SHARP MX-LCX5 Service Manual

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SERVICE MANUAL

CODE: 00ZMXLCX5/S1E

DIGITAL MULTIFUNCTIONAL SYSTEM OPTION

LARGE CAPACITY THREE TRAYS

CONTENTS

[1] SPECIFICATIONS . . . . . . . . . . . . . 1-1

[2] MAINTENANCE

1. Maintenance table . . . . . . . . . . 2-1

[3] REPLACEMENT AND ADJUSTMENT

1. Removing trays. . . . . . . . . . . . . 3-1

2. Front door and covers . . . . . . . 3-1

3. Inner cover, paper feed unit . . . 3-2

4. Paper feed roller . . . . . . . . . . . . 3-2

5. LCT motors. . . . . . . . . . . . . . . . 3-2

6. LCT exit sensor . . . . . . . . . . . . 3-4

7. Paper path sensors . . . . . . . . . 3-4

8. Main control board . . . . . . . . . . 3-5

9. Paper height,

paper width sensors . . . . . . . . . 3-5

10. Side registration adjustment . . . 3-5

11. Image position board and

sensor. . . . . . . . . . . . . . . . . . . . 3-6

12. Dehumidifier heater installing procedures

(0PQC4180431//) . . . . . . . . . . . 3-6

MODEL

[4] DETAILED DESCRIPTIONS

1. Paper feed . . . . . . . . . . . . . . . . 4-1

2. Paper detection/lift . . . . . . . . . . 4-2

3. Paper size detection. . . . . . . . . 4-2

4. Remaining paper detection . . . 4-3

5. Paper end detection . . . . . . . . . 4-3

[5] OVERALL MECHANICAL

INFORMATION

1. Mechanical component

layout . . . . . . . . . . . . . . . . . . . . 5-1

2. Drive layout . . . . . . . . . . . . . . . 5-1

3. Electrical components . . . . . . . 5-2

4. A3/DLT LCT MX-LCX5 layout

(with bypass) . . . . . . . . . . . . . . 5-3

5. Electrical component

summary . . . . . . . . . . . . . . . . . 5-3

MX-LCX5

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used

SHARP CORPORATION

for after sales service only. The contents are subject to change without notice.

MX-LCX5

[1] SPECIFICATIONS

Form Large Capacity Trays (3 Trays) Transport speed 85 – 110 sheets/minute to be supported Transport standard Center alignment Paper size Auto-AB: A3W, A4W, A3, B4, A4, A4R*, B5, B5R, A5R, 8.5 x 13*

Paper size label Available Paper size setting Upper tray: User settings

Paper size setting for shipment Inch: 11 x 17

Feedable paper size/weight Upper tray: 52 – 205 g/m

Paper type Plain paper, Heavy paper, Recycled paper, Thin paper, Pre-printed paper, Letter head, Punched paper, Transparency paper,

Paper capacity Standard Paper

Detection of remaining paper Available level detection (5 levels)

Paper supply Paper supply from the upper section by the front loading method Tray rising/falling time Rising Upper tray / Lower tray: 9 seconds or less

Reliability MCBJ in compliance with the main unit

Life 5 years or 24,000K Power consumption 150W or less Power source DC24V Supplied by the main unit Dimensions W 878 x D 729 x H 980 mm Occupied dimension W 880 x D 730 Weight Approximately 175 kg Installation/Maintenance By service person Heater AC 18W x 2 36W (By service parts: 0PQC4180431//)

Auto-Inch: 12 x 18, 11 x 17, 9 x 12, 8.5 x 14*, 8.5 x 13.4*, 8.5 x 11, 8.5 x 11R*, 7.25 x 10.5R, 5.5 x 8.5R Manual: 318 x 469.5 mm, 318 x 234.75 mm, 312.5 x 440 mm, 312.5 x 220 mm

SRA3 (320 x 450 mm), SRA4 (320 x 225 mm) 8K, 16K, 16KR, Postcard

Custom Size: Main scanning: 100 – 320 mm (4.0 – 12.5)

*: As automatic detection, 8.5 x 11R/8.5 x 14/8.5 x 13.4 and A4R/8.5 x 13/8.5 x 13.4 is exclusion. Refer to the attached table.

