Sharp MX-M160, MX-M200 Service Manual

SERVICE MANUAL

CODE : 00ZMXM200DS1E

DIGITAL MULTIFUNCTIONAL SYSTEM

MX-M200D

MX-M160D MX-M160

MX-M200DK MX-M160D MX-M160DK

MX-M200D

[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

[ 2 ] CONFIGURATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1

[ 3 ] SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1

[ 4 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1

[ 5 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . 5 - 1

[ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1

MODEL

As for the content of the MX-M200DK/MX-M160DK, refer to the content of the MX-M200D/MX-M160D as long as there is no proviso.

MX-M160

[ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1

[ 8 ] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1

[ 9 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1

[10] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1

[11] DISASSEMBLY AND ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . 11 - 1

[12] FLASH ROM VERSION UP PROCEDURE . . . . . . . . . . . . . . 12 - 1

[13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1

Parts marked with “ “ are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used for

SHARP CORPORATION

after sales service only. The contents are subject to change without notice.

CONTENTS

[1] GENERAL

1. Note for servicing . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

[2] CONFIGURATION

1. System Configurations . . . . . . . . . . . . . . . . . . . . . . 2-1

2. Machine configuration . . . . . . . . . . . . . . . . . . . . . . . 2-1

3. Option list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

[3] SPECIFICATIONS

1. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

[4] CONSUMABLE PARTS

1, Supply system table . . . . . . . . . . . . . . . . . . . . . . . . 4-1

2. Environmental conditions . . . . . . . . . . . . . . . . . . . . 4-2

3. Production number identification . . . . . . . . . . . . . . . 4-2

[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

2. Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

3. Operation Section . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

4. Motor, solenoid, clutch. . . . . . . . . . . . . . . . . . . . . . . 5-4

5. Sensor, switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . 5-7

[6] ADJUSTMENTS

1. Adjustment item list . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

2. Copier adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

[7] SIMULATIONS

1. Entering the simulation mode . . . . . . . . . . . . . . . . . 7-1

2. Canceling the simulation mode . . . . . . . . . . . . . . . . 7-1

3. List of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

4. Contents of simulations . . . . . . . . . . . . . . . . . . . . . . 7-3

[8] SYSTEM SETTINGS

1. List of user programs. . . . . . . . . . . . . . . . . . . . . . . . 8-1

2. Using the system settings . . . . . . . . . . . . . . . . . . . . 8-2

[9] TROUBLE CODE LIST

1. Trouble code list . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

2. Details of trouble codes. . . . . . . . . . . . . . . . . . . . . . 9-1

[10] MAINTENANCE

1. Maintenance table. . . . . . . . . . . . . . . . . . . . . . . . . 10-1

2. Maintenance display system . . . . . . . . . . . . . . . . . 10-2

3. Note for replacement of consumable parts . . . . . . 10-2

[11] DISASSEMBLY AND ASSEMBLY

1. High voltage section/Duplex transport section . . . 11-1

2. Optical section. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

3. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4

4. Paper exit section . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

5. MCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

6. Optical frame unit . . . . . . . . . . . . . . . . . . . . . . . . . 11-9

7. LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9

8. Tray paper feed section/Paper transport section. . 11-9

9. Bypass tray section . . . . . . . . . . . . . . . . . . . . . . 11-11

10.Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13

11.Developing section . . . . . . . . . . . . . . . . . . . . . . . 11-14

12.Process section . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15

13.Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15

[12] FLASH ROM VERSION UP PROCEDURE

1. Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1

2. Installation procedure . . . . . . . . . . . . . . . . . . . . . .12-1

3. Firmware update procedure . . . . . . . . . . . . . . . . . .12-2

[13] ELECTRICAL SECTION

1. Block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-1

2, Actual wiring diagram . . . . . . . . . . . . . . . . . . . . . . .13-2

3. Signal name list . . . . . . . . . . . . . . . . . . . . . . . . . . .13-9

LEAD-FREE SOLDER

This product is a class 1 laser product that complies with 21CFR 1040.10 and 1040.11 of the CDRH standard and IEC60825-1 Edition 1.2-2001.

1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a unit, not as individual parts.

2) Do not look into the machine with the main switch turned on after removing the developer unit, toner cartridge, and drum cartridge. Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical system.

The middle frame contains the safety interlock switch. Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing.

This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved on the eye's retina, there is the danger of spot damage to the retina.

This means that this machine does not produce hazardous laser radiation. The use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

CAUTION

Warning:

This is a Cla

Disconnect the AC cord before servicing the unit.

LASER WAVE - LENGTH: 785 nm + 10 nm/ 15 nm Pulse times : (8.141 s 0.1 s/7 mm Output power : 0.14 mW 0.22 mW

ss A product. In a domestic environment this product may cause radio interference in which case

the user may be required to take adequate measures.

LUOKAN 1 LASERLAITE

KLASS 1 LASERAPPARAT

[1] GENERAL

1. Note for servicing

Pictogram

The label ( ) in the fusing area of the machine indicates the following:

: Caution, risk of danger : Caution, hot surface

•poorly ventilated

A. Warning for servicing

•The fusing area is hot. Exercise care in this area when removing misfed paper.

•Do not look directly at the light source. Doing so may damage your eyes.

B. Cautions for servicing

•Do not switch the machine rapidly on and off. After turning the machine off, wait 10 to 15 seconds before turning it back on.

•Machine power must be turned off before installing any supplies.

•Place the machine on a firm, level surface.

•Do not install the machine in a humid or dusty location.

•When the machine is not used for a long time, for example, during prolonged holidays, turn the power switch off and remove the power cord from the outlet.

•When moving the machine, be sure to turn the power switch off and remove the power cord from the outlet.

•Do not cover the machine with a dust cover, cloth or plastic film while the power is on. Doing so may prevent heat dissipation, damaging the machine.

•Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser radiation exposure.

•The socket-outlet shall be installed near the machine and shall be easily accessible.

C. Note for installation place

Improper installation may damage the machine. Please note the following during initial installation and whenever the machine is moved.

Caution : If the machine is moved from a cool place to a warm place,

condensation may form inside the machine. Operation in this condition will cause poor copy quality and malfunctions. Leave the machine at room temperature for at least 2 hours before use.

Do not install your machine in areas that are:

•damp, humid, or very dusty

•exposed to direct sunlight

•subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater.

The machine should be installed near an accessible power outlet for easy connection and disconnection. Be sure to connect the power cord only to a power outlet that meets the specified voltage and current requirements. Also make certain the outlet is properly grounded.

Note : Connect the machine to a power outlet which is not used for other

electric appliances. If a lighting fixture is connected to the same outlet, the light may flicker.

Be sure to allow the required space around the machine for servicing and proper ventilation.

20 cm (8

)

MX-M160 GENERAL 1-1

20 cm

)

20 cm

)

D. Note for handling PWB and electronic parts

When handling the PWB and the electronic parts, be sure to observe the following precautions in order to prevent against damage by static electricity.

1) When in transit or storing, put the parts in an anti-static bag or an anti-static case and do not touch them with bare hands.

2) When and after removing the parts from an anti-static bag (case), use an earth band as shown below:

• Put an earth band to your arm, and connect it to the machine.

3) When repairing or replacing an electronic part, perform the procedure on an anti-static mat.

