limitations otherwise apply:

• With AS 230, version B, C or D, the AS diskette format must first
be converted to the format of the AS 230, version E.

• Bus-coupled operation of PROGRAF AS+/NT is not possible
with AS 230/230 K, version B, C, D or E.

2/12

Siemens PLT 112 · 2002

This catalog is out of date, see note on page 3

System architecture

Engineering with PROGRAF AS+

■

Ordering Data

PROGRAF AS+/NT

comprising:

• 1 software CD with program
package in German and English

• Software protection (dongle)

PROGRAF AS+/NT upgrade

for PROGRAF AS+, comprising
software CD with program pack­age in German and English as
well as software protection (don­gle)

• From version V2.x/V3.x to ver­sion V4.x

• From version V4.0 to version
V4.x

PROGRAF AS+ Instructions
(German)

PROGRAF AS+ Instructions
(English)

Order No.

6DL5 255-1CX

6DL5 255-1CX00-4XX4

6DL5 255-1CX00-4XX3

C79000-G8000-C450

C79000-G8076-C450

Accessories

PC components (ISA) for connection to
TELEPERM M system bus

CP 5412 (A2) communications
processor for connection to the
PROFIBUS-TM bus system

comprising:

• CP 5412 (A2)

• Firmware on 3.5" diskette

Order No.

6GK1541-2BA00

Obsolescent product

DP-5412/NT 4.0

Configuring software for CP 5412
(A2) on CD-ROM, executes with
Windows 98 and NT 4.0

Obsolescent product

6GK1702-5DW52-3AA0

PC components (PCI) for connection to
TELEPERM M system bus

CP 5613 communications pro­cessor for connection to the
PROFIBUS-TM bus system

comprising:

• CP 5613 (PCI card)

• CD-ROM with driver for Win­dows NT 4.0 / Windows 2000,
configuration software and elec­tronic manual

DP-5613/NT 4.0

Configuring software for CP 5613
on CD-ROM, executes with
Windows NT 4.0 / Windows 2000

Order No.

6GK1 561-3AA00

6GK1 713-5DB60-3AA0

Siemens PLT 112 · 2002

2/13

System architecture

This catalog is out of date, see note on page 3

2/14

Siemens PLT 112 · 2002

This catalog is out of date, see note on page 3

AS 488 S Cabinet system

3/2 AS 488 S cabinet system
3/2 Overview
3/2 Ordering data
3/2 Scope of delivery of AS 488 S systems
3/4 Accessories

Siemens PLT 112 · 2002

6/1

Cabinet system

AS 488 S

This catalog is out of date, see note on page 3

AS 488 S cabinet system

■

Overview

The AS 488 S cabinet system is one of four design versions of
the AS 488/TM automation system.

The AS 488 S is specially designed for migration or expansion of
existing TELEPERM M systems, and therefore optimized for in­stallation in TELEPERM M cabinets with 19" packaging systems.
The AS 488 S preassembled on an MIG I or MIG II migration rack
is mounted on the front cabinet members of a TELEPERM M
cabinet. The TELEPERM M installation guidelines are applicable
with respect to the CE marking wherever TELEPERM M
I/O modules are operated in an AS 488 S. On the other hand, the
SIMATIC S7/M7 guidelines apply to an AS 488 S exclusively
operating with distributed I/Os on the PROFIBUS-DP.

In contrast to a system order in the form of individual compo­nents (the orderer is responsible for logistics and assembly),
a completely equipped and pretested AS 488 S is ordered
using a single Order No. specified by the selection of defined
standards. The standards differ depending on whether
TELEPERM M I/O modules are used (cabinet packaging system
according to TELEPERM M guidelines) or not (cabinet packag­ing system according to SIMATIC guidelines), and vary with re­spect to the type of CPU (120 MHz or 75 MHz), the power supply
(DC 24 V or AC 230 V) and the migration rack (MIG I or MIG II).
In addition, supplementary components and parts – including
any TELEPERM M cabinets required – can be ordered as indi­vidual options as previously.

Please order any TELEPERM M cabinets required using Catalog
PLT 111. You can download this catalog from the Internet.

Additional information is available in the Internet under:

Cabinet system

■

Ordering Data

Basic cabinet system

Versions 1AA to 4AA for installa­tion in TELEPERM M 19" cabinets
according to TELEPERM M
guidelines and for operation with
TELEPERM M I/O modules

AS 488 S cabinet system

• DC 24 V power supply

• System software

• CPU 120 MHz

- Migration rack II

- Migration rack I

•CPU 75MHz

- Migration rack II

- Migration rack I

Versions 4AA to 8AA for installa­tion in TELEPERM M 19" cabi­nets/racks according to SIMATIC
guidelines and for operation with
distributed I/Os on the PROFI­BUS-DP (without TELEPERM M
I/O modules)

AS 488 S cabinet system

• Migration rack I

• PROFIBUS-DP interface

• SIMATIC 19" packaging system

• System software

• CPU 120 MHz

- AC 230 V power supply

- DC 24 V power supply

•CPU 75MHz

- AC 230 V power supply

- DC 24 V power supply

Order No.