Middle tray: User settings Lower tray: User settings

AB: A3

Middle tray: 52 – 300 g/m Lower tray: 52 – 205 g/m

Colored paper, Tab paper, Label paper (Available only for the Offset tray)

Upper tray / Lower tray: 1,000 sheets Middle tray: 2,000 sheets (80 g/m

Upper tray / Lower tray: 100%, 75%, 50%, 25%, Empty Middle tray: 100%, 75%, 50%, 25%, Empty * Detection error 3%

Falling Self-weight falling

MCBF

Sub scanning: 140 – 470 mm (5.5 – 18.5)

/ 16 lbs Bond – 110 lbs Index

/ 16 lbs Bond – 170 lbs Index

/ 16 lbs Bond – 110 lbs Index

)

Middle tray: 24 seconds or less Time required from tray insertion to empty detection without paper

Service Manual

MX-LCX5 SPECIFICATIONS 1 – 1

Paper Size/Type/Weight

LCT(A3)

Uppe r Tr ay Mi dd le Tr ay Lo wer Tra y

Minimum paper weight 52 g/m

(14 lbs bond)

Maximum paper weight 205 g/m

(40 lbs bond)

(110 lbs index)

(65 lbs cover)

Paper type Thin paper Yes

(Even 52 g/m

(170 lbs index) (100 lbs cover)

(Even 52 g/m

is possible) Plain paper Yes Yes Yes Recycled paper Yes Yes Yes Colored paper Yes Yes Yes Letter head Yes Yes Yes Pre-printed paper Yes Yes Yes Pre-punched paper Yes Yes Yes Heavy paper 1 (106 – 128 g/m Heavy paper 2 (129 – 176 g/m Heavy paper 3 (177 – 205 g/m Heavy paper 4 (206 – 300 g/m

) Yes Yes Yes

)No Yes No Tab paper Yes Yes Yes Transparency paper Yes Yes Yes Label paper No Yes No

Paper size 12" x 18" (A3W) 305 x 457 Yes Yes Yes

Ledger (11" x 17") 279 x 432 Yes Yes Yes Ledger (11" x 17") Z folding 279 x 216 — — — Legal (8.5" x 14") 216 x 356 Yes Yes Yes Legal (8.5" x 14") Z folding 216 x 178 — — — Mexican Legal (8.5" x 13.4") 216 x 340 Yes Yes Yes Foolscap (8.5" x 13") 216 x 330 Yes Yes Yes Letter (8.5" x 11") 279 x 216 Yes Yes Yes Letter R (8.5" x 11" R) 216 x 279 Yes Yes Yes Letter R (8.5" x 11" R) Z folding 216 x 140 — — — Invoice (5.5" x 8.5") 216 x 140 — — — Invoice R (5.5" x 8.5" R) 140 x 216 Yes Yes Yes Exective R (7.25" x 10.5") 184 x 266 Yes Yes Yes 9 x 12 (A4W) 305 x 229 Yes Yes Yes A3 297 x 420 Yes Yes Yes A3 Z folding 297 x 210 — — — B4 257 x 364 Yes Yes Yes B4 Z folding 257 x 182 — — — A4 297 x 210 Yes Yes Yes A4-R 210 x 297 Yes Yes Yes A4-R Z folding 210 x 148 — — — B5 257 x 182 Yes Yes Yes B5-R 182 x 257 Yes Yes Yes A5 210 x 148 — — — A5-R 148 x 210 Yes Yes Yes SRA3 320 x 450 mm Yes Yes Yes SRA4 320 x 225 mm Yes Yes Yes

318 x 234.75 mm Yes Yes Yes

312.5 x 220 mm Yes Yes Yes 318 x 469.5 mm Yes Yes Yes

312.5 x 440 mm Yes Yes Yes 8K 270 x 390 Yes Yes Yes 16K 270 x 195 Yes Yes Yes 16K-R 195 x 270 Yes Yes Yes Postcard 100 x 148 Yes Yes Yes Special – Custom size Custom Range

min Main 100 (4.0) 100 (4.0) 100 (4.0)

Yes Yes Yes

max Main 320 (12.5) 320 (12.5) 320 (12.5) min Sub 140 (5.5) 140 (5.5) 140 (5.5) max Sub 470 (18.5) 470 (18.5) 470 (18.5)

Special – Size uncertain No No No

52 g/m

(14 lbs bond)

300 g/m

(40 lbs bond)

Ye s

is possible)

52 g/m

(14 lbs bond)

205 g/m

(40 lbs bond)