MX-M160 GENERAL 1-2

[2] CONFIGURATION

1. System Configurations

[AR-RP10]

(REVERSING SINGLE PASS FEEDER)

Standard for North America only

AR-RP10

[MX-M200D] [MX-M160D]

[AR-SP10] [AR-VR7] [MX-NB10]

(SINGLE PASS FEEDER) (DOCUMENT COVER)

(NEWORK PRINTING / SCANNING EXPANSION KIT)

[MX-M160]

[MX-TR10]

[AR-D35] [AR-D34]

(JOB SEPARATOR)

(2 x 250-sheet paper feed unit)

2. Machine configuration

MX-M200D MX-M160D MX-M160 Copy STD STD STD Color scanner STD STD STD SPLC printer STD STD STD PCL printer OPT OPT OPT Fax OPT OPT OPT Network OPT OPT OPT Duplex STD STD N/A Sort STD STD STD Shifter ∗1STDSTDSTD Paper tray 2-stage 1-stage 1-stage

[MX-FX10]

(250-sheet paper feed unit)

(FACSIMILE EXPANSION KIT)

∗1: Except for North America

MX-M200D CONFIGURATION 2-1

3. Option list

Model name Name MX-M200D MX-M160D MX-M160

AR-RP10 REVERSING SINGLE PASS FEEDER North/South America: STD

Europe, Australia, Agency: OPT

AR-SP10 SINGLE PASS FEEDER North/South America: N/A

Europe, Australia, Agency: OPT

AR-VR7 DOCUMENT COVER North/South America:N/A

Europe, Australia, Agency: OPT AR-D34 250-SHEET PAPER FEED UNIT OPT OPT OPT — AR-D35 2X250-SHEET PAPER FEED UNIT OPT OPT OPT —

MX-TR10 JOB SEPARATOR TRAY KIT OPT OPT OPT — MX-NB10 NEWORK PRINTING / SCANNING

MX-FX10 FACSIMILE EXPANSION KIT OPT OPT OPT —

AR-SM5 256MB EXPANTION MEMORY BOARD OPT OPT OPT — AR-MM9 FAX EXPANTION MEMORY BOARD OPT OPT OPT —

AR-PF1 BARCODE FONT KIT OPT OPT OPT —

MX-PK10 PS3 EXPANSION KIT OPT OPT OPT Yes

AR-PF2 MACRO FONT FLASH ROM KIT OPT OPT OPT —

: Option installation enable

EXPANSION KIT

: Option installation disable

OPT OPT OPT —

OPT N/A —

OPT OPT —

OPT STD —

Product key

target

MX-M200D CONFIGURATION 2-2

[3] SPECIFICATIONS

1. Copy mode

A. Type

Ty p e Desk-top Paper exit center tray / internal

B. Machine composition

MX-M160D/MX-M160 16-CPM multi function model MX-M200D 20-CPM multi function model

C. Copy speed

(1) Engine speed (ppm)

Paper size MX-M200D MX-M160D/MX-M160 A4/ 8.5”x11” 20ppm 16ppm A4R 14ppm 12ppm

8.5”x11”R 15ppm 12ppm A5/ 5.5”x8.5” 20ppm 16ppm B5/ 16K 20ppm 16ppm B5R 16ppm 14ppm 16KR 15ppm 14ppm

8.5x13” 12ppm 11ppm B4/ 8.5”x14 12ppm 10ppm A3 11ppm 9ppm 11”x17” 10ppm 9ppm 8K 11ppm 10ppm

(2) Document replacement speed (Copy mode)

Copy mode MX-M200D MX-M160D/MX-M160

S to S 20cpm (100%) 16cpm (100%)

S to S : Tray1 A4/8.5”X11” document 11 sheets (11 pages), copy 1 set

(3) Job efficiency

Copy mode MX-M200D MX-M160D MX-M160 S to S 18cpm (90%) 15cpm (49%) 15cpm (94%) S to D 10cpm (50%) 10cpm (63%) — D to D 10cpm (50%) 10cpm (63%) —

S to S : Tray1 A4/8.5”X11” document 10 sheets (10 pages), copy 5 sets S to D : Tray1 A4/8.5”X11” document 10 sheets (10 pages), copy 5 sets D to D : Tray1 A4/8.5”X11” document 10 sheets (20 pages), copy 5 sets

(4) First copy time

Tr ay Content 1st tray 7.2 sec or less 2nd tray 8.5 sec or less 3rd tray 9.5 sec or less 4th tray 10.5 sec or less Bypass tray 7.5 sec or less

600x300dpi, AE mode, A4/Letter, single surface copy with OC, in polygon ready state

D. Document

Max. document size A3, 11" X 17" Document reference position Left bottom reference Detection (Platen) Ye s

E. Paper feed

(1) Paper feed section details

Item 1st tray 2nd tray

Paper capacity 250

Paper size detection No

Paper type setting No No No

Paper size changing method The paper guide is set by the user. Paper when shipping AB series A4 A4 Size setting Inch series Remaining paper quantity

detection

sheets

8 1/2” x11” 8 1/2” x11” Only empty detection available

250

sheets

(Paper size is set with

the system setting.)

(2) Feedable paper

Paper size 1st tray 2nd tray

A3 297x420 Ye s Ye s Yes B4 257x364 Ye s Ye s Yes A4 297x210 Ye s Ye s Yes A4-R 210x297 Ye s Ye s Yes B5 257x182 Ye s Ye s Yes B5R 182x257 Ye s Ye s Yes A5 210x148.5 Ye s N/A Ye s A5R 148.5x210 N/A N/A Ye s A6R 105x148.5 N/A N/A Ye s B6R 128.5x182 N/A N/A Ye s Ledger 11 x 17 in 279.4x431.8 Ye s Ye s Ye s Legal 8.5x14in. 215.9x355.6 Ye s Ye s Ye s Foolscap 8.5 x 13 in 215.9x330.2 Ye s Ye s Ye s Letter 11x8.5in 279.4x215.9 Ye s Ye s Ye s Letter-R 8.5x11in 215.9x279.4 Ye s Ye s Ye s Executive-R 7.25x10.5in. 184.2x266.7 N/A N/A Ye s Invoice 8.5x5.5 in. 215.9x139.7 Ye s N/A Ye s Invoice-R 5.5x8.5 in 139.7x215.9 N/A N/A Ye s 8K 270x390 Ye s Ye s Ye s 16K 270x195 Ye s Ye s Ye s 16KR 195x270 Ye s Ye s Ye s COM10 104.8x241.3 N/A N/A Ye s COM9 98.4x225.4 N/A N/A Ye s C5 162x229 N/A N/A Ye s DL 110x220 N/A N/A Ye s Postcard 100x148 N/A N/A Ye s Return postcard 200x148 N/A N/A Ye s Long format No. 3 120.1x235 N/A N/A Ye s Monarch 98.4x190.5 N/A N/A Ye s Western format No. 2 114x162 N/A N/A Ye s Western format No. 4 105x235 N/A N/A Ye s

Bypass tray

100 sheets

(Heavy

paper setting

is enabled.)

Bypass

tray

MX-M200D SPECIFICATIONS 3-1

(3)Types of feedable paper

Types of paper 1st tray 2nd tray Bypass tray

Thin paper

Plain paper

Heavy paper

Envelope

Postcard N/A N/A Ye s OHP film N/A N/A Ye s Label sheet N/A N/A Ye s Tab paper 20 N/A N/A No

56-59g/m 15-15.9lbs

60-90g/m 16-24lbs

91-105g/m 16-24lbs

106-128g/m

24.1-33.5lbs

129-200g/m

33.6-53.2lbs

201-256g/m

53.3-68lbs 75-90g/m

20-24lbs

Ye s Ye s Ye s

Ye s Ye s

N/A N/A

N/A N/A N/A

N/A N/A Ye s

(Multi paper feed enable)

(A4 or less) (Multi paper feed enable)

(A4 or less) (Only single paper feed)

F. Multi copy

Max. number of multi copy

999 sheets

G. Warm-up time

Warm-up time 45 seconds or less Pre-heat Available Jam recovery Within 45 sec

H. Copy magnification ratio

Fixed magnification ratio

Zooming 25 ~ 400%

Independent zooming(vertical)

Independent zooming (horizontal)

AB system: 400, 200, 141, 122, 115, 100, 86, 81, 70, 50, 25%

Inch system: 400, 200, 141, 129, 121, 100, 95, 77, 64, 50, 25%

SPF/RSPF(50 ~ 200%) Available (25 ~ 400%)

SPF/RSPF(50 ~ 200%)

I. Print density

Density mode Auto / Text / Photo No. of manual

adjustment Resolution Writing: 600 x 600dpi

Gradation Reading: 256 gradations

Toner save mode Set by the user program

5 steps (Text / Photo)

Reading: 600 (main) x 600 (sub) (PHOTO mode)

600 (main) x 300 (sub) (AUTO exposure mode) 600 (main) x 300 (sub) dpi (TEXT mode)

Writing: Binary

Ye s

J. Void width

Void area Lead edge 1 ~ 4mm,

rear edge 4mm or less, Total of both sides: 6mm or less

Image loss 4.0mm or less

K. Paper exit / finishing

Paper exit section capacity

Full detection Detection of 250 sheets count is for only copy mode

Finishing Shifter (Standard except for North America)

