Siemens A4027118-A0414 User Manual

User Manual Flying Saw
SIMOTION Flying Saw V1.4
Application number: A4027118 -A0414
General Notes
SIMOTION Flying Saw A4027118-A0414
Copyright © Siemens AG 2008 All rights reserved
Manual_SIMOTION Flying Saw_V1.4.doc
We reserve the right to make technical changes to this product.
Copyright
Reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration or a utility model or design, are reserved.
General Notes
SIMOTION Flying Saw A4027118-A0414
General Notes
Copyright © Siemens AG 2008 All rights reserved
Manual_SIMOTION Flying Saw_V1.4.doc
Note
The standard applications are not binding and do not claim to be complete regarding the circuits shown, equipping and any eventuality. The standard applications do not represent customer-specific solutions. They are only intended to pro-vide support for typical applications. You are responsible in ensuring that the de-scribed products are correctly used. These standard applications do not relieve you of the responsibility in safely and professionally using, installing, operating and servicing equipment. When using these application examples, you recognize that Siemens cannot be made liable for any damage/claims beyond the liability clause described. We reserve the right to make changes to these standard applications at any time without prior notice. If there are any deviations between the recommendations provided in these standard applications and other Siemens publications - e.g. Catalogs - then the contents of the other documents have priority.
Warranty, liability and support
We do not accept any liability for the information contained in this document.
Any claims against us - based on whatever legal reason - resulting from the use of the examples, information, programs, engineering and performance data etc., described in this standard application shall be excluded. Such an exclusion shall not apply in the case of mandatory liability, e.g. under the German Product Liability Act (“Produkthaftungsgesetz”), in case of intent, gross negligence, or injury of life, body or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or breach of a condition which goes to the root of the contract (“wesentliche Vertragspflichten”). However, claims arising from a breach of a condition which goes to the root of the contract shall be limited to the foreseeable damage which is intrinsic to the contract, unless caused by intent or gross negligence or based on mandatory liability for injury of life, body or health The above provisions does not imply a change in the burden of proof to your detriment.
Copyright© 2008 Siemens A&D. It is not permissible to transfer or copy these standard applications or excerpts of them without first having prior authorization from Siemens A&D in writing.
For questions regarding this application please contact us at the following e-mail address:
mailto:applications.erlf@siemens.com
General Notes
SIMOTION Flying Saw A4027118-A0414
Qualified personnel
In the sense of this documentation qualified personnel are those who are knowledgeable and qualified to mount/install, commission, operate and service/maintain the products which are to be used. He or she must have the appropriate qualifications to carry-out these activities
e.g.:
Trained and authorized to energize and de-energize, ground and tag circuits and equipment according to applicable safety standards.
Trained or instructed according to the latest safety standards in the care and use of the appropriate safety equipment.
Trained in rendering first aid.
There is no explicit warning information in this documentation. However, reference is made to warning information and instructions in the Operating Instructions for the particular product.
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Reference regarding export codes
AL: N ECCN: N
Foreword
SIMOTION Flying Saw A4027118-A0414
Foreword
Standard SIMOTION application
A standard SIMOTION application comprises the following components:
One or several software objects or code blocks with defined interfaces
that can be simply integrated into other software projects – without requiring any significant programming – in order to fulfill a precisely defined technology task there. (Core functions)
A software project based on a demonstration case to show the
functionality and possible uses of the standard application - including the associated WinCCflex screen for demonstration. (Demonstration project)
A document to describe the functionality, background information and
handling of the standard application. Further, its use as demonstration model is explained. (Description)
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Foreword
SIMOTION Flying Saw A4027118-A0414
Document structure
The documentation of this application is sub-divided into the following main section:
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Manual_SIMOTION Flying Saw_V1.4.doc
Sec-
Description Note
tion
Section A will provide you with everything that
A
you require to obtain an overview of this standard application. This Section explains the prerequisites and the objective when using this application.
Some of the uses of this standard application are explained as well as situations where this application cannot be used.