(110 lbs index)

(65 lbs cover)

(Even 52 g/m

is possible)

Yes

MX-LCX5 SPECIFICATIONS 1 – 2

MX-LCX5

[2] MAINTENANCE

Service Manual

1. Maintenance table

: Check (Clean, replace or adjust as needed) {: Clean : Replace : Adjust ✩: Lubricate : Shift position

No. Parts name

1 Transport guide

plate

2 Grip roller drive/

follower

3 Pick-up roller

(1 – 3 step)

4 Feed roller

(1 - 3 step)

5 Separate roller

(1 – 3 step) 6 Sensor {{{{{{ 7 Torque limiter 8Gear UKOG-0307FCZZ

Occasionally When calling

500K 1000K 1500K 2000K 2500K 3000K

{{{{{{ When there is dirt, wipe with dry

{{{{{{ When there is dirt, wipe with cloth

Life judgement

(Reference)

[Note 1] Roller life 200K When there is dirt, wipe with cloth

Tool, oil, chemicals Procedure

Treatment after procedure

cloth.

and water.

[Note 1] Replacement reference: Replace according to each paper feed counter value.

MX-LCX5 Paper feed tray 1, 2, 3: 200K or 1 year Torque limiter: 800K

(NOTE) Paper feed section roller life

Each roller life is as shown on the left. When, therefore, a certain paper feed unit is excessively used, its life may be expired before the maintenance timing.

Actually, however, different sizes of paper are used with different paper feed trays, and it is quite rare that the roller replacement must be made before the maintenance timing.

If a certain size of paper must be heavily used, set different paper feed trays for that paper size. This information must be explained to the user.

When servicing, check the use frequency of each paper feed tray, and replace the rollers as needed.

When cleaning the roller, it is advisable to use a cloth with a small quantity of water.

The friction level is smaller in the order of the paper pick-up roller, the paper feed roller, and the separation roller.

MX-LCX5 MAINTENANCE 2 – 1

MX-LCX5

[3] REPLACEMENT AND

ADJUSTMENT

1. Removing trays

CAUTION:

• Tray 5 weighs 27 kg (60 lb.) empty. Trays 4 and 6 weigh 20 kg (44 lb.) each empty.

• To prevent damage to the tray and personal injury, never attempt to lift a tray alone or without attaching the carrying handles, especially if a tray is loaded with paper.

• Two people on each side of the tray should lift the carrying handles together to lift and move the tray.

• Never remove the tray if the LCT has not been docked to the copier. Removing the tray while the LCT is standing alone can unbalance the LCT and cause it to fall over.

Important:

Only one set of carrying handles is attached to the side of Tray 5. Follow the procedure below to attach and use these handles to move Tray 4, 5, or 6.

Service Manual

(2)

(1)

4) Remove carrying handles [A] and [B] from the right side of the tray (screw x 2 ea.)

5) Use the same screws to attach the carrying handles at (1) and (2).

6) With one person on each side of the tray, lift it carefully and remove it from the rails.

2. Front door and covers

1) Pull the tray [A] out of the LCT until it stops.

2) Remove the screws from the right rail [B] (screw x 3)

3) Remove the screws from the left rail [D] (screw x 3)

NOTE: You do not need to remove the screw for the stopper pin bracket at the back of the left rail.

[A]

[B]

[F]

[E]

Important:

• The frame is held together by 8 blue screws.

• To avoid weakening or warping the shape of the frame, never

remove these blue screws.

NOTE: The upper inner cover must be removed before the top

cover.

Remove:

[A] Right cover (screw x 6)

[B] Right rear cover (screw x 6)

[C] Left rear cover (screw x 6)

[D] Top cover (screw x 5)

[E] Front door (stopper x 1)

NOTE: While lifting the top cover, remove the snap ring and front

door.

[F] Paper slot cover (screw x 2)

[D]

[C]

[B]

[A]

MX-LCX5 REPLACEMENT AND ADJUSTMENT 3 – 1

3. Inner cover, paper feed unit

[A]

[B]

[

[A]

[E]

[

[D]

[B]

4. Paper feed roller

Remove:

• Remove the right cover (see 2.)

• Remove the paper trays. (see 1.)

[A] Pick-up roller (stopper x 1)

[B] Feed roller (stopper x 1)

[C] Separation roller (stopper x 1)

NOTE: 1) The LCT pick-up and separation rollers are the same

as pick-up and separation rollers of the main machine. These rollers are interchangeable.