Electronic sort capacity

Offset function Yes (Except for North America) Staple function None

Face down 250 sheets

When the job separator is installed, only detection is available Upper stage: 100 sheets or 10.6mm or less Lower stage: 150 sheets

Job separator (Option) A4/ 8.5" x 11" standard document (6% coverage)

160 sheets

L. Additional functions

APS O AMS O Auto tray switching O Memory copy O Rotation copy O E-sort

(Sorting function) E-sort (Grouping

function) Rotation sort X Prevention of sky

shot Independent

zooming 1 set 2 copy O SPF: Disable

Binding margin O

Edge erase O

Center erase O

Black/white reverse

Multi shot O Offset X Preheating O The conditions are set by the user program. Auto shut-off O The conditions are set by the user program. User programming O Total counter O Supports Total counter and Copy counter and

Coin vendor support

Auditor support O (Supports I/F only.) Toner save O (Set according to the destination) Department

management

O : Available X : Not available

O Single surface, A4, Max. 80 sheets

OC: Enlargement is disable. Default AB series: 10mm (5, 10, 15, 20mm)

Inch series: 1/2 inch (1/4, 1/2, 3/4, 1 inch) Default AB series: 10mm (5, 10, 15, 20mm)

Inch series: 1/2 inch (1/4, 1/2, 3/4, 2 inch) Default AB series: 10mm (5, 10, 15, 20mm)

Inch series: 1/2 inch (1/4, 1/2, 3/4, 3 inch)

Scanner counter.

O (Supports I/F only.)

O (Total of copy, printer, and scanner: 50 Dept.,

Fax: 50 Dept.)

MX-M200D SPECIFICATIONS 3-2

M. Other specifications

Photoconductor type OPC (Organic Photo Conductor) Photoconductor drum dia. 30mm Copy lamp Cold cathode fluorescent lamp (CCFL) Developing system Dry 2-component magnetic brush

development Charging system Saw teeth charging Transfer system (+) DC corotron Separation system (-) DC corotron Fusing system Heat roller Cleaning system Contact blade

N. Package form

Body Body / Accessories

O. External view

MX-M200D MX-M160D MX-M160

External dimensions (With the bypass tray closed)

Occupying area (With the bypass tray opened)

Weight (Excluding developer)

590 mm(W) x 574 mm(D) x 522 mm(H) (Except for North America) 651 mm(H) (For North America)

883mm(W) x 574mm(D)

33.0Kg (Except for North America)

38.3Kg (For North America)

590 mm (W) x 574 mm (D) x 437 mm (H)

28.1Kg 29.7Kg

590 mm (W) x 574 mm (D) x 470 mm (H)

P. Power source

Vol ta ge 100 - 127V 220 - 240V Frequency 50/60Hz common

Q. Power consumption

Max. power consumption 1200W

* EnergyStar conformity

Power consumption when standby

10W (Not including option)

R. Digital performance

Resolution Reading 600 x 600dpi (PHOTO mode)

Writing 600 x 600dpi

Gradation Reading 256 gradations

Writing Binary Memory 64MB Hard disk None

600 x 300dpi (AUTO exposure mode) 600 (main) x 600 (sub) dpi (TEXT mode)

S. Printing function

(1) Platform

Item Content

Support platform IBM PC/AT compatible machine

(2) Support OS

PCL6

OS SPLC

Windows 98/Me No No No No No

NT 4.0 SP5 or later

2000 Ye s Ye s Ye s Ye s Ye s CD-ROM XP Ye s Ye s Ye s Ye s Ye s CD-ROM XP x64 Ye s Ye s No Ye s Ye s Web Server 2003 No Ye s Ye s Ye s Ye s CD-ROM Server 2003

x64 Vista Ye s Ye s Ye s Ye s Ye s CD-ROM Vista x64 Ye s Ye s No Ye s Ye s Web Server 2008 No Ye s No Ye s Ye s CD-ROM Server 2008

x64

Mac 9.0-9.2.2 No No No No Ye s CD -ROM

X 10.2.8 No No No No Ye s CD-ROM X 10.3.9 No No No No Ye s CD-ROM X 10.4.11 No No No No Ye s CD-ROM X 10.5-10.5.6 No No No No Ye s CD-ROM

SPDL2

No No No No No

No Ye s No Ye s Ye s Web

PCL5e PS PPD

(3) Printer driver function (SPLC)

Item SPLC

Common Custom settings Ye s

Reset to default Ye s MIMIC Ye s

Configuration

Main Number of copies 1-999

Paper feed option Tray1/ Tray2/ Tray3/ Tray4 Tr ay

Settings

Status window Ye s Version information Ye s

Print in the unit of copies

N-UP printing 1/ 2/ 4 /6 up frame line On/ Off Order From left to right */ From right to

Print direction Vertical/Horizontal Print after rotating

180

Paper tray Tray1/ Tray2/ Tray3/ Tray4/

Set Paper size

°C

Manual paper feed Not set/ A3/ A4-R/ A5-R/ A6/ B4/

B5-R/ B6/ Ledger/ Letter-R/ Legal/ Executive/ Invoice-R/ Foolscap/ Folio/ Com10/ DL/ C5/ 8k/ 16k-R/ Custom paper

On/ Off

left */ From top to bottom */ From top right to downward **/ From top left to right **/ From top right to left **/ From top right to downward ** (“*” is displayed for 2UP only. “**” is displayed except for 1UP and 2UP.)

Ye s

Rerease

method

MX-M200D SPECIFICATIONS 3-3

Item SPLC

Paper Paper size A3/ A4/ A5/ A6/ B4/ B5/ B6/

Ledger/ Letter/ Legal/ Executive/ Invoice/ Foolscap/ Folio/ Com10/ DL/ C5/ 8k/ 16k/ Custom page

- Custom paper: Width [100.0] -[297.0] [3.94”] -[11.69”] Length [148.0] -[431.8]

[5.83”] - [17.00”]

- Milimeters/ Inches

Setting for zoom None/ Fit page printing/ zoom

(“24” - “400”) Setting Ye s Paper feed system Auto paper feed/ manual feed/

Tray1/ Tray2/ Tray3/ Tray4

Advanced setting

Watermark Watermark Top secret/ Confidential/ Draft/

Image adjustment

Print text in black On/ Off Print line in black On/ Off Compati

-bility

Position X: [-50] - [50]

Size “6” - “300” Angle “-90” - “90” Edit Font name

Print the first page only

brightness “0” - “100” Contrast “0” - “100”

Input resolution

Hatching pattern

Spool type RAW/ EMF Reduction

system Print

density adjustment

Priority on the driver setting Print in the unit of copies

Priority on the driver setting Duplex print

Bold text On/ Off Italic face On/ Off Text s e t It depends on the font name. Color

density

300dpi/ 600dpi

Standard/Fine

Standard/Unit of page/Unit of object

“1” - “5”

On/ Off

Original/ Copy

Y: [-50] - [50]

Sets to the center position.

“0” - “255”

On/ Off

T. Scanner function

Ty pe Flat bed scanner Scan system Document table/document feed unit Light source White CCFL Resolution Color: 600 x 600dpi

B/W: 600 x 300dpi (Default)

600 x 600dpi Document Sheet/Book Effective scan range OC/SPF/RSPF:

about 297(length) x 431(width) mm

Scan speed OC/SPF/R-SPF:

0.962msec/line(300 dpi) Input data 1bit or 12bit Output data 1bit or 8bit Scan color B/W(Simple binary) / B/W(error diffusion) /

Gray scale / Full color Protocol TWAIN/WIA(XP,Vista)/STI Interface USB2 Scanner utility Button Manager/Sharpdesk Drop-out color Yes (Red/Green/Blue/White) Scanner button Provided (6) Supported OS Windows 2000/XP/VISTA Void area Lead edge/rear edge (2.5mm) on the driver

side Left/right: 3.0mm WHQL support Support by running change

MX-M200D SPECIFICATIONS 3-4

[4] CONSUMABLE PARTS

1.Supply system table

A. USA/Canada MX-M200D

No. Name Product name Content Life Remark

1 Toner cartridge MX-206NT Toner cartridge

(Toner:Net 547g With IC)

2 Developer AR-205MD Developer

(Net 300g)