Section B is interesting if you wish to use this
B
standard application for demonstration purposes. Here, you are provided with information about
how you can download this application from your PC/PG to the demonstration case step-by-step and how it then used.
Section C provides you with all of the necessary
C
steps to integrate the core functions of the standard application into your user project.
Preparations and parameterizing operations are also explained. Further, you are also told how to integrate the core functions into your application step-by-step.
In addition, tips are provided on how to use the core functions.
Section D is interesting if you wish to
D
expand/adapt the functionality of the core functions provided for your particular application.
Section E “Appendix” provides you with detailed
E
information including a detailed fault/error description, a description of a test program for the core standard application functions as well as references. A feedback sheet is also provided which you can use to give us your comments and suggestions on this document.
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List of contents
SIMOTION Flying Saw A4027118-A0414
List of contents
Section A: Prerequisites and objectives..................................................................10
1 Basic information ......................................................................................... 11
1.1 Prerequisites................................................................................................... 11
1.1.1 Target group................................................................................................... 11
1.1.2 Knowledge base............................................................................................. 11
1.1.3 Technical environment.................................................................................... 11
1.2 Objective and purpose of this standard application........................................ 11
1.2.1 Task description.............................................................................................. 11
1.2.2 Solution using the standard “flying saw” application....................................... 12
1.2.3 Advantages of the standard "flying saw" application ...................................... 13
1.3 Components included in the standard application.......................................... 13
2 Uses............................................................................................................... 15
2.1 Applications ....................................................................................................15
2.1.1 Controls that are permitted............................................................................. 15
2.1.2 Tasks that can be implemented using the core functions............................... 15
2.1.3 Properties and features of the core “flying saw” functions.............................. 16
2.2 Application environment ................................................................................. 17
3 Structure and function ................................................................................. 18
3.1 Design of the "flying saw" ............................................................................... 18
3.1.1 General design ...............................................................................................18
3.1.2 Physical quantities that can be parameterized............................................... 18
3.2 Operating states of the "FlyingSaw-FB".......................................................... 20
Section B: The application example as demonstration system............................22
4 Installing the hardware and software ......................................................... 23
4.1 Regarding your safety..................................................................................... 23
4.1.1 Safety information and instructions................................................................. 23
4.1.2 Responsibilities of the operator ...................................................................... 24
4.2 Hardware structure and mounting/installation ................................................ 25
4.3 Installing the standard SIEMENS software..................................................... 28
4.4 Downloading the user program and parameterizing the drive in the SIMOTION
D demonstration case................................................................................ 28
4.4.1 De-archiving the SIMOTION project...............................................................28
4.4.2 Resetting SIMOTION D435 to the factory settings.........................................28
4.4.3 Re-configuring the double-axis motor module from 3A/3A to 5A/5A .............. 30
4.4.4 Setting the Ethernet interface of the PG/PC...................................................32
4.4.5 Downloading the hardware configuration after a factory setting..................... 37
4.4.6 Downloading the SIMOTION project of the standard application................... 38
5 Operator control of the application example ............................................. 41
List of contents
SIMOTION Flying Saw A4027118-A0414
5.1 Brief instructions to demonstrate.................................................................... 41
5.1.1 Structure overview..........................................................................................42
5.1.2 Brief instructions............................................................................................. 43
5.2 Detailed operating instructions .......................................................................47
5.2.1 Structure overview..........................................................................................48
5.2.2 Start................................................................................................................ 48
5.2.3 Machine parameter settings ........................................................................... 51
5.2.4 Operator control functions in the setting-mode............................................... 53
5.2.5 Operator functions of the process in the automatic mode.............................. 54
5.2.6 Technology view.............................................................................................59
5.2.7 Operator control functions in the status display.............................................. 60
Section C: Integrating the core “flying saw” functions .........................................61
6 Program environment and interfaces.........................................................62
6.1.1 Function and identification of the program groups.......................................... 62
