Siemens MAG 1100 F, MAG 1100, MAG 3100, MAG 3100 P, MAG 5000 Operating Instructions Manual

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4*53"/4'
SFIDK.PS.027.W6.02
Siemens Flow Instruments range of electromagnetic flowmeters
2
MAG 1100 MAG 1100 F MAG 3100 MAG 3100 P MAG 5100 W
Size [mm/inch] DN 2 ... 100/ DN 10 ... 100/ DN 15 ... 2000/ DN 15 ... 300/ DN 25 ... 2000/
1
/12" ... 4"
3
/8" ... 4"
1
/2" ... 78"
1
/2" ... 12"
1
" ... 78"
Connection Flangeless Weld-in adapter, Flange Flange Flange (Sandwich design) clamp adapter, thread adapter
Pressure [bar/psi] Max. 40/600 Max. 40/600 Max. 100/1450 Max. 50/725 Max. 40/600
Temperature [°C/°F] 30 ... +200/ 30 ... +150/ 40 ... +180/ 20 ... +150/ 10 ... +70/
−20 ... 400 −20 ... 300 −40 ... 350 −4 ... 300 −14 ... 160
Liner Zirconium oxide Ceramic (Al
2O3
), Neoprene, EPDM, PTFE, PFA EPDM, NBR,
(Zr0
2
) PFA Teflon (PTFE), Ebonite
Ceramic (Al
2O3
), Ebonite,
PFA Linatex
®
PFA
Electrodes Platinum Platinum AISI 316 Ti, Hastelloy C Hastelloy C, Hastelloy C Hastelloy C Hastelloy C, Grounding Platinum/iridium, electrodes Titanium, Tantalum, Grounding electrodes
Enclosure IP67/NEMA 4X IP67/NEMA 4X IP67/IP68 IP67/IP68 IP67/IP68 NEMA 4X/6 / NEMA 4X/6 / NEMA 4X/6 / NEMA 6P NEMA 6P NEMA 6P
Ex-version ATEX 2G D ATEX 2G D ATEX 2G D ATEX 2G D FM Class 1, FM Class 1, Div 2 FM Class 1, Div 2
FM/CSA Class 1, Div 2 FM/CSA Class 1, Div 2
Div 2
MAG 5000 MAG 6000
Outputs 1 current output 1 current output 1 digital output 1 digital output 1 relay output 1 relay output
Flow direction Uni/bidirectional Uni/bidirectional
Communication Optional HART
®
Add-on modules, HART, Profibus PA & DP,
MODBUS RTU, DeviceNet, Foundation Fieldbus H1
Display 3 lines 3 lines 20 characters 20 characters (optional without display) (optional without display)
Meter uncertainty ±0.4% o.r. ±0.20% o.r.
Enclosure IP67, IP20 IP67, IP20 NEMA 6 (NEMA 4X), NEMA 2 NEMA 6 (NEMA 4X), NEMA 2
Custody transfer MI-001 MI-001 approval PTB PTB (hot and cold water) OIML R 49 OIML R 49 OIML R 75 OIML R 117
Approvals ATEX 2G D ATEX 2G D FM/CSA Class 1, Div 2 FM/CSA Class 1, Div 2
Power supply 12 ... 24 V AC/DC 12 ... 24 V AC/DC 115 ... 230 V AC 115 ... 230 V AC
Batch No Yes
MAG 6000 Industry MAG 8000
Refer to Operating manual Operating manual
A5E02083319 083R9174
3
SITRANS F M
1.1 Product introduction................................................................................................................................................. 5
1.2 Mode of operation .................................................................................................................................................... 6
1.3 Pressure Equipment Directive 97/23ECs ................................................................................................................. 7
1.3.1 Exclusions ............................................................................................................................................................... 8
1.3.2 Product marking ....................................................................................................................................................... 8
2.1 Sensor MAG 1100 .................................................................................................................................................... 9
2.2 Sensor MAG 1100 F............................................................................................................................................... 11
2.3 Sensor MAG 3100 .................................................................................................................................................. 13
2.4 Sensor MAG 5100 W ............................................................................................................................................. 16
2.5.1 Transmitter MAG 5000 ........................................................................................................................................... 17
2.5.2 Transmitter MAG 6000 ........................................................................................................................................... 14
2.5.4 Safety barrier (e ia) ................................................................................................................................................ 19
2.5.5 Cleaning unit .......................................................................................................................................................... 19
2.6 Meter uncertainty ................................................................................................................................................... 20
2.7 Output characteristics MAG 5000 and MAG 6000 ................................................................................................. 21
2.8.1 Conductivity of medium and sensor cables ........................................................................................................... 22
2.8.2 Cable requirements ................................................................................................................................................ 22
2.9 Cable data (Supplied by Siemens Flow Instruments) ............................................................................................ 22
3.1.1 Sizing table (DN 2 to DN 2000) .............................................................................................................................. 23
3.1.2 Sizing table (
1
/12 ... 78").......................................................................................................................................... 24
3.2.1 Minimum conductivity ............................................................................................................................................. 25
3.2.2 Liner selection guide .............................................................................................................................................. 25
3.2.3 Electrode selection guide ...................................................................................................................................... 25
3.3 Installation conditions ............................................................................................................................................ 25
3.4 Cleaning unit .......................................................................................................................................................... 29
3.5 Custody transfer approval ..................................................................................................................................... 30
3.6 Transmitter MAG 5000 CT, MAG 6000 CT Sealing .................................................................................................. 30
3.7 Ex survey according to Directive 94/9/EC (ATEX) ................................................................................................. 31
3.8 Approvals ............................................................................................................................................................... 32
4.1 Sensor MAG 1100 .................................................................................................................................................. 33
4.2 Sensor MAG 1100 F ............................................................................................................................................... 34
4.3 Sensor MAG 5100 W ............................................................................................................................................. 37
4.4 Sensor MAG 3100 .................................................................................................................................................. 39
4.4.1 Sensor MAG 3100 .................................................................................................................................................. 39
4.5 Transmitter ............................................................................................................................................................. 41
5.1 Potential equalization ............................................................................................................................................. 44
5.2 Inlet protection MAG 3100 ..................................................................................................................................... 45
5.3 Cathodic protected piping ...................................................................................................................................... 45
6.1 Compact installation MAG 5000 and MAG 6000 .................................................................................................... 46
6.2.1 Add-on modules MAG 6000 only ............................................................................................................................ 48
6.2.2 Remote installation. At the sensor ......................................................................................................................... 49
6.2.3 Remote installation. Wall mounting ......................................................................................................................... 50
6.2.4 Remote installation. Transmitter in 19" insert ......................................................................................................... 51
6.2.5 Add-on modules MAG 6000 only ............................................................................................................................ 52
6.2.6 Installation in IP 66 wall mounting enclosure ......................................................................................................... 53
6.2.7 Installation in IP 65 panel mounting enclosure (front of panel) .............................................................................. 54
6.2.8 Installation into the back of a panel ...................................................................................................................... 55
6.3 Transmitter Safety barrier ...................................................................................................................................... 56
6.4 Transmitter Cleaning unit ........................................................................................................................................ 57
7.1 Transmitter MAG 5000 and MAG 6000 connection diagram ................................................................................... 58
7.2 Wiring diagram for transmitter and sensor ............................................................................................................. 59
8.1 Keypad and display layout..................................................................................................................................... 62
8.2 Menu build-up ......................................................................................................................................................... 63
8.2.1
Password ............................................................................................................................................................... 63
8.3.1 MAG 5000 and MAG 6000 - Menu overview .......................................................................................................... 64
8.3.2 MAG 5000 CT and MAG 6000 CT - Menu overview................................................................................................ 65
8.4.1 Basic settings ........................................................................................................................................................ 66
8.4.2 Outputs ...................................................................................................................
............................................... 67
8.4.3 Digital and relay outputs ........................................................................................................................................ 67
8.4.4 Relay outputs ......................................................................................................................................................... 68
8.4.5 External input ......................................................................................................................................................... 68
8.4.6 Sensor characteristics ........................................................................................................................................... 69
8.4.7 Reset mode ............................................................................................................................................................ 69
8.4.8 Service mode ......................................................................................................................................................... 70
8.4.9 Operator menu setup ............................................................................................................................................. 71
8.4.10 Product identity ..................................................................................................................................................... 72
8.4.11 Change password .................................................................................................................................................. 72
8.4.12 Language mode ..................................................................................................................................................... 73
8.4.13 HART
®
co mmu nic ati on M AG 500 0 HA RT o r as add-on module .............................................................................. 73
8.5.1 Flow rate ................................................................................................................................................................ 74
8.5.2 Totalizer ................................................................................................................................................................. 74
8.5.3 Batch ..................................................................................................................................................................... 74
8.6.1 Settings available .................................................................................................................................................. 75
8.6.2 Dimension dependent factory settings .................................................................................................................. 76
8.6.3 Dimension dependent batch and pulse output settings ......................................................................................... 76
8.6.4 MAG 5000 CT and MAG 6000 CT settings ............................................................................................................. 80
8.7.1 Error handling......................................................................................................................................................... 81
8.7.2 List of error numbers ............................................................................................................................................. 82
9.1 Transmitter check list ............................................................................................................................................. 83
9.2 Trouble shooting MAG transmitter .......................................................................................................................... 84
9.3 Check list MAG sensor .......................................................................................................................................... 85
9.4 Coil resistance table .............................................................................................................................................. 86
10. Ordering ................................................................................................................................................................. 87
2. Technical data
1. Product introduction
3. Project guidance
4. Dimensions and weight
6. Installation of transmitter
5. Installation of sensor
7. Electrical connection
8. Commissioning
10. Ordering
9. Service
4
SITRANS F M
For safety reasons it is important that the following points, especially the points marked with a warning sign, are read and understood before the system is being installed:
Installation, connection, commissioning, and service must be carried out by personnel who are qualified and authorized to do so.