3 Drum KIT AR-205DR Drum

Drum fixing plate

B. South and Central America (200V series)

MX-M160/MX-M160D/MX-M200D

No. Name Product name Content Life Remark

1 Toner cartridge MX-206GT Toner cartridge

(Toner:Net 547g With IC)

2 Developer AR-205LD Developer

(Net 300g)

3 Drum KIT AR-205DM Drum

Drum fixing plate

C. Europe MX-M160D/MX-M200D

No. Name Product name Content Life Remark

1 Toner cartridge MX-206GT Toner cartridge

(Toner:Net 547g With IC)

2 Developer AR-205LD Developer

(Net 300g)

3 Drum KIT AR-205DM Drum

Drum fixing plate

x1 16K Life setting by A4 6% document

x10 500K

(50x10)

x1 x1

x1 19K Life setting by A4 6% document

x10 500K

x1 x1

x1 16K Life setting by A4 6% document

x10 500K

x1 x1

50K

(In a toner save mode)

(50x10)

50K

(50x10)

50K

D. Australia/New Zealand MX-M160/MX-M160D/MX-M200D

No. Name Product name Content Life Remark

1 Toner cartridge MX-206GT Toner cartridge

(Toner:Net 547g With IC)

2 Developer AR-205LD Developer

(Net 300g)

3 Drum KIT AR-205DM Drum

Drum fixing plate

x1 16K Life setting by A4 6% document

x10 500K

(50x10)

x1 x1

50K

E. Middle East/Africa/Israel/Palestine/Philippine/Taiwan MX-M160/MX-M160D/MX-M200D

No. Name Product name Content Life

1 Toner cartridge MX-206FT Toner cartridge

(Toner:Net 547g With IC)

2 Developer AR-205CD Developer

(Net 300g)

3 Drum KIT AR-205DR Drum

Drum fixing plate

x1 16K Life setting by A4 6% document

x10 500K

(50x10)

x1 x1

50K

F. Asia (Except the above) MX-M160/MX-M160D/MX-M200D

No. Name Product name Content Life Remark

1 Toner cartridge MX-206AT Toner cartridge

(Toner:Net 547g With IC)

2 Developer AR-205CD Developer

(Net 300g)

3 Drum KIT AR-205DR Drum

Drum fixing plate

x1 16K Life setting by A4 6% document

x10 500K

(50x10)

x1 x1

50K

MX-M200D CONSUMABLE PARTS 4-1

2. Environmental conditions

Humidity (%)

Temperature

Use environment conditions

A. Transport conditions

(1) Transport conditions

-20°C - 45°C (No condensation)

(2) Storage conditions

-10°C - 40°C (Unopened, No condensation)

3. Production number identification

The label on the toner cartridge shows the date of production.

B. Use conditions

C. Life(packed conditions)

Photoconductor drum (36 months from the production month) Developer, toner (24 months from the production month)

Ver.No.Production

place

Serial

number

Year/ Month/ Day

The lot number, printed on the front side flange, is composed of 6 digits, each digit showing the following content:

1 2 3 4 5 6

1 Alphabet

Indicates the model conformity code. A for this model.

2 Number

Indicates the end digit of the production year.

3 Number or X, Y, Z

Indicates the month of packing. X stands for October, Y November, and Z December.

4/5 Number

Indicates the day of the month of packing.

6 Alphabet

Indicates the production factory. "A" for Nara Plant, “C“ for SOCC

MX-M200D CONSUMABLE PARTS 4-2

[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance

1 USB 2.0 port

Connect to your computer to this port to use the printer and scanner functions.

2 Charger cleaner

Use to clean the transfer charger.

3 Glass cleaner

Use to clean the original scanning glass.

4 Document glass

Place an original that you wish to scan face down here.

5 Handles

Use to move the machine.

6 Power sw it ch

Press to turn the machine power on and off.

7 Center tray

Copies and printed pages are output to this tray.

8 Top t r a y

(when the job separator tray kit is installed)

Received faxes (when the fax option is installed) and print jobs are delivered to this tray.

9 Operation panel

Contains operation keys and indicator lights.

171615

10 Front cover

Open to remove paper misfeeds or replace the toner cartridge.

11 Tray 1

Tray 1 can hold approximately 250 sheets of copy paper (20 lbs. (80

g/m

)).

12 Tray 2

Tray 2 can hold approximately 250 sheets of copy paper (20 lbs. (80

g/m

)).

13 Side cover

Open to remove misfed paper.

14 Side cover handle

Pull to open the side cover.

15 Bypass tray guides

Adjust to the width of the paper when using the bypass tray.

16 Bypass tray

Special paper (heavy paper or transparency film) can be fed from the bypass tray.

17 Bypass tray extension

Pull out when feeding large paper such as 11" x 17" and 8-1/2" x 14" (A3 and B4).

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-1

2. Internal

20 21

2425 2827

18 Toner cartridge lock release lever

To replace the toner cartridge, pull out the toner cartridge while pushing on this lever.

19 Toner cartridge

Contains toner..

20 Document feeder tray

Place the original(s) that you wish to scan face up here. Up to 40 sheets can be placed.

21 Original guides

Adjust to the size of the originals.

22 Feeding roller cover

Open to remove misfed originals.

23 Right side cover

Open to remove misfed originals.

24 Fusing unit release levers

To remove the paper misfed in the fusing unit, push down on these levers and remove the paper.

* The fusing unit is hot. Do not touch the fusing unit when removing misfed

paper. Doing so may cause a burn or injury.

25 Roller rotating knob

Rotate to remove misfed paper.

26 Exit area

Originals exit the machine here after copying/scanning when the SPF is used.

27 Photoconductive drum

Images are formed on the photoconductive drum.

* Do not touch the photoconductive drum (green portion) when removing the

misfed paper. Doing so may damage the drum and cause smudges on copies.

28 Fusing unit paper guide

Open to remove misfed paper.

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-2

3. Operation Section

01 02 03 04 05

06 07 08 09 10

11 12 13 14 15

16 17 18 19 20

21 22 23 24 25

SPEAKER

SHIFT

REDIAL/PAUSE

SPEED

SYMBOL

COMM. SETTING

SPACE/–

COPY

SCAN

FAX

32 64

ON LINE DATA

LINE DATA

5157

1 Keys for fax function (when the fax option is installed)

These are used in fax mode.

2 [COPY] key / indicator

Press to select copy mode. If pressed when "Ready to copy." appears or during warm-up, the

total number of sheets used appears while the key is pressed.

3 [PRINT] key / indicator

Press to select print mode.

n ONLINE indicator

Print jobs can be received when this indicator is lit.

n DATA indicator

This lights steadily when there is a print job in memory that has not been printed, and blinks during printing.

4 [SCAN] key / indicator

Press to select scan mode. (To connect a computer to the USB port on the machine and use the scanner function. To use the machine as a network scanner.)

5 [FAX] key / indicator (when the fax option is installed)

LINE indicator, DATA indicator This key is used in fax mode.

6 [FAX STATUS] key (when the fax option is installed)

This key is used in fax mode.

7 [SPECIAL FUNCTION] key

Press to select special functions.

8 Display

Shows various messages.

9 Copy number display

The selected number of copies appears. During copying, this shows the remaining number of copies.

10 [BACK] key

Press to return the display to the previous screen.

11 [OK] key

Press to enter the selected setting.

12 Numeric keys

Use to select the number of copies.

13 [C] key

Press to clear the set number of copies or stop a copy run.

FAX STATUS

SPECIAL

FUNCTION

EXPOSURE

COPY SCAN

COLOR MODE PROGRAM

FAX

8 910 11 1412

BACK

PAPER RESOLUTION RESOLUTION

ZOOM ADDRESS ADDRESS

AUTO% FORMAT

BROADCAST

OUTPUT ORIGINAL SIZE ORIGINAL SIZE

DUPLEX DUPLEX SCAN DUPLEX SCAN

ACC. #-C

ABC DEF

JKLGHI MNO

TUVPQRS WXYZ

@.-

READ-END

INTERRUPT

16 17 18 19 20 21 22 262523 24

14 [INTERRUPT] key ( ) / INTERRUPT indicator

Interrupts a copy run to allow an interrupt copy job to be performed.

15 [EXPOSURE] key

Use to select the exposure mode. "AUTO", "TEXT", or "PHOTO" can be selected.