6DL2 141-1AA
6DL2 141-3AA

6DL2 141-2AA
6DL2 141-4AA

6DL2 141-5AA
6DL2 141-7AA

6DL2 141-6AA
6DL2 141-8AA

Scope of delivery of AS 488 S systems

The complete Order Nos. defined above contain the following
components:

Basic system

• SIMATIC M7 CPU 486-3 (CPU alternative 1)
CPU 486-3 with 75 MHz Pentium processor and 2 slots for in­terface modules; width: 2 standard slots

• SIMATIC M7 CPU 488-3 (CPU alternative 2)
CPU 488-3 with 120 MHz Pentium processor and 2 slots for in­terface modules; width: 2 standard slots

• Memory modules for CPU 486-3 or CPU 488-3, integrated,
2 x 8 Mbyte; 3.3 V

• Expansion and interface modules:

- 1 x IF 961-DIO digital I/O module for I & C signalling functions

- 1 x IF 962-COM serial interface module for commissioning

terminal, with two RS 232 interfaces

www.siemens.com/teleperm

3/2

Siemens PLT 112 · 2002

This catalog is out of date, see note on page 3

Power supply

• AS 488 S systems, versions 1, 2, 3 and 4, for operation with
TELEPERM M I/O modules

- PS 405 load power supply, 20 A, TELEPERM M packaging

system
Input: DC 24 V, output: DC 24 V/DC 5 V, 20 A, width:
3 standard slots

- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of

time)

• AS 488 S systems, versions 5 and 6, with PROFIBUS-DP, for
operation without TELEPERM M I/O modules; AC 230 V power
supply, 19" packaging system

- PS 407 load power supply, 10 A

Input: AC 230 V, output: DC 5 V, 10 A, width: 2 standard slots

- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of

time)

• AS 488 S systems, versions 7 and 8, with PROFIBUS-DP, for
operation without TELEPERM M I/O modules; DC 24 V power
supply, 19" packaging system

- PS 405 load power supply, 10 A

Input: DC 24 V, output: DC 24 V/DC 5 V, 10 A, width:
2 standard slots

- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of

time)

Packaging system/migration racks

• MIG II migration rack for AS 488 S (design alternative 1, system
versions 1 and 2) with integral UR2 rack, 5 slots for
TELEPERM M I/O modules

• MIG I migration rack for AS 488 S (design alternative 2, system
versions 3 to 8) with integral UR2 rack, without TELEPERM M
I/O slots

TELEPERM M I/Os connection, with versions 1 to 4
(migration racks I and II)

• Connection of TELEPERM M I/Os to AS 488 S versions 1 to 4,
comprising:

- TPM 478-1 interface module (1 x for TELEPERM M I/Os and

for connection to CS 275)

- TBX 478 interface module, for connection of TELEPERM M

I/O buses

Cables for connection of two I/O buses with versions 1 and 2

• Set of ribbon cables for two I/O buses with 3 or 2 slots: for
AS 488 S versions 1 and 2 (with migration rack II)

Cabinet system

AS 488 S

AS 488 S cabinet system

Connection of distributed I/Os to PROFIBUS-DP, with versions 5 to 8
(migration rack I)

• Connection of PROFIBUS-DP I/Os to AS 488 S versions 5 to 8,
comprising:

- EXM 478 interface module, for connection of PROFIBUS-DP

interferences (max. 2), e.g. ET 200M

- 1 x PROFIBUS IF 964-DP interface module, for DP 1

Connection to CS 275 system bus with versions 5 to 8

• Connection to TELEPERM M CS 275 system bus, comprising:

- TPM 478-1 interface module (1 x for TELEPERM M I/Os and

for connection to CS 275)

System software

• AS 488/TM system software, comprising:

- Function blocks, TML and STEP M on memory card, storage

capacity 8 Mbyte (user memory 4 Mbyte)

- Commissioning terminal software for PC/programming de-

vice on 3.5" diskette (DOS and NT versions)