It is very important that the same people have read and understood the instructions and directions provided in this manual and that they follow the instructions and directions before putting the equipment into use!
People who are authorized and trained by the owner of the equipment may operate the equipment.
The installer must ensure that the measuring system is correctly connected and is in accordance with the connection diagram. The transmitter has to be earthed by means of a 4 mm
2
potential equalising conductor.
In applications where the operating pressure or media can be hazardous in the event of a pipe failure, we recommend that special precautions are taken during the installation of the sensor, such as sensor location, guarding or the use of a pressure relief valve.
Siemens Flow Instruments can provide assistance with the selection of sensor parts in contact with the media. However, the full responsibility for the selection rests with the customer and Siemens Flow Instruments can take no responsibility for any failure due to material incompatibility.
Equipment used in hazardous areas must be Ex-approved and marked
. It is required that the "Special Conditions for Safe Use" provided in the manual and in the Ex certificate are followed!
Installation of the equipment must comply with national regulations. Example EN 60079-14 for the European Community.
Repair and service can be done by approved Siemens Flow Instruments personnel only.
1. Introduction
1. Responsibility for the choice of lining and electrode materials with regard to their abrasion and corrosion resistance lies with the purchaser; the effect of any change in process medium during the operating life of the flowmeter should be taken into account. Incorrect selection of lining and/or electrode materials could lead to a failure of the flowmeter.
2. It is the responsibility of the user to ensure that stresses and loading caused by earthquakes, traffic, high winds and fire damage are taken into account during installation, when appropriate. These forces are not taken into account during flowmeter design.
3. It is the responsibility of the user to ensure that the flowmeter is installed such that it does not act as a focus for pipeline stresses. External loading are not taken into account during flowmeter design.
4. During operation do not exceed the pressure and/or temperature ratings indicated on the data label or in the installation instructions.
5. It is the responsibility of the user to ensure that all installations include over pressure protection, means for draining/venting, and that adequate protection is provided to minimize any risk of contact with hot surfaces.
6. Under the Pressure Equipment Directive this product is a pressure accessory, and not approved for use as a safety accessory, as defined by the Pressure Equipment Directive.
7. Removal of the terminal box except by Siemens Flow Instruments or their approved agents will invalidate the PED conformity of the product.
In accordance with the Pressure Equipment Directive (97/23/EC)
Manufacturer's design and safety statement
5
SITRANS F M
All SITRAN S F M electromagnetic flowmeters feature a unique SENSORPROM® memory unit which stores sensor calibration data and transmitter settings for the lifetime of the product. At commissioning the flowmeter commences measurement without any initial programming. The factory settings matching the sensor are stored in the SENSORPROM
®
unit. Also customer-
1.1 Product introduction
1. Product introduction
SITRANS F M electromagnetic flowmeters are characterised by simplicity:
Simple to installSimple to commissionSimple to operateSimple to maintain
SITRANS F M electromagnetic flowmeters are manufactured by Siemens Flow Instruments A/S
- one of the world's leading manufacturers of flowmeters.
specified settings are downloaded to the SENSORPROM
®
unit. Should the transmitter be replaced, the new transmitter will upload all previous settings and resume measurement without any need for re-programming. Furthermore, the "fingerprint" used in connection with the Siemens Flow Instruments Verificator is stored during the sensor calibration.
USM II "Plug & Play" add-on communicati on modules.
USM II - the Universal Signal Module with "Plug & Play" simplicity makes it easy to access and integrate the flow measurement with almost any system. It ensures the flowmeter will be easy to upgrade to new communication platforms in the future, too.
Electromagnetic flowmeters are suitable for measuring the flow of almost all electrically conducting liquids, pastes and slurries. A prerequisite is that the medium must have a minimum conductivity of 5
µS/cm and a solid content
of maximum 40%. The temperature, pressure, density, and viscosity have no influence on the result. The main applications of the electromagnetic flowmeters can be found in the following sectors:
• Water and wastewater
• Chemical and pharmaceutical industries
• Food and beverage industry
• Mining, aggregates and cements industries
• Pulp and paper industry
• Steel industry
• Power; utility and chilled water industry
The wide variety of combinations and versions from the modular system means that ideal adaptation is possible to each measuring task.
6
SITRANS F M
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)ORZ
1. Product introduction
U
i
= When an electrical conductor of length L is moved at velocity v, perpendicular to the lines of
flux through a magnetic field of strength B, the voltage Ui is induced at the ends of the conductor
Ui = L x B x v
Ui=Induced voltage L=Conductor length = Inner pipe diameter = k
1
B = Magnetic field strength = k
2
v = Velocity of conductor (media) k=k1 x k
2
Ui = k x v, the electrode signal is directly proportional to the fluid velocity
A flowmeter
consists of a sensor (MAG 1100, MAG 1100 F, MAG 3100, MAG 3100 P or MAG 5100 W)
and a transmitter (MAG 5000 or 6000).
SENSOR
The sensor converts the flow into an electrical voltage (U
i
) proportional to the velocity of the flow. The sensor is built up of a stainless steel pipe, 2 coils, electrodes, an isolating liner, housing and, where applicable, connecting flanges.
TRANSMITTER
The transmitter consists of a number of function blocks which convert the sensor voltage into flow readings.
Power supply
Two different types of power supply are available. A 12 ... 24 V AC/DC and a 115 ... 230 V AC switch mode type.
Coil current module generates a pulsating magnetizing current that drives the coils in the sensor. The current is permanently monitored and corrected. Errors or cable faults are registered by the self­monitoring circuit.
Input circuit amplifies the flow proportional signal from the electrodes. The input impedance is extremely high: >10
14
which allows flow measurements on fluids with conductivities as low as
5
µS/cm. Measuring errors due to cable capacitance are eliminated due to active cable screening.
Digital signal processor converts the analog flow signal to a digital signal and suppresses electrode noise through a digital filter. Inaccuracies in the transmitter as a result of long-term drift and temperature drift are monitored and continuously compensated for via the self-monitoring circuit. The analog to digital conversion takes place in an ultra low noise ASIC with 23 bit signal resolution. This has eliminated the need for range switching. The dynamic range of the transmitter is therefore unsurpassed with a turn down ratio of minimum 3000:1.
CAN communication
The transmitter operates internally via an internal CAN communication bus. Signals are transferred through a signal conditioner to the display module, and to/from internal/external option modules and the dialog module.
Dialog module
The display unit consists of a 3-line display and a 6-key keypad. The display shows a flow rate or a totalizer value as primary reading.
Output module converts flow data to an analog, a digital and a relay output. The outputs are galvanically isolated and can be individually set to suit a particular application.
1.2 Mode of operation
The flow measuring principle is based on Faraday’s law of electromagnetic induction.
7
SITRANS F M
1. Product introduction
1.3 Pressure Equipment Directive 97/23EC
Flange PN 6 PN 10 PN 16 PN 25 PN 40 PN 63 PN 100 150 lb 300 lb AWWA
mm
15 N/A N/A N/A N/A EXC.PED N/A N/A N/A N/A N/A 25 N/A N/A N/A N/A EXC.PED N/A EXC.PED N/A N/A N/A 40 N/A N/A N/A N/A EXC.PED N/A PED N/A N/A N/A 50 N/A N/A N/A N/A EXC.PED PED PED N/A N/A N/A 65 EXC.PED N/A EXC.PED N/A PED PED PED N/A N/A N/A
80 EXC.PED N/A EXC.PED N/A PED PED PED N/A N/A N/A 100 EXC.PED N/A EXC.PED N/A PED PED PED N/A N/A N/A 125 EXC.PED N/A EXC.PED N/A PED PED PED N/A N/A N/A 150 EXC.PED N/A PED N/A PED PED PED N/A N/A N/A 200 EXC.PED EXC.PED PED PED PED PED PED N/A N/A N/A 250 EXC.PED EXC.PED PED PED PED PED PED N/A N/A N/A 300 EXC.PED EXC.PED PED PED PED PED PED N/A N/A N/A 350 EXC.PED EXC.PED PED PED PED N/A N/A N/A N/A N/A 400 EXC.PED EXC.PED PED PED PED N/A N/A N/A N/A N/A 450 EXC.PED EXC.PED PED PED PED N/A N/A N/A N/A N/A 500 EXC.PED EXC.PED PED PED PED N/A N/A N/A N/A N/A 600 EXC.PED EXC.PED PED PED PED N/A N/A N/A N/A N/A 700 EXC.PED EXC.PED PED* N /A N/A N/ A N/A N/A N/A N/A 750 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 800 EXC.PED EXC.PED PED* N /A N/A N/ A N/A N/A N/A N/A 900 EXC.PED EXC.PED PED* N /A N/A N/ A N/A N/A N/A N/A
1000 EXC.PED EXC.PED PED* N/A N/ A N /A N/ A N/A N/A N/A 1050 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1100 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1200 EXC.PED EXC.PED PED* N/A N/ A N /A N/ A N/A N/A N/A 1400 EXC.PED EXC.PED N/A* N/A N/ A N/A N/A N/A N/A N /A 1500 EXC.PED EXC.PED N/A* N/A N/ A N/A N/A N/A N/A N /A 1600 EXC.PED EXC.PED N/A* N/A N/ A N/A N/A N/A N/A N /A 1800 EXC.PED EXC.PED N/A* N/A N/ A N/A N/A N/A N/A N /A 2000 EXC.PED EXC.PED N/A* N/A N/ A N/A N/A N/A N/A N /A
MAG 3100
Since 30 May 2002 the "Pressure Equipment Directive" is mandatory for all pressure equipment sold within the EU and EFTA.