16 [PAPER] key

Use to manually select a paper tray.

17 [ZOOM] key

Press to select a reduction or enlargement copy ratio.

18 [AUTO%] key

Press to have the copy ratio selected automatically.

19 [OUTPUT] key

Use to select the sort function.

20 [DUPLEX] key (only on models that support two-sided printing)

Select the two-sided copying mode.

21 Arrow keys

Press to move the highlighting (which indicates that an item is selected) in the display.

22 [ACC.#-C] key ( )

Press the end the use of an account and return the display to the account number entry screen.

23 [0] key

Press during a continuous copy run to display the number of copies completed.

24 [READ-END] key ( )

When copying in sort mode from the document glass, press this key when you have finished scanning the original pages and are ready to start copying.

25 [CA] key

Clears all selected settings and returns the machine to the default settings.

26 [START] key ( ) / indicator

Copying is possible when this indicator is on. Press the key to start copying.

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-3

4. Motor, solenoid, clutch

3 4 5

6 7 8

10 11 12

No.

1 Mirror motor MRM Drives the optical mirror base (scanner unit). 2 Toner motor TM Toner supply 3 Duplex motor DPX Switchback operation and paper exit motor in duplex. (Only for MX-M160D/MX-M200D) 4 Cooling fan motor CFM Cools the inside of the machine. 5 Main motor MM Drives the machine. 6 1st tray paper feed clutch CPFC1 Drive the pick up roller 7 PS clutch RRC Drives the resist roller 8 Paper feed solenoid CPSOL1 Solenoid for paper feed from tray

9 Resist roller solenoid RRS Resist roller rotation control solenoid 10 Bypass tray paper transport clutch MPTC Drives the bypass tray paper transport roller. 11 Bypass tray paper feed clutch MPFC Drives the bypass tray paper feed roller. 12 Bypass tray paper feed solenoid MPFS Bypass tray paper feed solenoid 13 2nd tray transport clutch CPFC2 Drives the 2nd tray transport roller. 14 2nd tray transport solenoid FSOL1 2nd tray transport solenoid 15 2nd tray paper feed clutch CPFC1 Drives the 2nd tray paper feed roller. 16 2nd tray paper feed solenoid PSOL2 2nd tray transport solenoid 17 Exhaust fan motor VFM Cools the inside of the machine. 18 Cooling fan motor CFM Cools the inside of the machine. 19 Job separator motor Job separator tray up/down

Name

Code

Function operation

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-4

5. Sensor, switch

1 22 24 18 19 2023

(AB)

(INCH)

(AB)

(INCH)

4 5

14 13

7 8

No. Name Code Function operation

1 Mirror home position sensor MHPS Detects the mirror (scanner unit) home position. 2 Side door switch DSWR Side door open detection 3 Paper exit sensor (paper exit side) POD1 Detects paper exit. 4 Paper exit sensor (DUP side) PDPX Paper transport detection 5 Thermistor RTH Fusing section temperature detection 6 Thermostat RDTCT Fusing section abnormally high temperature detection 7 Toner density sensor TCS Detects the toner density in the developing unit. 8 2nd tray detection switch CSD2 2nd tray detection

9 Bypass tray sensor MPED Bypass tray transport detection 10 2nd tray door open/close sensor DRS2 2nd tray door open/close detection 11 2nd tray door paper pass sensor PPD2 2nd tray paper entry detection 12 2nd tray paper empty sensor CSS2 2nd tray paper empty detection 13 Paper in sensor PIN Paper transport detection 14 Tray empty CSS1 Tray paper entry detection 15 Front cover SW DSWF Front cover open detection 16 Power switch MAIN SW Turns ON/OFF the main power source. 18 Tray full sensor TRAY-D Tray full detection 19 Job separator paper presence/empty

sensor 20 Job separator HP sensor LFT UP Job separator HP detection 21 Lower limit switch / JOBS_DLD Job separator tray lower limit position detection 22 OC sensor OCSW Original cover and SPF open/close detection 23 Original size sensor(Main Scaning) DSIN0 Original size detection 24 Original size sensor(Sub Scaning) DSIN1 Original size detection

TRAY-FULL Job separator tray paper presence/empty detection

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-5

6. PWB unit

110

No. Name Function operation

1 Copy lamp Inverter PWB Copy lamp control 2 CCD sensor PWB Image scanning 3 Main control PWB Main control PWB 4 2nd tray PWB 2nd tray control 5 High voltage PWB High voltage control 6 Power PWB AC power input/DC power control 7 Operation main PWB Operation panel input/Display, operation panel section control 9 LCD OPE PWB Display and operation panel control

10 IMC2 PWB Electronic sort, USB2.0

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-6

7. Cross sectional view

146

9 10 11 12

13 14

1617192021

No. Name Function/Operation

1 Copy lamp Image radiation lamp 2 Copy lamp unit Operates in synchronization with No. 2/3 mirror unit to radiate documents

3 LSU unit Converts image signals into laser beams to write on the drum. 4 Lens unit Reads images with the lens and the CCD. 5 MC holder unit Supplies negative charges evenly on the drum. 6 Paper exit roller Used to discharge paper. 7 Transport roller Used to transport paper. 8 Upper heat roller Fuses toner on paper (with the teflon roller).

9 Lower heat roller Fuses toner on paper (with the silicon rubber roller). 10 Waste toner transport roller Transports waste toner to the waste toner box. 11 Drum unit Forms images. 12 Transfer charger unit Transfer images (on the drum) onto paper. 13 DUP follower roller Transports paper for duplex. 14 Duplex transport roller Transports paper for duplex . 15 Resist roller Takes synchronization between the paper lead edge and the image lead edge. 16 Bypass tray Bypass tray 17 Bypass tray paper pick up roller Picks up paper in bypass tray. 18 No. 2/3 mirror unit Reflects the images from the copy lamp unit to the lens unit. 19 Bypass tray transport roller Transports paper from the bypass tray. 20 2nd tray paper transport roller Transports paper from the 2nd tray. (MX-M200D only) 21 2nd tray paper pick up roller Picks up paper from the 2nd tray. (MX-M200D only) 22 1st tray paper feed roller Picks up paper from the 1st tray. 23 MG roller Puts toner on the OPC drum.

sequentially.

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-7

[6]ADJUSTMENTS

Developing doctor gap

Both ends (20mm from the both ends) :

C (Center) (150mm from the both ends) :

1.5 0.1mm

1.Adjustment item list

Section Adjustment item Adjustment procedure/SIM No.

A Process

section

B Mechanism

section

C Image density

adjustment

(1) Developing doctor gap adjustment Developing doctor gap adjustment (2) MG roller main pole position adjustment MG roller main pole position adjustment (3) Developing bias voltage check (4) Main charger voltage check (1) Image position adjustment SIM-50 (2) Main scanning direction (FR direction) distortion balance

adjustment

(3) Main scanning direction (FR direction) distortion adjustment Rail height adjustment (4) Sub scanning direction (scanning direction) distortion

adjustment

(5) Main scanning direction (FR direction) magnification ratio

adjustment

(6) Sub scanning direction (scanning direction) magnification ratio

adjustment

(7) Off center adjustment OC mode (SIM 50-12)

(8) SPF white correction pixel position adjustment

(

required in an SPF model when replacing the lens unit)

(1) Copy mode SIM 46-1

No. 2/3 mirror base unit installing position adjustment Copy lamp unit installing position adjustment

Winding pulley position adjustment

SIM 48-1

OC mode in copying (SIM 48-1) SPF mode in copying (SIM 48-5)

SPF mode (SIM 50-12) SIM63-7

2.Copier adjustment

A.Process section

(1) Developing doctor gap adjustment

1) Loosen the developing doctor fixing screw A.

2) Insert a thickness gauge of 1.5mm to the three positions at 20mm and 150mm from the both ends of the developing doctor as shown.

20mm

150mm

20mm

DV front cover

3) Push the developing doctor in the arrow direction, and tighten the fixing screws of the developing doctor in the sequence of 1

4) Check the clearance of the developing doctor. If it is within the specified range, then fix the doctor fixing screw with screw lock.

* When inserting a thickness gauge, be careful not to scratch the

developing doctor and the MG roller.

3233.

(2) MG roller main pole position adjustment

1) Remove the DV front cover, and put the developing tank on a flat surface.