2) The feed rollers of the LCT and main machine are different because they are designed to rotate in oppositedirections. The feed rollers of the LCT and main machine are not interchangeable.

3) Never touch the surface of the rollers with bare hands.

• Clear the PM counters for the new rollers (see Section "2. Preventive Maintenance).

• Open the front door.

• Remove right cover (see 2.)

• Pull out tray [A]

Remove:

[A] Tray (see 1.)

[B] Knobs (x 3) (screw x 1 ea.)

[C] Upper inner cover (screw x 2)

[D] Knob (screw x 1)

[E] Lower inner cover (screw x 1)

[F] Paper feed unit (connector x 1, screw x 2)

[F]

5. LCT motors

A. Transport motors, LCT exit motor

[B]

[A]

(1)

(2)

(3)

MX-LCX5 REPLACEMENT AND ADJUSTMENT 3 – 2

[D]

[C]

(4)

Each paper feed unit has a pick-up feed motor (1) and a grip motor (2). The removal procedure is the same for each feed tray.

1) Remove the left rear cover (see 2.)

2) Use a small screwdriver to turn the shaft [A] so the pin can slip

out of the keyhole.

Remove:

[B] Motor unit (screw x 4, clamp x 2, connector x 2)

[C] Springs (x 2). First, loosen the screws (x 2) (1), (2).

[D] Paper feed motor (screw x 2, Timing belt x 1)

[E] Grip motor (screw x 2, Timing belt x 1)

Reinstallation

• Attach the tension spring, then tighten the screws (3) to tighten the belts.

C. Lift motors

4th, 5th, and 6th Transport Motors (1), (2), (3)

Remove:

• Left rear cover (see 2.)

[A] Motor unit (connector x 1, Timing belt x 1, screw x 2)

[B] Motor (screw x 2)

LCT Exit Motor (4)

Remove:

• Left rear cover (see 2.)

[C] Motor unit (connector x 1, Timing belt x 1, screw x 3)

[D] Motor (screw x 2)

B. Feed motors/grip motors

[B]

(1)

(2)

[A]

[B]

[C]

[E]

[A]

[D]

(2)

(1)

4th, 6th Lift Motors

The procedure for removing the 4th and 6th lift motors is the same.

[C]

MX-LCX5 REPLACEMENT AND ADJUSTMENT 3 – 3

Remove:

• Rear cover. (see 2.)

[A] Motor unit (screw x 2, connector x 1)

[B] 4th (or 6th) lift motor (screw x 4, Clip x 1, Coupling x 1, Spring x

5th Lift Motor

• Rear cover. (see 2.)

[C] Motor unit (screw x 4, connector x 1)

[D] 5th lift motor (screw x 2, Clip x 1, Coupling x 1, Spring x 1)

[D]

6. LCT exit sensor

[A]

1) Disconnect the harness clamps (1) and (2) (clamp x 2).

2) Disconnect the motor harnesses (3), (4), (5) (clamp x 3, con-

nector x 11).

[A]

[B]

• Disconnect the LCT from the copier.

[A] Exit sensor unit (screw x 1, connector x 1)

[B] Exit sensor

7. Paper path sensors

A. Removing the vertical feed unit

(1)

(2)

(3)

[

3) Remove:

[A] Upper stay (screw x 2)

[B] Lower stay (screw x 2)

[C] Vertical feed unit (screw x 6)

B. 4th transport, 4th relay upper, lower sensors

(4)

(5)

• Open the front door.

Remove:

• Upper inner cover (see 3.)

• Lower inner cover (see 3.)

• Left rear cover (see 2.)

[B]

1) Remove the vertical feed unit. (see A.)

2) Remove:

[A] 4th Transport sensor (screw x 1, connector x 1)

[B] 4th Relay sensor – upper (screw x 1, connector x 1)

[C] 4th Relay sensor – lower (screw x 1, connector x 1)

MX-LCX5 REPLACEMENT AND ADJUSTMENT 3 – 4

[A]

[C]

C. 5th relay sensor, 5th transport sensor

[A]

9. Paper height, paper width sensors

[C]

[A]

[B]

1) Remove the vertical feed unit. (see A.)

2) Remove:

[A] 5th Relay sensor (screw x 1, connector x 1)

[B] 5th Transport sensor (screw x 1, connector x 1)

D. 6th relay sensor, 6th transport sensor

[A]

[B]

• Remove the vertical feed unit. (see A.)