6.1.2 Program structure........................................................................................... 63
6.2 Call environment............................................................................................. 65
6.3 Interfaces........................................................................................................ 65
6.3.1 Classifying the interfaces................................................................................ 65
6.3.2 Block interface of the FB_BGD_TEMPLATE_FlyingSaw()............................. 66
6.3.3 Structure of the global data area of the data unit FS_Var .............................. 68
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7 Integrating the core “flying saw” functions...............................................72
7.1 This is how you integrate core functions into your project..............................72
7.2 Prerequisites................................................................................................... 72
7.2.1 SIMOTION SCOUT with SIMATIC STEP 7.................................................... 72
7.2.2 SIMOTION control.......................................................................................... 73
7.2.3 Technology objects required and synchronous relationships......................... 74
7.3 Preparations ...................................................................................................75
7.3.1 De-archiving the standard "flying saw" application.........................................75
7.3.2 Downloading the core functions into your SCOUT project..............................75
7.4 Setting-up the required technology objects ....................................................76
7.4.1 Flying saw axis ............................................................................................... 76
7.4.2 Axis, material web........................................................................................... 77
7.5 Assigning the synchronous relationships........................................................ 78
7.5.1 FlyingSawAxis_SYNCHRONOUS_OPERATION........................................... 78
7.6 Integrating into your application...................................................................... 79
7.6.1 Calling the “FlyingSaw FB” in the user program.............................................79
7.6.2 Integrating the template block in the processing sequence............................80
8 Using the "FB_BGD_TEMPLATE_FlyingSaw()"......................................... 81
8.1 General information and instructions.............................................................. 81
8.2 Initial state of the "FB_BGD_TEMPLATE_FlyingSaw()".................................81
8.3 Mode changeover sequence .......................................................................... 81
List of contents
SIMOTION Flying Saw A4027118-A0414
8.4 Using the restart bit......................................................................................... 83
8.5 Error messages .............................................................................................. 83
8.6 Help functions within the core “flying saw” functions...................................... 85
Section D: Program description...............................................................................86
9 Information and instructions to adapt the core “flying saw” functions.. 87
9.1 Information and warnings ............................................................................... 87
10 Description of important program elements.............................................. 88
10.1 Program structure........................................................................................... 88
10.2 Declaration part FS_Var ................................................................................. 88
10.3 Functions of the FB_BGD_Template_FlyingSaw() ("FlyingSaw-FB")............. 89
10.3.1 Declarations.................................................................................................... 89
10.3.2 Start identification, axis monitoring and automatic state change chains ........ 90
10.3.3 Checking the input parameters and parameterization of the technology
settings that are absolutely necessary....................................................... 91
10.3.4 State machine of the “FlyingSaw FB” ............................................................. 91
10.4 Properties/features of startup_SAP................................................................ 98
10.5 Help routines................................................................................................... 98
10.5.1 Features and characteristics of the MT_FS1_PrintmarkDetection (print mark
sensing)...................................................................................................... 98
10.5.2 Properties/features of the IPO_FS1_IPO_Routine.........................................98
10.5.3 SyncPos buffer ............................................................................................... 98
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Section E: Appendix................................................................................................100
11 General information on the application.................................................... 100
11.1 Scope of supply............................................................................................ 100
11.2 Revisions/Author........................................................................................... 100
12 Error messages........................................................................................... 101
12.1 Signaling error events at the “FlyingSaw FB” of the core “flying saw” functions101
12.2 Possible error messages at the error code output ErrorID of the
„FB_BGD_TEMPLATE_FlyingSaw()“ ...................................................... 101
13 Contact partner...........................................................................................106
14 Please help us to become even better...................................................... 107
Flying Saw with SIMOTION A4027118-A0414
Basic information
Section A: Prerequisites and objectives
Content
Section A will provide you with everything that you require to obtain an overview of this standard application. The prerequisites and the objective for using this standard application are presented.
The applications shown will give you a good understanding for what this standard application can be used for. Further, some applications will be listed for which this standard application cannot be used. In addition, the performance limits of this standard application will be shown.