2) Tie a string to a needle or a pin.

3) Hold the string and bring the needle close to the MG roller horizontally. (Do not use paper clip, which is too heavy to make a correct adjustment.) (Put the developing unit horizontally for this adjustment.)

4) Do not bring the needle into contact with the MG roller, but bring it to a position 2 or 3mm apart from the MG roller. Mark the point on the MG roller which is on the extension line from the needle tip.

5) Measure the distance from the marking position to the top of the doctor plate of the developing unit to insure that it is 18mm. If the distance is not within the specified range, loosen the fixing screw A of the main pole adjustment plate, and move the adjustment plate in the arrow direction to adjust.

MX-M200D ADJUSTMENT 6-1

(3)Developing bias voltage check

5mm

4mm

*The dimension varies depending on the model.

5mm

0mm

* The scanning edge is set. (A line may be printed by scanning the document edge.)

Note:Use a digital multi-meter with an internal resistance of 10MΩ or

more.

1) Set the digital multi-meter range above 500 Vdc.

2) Put the test rod of the digital multi-meter on the developing bias voltage output check pin.

3) Turn on the power, execute SIM25-1.

Mode Specification Developing bias voltage DC - 400±10V

(4) Grid bias voltage check

Note:Use a digital multi-meter with an internal resistance of 10MΩ or

more.

B.Mechanism section

Note: If a jam error or paper empty occurs during copying in the

adjustment by the simulation, the image data is not saved, and therefore recopying is required.

(1) Image position adjustment

a.OC image lead edge position adjustment (SIM 50-1)

Note:In advance to this adjustment, the sub scanning magnification ratio

adjustment must be performed.

1) Set a scale on the OC table as shown below.

2) Make a copy.

3) Check the copy output. If necessary, perform the following adjustment procedures.

4) Execute SIM 50-1.

5) Set the OC lead edge position set value (PHOTO indicator ON) to [1] The OC image scanning start position is shifted inside the document edge.

6) Set the 1st tray lead edge void adjustment value (TEXT indicator ON) * to [1] The lead edge void becomes the minimum.

7) Set the 1st tray print start position value (AUTO, 1st tray indicator ON) to [1] and make a copy. The print start position is shifted inside the document edge.

1) Set the digital multi-meter range above 600 Vdc.

2) Put the test rod of the digital multi-meter on the grid bias voltage output check pin.

3) Turn on the power. (The voltage is outputted in the grid bias High output mode during warming up, and in the grid bias Low output mode when warming up is completed.)

Mode Specification Grid bias LOW DC - 380±8V Grid bias HIGH DC - 525±10V

8) Measure the image loss R of the copied image. Enter the set value of the image scanning lead edge position (PHOTO indicator ON) again.

•1 step of the set value corresponds to about 0.1mm shift.

•Calculate the set value from the formula below.

R/0.1(mm) = Image loss set value <R: Image loss measurement value (mm)>

Example: 4/0.1 = 40 = about 40 Note:If the set value is not obtained from the above formula, perform the

fine adjustment.

MX-M200D ADJUSTMENT 6-2

9) Measure the distance H between the paper lead edge and the image

0mm

*Fit the print edge with the paper edge, and perform the lead edge adjustment.

2.5mm

print start position. Set the image print start position set value (AUTO, 1st tray indicator ON) again.

•1 step of the set value corresponds to about 0.1mm shift.

•Calculate the set value from the formula below. H/0.1(mm) = Image print start position set value <H: Print start position measurement value (mm)>

Adjustment

mode

OC image lead edge position

1st tray print start position

SIM LED Set

value

SIM

PHOTO R/0.1 Lead edge

50-1

AUTO

B/0.1

1st tray

2nd tray print start position

Bypass tray print start position

AUTO

2nd

tray

AUTO

Bypass

tray

Lead edge void TEXT B/0.05

Spec

value

void: 1 - 4mm

Image loss: 3mm or less

Set

range

1 ~ 99

Example: 5/0.1 = 50 = about 50 Note:If the set value is not obtained from the above formula, perform the

fine adjustment.

10) Set the lead edge void adjustment value (TEXT indicator ON)* again.

•1 step of the set value corresponds to about 0.1mm shift.

•Calculate the set value from the formula below. B/0.05 (mm) = Lead edge void adjustment value <B: Lead edge void (mm)>

Example: When setting the lead edge void to 2.5mm

:2.5 /0.05 = about 50

Note:If the set value is not obtained from the above formula, perform the

fine adjustment.

* 2nd tray lead edge void adjustment: Exposure display <<AUTO +

TEXT + PHOTO>> Bypass tray lead edge void adjustment: (TEXT indicator and PHOTO indicator ON)

OC 2nd print surface (Auto duplex) lead edge position adjustment: SIM50-19 <<PHOTO>> * For the adjustment procedure, set to S → D mode before execution.

Note:Before performing the 2nd print surface lead edge position

adjustment and the lead edge void adjustment, be sure to perform the 1st print surface lead edge position adjustment in advance, and be sure to perform the 2nd print surface lead edge position adjustment and then the lead edge void adjustment in this sequence.

OC 2nd print surface lead

SIM

50-19*

PHOTO 1 step:

0.1mm shift edge position adjustment

* (Set to S → D mode for before execution)

b.SPF image lead edge position adjustment (SIM50-6)

1) Set a scale on the OC table as shown below.

Note:Since the printed copy is used as a test chart, put the scale in

paralled with the edge lines.

2) Make a copy, Then use the copy output as an original to make an SPF copy again.

3) Check the copy output. If necessary, perform the following adjustment procedures.

4) Execute SIM 50-6.

5) Set the SPF lead edge position set value (AUTO indicator ON) so that the same image is obtained as that obtained in the previous OC image lead edge position adjustment.

Adjustment mode SIM LED Set value Spec value Set

range

SPF image lead edge position (1st print surface)

(2nd print surface) TEXT

SIM 50-6

AUTO 1 step:

0.1mm shift

Lead edge void: 1 - 4mm

Image loss:

1 ~ 99

3mm or less

MX-M200D ADJUSTMENT 6-3

c.Rear edge void adjustment (SIM50-1, SIM50-19)

A4(8.5" x 11")

Paper rear edge

Scale image

Paper rear edge

Void amount (Standard value: 4mm or less)

1) Set a scale as shown in the figure below.

2) Set the document size to A4 (8.5" x 11"), and make a copy at 100%.

3) If necessary, perform the following adjustment procedure.

4) Execute SIM 50-1 and set the density mode to AUTO + TEXT + PHOTO (Rear edge void).The currently set adjustment value is displayed.

5) Enter the set value and press the [START] key. The correction value is stored and a copy is made.

* 1st print surface (auto duplex) rear edge void adjustment:

SIM50-19 <<AUTO>>

* 2nd print surface (auto duplex) rear edge void adjustment:

SIM50-19<<TEXT>>

* Set to S → D mode before execution.

Note:Before performing the 2nd print surface rear edge void adjustment,

be sure to perform the 2nd print surface lead edge position adjustment. Never reverse the sequence.

Mode SIM LED Set value Specifi-

Rear edge void SIM

50-1

AUTO

1 step:

0.1mm shift

cation

4mm or less

Set

range

1 ~ 99

TEXT

PHOTO

1st print surface rear

SIM

50-19*

AUTO

edge void 2nd print

surface rear

SIM

50-19*

TEXT

edge void

* Set to S → D mode before execution

* 2nd print surface (auto duplex) off-center adjustment:

SIM50-10 (TEXT, 1st tray indicator)

Mode SIM LED Set value Specifi-

cation

Paper off

center

SIM

50-10

AUTO

Selected

Add 1:

0.1mm shift to R side.

Single: Center ±2.0mm

Set

range

1 ~ 99

tray ON

Reduce 1:

0.1mm shift to L side.

Duplex: Center ±2.5mm

2nd print

surface off-

center

SIM

50-10

TEXT

1st tray

e.Side edge void area adjustment (SIM26-43)

Note:Before performing this adjustment, be sure to check that the paper

off center adjustment (SIM 50-10) is completed.

1) Set a test chart (UKOG-0089CSZZ) on the document table.

2) Select a paper feed port and make two copies. Compare the 2nd copy and the test chart. If necessary, perform the following adjustment procedure.