Siemens Flow Instruments products confirms to PED by following the tables below.
Flange
mm PN 10 PN 16 PN 40 CL 150 AWWA
25 N/A N/A EXC.PED EXC.PED N/A 40 N/A N/A EXC.PED EXC.PED N/A 50 N/A EXC.PED N/A EXC.PED N/A 65 N/A EXC.PED N/A EXC.PED N/A
80 N/A EXC.PED N/A EXC.PED N/A 100 N/A EXC.PED N/A EXC.PED N/A 125 N/A EXC.PED N/A PED N/A 150 N/A PED N/A PED N/A 200 EXC.PED PED N/A PED N/A 250 EXC.PED PED N/A PED N/A 300 EXC.PED PED N/A PED N/A 350 EXC.PED PED N/A N/A N/A 400 EXC.PED PED N/A N/A N/A 450 EXC.PED PED N/A N/A N/A 500 EXC.PED PED N/A N/A N/A 600 EXC.PED PED N/A N/A N/A 700 EXC.PED PED* N/A N/A N/A 750 N/A N/A N/A N/A N/A 800 EXC.PED PED* N/A N/A N/A 900 EXC.PED PED* N/A N/A N/A
1000 EXC.PED PED* N/A N/A N/A 1050 N/A N/A N/A N/A N/A 1100 N/A N/A N/A N/A N/A 1200 EXC.PED PED* N/A N/A N/A 1400 N/A N/A* N/A N/A N/A 1500 N/A N/A* N/A N/A N/A 1600 N/A N/A* N/A N/A N/A 1800 N/A N/A* N/A N/A N/A 2000 N/A N/A* N/A N/A N/A
MAG 5100 W (7ME6580 only < DN600 (< 24"))
8
SITRANS F M
MAG 3100 high temperature and 3100 P
Flange PN 10 PN 16 PN 25 PN 40 CL 150 CL 300
mm
15 N/A N/A N/A EXC.PED N/A N/A 25 N/A N/A N/A EXC.PED N/A N/A 40 N/A N/A N/A PED N/A N/A 50 N/A N/A N/A PED N/A N/A 65 N/A PED N/A PED N/A N/A
80 N/A PED N/A PED N/A N/A 100 N/A PED N/A PED N/A N/A 125 N/A PED N/A PED N/A N/A 150 N/A PED N/A PED N/A N/A 200 PED PED PED PED N/A N/A 250 PED PED PED PED N/A N/A 300 PED PED PED PED N/A N/A
1. Product introduction
MAG 1100 and MAG 1100 F
1.3.1 Exclusions
All products sold outside of EU and EFTA are excluded from the directive, also products sold into certain market sectors are excluded. These include
1) Meters used in networks for the supply, distribution and discharge of water.
2) Meters used in pipelines for the conveyance of any fluid from offshore to onshore.
3) Meters used in the extraction of petroleum or gas, including christmas tree and manifold equipment.
4) Any meter mounted on a ship or mobile offshore platform.
1.3.2 Product marking example
All meters will now carry either a CE mark or a CE mark followed by for example 0086
CE
0086: This indicates that the product conforms to PED 97/23/EC, LVD 2006/95/EC, &
EMC 2004/108/EC
CE: This indicates that the product conforms to LVD 2006/95/EC & EMC 2004/108/EC
Flange MAG 1100 MAG 1100 HT MAG 1100 F
mm Ceramic PFA Ceramic Ceramic PFA
2EXC.PEDN/A N/A N/A N/A 3EXC.PEDN/A N/A N/A N/A 6EXC.PEDN/A N/A N/A N/A
10 EXC.PED EXC.PED N/A EXC.PED EXC.PED 15 EXC.PED EXC.PED EXC.PED EXC.PED EXC.PED 25 EXC.PED EXC.PED EXC.PED EXC.PED EXC.PED 40 PED EXC.PED PED PED EXC.PED 50 PED PED PED PED PED 65 PED PED PED PED PED 80 PED PED PED PED PED
100 PED PED PED PED PED
Siemens Flow Instruments products confirms to PED by following the tables below.
The key to the tables is as follows.
EXC. PED
Excluded from PED under SEP or LVD
PED Product covered by PED PED* Product covered by PED but available conforming or non conforming to PED
NA Size/pressure outside of PED scope or not available in the size range NA* DN1400-2000 only available non conforming to PED
9
SITRANS F M
2. Technical data
2. Technical data
2.1 Sensor MAG 1100 and MAG 1100 HT (High temperature)
MAG 1100 and MAG 1100 Ex
Type MAG 1100 MAG 1100 HT (High temperature)
Measuring principle Electromagnetic induction
Excitation frequency DN 2 ... 65 (1/12" … 2½"): 12.5 Hz / 15 Hz DN 15 ... 50 (½" … 2"): 12.5 Hz / 15 Hz (Main supply: 50 Hz / 60 Hz) DN 80, 100 (3", 4"): 6.25 Hz / 7.5 Hz DN 80, 100 (3", 4"): 6.25 Hz / 7.5 Hz
Process connection
Nominal size
• MAG 1100 (Ceramic) DN 2 … DN 100 (
1
/12" … 4") DN 15 … DN 100 (½" … 4")
• MAG 1100 (PFA) DN 10 … DN 100 (
3
/8" ... 4")
Mating flanges EN 1092-1 (DIN 2501), ANSI B 16.5 class 150 EN 1092-1 (DIN 2501), ANSI B 16.5 class 150
and 300 or equivalent and 300 or equivalent Option: DN 2 ... 10 (
1
/12" ... 3/8"):
G½" / NPT ½" pipe connection adapters
Rated operating conditions
Ambient conditions Ambient temperature
1)
• Sensor -40 … +100 °C (-40 … +212 °F) -40 … +100 °C (-40 … +212 °F)
• Sensor ATEX -20 … +60 °C (-4 … +140 °F) -20 … +50 °C (-4 … +122 °F)
• Compact transmitter MAG 5000/6000 -20 … +50 °C (-4 … +122 °F)
Temperature of medium
• MAG 1100 (Ceramic) -20 … +150 °C (-4 … +302 °F) -20 … +200 °C (-4 … +392 °F)
• MAG 1100 ATEX (Ceramic) -20 … +150 °C (-4 … +302 °F) -20 … +180 °C (-4 … +356 °F)
• MAG 1100 (PFA) -30 … +130 °C (-20 … +266 °F)
Suitable for steam sterilization at 150 °C (302 °F)
Temperature shock
• MAG 1100 (Ceramic)
- Duration
1 min, followed
by 10 min rest • DN 2, 3 (
1
/12", 1/8") No limitations
•DN 6, 10, 15, 25: Max. ∆T ≤ 80 °C/min • DN 15, 25: Max. T 80 °C/min (¼",
3
/8", ½", 1": Max. T 80 K/min) (½", 1": Max. T 80 K/min)
•DN 40, 50: Max.
T 70 °C/min • DN 40, 50, 65: Max. ∆T ≤ 70 °C/min
(1½", 2", 2½": Max. T 70 K/min) (1½", 2": Max. T 70 K/min)
•DN 80, 100: Max.
T 60 °C/min • DN 80, 100: Max. ∆T ≤ 60 °C/min
(3", 4": Max.