Objective
Section A of this document should provide the user with the following information:
The objective and purpose of this standard application
Section A: Prerequisites and objectives
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List several applications
Indicate the performance limits of this standard application.
Subjects discussed
Chap. Title Contents
1 Basic information
2 Uses
3
4
Structure and function
Program environment and interfaces
The necessary prerequisites to use the standard “flying saw” application.
The use of this application. Software components and code blocks of the standard
“flying saw” application. Tasks and properties of the core functions of the standard
“flying saw” application Exclusions and restrictions Hardware components required
Type of design and physical quantities for which the “flying saw” core function can be used.
Type of cams that the “flying saw” core functions calculate and used.
Operating states at the FlyingSaw FB. Call environment of the FlyingSaw FB
Description of the interfaces and the parameters of the FB_BGD_TEMPLATE_FlyingSaw()
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Basic information
1 Basic information
1.1 Prerequisites
1.1.1 Target group
The standard application is conceived for all programmers and users who wish to quickly and simply implement a flying saw using SIMOTION.
1.1.2 Knowledge base
In order to use this technology template, you should be able to use SCOUT and technology objects and technology function calls in SIMOTION.
This document does not provide an introduction into these subjects and is solely restricted to providing information and data on how to use this standard application.
Section A: Prerequisites and objectives
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1.1.3 Technical environment
This standard application can only be used, without having to make any changes, in conjunction with SIMOTION D and the SINAMICS demonstration case.
1.2 Objective and purpose of this standard application
1.2.1 Task description
Using SIMOTION, a material web, fed using the material feed mechanism is to be cut into identical parts and sections. As a result of the characteristics of the material, the material cannot be cut at once across the whole width of the web with just one cut. In order that the motion of the material web does not have an impact on the cut, either the material web must be stopped during the cut, or the cutting device must be moved in synchronism with the material web – i.e. the material web is cut "on the fly".
Why flying processing/machining?
"Flying" processing/machining is required, if
If the flow of products were to be stopped due to a sub-process
(generally a thermal process) this would result in a reduction in quality or even waste.
Stopping the product flow cannot be justified as a result of the energy
demand when decelerating and accelerating.
The individual processing/machining steps are too different so that a
standard delay time cannot be justified from a cost-effective perspective.
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Basic information
Principle design of a "flying saw"
The material is fed-in as an endless web (e.g. plastic, sheet steel or fiber board) using a conveyor belt that runs with a constant velocity.
The position of the cut on the material web is either sensed using a print mark using a sensor or is specified by the control after a cut length has been passed that can be adjusted. The synchronous position is simultaneously defined. From this point onwards, the shears slide of the flying saw synchronously follows the material at the position to be cut and the cut can be started. After the cut has been completed, the shears slide is returned to its starting position where it waits for the next cut position.
Fig. 1-1: Principle of operation of the “flying saw”
Section A: Prerequisites and objectives
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Manual_SIMOTION Flying Saw_V1.4.doc
Sensor
Web drive or measuring system
Starting position
Drive of flying saw
1.2.2 Solution using the standard “flying saw” application
The standard “flying saw” application discussed here can be used to implement such applications, and to develop a functioning "flying saw" as quickly as possible.
The standard application already includes, as core function, a pre­configured motion control of the flying saw axis. This can be adapted to the particular application using the appropriate parameters. The core function is responsible for completely controlling the flying saw axis.
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Basic information
The user program only has to control the material feed and to supply the core function with the correct parameters.
Additional function of the standard application
Further, using this standard application, after the material has been cut with the cutting device, a gap can be created between the individual cut pieces.
This function can also be set at the core function and commissioned by simply entering the appropriate parameters.
1.2.3 Advantages of the standard "flying saw" application
When the standard “flying saw” application is used, it offers users the following advantages:
Section A: Prerequisites and objectives
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Manual_SIMOTION Flying Saw_V1.4.doc
Programs can be quickly generated
When the standard “flying saw” application is used, it is simple to quickly implement a "flying saw" functionality when programming with SIMOTION.