* The 1st copy does not show the void. Be sure to check the 2nd copy.

3) Execute SIM 26-43 and set the density mode to AUTO(right edge void) + TEXT (Left edge void). The currently set adjustment value is displayed.

4) Enter the set value and press the [START] key. The correction value is stored.

ode SIM LED Set value Specifi-

Left edge void SIM

26-43

AUTO

(right

1 step:

0.5mm shift

cation

0 ~ 10mm 0 ~ 10

Set

range

edge)

TEXT

(left edge)

* The void adjustment values on the right and the left must be the

same.

(2) Main scanning direction(FR direction) distortion balance

adjustment

1) Remove the OC glass and the right cabinet.

(1)

(2)

(3)

(4)

d. Paper off center adjustment (SIM50-10)

1) Set a test chart (UKOG-0089CSZZ) on the document table.

2) Select a paper feed port and make a copy. Compare the copy and the test chart. If necessary, perform the following adjustment procedure.

3) Execute SIM 50-10. After completion of warm-up, shading is performed and the currently set off center adjustment value of each paper feed port is displayed.

4) Enter the set value and press the [START] key. The correction value is stored and a copy is made.

MX-M200D ADJUSTMENT 6-4

2) Loosen the copy lamp unit wire fixing screw.

Wire fixing screw

3) Manually turn the mirror base drive pulley and bring No. 2/3 mirror base unit into contact with the positioning plate. At that time, if the front frame side and the rear frame side of No. 2/3 mirror base unit are brought into contact with the positioning plate at the same time, the mirror base unit parallelism is proper. If one of them is in contact with the positioning plate, perform the adjustment of 4).

4) Loosen the set screw of the scanner drive pulley which is not in contact with No. 2/3 mirror base unit positioning plate.

5) Without moving the scanner drive pulley shaft, manually turn the scanner drive pulley until the positioning plate is brought into contact with No. 2/3 mirror base unit, then fix the scanner drive pulley.

6) Put No. 2/3 mirror base unit on the positioning plate again, push the projections on the front frame side and the rear frame side of the copy lamp unit to the corner frame, and tighten the wire fixing screw.

MX-M200D ADJUSTMENT 6-5

(3)Main scanning direction (FR direction) distortion

Original

Copy

Paper exit direction

Fit the paper edge and the glass holding plate edge.

A3 (11" x 17") white paper

Glass holding plate

Allow a little space.

Paper exit direction

La: Lead edge black background width Lb: Rear edge black background width

Rear side

Front side

When La < Lb

Turn the mirror base drive pulley on the front frame side in the arrow direction A. (Do not move the mirror base drive pulley shaft.)

When La > Lb

Turn the mirror base drive pulley on the front frame side in the arrow direction A. (Do not move the mirror base drive pulley shaft.)

Original

Copy A Copy B

adjustment

This adjustment must be performed in the following cases:

•When the mirror base drive wire is replaced.

•When the lamp unit, or No. 2/3 mirror holder is replaced.

•When a copy as shown is made.

1) Set A3 (11" x 17") white paper on the original table as shown below.

4) Loosen the mirror base drive pulley fixing screw on the front frame side or on the rear frame side.

5)Tighten the mirror base drive pulley fixing screw.

2) Open the original cover and make a normal (100%) copy.

3) Measure the width of the black background at the lead edge and at the rear edge.

If the width (La) of the black background at the lead edge is equal that (Lb) at the rear edge, there is no need to execute the following procedures of 4) ~ 7).

La = Lb

6) Execute the main scanning direction (FR) distartion balance adjustment previously described in 2) again.

(4) Sub scanning direction (scanning direction) distortion

adjustment

When there is no skew copy in the mirror base scanning direction and there is no horizontal error (right angle to the scanning direction), the adjustment can be made by adjusting the No. 2/3 mirror base unit rail height. Before performing this adjustment, be sure to perform the horizontal image distortion adjustment in the laser scanner section. This adjustment must be performed in the following cases:

•When the mirror base wire is replaced.

•When the copy lamp unit or No. 2/3 mirror unit is replaced.

•When the mirror unit rail is replaced or moved.

•When a following copy is made.

MX-M200D ADJUSTMENT 6-6

1) Making of a test sheet

10mm

Parallel line

White paper

Parallel line

Lb Ld

Paper exit direction

When La > Lb Shift the mirror base B rail upward by the half of the difference of La - Lb.

When La < Lb Shift the mirror base B rail downward by the half of the difference of Lb - La. Example: When La = 12mm and Lb = 9mm, shift the mirror

base B rail upward by 1.5mm.

When Lc > Ld Shift the mirror base B rail downward by the half of the difference of Lc - Ld.

When Lc < Ld Shift the mirror base B rail downward by the half of the difference of Ld - Lc.

When moving the mirror base rail, hold the mirror base rail with your hand.

Make test sheet by drawing parallel lines at 10mm from the both ends of A3 (11" x 17") white paper as shown below. (These lines must be correctly parallel to each other.)

2) Make a normal (100%) copy of the test sheet on A3 (11" x 17") paper. (Fit the paper edge with the glass holding plate edge.)

3) Measure the distances (La, Lb, Lc, Ld) at the four corners as shown below.

La = Lb, Lc = Ld

5) After completion of adjustment, manually turn the mirror base drive pulley, scan the mirror base A and mirror base B fully, and check that the mirror bases are not in contact with each other.

* If the mirror base rail is adjusted to extreme, the mirror base may

contact the frame or original glass. Be careful to avoid this.

When La = Lb and Lc = Ld, no need to perform the procedures 4) and 5).

4) Move the mirror base F rail position up and down (in the arrow direction) to adjust.

Note:Do not adjust the rail on the rear side.

If the rail on the rear side is adjusted, an error may occur. Only the rail on the front side can be adjusted.

(5) Main scanning direction (FR direction) magnification

ratio adjustment (SIM 48-1)

Note:Before performing this adjustment, be sure the CCD unit is within

specification.

1) Put a scale on the original table as shown below.

2) Execute SIM 48-1.

3) After warm-up, shading is performed and the current set value of the main scanning direction magnification ratio is displayed on the display section in 2 digits.

4) Select the mode and press the [START] key again.

5) Manual correction mode (TEXT indicator ON) Enter the set value and press the [START] key. The set value is stored and a copy is made.

MX-M200D ADJUSTMENT 6-7

Center

Original guide

Copy paper (A3 or 17" x 11")

Note: A judgment must be made with 200mm width, and must not be

made with 100mm width.

Mode Specification SIM Set value Set range

Main scanning direction magnification ratio

At normal: ±1.0%

SIM 48-1 Add 1:0.1%

increase Reduce 1:

0.1%

1 ~ 99

decrease

(6) Sub scanning direction (scanning direction)

magnification ratio adjustment (SIM 48-1, SIM 48-5)

a. OC mode in copying (SIM48-1)

Note:Before performing this adjustment, be sure the CCD unit is within

specification.

1) Put a scale on the original table as shown below, and make a normal (100%) copy.

2) Compare the scale image and the actual image. If necessary, perform the following adjustment procedures.

3) Execute SIM 48-1.<<PHOTO>>

4) After warm-up, shading is performed and the current set value of the main scanning direction magnification ratio is displayed on the display section in 2 digits.

5) When the photo indicator is lighted by pressing the AUTO/TEXT/ PHOTO key, the current magnification ratio correction value in the sub scanning direction is displayed in lower 2 digits of the display section.

6) Enter the set value and press the [START] key. The set value is stored and a copy is made.

Mode Specification SIM Set value Set range

Sub scanning direction magnification ratio (OC mode)

b. RSPF sub scanning direction magnification ratio (SIM48-5)

Note:

•Before performing this adjustment, be sure the CCD unit is within

specification.

•Before performing this adjustment, the OC mode adjustment in copying

must be completed.

1) Put a scale on the original table as shown below, and make a normal (100%) copy to make a test chart.

Normal ±1.0%

SIM 48-1

(PHOTO)

Add 1:0.1% increase Reduce 1:

0.1% decrease

1 ~ 99

Note:Since the printed copy is used as a test chart, put the scale in

parallel with the edge lines.

2) Set the test chart on the SPF and make a normal (100%) copy.

3) Compare the scale image and the actual image. If necessary, perform the following adjustment procedures.

4) Execute SIM 48-5.