T 60 K/min) (3", 4": Max. ∆T ≤ 60 K/min)
• MAG 1100 (PFA) Max. ±100 °C (210 °F) momentarily
Operating pressure
• MAG 1100 (Ceramic) • DN 2 ... 65: 40 bar (
1
/12" … 2½": 580 psi) • DN 15 ... 50: 40 bar (½" … 2”: 580 psi)
•DN 80: 37.5 bar (3": 540 psi) •DN 80: 37.5 bar (3": 540 psi)
•DN 100: 30 bar (4": 435 psi) •DN 100: 30 bar (4": 435 psi) Vacuum: 1 x 10
-6
bar
abs
(1.5 x 10-5 psi
abs
)Vacuum: 1 x 10
-6
bar
abs
(1.5 x 10-5 psi
abs
)
• MAG 1100 (PFA) 20 bar (290 psi) Vacuum: 0.02 bar
abs
(0.3 psi
abs
)
DN 80 ... DN 100: CO2 pressure max. 7 bar (101.5 psi)
Mechanical load • 18 ... 1000 Hz random in x, y, z, directions for • 18 ... 1000 Hz random in x, y, z, directions for
2 hours according to EN 60068-2-36 2 hours according to EN 60068-2-36
•Sensor: 3.17 grms •Sensor: 3.17 grms
•Sensor with compact MAG 5000/ 6000 mounted
transmitter: 3.17 grms
10
2. Technical data
SITRANS F M
Type MAG 1100 MAG 1100 HT (High temperature)
Enclosure rating IP67 to EN 60529 (NEMA 4X), 1 mH2O for 30 min
EMC 89/336 EEC
Design
Weight See dimensional drawings See dimensional drawings Material
•Enclosure
- MAG 1100 Stainless steel AISI 316L (1.4404) Stainless steel AISI 316L (1.4404)
•Terminal box
- Standard Fibre glass reinforced polyamide (no ATEX) Stainless steel AISI 316 (1.4436)
- Option Stainless steel AISI 316 (1.4436) (ATEX)
•Fixing studs Stainless steel AISI 304 (1.4301), Stainless steel AISI 304 (1.4301), Number and size to EN 1092-1:2001 Number and size to EN 1092-1:2001
• Gaskets
- Standard EPDM (max. 150 °C, PN 40 (max. 300 °F, 600 psi)) Graphite (max. 200 °C, PN 40 (max. 390 °F, 600 psi))
- Option • Graphite (max. 200 °C, PN 40 (max. 390 °F, 600 psi))
• PTFE (max. 130 °C, PN 25 (max. 270 °F, 300 psi))
•Pipe connection adapters:
DN 2, 3, 6 and 10 (
1
/
12
",
1
/
8", ¼" and
3
/
8")• Stainless steel, AISI 316
• Hastelloy C22
• PVDF
Liner
•MAG 1100 (Ceramic) • DN 2, 3 (
1
/12"
,
1
/8"
): Zirconium oxide (ZrO2)DN 15 ... 100 (½
"
... 4"): Aluminium oxide Al2O
3
•DN 6 ... 100 (¼" ... 4"): Aluminium oxide Al2O
3
•Reinforced PFA (no ATEX)
Electrodes
•MAG 1100 (Ceramic) • DN10 ... 100 (
3
/
8
" ... 4") : Platinum with gold / Platinum with gold / Titanium brazing alloy
Titanium brazing alloy
•DN 2 ... 6 (
1
/12"
... ¼"): Platinium
• MAG 1100 (PFA) • DN 10 ... 15 (
3
/
8
" ... ½"): Hastelloy C276
•DN 25 ... 100 (1" ... 4"): Hastelloy C22
Cable entries •Remote installation 2 x M20 or 2 x½ NPT Remote installation 2 x M20 or 2 x ½" NPT
•Compact installation
- MAG 5000/MAG 6000: 4 x M20 or 4 x ½" NPT
Certificates and approvals
Conforms to PED – 97/23 EC and CRN (PFA) PED – 97/23 EC and CRN (PFA)
Custody Transfer (MAG 5000/6000 CT) Cold water pattern approval PTB (Germany) Heat meter pattern approval - OIML R 75 (Denmark)
Heat meter pattern approval - OIML R 75 (Denmark) Hot water pattern approval - PTB (Germany) Hot water pattern approval - PTB (Germany) Other media than water pattern approval -
OIML R 117 (Denmark)
Ex approvals MAG 1100 (Ceramic)
•ATEX sensor ATEX 2G D sensor Ex d e ia IIB T3 - T6 ATEX 2G D sensor Ex d e ia IIB T3 - T6
• Sensor with/without FM Class 1 div 2 FM Class 1 div 2
MAG 5000/6000
MAG 1100 (PFA)
•Sensor with/without
MAG 5000/6000 FM Class 1 div 2
1)
Conditions are also dependent on liner characteristics
For technical specifications for transmitter - please see transmitter pages.
11
SITRANS F M
2. Technical data
Type MAG 1100 F
Measuring principle Electromagnetic induction
Excitation frequency DN 10 ... 65 (¼" … 2½"): 12.5 Hz / 15 Hz (Main supply: 50 Hz / 60 Hz) DN 80 ... 100 (3”, 4”): 6.25 Hz / 7.5 Hz
Process connection
Nominal size DN 10 … DN 100 (
3
/8" … 4")
Process connection Hygienic adapters available for:
•Direct welding onto pipe
•Clamp fitting
•Threaded fitting
Rated operating conditions
Ambient conditions Ambient temperature
1)
•Sensor -40 … +100 °C (-40 … +212 °F)
•Sensor ATEX -20 … +60 °C (-4 … +140 °F)
•Compact transmitter MAG 5000/6000 -20 … +50 °C (-4 … +122 °F)
Temperature of medium MAG 1100 F (Ceramic) -20 … +150 °C (-4 … +300 °F) Suitable for steam sterilization
MAG 1100 F (PFA) -30 … +130 °C (-20 … +270 °F) Suitable for steam steralization at 150 °C (300 °F)
Temperature shock MAG 1100 F
•Duration
1 min, followed by
10 min rest • DN 10, 15, 25: Max. T 80 °C/min
(
3
/8", ½", 1": Max. T 80 °C/min)
•DN 40, 50, 65: Max. ∆T ≤ 70 °C/min
(1½", 2", 2½": Max. T 70 °C/min)
•DN 80, 100: Max.
T 60 °C/min
(3", 4": Max.
T 60 °C/min)
MAG 1100 F (PFA) Max. ± 100 °C (210 °F) momentarily
Operating pressure MAG 1100 F (Ceramic) DN 10 ... 65: 40 bar (3/8" … 2½": 580 psi)
DN 80: 37.5 bar (3": 540 psi) DN 100: 30 bar (4": 435 psi) Vacuum: 1 x 10
-6
bar
abs
(1.5 x 10-5 psi
abs
)
MAG 1100 F (PFA) 20 bar (290 psi)
Vacuum: 0.02 bar
abs
(0.3 psi
abs
)
DN 80 ... 100: CO2 pressure max. 7 bar (101.5 psi)
Mechanical load 18 ... 1000 Hz random in x, y z, directions for 2 hours according to EN 60068-2-36
Sensor: 3.17 grms Sensor with compact MAG 5000/6000 mounted transmitter: 3.17 grms
Enclosure rating IP67 to EN 60529 (NEMA 4X), 1 mH2O for 30 min
EMC 86/336 EEC
Design
Weight See dimensional drawings
Material Enclosure
•MAG 1100 F Stainless steel AISI 316L (1.4404)
Terminal box (remote version only)
•Standard Fibre glass reinforced polyamide
•Option Stainless steel AISI 316 (1.4436)
•Ex ATEX (remote version only) Stainless steel AISI 316 (1.4436)
2.2 Sensor MAG 1100 F
12
2. Technical data
SITRANS F M
Type MAG 1100 F
Liner
MAG 1100 F (Ceramic) Aluminium oxide Al
2O3
(ceramics)
MAG 1100 F (PFA) Reinforced PFA (teflon) (no ATEX)
Electrodes
MAG 1100 F (Ceramic) Platinum with gold / Titanium brazing alloy MAG 1100 F (PFA) • DN 10 ... 15 (
3
/8" ... ½"): Hastelloy C276
•DN 25 ... 100 (1" ... 4"): Hastelloy C22
Cable entries •Remote installation 2 x M20 or 2 x ½ NPT
•Compact installation
- MAG 5000/MAG 6000: 4 x M20 or 4 x ½"NPT
Certificates and approvals
MAG 1100 F (Ceramic) 3A (sensor with Polyamid terminal box ), transmitter not part of the approval
•Ex ATEX approvals for sensor ATEX 2G D sensor EEx d e ia IIB T3 - T6
• Sensor with/without
MAG 5000/6000 FM Class 1 div 2
MAG 1100 F (PFA) 3A (sensor with Polyamid terminal box ), transmitter not part of the approval
FM Class 1 div 2
Conforms to PED – 97/23/EC and CRN (PFA)
Custody Transfer (MAG 5000/6000 CT) Cold water pattern approval PTB (Germany)
Heat meter pattern approval - OIML R 75 (Denmark) Hot water pattern approval - PTB (Germany)
Other media than water pattern approval - OIML R 117 (Denmark)
Weld-in adapter
Adapter for welding onto dairy pipe Tri-Clover, ISO 2037, DIN 11850, SMS 3008, BS 4825-1
•DN 10, 15, 25, 40, 50, 65 and 80 (
3
/
8
"
, ½", 1", 1½", 2", 2½" and 3")PN 40 (600 psi)
•DN 100 (4”) PN 25 (350 psi)
Clamp adapter
Tri-Clamp, ISO 2852, DIN 32676, SMS 3016, BS 4825-3
•DN 10, 15, 25, 40 and 50 (
3
/
8
"
, ½", 1", 1½", and 2")PN 16 (200 psi)
•DN 65, 80 and 100 (2½", 3" and 4")PN 10 (150 psi)
Thread adapter
DIN 11851
•DN 10, 15, 25, and 40 (
3
/8", ½"”, 1", and 1½")PN 40 (600 psi)
•DN 50, 65, 80 and 100
(2
"
, 2½", 3" and 4")PN 25 (350 psi)
ISO 2853, BS 4825-4
• DN 10, 15, 25, 40, 50, 65 and 80 (
3
/
8
"
, ½", 1", 1½", 2", 2½ and 3")PN 16 (200 psi)
SMS 1145
•DN 25, 40, 50, 65 and 80 (1", 1½", 2", 2½" and 3")PN 6 (80 psi)
Design
Material Adapter Stainless steel AISI 316/Stainless steel AISI 304 (ISO 2852)
Gasket
• MAG 1100 F (Ceramic) FKM/FPM with stainless steel insert (AISI 304) (-20 ... +150 °C (-4 ... +302 °F))
EPDM (-20 ... +150 °C (-4 ... +302 °F))
• MAG 1100 F (PFA) EPDM (-20 ... +150 °C (-4 ... +302 °F))
NBR (-20 ... +100 °C (-4 ... +212 °F))
Note:
When combined sensor and adapter, the operating pressure is the lower rated of the two.