The core functions provided in the standard application can be transferred into the application to be generated quickly and simply by copying. The description of this standard application explains the additional configuring steps that are necessary.
Automatic motion control
The core functions of the standard “flying saw” application can be used to realize all of the flying saw axis motion control using SIMOTION technology functions. The user only programs a execution sequence that corresponds to the actual behavior of the machine function to be implemented.
Possibility of adaptation
The standard “flying saw” application includes all of the source codes in a commented form. This means that the existing core functions can be quickly and simply expanded by the user's own particular functions.
This description also provides you with an explanation of the background required to expand the core functions.
1.3 Components included in the standard application
The standard “flying saw” application is implemented as SIMOTION project. It is a program that can be executed for a (demonstration) machine for the
SIMOTION D and PC demonstration case with WinCCflex for visualization.
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Basic information
The program fulfills the following tasks:
Operating mode manager for the complete (demonstration) machine
The control of the (demonstration) machine
The core functions of the "flying saw" functionality with absolute gearing
All of the machine functions that are relevant for the demonstration case
environment are simulated
The (demonstration) machine is displayed on the WinCCflex screen
This means that the user immediately sees which program modules are required to implement his particular flying saw application; these program modules are sub-divided into program groups and are appropriately designated.
This means that the core functions of the standard “flying saw” application can be quickly and simply integrated into user projects.
Section A: Prerequisites and objectives
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Uses
2 Uses
2.1 Applications
2.1.1 Controls that are permitted
The standard “flying saw” application has only been tested for use in the following control system:
SIMOTION D 435
However, it can also be used – without any significant additional costs – also in the SIMOTION P or SIMOTION C controls.
2.1.2 Tasks that can be implemented using the core functions
Section A: Prerequisites and objectives
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These core functions are used to control flying equipment and mechanisms to
Cut
Perforate
Emboss
Seal
Saw
Drill
Paint
etc.
The core “flying saw” function completely handles the motion control of the flying axis used for cutting/sawing. The functionality associated with the material feed is implemented outside the core functions in the user program.
Definition
In the following text, the “flying saw” term is used to represent all of the other conceivable machine versions.
The term “saw” is used for all parts of the machine where direct contact is made to the material when “cutting”.
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Uses
2.1.3 Properties and features of the core “flying saw” functions
The following properties and features were taken into account when implementing the core functions, and can also be used in a user program that you generate yourself:
Precisely synchronizing at a specific position
The "flying" axis is accelerated to the velocity of the material web so that this reaches this velocity above a position on the material that can be specified.
Flying axis
The "flying" axis and the material move at the same velocity while sawing/cutting.
The starting position of the "flying" axis can be set
The starting position of the "flying" axis between two cuts can be set using a parameter at the core function.
Section A: Prerequisites and objectives
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Manual_SIMOTION Flying Saw_V1.4.doc
"Cutting" at a print mark
The synchronous position is detected using a measuring probe and print mark.
"Cutting" to length
The synchronous position is calculated from the distance that the material has moved through.
Immediate cut
A cut is initiated by an operator function independently of the distance that the material has moved. (This function is only possible for "cut" to length!)
Creating a gap
After a cut has been made, the cutting unit additionally moves the cut material in the direction in which the material is moving until a certain distance is reached to the rest of the material. This distance can be specified. The cutting unit only returns to its starting position after this operation has been completed.
Asymptotic synchronizing
The “flying” axis is accelerated to the velocity of the material web without overshoot in velocity.
Gearing Ratio
Ratio between measured and effective velocity of the material web.
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Uses
2.2 Application environment
The standard “flying saw” application can be used in the following hardware environment:
Fig. 2-1 Application environment of the standard “flying saw” application
PG / PC
SIMOTION D
Encoder
Section A: Prerequisites and objectives
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Motor
Sensor
Material web
Motor Encoder
SIMOTION D used to control the material feed of the material web and to control the "flying" axis.