5) After warm-up, shading is performed. The AUTO indicator lights up and the current front surface sub scanning direction magnification ratio correction value is displayed in two digits on the display section.

6) Enter the set value and press the [START] key. The set value is stored and a copy is made.

7) Change the mode from the duplex original mode to the simplex original mode. TEXT indicator lights up and the current back surface sub scanning direction magnification ratio is displayed in two digits on the display section.

8) Enter the set value and press the [START] key. The set value is stored and a copy is made.

Mode Specification SIM Set value Set range

Sub scanning direction magnification ratio (SPF mode)

Normal ±1.0%

SIM 48-5 Add 1:0.1%

increase Reduce 1:

0.1% decrease

1 ~ 99

(7) Off center adjustment (SIM 50-12)

a. OC mode (SIM50-12)

1) Make a test chart as shown below and set it so that its center line is fit with the original guide center mark.

* To make a test chart, draw a line on A3 or 11" x 17" paper at the

center in the paper transport direction.

2) Make a normal copy from the bypass tray, and compare the copy and the test chart. If necessary, perform the following adjustment procedures.

3) Execute SIM 50-12.

4) After warm-up, shading is performed and the current set value of the off center adjustment is displayed on the display section in 2 digits.

5) Enter the set value and press the [START] key. The set value is stored and a copy is made.

Mode Specification SIM Set value Set range

Original off center mode (OC mode)

MX-M200D ADJUSTMENT 6-8

Single: Center ±2.0mm

SIM 50-12

(AUTO

indicator

ON)

Add 1:

0.1mm shift to R side Reduce 1:

0.1mm shift to L side

1 ~ 99

b. SPF original off-center adjustment (SIM50-12)

Note:Before performing this adjustment, be sure to check that the paper

off center is properly adjusted.

1) Make a test chart for the center position adjustment and set it on the SPF.

Draw a line on a paper in the scanning direction.

2) Make a normal copy from the bypass tray, and compare the copy and the original test chart. If necessary, perform the following adjustment procedures.

3) Execute SIM 50-12.

4) After warm-up, shading is performed and the current set value of the off center adjustment at each paper feed port is displayed on the display section in 2 digits.

5) Enter the set value and press the [START] key. The set value is stored and a copy is made.

Mode Specification SIM Set value Set

Original off center mode (SPF mode)

Single: Center ±3.0mm(TEXT indicator) Duplex: Center ±3.5mm( indicator)

PHOTO

SIM

50-12

Add 1:

0.1mm shift to R side Reduce 1:

0.1mm shift to L side

range

1 ~ 99

(8) SPF white correction pixel position adjustment(SIM63-7)

(required in an SPF model when replacing the lens unit)

1) Fully open the SPF.

2) Execute SIM 63-7. If the value is 93 - 229, it is displayed on the display and written into the EEPROM. If the value is 0 - 92 or 230 - 999, it is displayed on the display but not written into the EEPROM. If the value is 1000 or above, “--” is displayed on the display and it is not written into the EEPROM.

•When the display is 0:

Check that the SPF is open. Check that the lamp is ON.(If the lamp is OFF,check the MCU connector.) Check that the CCD harness is properly inserted into the MCU connector.

•When the display is 281 or above:

1) Remove the table glass.

2) Remove the dark box.

3) Slide the lens unit toward the front side and attach it,then execute SIM.

•When the display is 143 or below:

1) Remove the table glass.

2) Remove the dark box.

3) Slide the lens unit toward the rear side and attach it,then execute SIM.

C.Image density adjustment

(1)Copy mode (SIM 46-1)

1)Set a test chart (UKOG-0162FCZZ) on the OC table as shown below.

2) Put several sheets of A3 or 11" x 17" white paper on the test chart.

3) Execute SIM 46-1.

4) After warm-up, shading is performed and the current set value of the density level is displayed on the display section in 2 digits. For mode selection, use the AUTO/TEXT/PHOTO key.

5) Change the set value with the numeric keys to adjust the copy image density.

6) Make a copy and check that the specification below is satisfied.

Density

mode

Auto Auto - "2" is slightly

Te xt Te x t 3 "3" is slightly

Photo (Error diffusion)

Toner save

Photo (Dither)

LED Exposure

level

Photo 3 "2" is slightly

Auto/ Photo

Te xt / Photo

Auto/ Te xt / Photo

Sharp Gray

Chart output

copied.

- "2" is slightly copied

3 "3" is slightly

copied

3 "2" is slightly

copied

Set value Set

The greater the set value is the greater the density is The smaller the set value is the smaller the density is.

range

1 ~ 99

* When the lens unit is moved,execute the OC main scanning

magnification ratio auto adjustment,SIM 48-1-1,SIM48-3 and the PF original off-center adjustment.

* This adjustment is basically O.K.with SIM 63-7.

MX-M200D ADJUSTMENT 6-9

[7] SIMULATIONS

1. Entering the simulation mode

Perform the following procedure to enter the simulation mode. [#] key [ ] key [C] key [ ] key Main code [START] key Sub code [START] key

2. Canceling the simulation mode

When the clear all key is pressed, the simulation mode is cancelled. When the interruption key is pressed, the process is interrupted and the screen returns to the sub code entering display. * After canceling the simulation mode, be sure to turn OFF/ON the

power and check the operation.

Note: If the machine is terminated by a jam error or paper empty during

copying in the adjustment by the simulation, recopying is required.

Note:The values in the simulation columns are not default values but

sample values.

3. List of simulations

Main

Sub

code

01 01 Mirror scanning operation

02 Mirror home position sensor (MHPS) status display

02 01 Single paper feeder (SPF)/Reversing single pass

feeder(RSPF) aging *2 02 SPF/RSPF sensor status display *2 03 SPF/RSPF motor operation check *2 08 SPF/RSPF paper feed solenoid operation check *2 09 RSPF reverse solenoid operation check *2 *3 11 SPF/RSPF PS release solenoid operation check *2

03 02 Shifter/job separator sensor status display

03 Shifter operation check 04 Job separator operation check *4 11 Shifter home position check

05 01 Operation panel display check

02 Fusing lamp and cooling fan operation check 03 Copy lamp lighting check

06 01 Paper feed/transport solenoid operation check

02 Resist roller solenoid (RRS) operation check 10 Main cassette pickup roller cleaning

07 01 Warm-up display and aging with jam detection

06 Intermittent aging 08 Shifting with warm-up display

08 01 Developing bias output

02 Main charger output (Grid = HIGH) 03 Main charger output (Grid = LOW) 06 Transfer charger output

09 01 Duplex motor forward rotation check *6

02 Duplex motor reverse rotation check *6 04 Duplex motor RPM adjustment *6 05 Duplex motor switchback time adjustment

10 - Toner motor operation 14 - Trouble cancel (except for U2) 16 - U2 trouble cancel 20 01 Maintenance counter clear 21 01 Maintenance cycle setting 22 01 Counters display

03 Jam memory display 04 Jam total counter display 07 Key operator code display 09 Paper feed counter display 13 CRUM destination display *5 14 P-ROM version display 15 Trouble memory display 22 SPF/RSPF jam counter display *2

24 01 Jam total counter clear

02 Trouble memory clear 04 SPF/RSPF counter clear *2 05 Duplex print counter clear *6 06 Paper feed counter clear 07 Drum counter clear 08 Copy counter clear 09 Printer counter clear 13 Scanner counter clear 14 SPF/RSPF jam total counter clear *2 15 Scanner mode counter clear

25 01 Main motor operation check (Cooling fan motor rotation

check)

Contents

MX-M200D SIMULATIONS 7-1

+ 91 hidden pages

Sharp MX-M160, MX-M200 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

[1] GENERAL

1. Note for servicing

[2] CONFIGURATION

1. System Configurations

2. Machine configuration

3. Option list

[3] SPECIFICATIONS

1. Copy mode

[4] CONSUMABLE PARTS

1.Supply system table

2. Environmental conditions

3. Production number identification

[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance

2. Internal

3. Operation Section

4. Motor, solenoid, clutch

5. Sensor, switch

6. PWB unit

7. Cross sectional view

[6]ADJUSTMENTS

1.Adjustment item list

2.Copier adjustment

[7] SIMULATIONS

1. Entering the simulation mode

2. Canceling the simulation mode

3. List of simulations