13
SITRANS F M
2. Technical data
Type MAG 3100 MAG 3100 HT (High Temperature) MAG 3100 P
Nominal size DN 15 ... DN 2000 (½" ... 78") DN 15 ... DN 300 (½" ... 12") DN 15 ... DN 300 (½" ... 12")
Measuring principle Electromagnetic induction
Excitation frequency • DN 15 ... 65 (½" … 2½"): • DN 15 ... 65 (½" … 2½"): • DN 15 ... 65 (½" … 2½"): (Main supply: 12.5 Hz / 15 Hz 12.5 Hz / 15 Hz 12.5 Hz / 7.5 Hz 50 Hz / 60 Hz) • DN 80 ... 150 (3" ... 6"): • DN 80 ... 150 (3" ... 6"): • DN 80 ... 150 (3" ... 6"):
6.25 Hz / 7.5 Hz 6.25 Hz / 7.5 Hz 6.25 Hz / 7.5 Hz
•DN 200 ... 1200 (8" ... 48"): • DN 200 ... 300 (8" ... 12"): • DN 200 ... 300 (8" ... 12"):
3.125 Hz / 3.75 Hz 3.125 Hz / 3.75 Hz 3.125 Hz / 3.75 Hz
•DN 1400 ... 2000 (54" ... 78"):
1.5625 Hz / 1.875 Hz
Process connection
Flanges EN 1092-1, raised face EN 1092-1, raised face EN 1092-1, raised face
(EN 1092-1, DIN 2501 & BS 4504 (EN 1092-1, DIN 2501 & BS 4504 (EN 1092-1, DIN 2501 & BS 4504 have the same mating dimensions) have the same mating dimensions) have the same mating dimensions)
•DN 65 ... 2000 (2½" … 78"): • DN 15 ... 300 (½" … 12"): • DN 15 ... 50 (½" … 2"): PN 6 (87 psi) PN 40 (580 psi) PN 40 (580 psi)
•DN 200 ... 2000 (8" … 78"): • DN 65 ... 300 (2½" … 12"): • DN 65 ... 300 (2½" … 12"): PN 10 (145 psi) PN 16 (232 psi) PN 16 (232 psi)
•DN 65 ... 2000 (2½" … 78"): • DN 200 ... 300 (8" … 12"): • DN 200 ... 300 (8" … 12"): PN 16 (232 psi) PN 10 (145 psi) PN 10 (145 psi)
•DN 200 ... 600 (8" … 24"): • DN 200 ... 300 (8" … 12"): PN 25 (362 psi) PN 25 (362 psi) ANSI B16.5 (~BS 1560), raised face
•DN 15 ... 600 (½" … 24"): ½" ... 12": PN 40 (580 psi) ANSI B16.5 (~BS 1560), raised face: Class 150 (20 bar (290 psi))
•DN 50 ... 300 (2" … 12"): ½” ... 12": PN 63 (913 psi) Class 150 (20 bar (290 psi))
•DN 25 ... 300 (1" … 12"): ½” ... 12": PN 100 (1450 psi) Class 300 (50 bar (725 psi)) ANSI B16.5 (~BS 1560), raised face
½” ... 24”: Class 150 (20 bar (290 psi)) AS 2129, raised face ½" ... 12":
½” ... 24”: Class 300 (50 bar (725 psi)) Table E AWWA C-207, flat face 28" ... 78":Other flanges and pressure ratings Class D (10 bar) on request AS 2129, raised face ½" ... 48
"
: Table E AS 4087, raised face:
•PN 16 (DN 50 ... 1200, 16 bar (232 psi))
•PN 21 (DN 50 ... 600, 21 bar (304 psi))
•PN 35 (DN 50 ... 600, 35 bar (508 psi)) Other flanges and pressure ratings on request
Rated operation conditions
Ambient temperature (conditions also dependent on liner characteristiques)
• Sensor -40 … +100 °C (-40 … +212 °F) -40 … +100 °C (-40 … +212 °F) -40 … +100 °C (-40 … +212 °F)
• Sensor ATEX -20 … +60 °C (-4 … +140 °F) For medium temperature up to 150 °C (302 °F)
-20 … +60 °C (-4 … +140 °F) For medium temperature 150 ... 180 °C (302 ... 356 °F):
-20 … +50 °C (-4 … +122 °F)
•Compact transmitter
MAG 5000/6000 -20 … +50 °C (-4 … +122 °F) -20 … +50 °C (-4 … +122 °F) -20 … +50 °C (-4 … +122 °F)
2.3 Sensor MAG 3100, MAG 3100 HT and MAG 3100 P
MAG 3100, MAG 3100 HT and MAG 3100 P
14
2. Technical data
SITRANS F M
MAG 3100, MAG 3100 HT and MAG 3100 P
Type MAG 3100 MAG 3100 HT (High Temperature) MAG 3100 P
Operating pressure
Operating pressure •Neoprene 0.01 ... 100 bar •PTFE Teflon •PTFE Teflon
[abs. bar] (maximum (0.15 ... 1450 psi) - DN 15 ... 300 (½" … 12") - DN 15 ... 300 (½" … 12") : operating pressure • EPDM 0.01 ... 40 bar (0.15 ... 580 psi) (130/180 °C (266/356°F)): 0.3 ... 40 bar (4 ... 580 psi) decreases with • Linatex
®
0.01 ... 40 bar 0.6 ... 50 bar (9 ... 725 psi) • PFA increasing operating (0.15 ... 580 psi) (180 °C (356 °F) - DN 25 ... 100 (1" … 4"): temperature and with • Ebonite 0.01 ... 100 bar PTFE has factory-mounted grounding 0.01 ... 50 bar (0.15 ... 725 psi) stainless steel flanges) (0.15 ... 1450 psi) SS rings type E & SS terminal box)
• PTFE • PFA DN
300 (≤ 12"): - DN 25 ... 100 (1" … 4"):
0.3 ... 50 bar (4 ... 725 psi) 0.01 ... 50 bar (0.15 ... 725 psi) 350 DN 600 (14“ DN 24"):
0.3 ... 40 bar (4 ... 580 psi)
•PFA
- DN 25 ... 100 (1" … 4"):
0.01 ... 50 bar (0.15 ... 725 psi)
Enclosure rating IP67/NEMA 4X/6 to EN 60529, 1 m H
2
O for 30 min
Option: IP68/NEMA 6P to EN 60529, 10 mH2O cont. (no ATEX)
Pressure drop at 3 m/s As straigth pipe
Test pressure 1.5 x PN (where applicable)
Mechanical load • 18 ... 1000 Hz random in x, y, z, directions for 2 hours according to EN 60068-2-36
•Sensor: 3.17 grms
•Sensor with compact MAG 5000/6000 mounted transmitter: 3.17 grms
Temperature of medium • Neoprene 0 … +70 °C (32 … 158 °F) • PTFE -20 … +130 °C (-4 … +266 °F) • PTFE -20 … +130 °C (-4 … +266 °F)
•EPDM -10 … +70 °C (14 … 158 °F) •PTFE -20 … +180 °C (-4 ... +356 °F) • PFA -20 … +150 °C (-4 … +300 °F)
•Linatex® (rubber) -40 … +70 °C Factory-mounted grounding rings (-40 … +158 °F) (for temperatures type E and SS terminal box. Can only below -20 °C (-4 °F) AISI 304 or 316 be used with remote transmitter. flanges must be used) • PFA -20 … +150 °C (-4 … +300 °F)
•Ebonite 0 … 95 °C (32 … 203 °F)
•PTFE -20 … +100 °C (-4 … +212 °F)
•PFA -20 … +100 °C (-4 … +212°F)
EMC 89/336 ECC
Design
Weight See dimensional drawings
Flange and housing Carbon steel ASTM A 105, with material corrosion-resistant two-component epoxycoating (min. 150 µm)
or
AISI 304 (1.4301) flanges and carbon steel housing, with corrosion-resistant two-component epoxy coating (min. 150 µm)
or
AISI 316 L (1.4404) flanges and housing, polished
Measuring pipe material AISI 304 (1.4301)
2.3 Sensor MAG 3100, MAG 3100 HT and MAG 3100 P (continued)
15
SITRANS F M
2. Technical data
MAG 3100, MAG 3100 HT and MAG 3100 P
Design (continued) Type MAG 3100 MAG 3100 HT (High Temperature) MAG 3100 P
Electrode material • AISI 316 Ti (1.4571) • AISI 316 Ti (1.4571) Hastelloy C276 (PFA: Hastelloy C22)
•Hastelloy C276 (PFA: Hastelloy C22) •Hastelloy C276 (PFA: Hastelloy C22)
•Platinum/iridium, •Platinum/iridium,
•Titanium •Titanium
•Tantalum •Tantalum
Grounding electrode Material as measuring electrodes: No grounding electrodes No grounding electrodes material Exceptions - see ordering data
Terminal box (remote • Standard: Fibre glass reinforced • Stainless steel AISI 316 (1.4436) • Standard: Fibre glass reinforced version only) polyamide • Ex ATEX (remote version only) polyamide
•Option: Stainless steel AISI 316 Stainless steel AISI 316 (1.4436) •Option: Stainless steel AISI 316 (1.4436) (1.4436)
•Ex ATEX (remote version only): •Ex ATEX (remote version only) Stainless steel AISI 316 (1.4436) Stainless steel AISI 316 (1.4436)
Cable entries • Remote installation:
2 x M20 or 2 x ½ NPT
•Compact installation
-MAG 5000/MAG 6000: 4 x M20 or 4 x ½"NPT
Certificates and approvals
Conforms to PED – 97/23 EC, CRN
Material certificate On request On request Pipe and flange certificate available EN 10204 3.1 as option
Ex approvals ATEX 2G D sensor ATEX 2G D sensor ATEX 2G D sensor
•DN 15 ... 300/(½" ... 12"): •DN 15 ... 300/(½" ... 12"): •DN 15 ... 300/(½" ... 12"): EEx d e ia IIC T4 - T6 EEx d e ia IIC T3 - T6 EEx d e ia IIC T3 - T6
•DN 350 ... 2000/(14" ... 78"): Non-ATEX sensors Non-ATEX sensors EEx e ia IIC T4 - T6 • FM Class 1, Div 2 • FM Class 1, Div 2 Non-ATEX sensors • CSA Class 1, Div 2 • CSA Class 1, Div 2
•FM Class 1, Div 2
•CSA Class 1, Div 2
Drinking water approvals EPDM lining:
•WRAS (WRc, BS6920 cold water, UK)
•ACS listed (F)
•DVGW W270 (D) NSF/ANSI Standard 61 (Cold water, US)
•Belgaqua (B)
Mcerts (EPDM or PTFE lining with AISI 316 Ti or Hastelloy C276 electrodes)
Custody transfer (CT) Cold water - DANAK TS 22.36.001 Heat meter pattern approval - OIML R 75 Cold water - DANAK TS 22.36.001
(
DN2000) Cold water pattern approval PTB (Denmark) Cold water pattern approval PTB
(MAG 5000/6000 CT) (Germany) Hot water pattern approval - PTB (Germany)
Heat meter pattern approval - OIML R 75 (Germany) Heat meter pattern approval - OIML R 75
(Denmark) (Denmark)
Hot water pattern approval - PTB Hot water pattern approval - PTB
(Germany) (Germany)
Other media than water pattern approval - Other media than water pattern approval -
OIML R 117 (Denmark) OIML R 117 (Denmark)
2.3 Sensor MAG 3100, MAG 3100 HT and MAG 3100 P (continued)
16
2. Technical data
SITRANS F M
MAG 5100 W
2.4 Sensor MAG 5100 W
1)
For sizes larger than 600 mm (24”) in PN 16, PED conformity is available as a cost-added option. The basic unit will carry the LVD (Low Voltage Directive) and EMC approvals.