Siemens PLT 112 · 2002

3/3

Cabinet system

AS 488 S

AS 488 S cabinet system

This catalog is out of date, see note on page 3

Accessories

Hardware options

Cable for connection of a com­missioning terminal PC

•5m long

• 10 m long

Set of ribbon cables for I/O bus
with 5 slots

For AS 488 S as alternative for
versions 1, 2 (with migration rack
II) or as supplement for migration
rack I

Set of ribbon cables for two
I/O buses with 3 + 2 = 5 slots

For AS 488 S with migration rack
II or as supplement for migration
rack I (component of versions 1
and 2)

Software options

Service package for AS 488/TM
system software, version
M01.X/M02.X,

including ASBEDIEN commis­sioning terminal software (Ger­man/English) and associated
handling instructions

Applications/expansions for
PROFIBUS-DP

DP expansions, documentation,
driver SW

AS 488/TM-Doku-Plus, English

Supplementary English documen­tation on diskette

ASx88/TM-AUSLAST,

workload measurement on
AS 488/TM with ZEIT program for
downloading

PROFIBUS-AG/AG coupling

Coupling software for download­ing

SIWAREX M driver

SIWA block, software for down­loading

PROFIBUS-PA full license

Coupling package, software for
downloading

PROFIBUS-PA partial license

Coupling package, software for
downloading

Order No.

6ES7 902-1AB00-0AA0

6ES7 902-1AC00-0AA0

C79451-A3496-D1

C79451-A3496-D2

6DS2 410-0XX00-0XC2

C79451-A3496-D900

C79451-A3496-D901

C79451-A3496-D902

6DS5 124-1AA

6DS5 470-1AD

6DS5 130-8AA

6DS5 130-8AB

Accessories

System documentation

Supplementary system docu­mentation for AS 488/TM

• Manual, German

• Manual, English

Automation system,
system software version G

• Description, German

• Description, English

Information and guidelines for
planning, installation and oper­ation

• Manual, German

• Manual, English

Options for expansion with
interfaces for PROFIBUS-DP1,

-DP2, -AG/AG and -TM

EXM 478 expansion module

for 3 IF interface modules

PROFIBUS IF 964-DP interface
module

for PROFIBUS-DP, PROFIBUS­AG/AG, PROFIBUS-TM

Connecting cables and acces­sories for PROFIBUS

Bus components and options
for CS 275

AS cables for 20-m local bus,
remote bus cable and accesso­ries

Connection distributor for 20-m
local bus,

e.g. for migrated AS 220/230 sys­tems

Packaging system

TELEPERM M 19" cabinets See Catalog PLT 111

Order No.

C79000-G8000-C700

C79000-G8076-C700

C79000-G8000-C416

C79000-G8076-C416

C79000-G8000-C417
C79000-G8076-C417

6ES7 478-2AC00-0AC0

6ES7 964-2AA01-0AB0

See Section "Bus communica­tion" - "PROFIBUS-TM" and Cata­log IK PI

See Section "Bus communica­tion" - "CS 275" and Catalog
PLT 130

6DS9 207-8AA

3/4

Siemens PLT 112 · 2002

This catalog is out of date, see note on page 3

AS 488 K Compact system

4/2 AS 488 K compact system
4/2 Overview
4/2 Ordering data
4/2 Scope of delivery of AS 488 K systems
4/3 Accessories

Siemens PLT 112 · 2002

6/1

Compact system

AS 488 K

This catalog is out of date, see note on page 3

AS 488 K compact system

■

Overview

The AS 488 K compact system is a design version of the
AS 488/TM automation system which is compatible with the pre­vious AS 235 K system. With this design version, the AS 488/TM
is integrated in a MIG K compact migration rack corresponding
to the compact rack of the AS 235 K. The MIG K migration rack
is shielded by a metal plate at the rear, and can be fitted in a
TELEPERM M wall housing (mounted at rear) or in 19" cabinets
(mounted on front members). It provides five slots for
TELEPERM M I/O modules, three of which are assigned to
I/O bus A and two to I/O bus B. A line with up to four ES 100 K
extension systems can be operated on each of these I/O buses
via serial interface modules - analogous to the AS 235 K.

In contrast to a system order in the form of individual compo­nents (the orderer is responsible for logistics and assembly), a
completely equipped and pretested AS 488 K is ordered using
a single Order No. specified by the selection of defined stan­dards. The standards differ with respect to the power supply
(DC 24 V or AC 230 V) and the type of CPU (120 MHz or
75 MHz). In addition, supplementary components and parts –
including any TELEPERM M wall housings or cabinets required –
can be ordered as individual options.

Please order any TELEPERM M wall housings or cabinets re­quired using Catalog PLT 111. You can download this catalog
from the Internet.