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Structure and function
3 Structure and function
3.1 Design of the "flying saw"
3.1.1 General design
The "flying saw", which is based on the "flying saw" core function comprises a spindle axis that is mounted on the cutting unit.
3.1.2 Physical quantities that can be parameterized
The following physical quantities of the “flying saw” (designations in white) are used in the “flying saw” core function:
Fig 3-1 Physical quantities for the standard “flying saw”
Section A: Prerequisites and objectives
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Starting position
Sync position EndSync-
position
Sensor
Synchronous range
DistanceToSensor
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Structure and function
Table 3-1: Explanation of the parameterizable physical quantities
Physical quantity Description
Section A: Prerequisites and objectives
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Manual_SIMOTION Flying Saw_V1.4.doc
DistanceToSensor [mm]
Distance (clearance) between the axis zero of the "flying saw" and the sensor to sense the material and print mark
StartPos [mm]
SyncPos [mm]
Starting position of the cutting unit referred to the axis zero point of the "flying saw".
Position where the cutting unit reaches the specified material position and material velocity. Starting point of the synchronous range
EndSyncPos [mm]
End point of the synchronous range. If, at this particular position, sawing/cutting has still not been completed, then it is now interrupted.
EndPos [mm]
End point (end position) of the traversing range of the "flying saw"
(software limit switch)
ToStartposVelocity [mm/s]
ToBackposVelocity [mm/s]
GapLength [mm]
Velocity for travel to the starting position
Velocity with which the flying saw returns to its starting position
Length of the gap after the cutting unit has made a cut. This gap is to be additionally created between the cut material and the material web.
GapVelocity [mm/s]
GearingRatio
Superimposed velocity with which the gap is to be created
Ratio between measured and effective velocity of the material web.
AccelerationCut
Acceleration value for synchronization motion
[mm/s²] AccelerationBack
[mm/s²] AccelerationGap
[mm/s²]
Acceleration value for positioning motion back to the starting position
Acceleration value for the higher-level positioning to create the "gap"
Synchronous range
The synchronous range is located between SyncPos and the EndSyncPos. The material is cut within this range.
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Section A: Prerequisites and objectives
Structure and function
3.2 Operating states of the "FlyingSaw-FB"
The “FlyingSaw FB” automatically controls the “flying saw” axis to implement the required level of functionality.
This functionality is sub-divided into five operating states so that the sequences at the “flying saw” are implemented as a result of the states or also as a result of the transitions between the states.
This means the user only influences the “flying saw” by specifying the required operating mode with the required parameters.
Fig. 3-2 Operating modes
4
4
Manual
Manual
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Manual_SIMOTION Flying Saw_V1.4.doc
1
1
Disable
Disable
A differentiation is made between the following operating modes:
Error (0)
The “FlyingSaw FB” has detected an error and brought the flying saw axis into a safe state. The fault is still available and the user can evaluate it. The flying saw axis is stopped and is in the “disable” state.
Disable (1)
The “FlyingSaw FB” is already being used but is in the safety operating state. All of the faults/errors present have been successfully acknowledged. After a reset, the flying saw axis is in the disabled and stopped state.
2
2
Startposi-
Startposi-
tion
tion
3
3
Auto-
Auto-
matic
matic
0
0
Error
Error
Starting position (2)
The flying saw axis moves to the starting position or is located at the
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Structure and function
starting position and is ready to synchronize to the material web. The flying saw axis waits in the “enable” state.
Automatic (3)
The flying saw axis has been synchronized to the material web and cuts the material as specified.
Manual (4)
The flying saw axis is in the manual mode and the user can manually move the shaft. The flying saw axis waits in the “enable” state.
These operating modes are available to users to implement their "flying saw" functionality in a user program and can be signaled to the "FlyingSaw FB“ using input parameters.
The “FlyingSaw FB” indicates the currently reached status using an output parameter.
Section A: Prerequisites and objectives
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system
Section B: The application example as demonstration
system
Contents
All of the necessary steps to commission the standard “flying saw” application as demonstration system are explained in Section B.