[A] 6th Relay sensor (screw x 1, connector x 1)

[B] 6th Transport sensor (screw x 1, connector x 1)

[

[E]

Paper Height Sensors

Remove:

• Rear left cover. (see 2.)

[A] Paper height sensor unit (screw x 2, connector x 4).

[B] Clamp bracket (screw x 2)

[C] Paper height sensors (x 4) (Hooks x 2 each)

Paper Width Sensors

• Rear left cover. (see 2.)

[D] Paper width sensor unit (screw x 2, connector x 3)

[E] Paper width sensors (x 3) (Hooks x 2 each)

8. Main control board

[A]

• Remove the rear covers. (see 2.)

[A] Main control board (screw x 6, Standoffs x 2, connector x All).

MX-LCX5 REPLACEMENT AND ADJUSTMENT 3 – 5

10. Side registration adjustment

[A]

Normally the side registration of the image can be adjusted in the SP mode.

If the punch hole positions are not aligned from a particular feed station, however, you can manually adjust the side registration by changing the tray cover position for that tray, and then adjust the side registration of the image.

1) Pull out the tray.

2) Change the screw positions [A] at both the right and left sides as shown.

NOTE: Adjustment range: 0 ± 2.0 mm adjustment step: 1.0 mm/

step

11. Image position board and sensor

12. Dehumidifier heater installing procedures (0PQC4180431//)

A. Component parts

M4 screw (x 7)Heater cover

Heater (x 2)

M4 washer screw (x 1)

[D]

[E]

Image Position Sensor

• Disconnect the LCT from the copier.

[A] Image position sensor unit (screw x 2, connector x 1)

[B] Stopper (screw x 1)

[C] Image position sensor

• After replacing the image position sensor do the procedure for image position sensor adjustment. (see 12.)

Image Position Sensor Board

• Disconnect the LCT from the copier.

[D] Cover (screw x 2, clamp x 2)

[E] Image position sensor board (screw x 2, connector x 2, clamp x

[B]

[A]

[C]

Clamp (x 2)

Interface harness (with heater line)

B. Installing procedures

1) Remove the lower-stage cassette. (6 screws)

2) Remove the rear cabinet. (6 screws)

MX-LCX5 REPLACEMENT AND ADJUSTMENT 3 – 6

3) Remove the interface harness plate (2 screws), and remove

the harness.

5) Install a new interface harness, and insert the connector into the PWB.

Fix the earth wire of the heater harness with the accessory washer screw.

Screw (x 2)

Interface harness

4) Install two heaters with two screws fro each of them.

Interface harness

Heater harness section

Snap band fixing

Earth fixing screw

Attach the clamp.

Snap band fixing

Clamp (2 positions)

MX-LCX5 REPLACEMENT AND ADJUSTMENT 3 – 7

Fix the harness with the clamp.

Snap band fixing

7) Install the rear cabinet, and fix it with the fixing screw.

6) Install the heater cover. (3 screws)

Connect the heater and the harness.

MX-LCX5 REPLACEMENT AND ADJUSTMENT 3 – 8

MX-LCX5

[4] DETAILED DESCRIPTIONS

1. Paper feed

A. Paper feed rollers

[B]

[D]

[A]

[C]

This LCT has three paper tray feed stations:

The 4th and 6th tray each hold 1,000 sheets of paper. The 5th tray holds 2,000 sheets of paper. Total: 4,000 sheets.

Each tray contains four rollers:

[A] Pick-up roller

[B] Paper feed roller

[C] Separation roller

[D] Grip roller

NOTE: The pick-up roller, paper feed roller, and separation roller

are a standard FRR paper feed system.

B. Paper feed motors

[B]

[D]

[E]

[F]

Two stepper motors control the paper feed drive:

[A] Paper feed motor

[B] Grip motor

The paper feed motor drives the pick-up roller [C] and the paper feed roller [D].

The grip motor drives the grip roller [E] that feeds the paper out of the tray, and the separation roller [F].

[C]

[A]

C. Paper separation

Service Manual

[D]

[C]

[

[G]

[A]

When a paper feed station is not selected:

• Separation roller solenoid [A] is de-activated

• Separation roller [B] turns freely.

When the paper feed station is selected for a job:

• Paper feed motor [C] and grip motor [D] turn on.