Additional information is available in the Internet under:

www.siemens.com/teleperm

Compact system

■

Ordering Data

Compact basic system

Versions 1AA to 4AA in
TELEPERM M compact design
and for operation with
TELEPERM M I/O modules

AS 488 K compact system

• 5 I/O slots

• System software

• CPU 120 MHz

- AC 230 V power supply

- DC 24 V power supply

•CPU 75MHz

- AC 230 V power supply

- DC 24 V power supply

Order No.

6DL2 140-1AA
6DL2 140-3AA

6DL2 140-2AA
6DL2 140-4AA

Scope of delivery of AS 488 K systems

The complete Order Nos. defined above contain the following
components:

Basic system

• SIMATIC M7 CPU 486-3 (CPU alternative 1)
CPU 486-3 with 75 MHz Pentium processor and 2 slots for in­terface modules; width: 2 standard slots

• SIMATIC M7 CPU 488-3 (CPU alternative 2)
CPU 488-3 with 120 MHz Pentium processor and 2 slots for in­terface modules; width: 2 standard slots

• Memory modules for CPU 486-3 or CPU 488-3, integrated,
2 x 8 Mbyte; 3.3 V

• Expansion and interface modules:

- 1 x IF 961-DIO digital I/O module for I & C signalling functions

- 1 x IF 962-COM serial interface module for commissioning

terminal, with two RS 232 interfaces

Power supply

• AS 488 K systems, DC 24 V or AC 230 V power supply:

- PS 405 load power supply, 10 A

Input: DC 24 V, output: DC 24 V/DC 5 V, 10 A, width:
2 standard slots

- 2 backup batteries type AA; 3.6 V; 1.9 Ah (for buffering of

time)

• AS 488 K system, AC 230 V power supply:
plus integral PS SITOP POWER load power supply,
24 V/10 A as standard
Input: AC 230 V, output: DC 24 V, 10 A

Packaging system/migration racks

• MIG K compact migration rack for AS 488 K (design
alternative 1)

- With integral UR2 rack, 5 slots for TELEPERM M I/O modules

- With integral AC 230 V/DC 24 V power supply,

6EP1 334-1AL11

• MIG K compact migration rack for AS 488 K (design
alternative 2)

- With integral UR2 rack, 5 slots for TELEPERM M I/O modules

- With DC 24 V power supply

4/2

Siemens PLT 112 · 2002

This catalog is out of date, see note on page 3

TELEPERM M I/Os connection

• Connection of TELEPERM M AS I/Os to 488 K, comprising:

- TPM 478-1 interface module (1 x for TELEPERM M I/Os and
for connection to CS 275)

- TBX 478 interface module, for connection of TELEPERM M
I/O buses

- Set of ribbon cables for I/O buses with 3 or 2 slots

Connection to CS 275 system bus

• TPM 478-1 interface module (1 x for TELEPERM M I/Os and for
connection to CS 275; see under TELEPERM I/Os connection)

• CS 275 compact cable
for connection of AS 488 K to the integral local bus island with
redundant CS 275; preassembled, two UI connectors

Note: further CS 275 bus components such as bus converters
UI, remote bus connection board AF etc. are not part of the de­livery (can be ordered as options).

System software

• AS 488/TM system software, comprising:

- Function blocks, TML and STEP M on memory card, storage

capacity 8 Mbyte (user memory 4 Mbyte)

- Commissioning terminal software for PC/programming de-

vice on 3.5" diskette (DOS and NT versions)

Compact system

Accessories

Hardware options

Cable for connection of a com­missioning terminal PC

•5m long

• 10 m long

Software options

Service package for AS 488/TM
system software, version
M01.X/M02.X,

including ASBEDIEN commis­sioning terminal software (Ger­man/English) and associated
handling instructions

Applications/expansions for
PROFIBUS-DP

DP expansions, documentation,
driver SW

AS 488/TM-Doku-Plus, English

Supplementary English documen­tation on diskette

ASx88/TM-AUSLAST,

workload measurement on
AS 488/TM with ZEIT program for
downloading

PROFIBUS-AG/AG coupling

Coupling software for download­ing

SIWAREX M driver

SIWA block, software for down­loading

PROFIBUS-PA full license

Coupling package, software for
downloading

PROFIBUS-PA partial license

Coupling package, software for
downloading

AS 488 K

AS 488 K compact system

Order No.

6ES7 902-1AB00-0AA0

6ES7 902-1AC00-0AA0

6DS2 410-0XX00-0XC2

C79451-A3496-D900

C79451-A3496-D901

C79451-A3496-D902

6DS5 124-1AA

6DS5 470-1AD

6DS5 130-8AA

6DS5 130-8AB

Siemens PLT 112 · 2002

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