Preparations and parameterizing operations are also explained. Further, you are told how you can use the WinCCflex Pro man-machine interface (screen) of the application example step-by-step.
Objective
Section B of this document provides the reader with the following
The prerequisites to use this standard SIMOTION application as
demonstration system
Section B: The application example as demonstration
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Manual_SIMOTION Flying Saw_V1.4.doc
Preparations and parameterizing operations are explained
Describes the steps necessary when presenting this standard
application.
Provides tips for using this standard application.
Subjects discussed
Chap. Title Contents
5
6
Installing the hardware and software
Operator control of the application example
Safety information and instructions Components and their interconnections required for the
presentation Installation of standard SIEMENS software Downloading the user program in SIMOTION D435 Downloading drive parameters in SINAMICS
Brief instructions on how to use the demonstration system Detailed operating instructions
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Section B: The application example as demonstration
system
4 Installing the hardware and software
4.1 Regarding your safety
4.1.1 Safety information and instructions
Pictograms, signal words and text
Every piece of safety information/instruction in this document is designated by text graphics – comprising pictogram and signal word, and supplemented by explanatory text. A clear classification according to the
degree of the potential hazard is provided as a result of the combination of pictogram and signal word. Safety information/instructions are provided in front of the information regarding activities to be executed.
Classification
There are three different stages regarding safety information/instructions. These are designated by the same pictogram. They differ by the signal word.
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!
Danger
This safety information/instruction indicates an immediate hazard. If the information/instruction is not carefully followed, this results in severe bodily injury or even death.
!
Warning
This safety information/instruction indicates a potential hazard. If the information/instruction is not carefully followed, this can result in severe bodily injury or even death.
!
Caution
This safety information/instruction indicates a potentially hazardous situation, which can result in slight to average bodily injury. This pictogram/text word can also warn about potential material damage.
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4.1.2 Responsibilities of the operator
Correct use
The correct use of the application components exclusively relates to the open-loop and closed-loop control of test set-ups that were adapted to the power/performance of the application components. In order that the application functions perfectly, the required standard SIMATIC components as well as also the necessary hardware and software components must be installed.
The company/person operating the system may only make changes to the application components after having received written authorization from the suppliers.
Misuse
The following are considered to be misuse:
Section B: The application example as demonstration
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Inadmissible loads applied to the application components.
Any application deviating from the use specified above, or applications
that go beyond the specified use.
Non-observance of the safety information and instructions.
If faults that could have a negative impact on the safety are not
immediately resolved/removed.
Any changes/modifications to equipment/devices that are used to
ensure perfect function and operation, unrestricted use as well as active or passive safety.
If recommended hardware and software components are not used.
If the application components are not in a perfect technical condition are
not operated conscious of safety and hazards, and not taking into account all of the instructions provided in the documentation.
The manufacturer assumes no liability for incorrect use (misuse).
Responsible for monitoring
The company or person operating the system is responsible in continually monitoring the overall technical status of the application components (defects and damage that can be externally identified as well as changes in the operating behavior).
The company/person operating the system is responsible in ensuring that the application is only operated in a perfect state. He must check the state of the application components before they are used and must ensure that any defect is removed before commissioning.
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Qualification of personnel
The operating company/person may only deploy trained, authorized and reliable personnel. In so doing, all safety regulations must be carefully observed.
Personnel must receive special instructions regarding the hazards/dangers that can occur.
4.2 Hardware structure and mounting/installation
Overview
Fig. 4-1 Hardware components (without power cable!)
Section B: The application example as demonstration
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MPI/DP
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Table 4-1 Hardware components
Hardware element Diagram Order No./MLFB and functions
Training case, SIMOTION D435 with SINAMICS S120
Section B: The application example as demonstration
SIMOTION D demonstration and training case
6ZB2 470-0AE00 The SIMOTION D training case comprises
standard components (SIMOTION D435, two SINAMICS axes with motors) and has two axes. These are used to demonstrate the application. The case is already pre-configured and connected-up. It only has to be connected to the HMI system via PROFIBUS.