Technical specifications EPDM or NBR lining (Order No. 7ME6520) Ebonite lining (Order No. 7ME6580)
Product characteristic: Targeted towards the EU water markets and Targeted towards the Non EU water markets
low flow applications:
Design and nominal size Full bore sensor: DN 25 ... 40 (1" ... 1
½
")Full bore sensor: DN 25 ... 2000 (1" ... 78")
Coned sensor: DN 50 ... 300 (2" ... 12") Full bore sensor: DN 350 ... 1200 (14" ... 48")
Measuring principle Electromagnetic induction Electromagnetic induction Excitation frequency DN 25 ... 65 (1" ... 2½"): 12.5 Hz /15 Hz DN 25 ... 65 (1" ... 2½"): 12.5 Hz /15 Hz
(Mains supply: 50 Hz/60 Hz) DN 80 ... 150 (3" ... 6"): 6.25 Hz /7.5 Hz DN 80 ... 150 (3" ... 6"): 6.25 Hz /7.5 Hz
DN 200 ... 300 (8" ... 12"): 3.125 Hz / 3.75 Hz DN 200 ... 1200 (8" ... 48"): 3.125 Hz / 3.75 Hz DN 350 ... 1200 (14" ... 48"): 1.5625 Hz /1.875 Hz DN 1400 ... 2000 (54" ... 78"): 1.5625 Hz /1.875 Hz
Process connection
Flanges
EN 1092-1 PN 10 (145 psi): DN 200 ... 300 (8" ... 12"): Raised face (EN 1092-1, DIN 2501 and BS 4504
Flat face flanges have the same mating dimensions) PN 10 (145 psi): DN 350 ... 1200 (14" ... 48"): PN 6 (87 psi): DN 1400 ... 2000 (54" ... 78") Raised face flanges PN 10 (145 psi): DN 200 ... 2000 (8" ... 78") PN 16 (232 psi): DN 50 ... 300 (2" ... 12"): PN 16 (232 psi): DN 65 ... 600 (2" ... 24") Flat face flanges PN 40 (580 psi): DN 25 ... 50 (1" ... 2
) PN 16 (232 psi): DN 350 ... 1200 (14" ... 48“): Raised face flanges PN 40 (580 psi): DN 25 ... 40 (1" ... 1½"): Raised face flanges
ANSI B16.5 Class 150 lb: 1" ... 24":1" ... 24
: Class 150 lb
AWWA C-207 Class D: 28” ... 48", Flat face Class D: 28" ... 78"h, Flat face
AS4087 PN 16 (DN 50 ... 1200), (2" ... 48") PN 16 (DN 50 ... 1200), (2" ... 48")
16 bar (232 psi) 16 bar (232 psi)
JIS B 2220:2004 - K10 (1" ... 24")
Rated Operation conditions
Ambient temperature
Sensor -40 ... +70 °C (-40 ... +158 °F) -20 ... +70 °C (-4 ... +158 °F)
With compact transmitter -20 ... +50 °C (-4 ... +122 °F) -20 ... +50 °C (-4 ... +122 °F) MAG 5000/6000
With compact transmitter MAG 6000 I -20 ... +60 °C (-4 ... +140 °F) -20 ... +60 °C (-4 ... +140 °F)
Operating pressure (Abs) DN 25 ... 40 (1" ... 1½"): DN 25 ... 50 (1" ... 2"): [abs. bar] (maximum operating 0.01 ... 40 bar (0.15 ... 580 psi) 0.01 ... 40 bar (0.15 ... 580 psi) pressure decreases with increasing DN 50 ... 300 (2" ... 12"): DN 65 ... 1200 (2½" ... 48"): operating temperature) 0.03 ... 20 bar (0.44 ... 290 psi) 0.01 ... 16 bar (0.15 ... 232 psi)
DN 350 ... 1200 (14" ... 48"): DN 1400 ... 2000 (54" ... 78"):
0.01 ... 16 bar (0.15 ... 232 psi) 0.01 ... 10 bar (0.15 ... 145 psi)
Enclosure rating
Standard IP67 to EN 60529 / NEMA 4X/6 IP67 to EN 60529 / NEMA 4X/6
(1 mH2O for 30 min) (1 mH2O for 30 min)
Option IP68 to EN 60529 / NEMA 6P IP68 to EN 60529 / NEMA 6P
(10 mH2O continuously) (10 mH2O continuously)
Pressure drop at 3 m/s (10 ft/s) DN 25 ... 40 (1" ... 1½"): As straight pipe As straight pipe
DN 50 ... 300 (2" ... 12"): Max. 25 mbar (0.36 psi) DN 350 ... 1200 (14" ... 48"): As straight pipe
Test pressure 1.5 x PN (where applicable) 1.5 x PN (where applicable) Mechanical load 18 ... 1000 Hz random in x, y, z, directions for 2 18 ... 1000 Hz random in x, y, z, directions for
hours according to EN 60068-2-36 2 hours according to EN 60068-2-36 Sensor: 3.17 grms Sensor: 3.17 grms Sensor with compact MAG 5000/6000 mounted Sensor with compact MAG 5000/6000 mounted transmitter: 3.17 grms transmitter: 3.17 grms Sensor with compact MAG 6000 I mounted Sensor with compact MAG 6000 I mounted transmitter: 1.14 grms transmitter: 1.14 grms
Medium conditions Temperature of medium
NBR - 10 ... +70 °C (14 ... 158 °F) -
EPDM - 10 ... +70 °C (14 ... 158 °F) -
Ebonite - - 10 ... +70 °C (14 ... 158 °F)
EMC 89/336 EEC 89/336 EEC
17
SITRANS F M
2. Technical data MAG 5000 and MAG 6000
2.4 Sensor MAG 5100 W
(continued)
Technical specifications EPDM or NBR lining (Order No. 7ME6520) Ebonite lining (Order No. 7ME6580)
Product characteristic: Targeted towards the EU water markets and Targeted towards the Non EU water markets
low flow applications:
Design Material
• Housing and flanges Carbon steel, with corrosionresistant Carbon steel ASTM A 105, with corrosionresistant two-component epoxy coating two-component epoxy coating (min. 150 µm) (min. 150 µm)
• Corrosivity category Corrosivity category C4, according to ISO 12944-2 Corrosivity category C4, according to ISO 12944-2
• Measuring pipe AISI 304 (1.4301) (DN 50 ... DN 300 (2" ... 12") AISI 304 (1.4301) Carbon steel)
• Electrode Hastelloy Hastelloy
• Grounding electrode Hastelloy Hastelloy
• Terminal box Fibre glass reinforced polyamide Fibre glass reinforced polyamide
Certificates and approvals
Certificates Custody Transfer (only together with MAG
5000/6000 CT) OIML R 49 pattern approval cold water (Denmark and Germany): DN 50 ... 300 (2" ... 12") (For further details see approval : 08-3412 TS 22.36 005 or PTB 6.221/05.21) MI 001 cold water (EU): DN 50 ... 300 (2" ... 12") (For further details see approval : DK-0200-MI001-001)
Drinking water approvals EPDM: NSF/ANSI Standard 61 (Cold water, US) (pending)
NSF/ANSI Standard 61 (Cold water, US) WRAS (WRc, BS6920 cold water, GB) WRAS (WRc, BS6920 cold water, GB) ACS listed (F), DVGW W270 (D) Belgaqua (B) MCert NBR: NSF/ANSI Standard 61 (Cold water, US, only ANSI B16.5 flanges) MCert
Approvals PED – 97/23 EC1), CRN PED – 97/23 EC (only < DN 600 (< 24"))
FM Class 1, Div 2 FM Class 1, Div 2 (pending)
1)
For sizes larger than 600 mm (24”) in PN 16, PED conformity is available as a cost-added option. The basic unit will carry the LVD (Low Voltage Directive) and EMC approvals.