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Communications
PROFIBUS connector up to 12 Mbit/s
PROFIBUS cable
6ES7972-0BA41-0XA0 The connector is used to establish a
connection between the HMI system and the SIMOTION D435 training case
6XV1830-0EH10 (sold by the meter, from 20m)
The cable is used to establish a connection between the HMI system and the
SIMOTION D435 training case HMI system PG/PC with MPI
interface
-
The PG/ PC is used as the HMI display
screen.
Procedure
Please proceed as follows to configure and install the hardware components for the application example:
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Table 4-2 Hardware configuration and mounting
No. Action Comment
Section B: The application example as demonstration
Connect the MPI/DP interface of your PG/PC
1
to the righthand MPI/DP interface (contact X136) of the SIMOTION D435 using a PROFIBUS cable and switch the terminating resistors in the two terminating connectors of the cable to “On”.
Do not
use the standard MPI cable, supplied with the PG/PC to connect the PG/PC to the SIMOTION D435!
The connection should be operated with a 12Mbit/s baud rate. Under all circumstances, a PROFIBUS cable must be used between the PG/PC and SIMOTION D435 with the terminating resistors switched-in. If this is not do ne, communication problems can occur between the PG/PC and the SIMOTION D435.
Connect the SIMOTION D training case to
2
the power supply.
3 Power-up all of the equipment/devices.
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4.3 Installing the standard SIEMENS software
Minimum required releases
Table 4-3 Versions
Component Version.
STEP 7 V5.4 + SP2 SIMOTON SCOUT V4.1.1.6 WinCCflex Advanced 2007 Hotfix 4
Installation
Please install the following
Section B: The application example as demonstration
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Step 7 V5.4 incl. SP2
SIMOTION SCOUT V4.1.1.6
WinCCflex 2007 Hotfix 4 Advanced
(with the option: Integration in Step 7)
Please follow the instructions of the installation programs.
4.4 Downloading the user program and parameterizing the drive in the SIMOTION D demonstration case
4.4.1 De-archiving the SIMOTION project
Open SIMOTION SCOUT
De-archive the SIMOTION project and open it using SIMOTION
SCOUT
4.4.2 Resetting SIMOTION D435 to the factory settings
In order to obtain a fixed starting point for the description on how to download the user program into the demonstration case, restore the factory setting at the demonstration case as described below:
Power-down the demonstration case
Set the mode switch SIMOTION D435 to setting 3 (MRES)
Power-up the demonstration case
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When RDY lights green and STOP lights orange, set the SIMOTION
D435 mode switch to the 0 position (RUN)
RDY and RUN are green
Once the factory setting has been restored, the SIMOTION D435 has PROFIBUS address 2 and the baud rate is 1.5 Mbit/s.
Section B: The application example as demonstration
Fig. 4-2 Mode selector switch, SIMOTION D435
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4.4.3 Re-configuring the double-axis motor module from 3A/3A to 5A/5A
This application example is configured as standard using a 3A/3A motor module. However, there are demonstration cases in the field, which are still equipped with a 5A/5A motor module. The hardware should be carefully checked before the project is downloaded! If a 3A/3A motor module is not used in the demonstration case, then the project can be re-configured by following the subsequent instructions:
Go offline
In the project tree, open the “Drive Navigator”
A selection window opens when the “Device configuration” button is
pressed
Open the Configurator by pressing the “Execute drive configuration"
button
Scroll in the selection menu of the power unit by pressing the
“Continue” button
Section B: The application example as demonstration
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Select the power unit being used from the list – refer to the serial
number on the front of the double motor module, e.g. 6SL3120-2TE15­0AA0 (5A/5A)
Press “Continue” and acknowledge the alarm messages
Press the “Continue” button – without making any additional changes –
until the “Complete” button appears; also press this
Close the Device Configurator
In the Expert list of the red and blue drives (select the particular drive ->
righthand mouse key -> Expert -> Expert list), reduce parameter p210 from 600V to 345V
Compile and save the project, go online and load the project into the
target system
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