18
2. Technical data
SITRANS F M
MAG 5000 and MAG 6000
2.5.1 Transmitter MAG 5000 / MAG 6000
Mode of operation and design
Measuring principle Electromagnetic with pulsed constant field Empty pipe Detection of empty pipe (special cable required in remote mounted installation) Excitation frequency Depends on sensor size Electrode input impedance > 1 x 1014
Input Digital input 11 ... 30 V DC, R
i
= 4.4 K
•Activation time 50 ms
•Current IDC
11 V
= 2.5 mA, I
DC 30 V
= 7 mA
Output Current output
•Signal range 0 ... 20 mA or 4 ... 20 mA
•Load < 800
•Time constant 0.1 … 30 s, adjustable
Digital output
Frequency 0 ... 10 kHz, 50% duty cycle (uni/bidirectional) Pulse (active) DC 24 V, 30 mA, 1 K
≤ R
i
10 K
, short-circuit protected (power supplied from flowmeter)
Pulse (passive) DC 3 … 30 V, max. 110 mA, 200 Ω ≤ R
i
10 K
(powered from connected equipment)
Time constant 0.1 … 30 s, adjustable (for batch fixed at 0.1 s)
Relay output
Time constant Changeover relay, same as current output Load 42 V AC/2 A, 24 V DC/1 A Low flow cut off 0 ... 9.9% of maximum flow Galvanic isolation All inputs and outputs are galvanically isolated
Max. measuring error
MAG 5000 0.2% of rate MAG 6000 0.22% of rate
Rated operation conditions
Ambient temperature
•Operation •Display version:
-20 ... +50 °C (-4 ... +122 °F)
•Storage -40 ... +70 °C (-40 ... +158 °F)
Mechanical load
Compact version 18 ... 1000 Hz, 3,17 G rms, sinusoidal in all directions to IEC 68-2-36 19“ insert 1 ... 800 Hz, 1 G, sinusoidal in all directions to IEC 68-2-36
Degree of protection
Compact version IP67/NEMA 4X/6 to IEC 529 and DIN 40050 (1 m H2O 30 min.) 19“ insert IP20/NEMA 1 to IEC 529 and DIN 40050
EMC performance
EN 61326-1 (industrial environments) CISPR II Group 1 Class A
EN 61326-2-5
Display and keypad
Totalizer Two eight-digit counters for forward, net or reverse flow Display Background illumination with alphanumeric text, 3 x 20 characters to indicate flow rate, totalized
values, settings and faults Reverse flow indicated by negative sign
Time constant Time constant as current output time constant
Design
Enclosure material
•Compact version Fiber glass reinforced polyamide; optional (IP67 only): AISI 316 stainless steel
•19“ insert Standard 19“ insert of aluminium/steel (DIN 41494), width: 21 TE, height: 3 HE
•Back of panel IP20/NEMA 1; Aluminium
•Panel mounting IP20/Nema 1 (Prepared for IP65/NEMA 2 display side) ABS plastic
•Wall mounting IP66/NEMA 4X; ABS plastic
Dimensional drawings
Compact version See dimensional drawings 19“ insert See dimensional drawings
Weight
Compact version 0.75 kg (2 lb) 19“ insert See dimensional drawings
Power supply
115 ... 230 V AC +10% -15%, 50 ... 60 Hz, 17 VA; Fuse: 500 mA T 11 ... 30 V DC or 11 ... 24 V AC; Fuse 2 A T
Power consumption • 115....230 V AC: 17 VA
• 24 V AC : 9W, I
N
= 380 mA, IST = 8 A (30 ms)
• 12 V DC : 11 W, IN = 920 mA, IST = 4 A (250 ms) Certificates and approvals CE, ULc general purpose, C-tick; CSA/FM Class 1, div 2 Custody transfer approval Mcerts
(MAG 5000/6000 CT) Cold water: MI-001, PTB/OIML R49 (Pattern approval DE/DK)
Hot water: PTB and DANAK OIML R 75 (hot water pattern approval) (MAG 6000 CT) Other media than water (milk, beer etc.) PTB and DANAK OIML R 117 (pattern approval) (MAG 6000 CT)
Communication •MAG 5000: Without serial communication or HART as option
•MAG 6000: Prepared for client mounted add-on modules:
HART, Profibus PA/DP, MODBUS RTU, DeviceNet, Foundation Fieldbus H1
•MAG 5000/6000 CT: No communication moduls approved
19
SITRANS F M
2. Technical data
Safety barrier & cleaning unit
Application For use with MAG 5000/6000 19" and MAG 1100 1100 F and 3100, 3100 P, in
ATEX 2 GD version
Ex approval [EEx e ia] IIC Cable parameter Group Capacity in µFInductance in mH
Electrode IIC 4.1 1.5
IIB 45 87 IIA 45 87
Ambient temperature During operation: 20 ... +60°C
During storage: 20 ... +70°C
Enclosure
Material Standard 19" insert in aluminium/steel (DIN 41494)
Width: 21 TE
Height 3 HE Enclosure rating IP 20 to EN 60529 and DIN 40050 Mechanical load 1 G, 1-800 Hz sinusoidal in all directions to EN 60068-2-36
EMC performance
Emission EN 50081-1 (Light industry)
Immunity EN 50082-2 (Industry)
2.5.4 Safety barrier (e ia)
Application For use together with MAG 5000 and 6000 19" insert to clean the measuring
electrodes on sensors MAG 1100, MAG 1100F or MAG 3100. NB: Must not be used with intrinsically safe ATEX sensors NB: Not be used with sensors with Hastelloy and Tantalum electrodes NB: Only for measuring electrodes
Cleaning voltage
AC cleaning 60 V AC DC cleaning 30 V DC
Cleaning period 60 sec. + 60 sec. pause Relay Switch relay activated when cleaning is in progress
Load 42 V/2 A
Operation Switch relay activated when cleaning is in progress
Automatic Yes Manual No
Indicator lamps LEDs: "ON" and "CLEANING" Supply voltage and 115 ... 230 V AC +10% ... 15%, 50 ... 60 Hz, 7 VA cleaning, 5 VA stand by power consumption 11 ... 30 V DC /11 ... 24 V AC, 50 ... 60 Hz, 7 VA cleaning, 5 VA stand by Ambient temperature During operation: 20 ... +50°C (4 ... +122 °F)
During storage: 20 ... +70°C (4 ... +158 °F)
Enclosure
Material Standard 19" insert in aluminium/steel (DIN 41494) Width: 21 TE Height: 3 HE Rating IP 20 to EN 60529 and DIN 40050 Mechanical load 1 G, 1 ... 800 Hz sinusoidal in all directions to EN 60068-2-3 6
2.5.5 Cleaning unit
Cleaning unit
The Siemens Flow Instruments cleaning unit can be used with MAG 5000 or 6000 in 19" insert non­CT version.
The cleaning unit can be used in applications where the liner material and subsequently the electrodes may be coated with deposits. If the coating is electrically insulating, the electrode signal will be reduced. If the coating is electrically conductive, the electrode signal will be partly short­circuited and in both cases the accuracy of the meter will decrease (dependent on the type and thickness of the coating).
Note:
The cleaning unit cannot be used for flammable or explosive media!
Note:
The cleaning unit cannot be used with sensors with Hastelloy and Tantalum electrodes!
20
2. Technical data
SITRANS F M
MAG 5000 with MAG 1100, MAG 1100F, MAG 5100W, MAG 3100 and MAG 3100P and MAG 6000/6000I with MAG 1100/1100F with PFA
2.6 Flowmeter accuracy
*)±1.25 mm/s zero-point for MAG 5100 W DN 350 ... DN 1200 V: Actual flow velocity [m/s] E: Meter uncertainty as a percentage of actual flow
MAG 6000 and MAG 6000I with MAG 1100 (ceramic), MAG 1100F (ceramic), MAG 5100W, MAG 3100 and MAG 3100P
*)±1.25 mm/s zero-point for MAG 5100 W DN 350 ... DN 1200 V: Actual flow velocity [m/s] E: Meter uncertainty as a percentage of actual flow
Reference conditions (ISO 9104 and DIN/EN 29104)
Medium temperature 20°C ±5°C (68°F ±9°F) Ambient temperature 20°C ±5°C (68°F ±9°F) Supply voltage Un ±1% Warming-up time 30 minutes
Incorporation in conductive pipe section
Inlet section 10×DN (DN 1200/48")
5×DN (DN > 1200/48")
Outlet section 5×DN (DN 1200/48"),
3×DN (DN > 1200/48")
Flow conditions Fully developed flow profile
Additions in the event of deviations from reference conditions
Current output As pulse output ±(0.1% of actual flow +0.05% FSO) Effect of ambient temperature
Display/frequency/pulse output: < ±0.003% / °C act.
Current output: < ±0.005% / °C act.
Effect of supply voltage < 0.005% of measuring value on 1% change Repeatability ±0.1% of actual flow for V 0.5 m/s (1.5 ft/s) and
conductivity 10 µS/cm
3
)ORZPHWHUXQFHU WDLQW\
* MAG 5100 W (Order No. 7ME652...) with DN 350 ... 1200 v 0.1 m/s (0.3 ft/s) --> E: ±0.4 ± 2 mm/s v < 0.1 m/s (0.3 ft/s) --> E: ±(0.25/v) % of measured value
V: Flow velocity E: Meter uncertainty as a percentage of measured value v 0.1 m/s (0.3 ft/s) --> E: ±0.4 ± 1 mm/s * v < 0.1 m/s (0.3 ft/s) --> E: ±(0.25/v) % of measured value
10
0,2
0,0
0,6
0,4
1,0
0,8
1,4
1,2
1,8
1,6
2,2
2,0
2,6
2,4
3,0
2,8
23456789101112
3.306.69.9131620232630333639
[m/s]
[ft/s]
[±% E]
)ORZPHWHUXQFHU WDLQW\
V: Flow velocity E: Meter uncertainty as a percentage of measured value v 0.1 m/s (0.3 ft/s) --> E: ±0.2 ± 1 mm/s * v < 0.1 m/s (0.3 ft/s) --> E: ±(0.125/v) % of measured value *
* MAG 5100 W (Order No. 7ME652...) with DN 350 ... 1200 v 0.1 m/s (0.3 ft/s) --> E: ±0.2 ± 2.5 mm/s v < 0.1 m/s (0.3 ft/s) --> E: ±(0.25/v) % of measured value
MAG 1100 / 1100 F
10 2 3 4 5 6 7 8 9 10 11 12 [m/s]
[ft/s]
[±% E]
0,0
0,2
0,4
0,6
0,8
1,0
1,2
1,4
3.306.69.9131620232630333639
21
SITRANS F M
2. Technical data
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RII
4
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RII
4
P$
P$
4
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RII
&XW
RII
P$
4
)>+]@
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RII
4
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4
2.7 Output characteristics MAG 5000 and MAG 6000
([WHUQDO FRXQWHU
&XW RII
4
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&XW
4
Output characteristics Bidirectional mode Unidirectional mode 0 ... 20 mA
4 ... 20 mA
Frequency
Pulse output
Relay
Power down Active
Error relay No error Error
Limit switch or direction switch
Low flow Intermediate flow (Reverse flow) High flow High flow/ (Forward flow) Low flow
Batch on digital output
Batch on relay Hold Batch
83G1082a.10.10.02
83G1082b.10.10.02
22
2. Technical data
SITRANS F M
Coil cable Electrode cable
Basic data No. of conductors 2 3
Min. sqr. area 0.5 mm2/20 gage 0.2 mm2/22 gage Screen Yes Yes Max. capacitance N.A. 350 pF/m / 107 pF/ft.
Max. cable loop Media temperature: resistance < 100°C/< 210°F40 N/A
< 200°C/< 390°F6 N/A
Cable glands on sensor M20x1.5 gland - Cable ø 5-13 mm (0.20 - 0.51 Inch) and transmitter: ½"NPT gland - Cable ø 5-9 mm (0.20 - 0.35 Inch)
2.8.1 Conductivity of medium and sensor cables
Conductivity of Compact installation: medium Liquids with an electrical conductivity 5 µS/cm.
Remote installation:
Standard cable
2.8.2 Cable requirements
2.9 Cable data (Supplied by Siemens Flow Instruments)
Standard cable Special cable (electrode/coil) (electrode)
Basic data No. of conductors 3 3
Sqr. area 1.5 mm2/18 gage 0.25 mm2/22 gage Screen Yes Double Color code Brown, blue, black Brown, blue, black Outside color Grey Grey Ext. diameter 7.8 mm/0,3" 8.1 mm/0,32" Conductor Flexible CU Flexible CU Isolation material PVC PVC
Amb. temperature Flexible installation 5 ... 70°C/23 ... 160°F 5 ... 70°C/23 ... 160°F
Non-flexible installation 30 ... 70°C/20 ... 160°F 30 ... 70°C/20 ... 160°F
Cable parameter Capacity 161.50 pF/m / 49.24 pF/ft. N/A
Inductance 0.583 µH/m / 0.178 µH/ft. N/A L/R 43.83 µH/ N/A
Special cable
Note
For detection of empty sensor the min. conductivity must always be >50 µS/cm a nd t h e m a x. l e ng t h of the electrode cable when remote mounted is 50 meters (164 ft). Special cable must be used! For 19" Ex applications with safety barriers special cable cannot be used and the empty pipe function can therefore not be used. For these applications 25 meters (82 ft) of cable can be used in order to obtain 0.25% and 50 meters (164 ft) to obtain 0.5%. For remote MID installations the max. cable length is 3 meters (9.8 ft). For other CT application
standard requirements are applicable.
Note
Empty sensor detection is not available with DN 2, 3 (1/12, 1/8 inch) sizes.
2 3
SITRANS F M
3. Project guidance
3. Project guidance
3.1.1. Sizing table (DN 2 to DN 2000)
The table shows the relationship between flow velocity v, flow quantity Q and sensor dimension DN.
Guidelines for selection of sensor Min. measuring range: 0 ... 0.25 m/s Max. measuring range: 0 ... 10 m/s Normally the sensor size is selected so that the nominal flow velocity v lies within the measuring range 1 ... 3 m/s.
Flow velocity calculation formula:
V =
1273.24 x Q [l/s] [m/s] or
DN
2
[mm]
Flow velocity calculation formula:
V =
0.408 x Q [GPM]
[ft/s] or
(Pipe ID)
2
[inch]
V =
283.67 x Q [MGD] [ft/s]
(Pipe ID)
2
[inch]
V =
353.68 x Q [m
3
/h]
[m/s]
DN
2
[mm]
24
SITRANS F M
3. Project guidance
Flow velocity
3. Project guidance
3.1.2. Sizing table (
1
/12 ... 78 ")
The table shows the relationship between flow velocity v, flow quantity Q and sensor dimension DN.
Guidelines for selection of sensor Min. measuring range: (0 ... 0.8 ft./sec) Max. measuring range: (0 ... 33 ft./sec) Normally the sensor size is selected so that the nominal flow velocity v lies within the measuring range (1 ... 15 ft./sec.)
Flow velocity calculation formula:
V =
1273.24 x Q [l/s] [m/s] or
DN
2
[mm]
Flow velocity calculation formula:
V =
0.408 x Q [GPM]
[ft/s] or
(Pipe ID)2 [inch]
V =
283.67 x Q [MGD] [ft/s]
(Pipe ID)2 [inch]
V =
353.68 x Q [m3/h] [m/s]
DN
2
[mm]
2 5
SITRANS F M
3. Project guidance
3.2.1 Minimum conductivity
Applications Min. conductivity Compact/remote
DN 2 & 3 (DN 1/12 & 1/8 inch) 30 µS/cm
DN 6 (DN ¼ inch) 5 µS/cm
With empty pipe detection 50 µS/cm Ex-installations
(Remote mounted only)
30 µS/cm
District heating systems
(Without DC cleaning unit)
250 µS/cm max. 150 ft
3.2.2 Liner selection guide
Liner Applications Zirconium oxide ZrO2 General purpose, agressive chemicals Ceramics Al2O3 General purpose, food and beverage, agressive chemicals PFA General purpose, food and beverage, pulp and paper, chemicals,
high temperature and chemical resistance
Neoprene Water and wastewater and some chemical applications EPDM Drinking water applications, (not hydrocarbons) PTFE Chemical and general process industries, high temperature and
chemical resistance
Linatex
®®
®®
®
Abrasive media and mining slurries
Ebonite Drinking water applications, wastewater applications and certain
chemical applications
NBR: General purpose, Drinking water, sea water
3.2.3 Electrode selection guide
Electrodes Applications AISI 316 Ti General purpose, water, sewage and district heating Hastelloy C The preferred choice for water and wastewater, chemicals, food
and beverage, and pharmaceutical industries
Titanium Process and chemical industry which require a high corrosion
resistance
Tantalum Chemical industry with aggressive media Platinum and platinum/irridium The ultimate electrode material unaffected by most liquids
3.3 Installation conditions
Reading and operating the flowmeter is possi­ble under almost any installation conditions because the display can be oriented in relation to the sensor. To ensure optimum flow mea­surement, attention should be paid to the fol­lowing:
26
SITRANS F M
3. Project guidance
The sensor must be mounted as shown in the upper figure. Do not mount the sensor as shown in the lower figure. This will position the electrodes at the top where there is possibility for air bubbles and at the bottom where there is possibility for mud, sludge, sand etc. If using empty pipe detection, the sensor can be tilted 45°, as shown in the upper figure.
Recommended installation is in a vertical/in­clined pipe to minimize the wear and deposits in the sensor.
Installation in horizontal pipes
Measuring abrasive liquids and liquids containing particles
The sensor must always be completely full with liquid.
Therefore avoid:
Installation at the highest point in the pipe system
Installation in vertical pipes with free outlet
For partially filled pipes or pipes with downward flow and free outlet the flowmeter should be located in a U-tube.
Recommended flow direction: upwards. This minimizes the effect on the measurement of any gas/air bubbles in the liquid.
Installation in vertical pipes
3.3 Installation conditions
(continued)
Transmitter can be mounted compact or remote.
2 7
SITRANS F M
3. Project guidance
To achieve accurate flow measurement it is essential to have straight lengths of inlet and outlet pipes and a certain distance between pumps and valves. It is also important to centre the flowmeter in relation to pipe flanges and gaskets.
The electrical potential of the liquid must always be equal to the electrical potential of the sensor. This can be achieved in different ways depend­ing on the application: A. W ire jum per bet ween se nsor an d ad jace nt
flanges. (MAG 1100 and MAG 3100).
B. Direct metallic contact between sensor and
fittings. (MAG 1100 FOOD).
C. Bui lt- in g rou nding ele ctr odes. (MA G 31 00
and MAG 5100 W).
D. O ption al ear thi ng/ prote cti on fla nge s/rings.
(MAG 1100 and MAG 3100).
E. O ptio nal gra phit e g asket s o n M AG 1 100.
(Standard for MAG 1100 High temperature).
Inlet and outlet conditions
Potential equalization
Avoid a vacuum in the measuring pipe, as this can damage certain liners. See "Technical data", chapter 2.
The flowmeter can be installed between two reducers (e.g. DIN 28545). At 8° the following pressure drop curves apply. The curves are applicable to water.
Example:
A flow velocity of 3 m/s (V) in a sensor with a diameter reduction from DN 100 to DN 80 (d
1/d2
= 0 .8 ) give s a press ur e drop of 2.9 mbar .
Vacuum
Installation in large pipes
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