When the feed motor [C] turns on, it drives the feed roller [E]. It also drives the pick-up roller [F] because the pick-up roller is linked to the feed roller by an idle gear.

When the separation solenoid [A] turns on, the separation roller [B] contacts the paper feed roller [E] and turns with the feed roller, unless more than one sheet of paper is fed. The three trays of the LCT unit use the standard FRR mechanism.

When the paper feed motor turns on, the pick-up solenoid turns on and the pick-up roller [F] lowers until it contacts the top sheet of the paper stack and then sends it to the paper feed and separation rollers.

When the paper feed sensor detects the leading edge of the paper, the paper feed motor switches off, the pick-up roller lifts, and the grip rollers [G] feed the paper out of the tray.

[F]

[B]

MX-LCX5 DETAILED DESCRIPTIONS 4 – 1

2. Paper detection/lift

A. Mechanism

[D]

[F]

[H]

When the lift motor turns on, the pick-up solenoid [A] activates to lower the pick-up roller [B]. When the top sheet of paper reaches the proper paper feed level, the paper pushes up the pick-up roller and the actuator [C] on the pick-up roller supporter [D] de-activates the lift sensor [E] to stop the lift motor.

After several paper feeds, the paper level gradually lowers, then the lift sensor is activated and the lift motor turns on again until the lift sensor is de-activated again.

3. Paper size detection

[E]

[I]

[G]

[A]

[C]

[B]

Detection

When the tray set in the machine, the tray is detected by the drawer connector on the back side of the tray.

Lift

When the machine detects that the paper tray is set in the machine:

• The tray lift motor [A] rotates forward

• Coupling gear [B] on the tray lift motor engages pin [C] of the lift drive shaft.

• The tray drive belts [D], connected to the tray bottom plate [E], are driven by the tray lift motor via the lift drive shaft and tray lift pulleys [F].

• When the lift motor rotates forward, the tray bottom plate [E] rises. The tray rises until the top of the paper stack pushes up the pick-up roller and the lift sensor in the feed unit is de-activated.

• When the actuator [G] on the rear end of the bottom plate activates the paper height sensors [H], the remaining paper capacity is detected.

When the tray is pulled out:

• Coupling gear [B] separates from pin [C] and the tray bottom plate goes down.

• A damper [I] slows the descent of the bottom plate. For the B834, all three trays have this damper.

B. Lift sensor

[A]

[E]

[D]

[B]

[C]

1) 4th Paper Width Sensor 3

2) 4th Paper Width Sensor 2

3) 4th Paper Width Sensor 1

4) 4th Paper Length Sensor

The 4th, 5th, and 6th trays have three paper width sensors and one paper length sensor. The illustration above shows how these sensors are arranged in the 4th tray.

This table describes how the three width sensors and one length sensor are used to determine the paper size in the 4th, 5th, and 6th paper trays.

Paper Size

Large Size

A3 SEF 297 x 420 mm L L H H YES YES A4 LEF 297 x 210 mm L L H L YES YES DLT SEF 11" x 17" L H L H YES YES LT LEF 11" x 8 1/2" L H L L YES YES B4 SEF 257 x 364 mm L H H H YES YES B5 LEF 257 x 182 mm L H H L YES YES A4 SEF 210 x 297 mm H L L H NO YES LT SEF 8 1/2" x 11" H L L H YES NO A5 LEF 210 x 148 mm H L L L NO YES HLT LEF 8 1/2" x 5 1/2" H L L L YES NO B5 SEF 182 x 257 mm H L H H NO NO F SEF 8" x 13" H L H H YES YES A5 SEF 148 x 210 mm H H L L YES YES HLT SEF 5 1/2" x 8 1/2" H H H L YES YES

12" x 18" L L L H YES YES 13" x 19" NO NO 320 x 450 mm NO NO

Width Sensors

W1 W2 W3 L1 NA EU

Length Sensor

Area

YES: Detected automatically

NO: Not detected automatically. Requires size setting change with the "Tray Paper Setting" key on the copier operation panel to detect the desired paper size.

H: Sensor OFF

L: Sensor ON

MX-LCX5 DETAILED DESCRIPTIONS 4 – 2

4. Remaining paper detection

[A]

[B]

[E]

[D]

[C]

[B]

[A]

[A] Paper Height Sensor Actuator

[B] 4th Paper Height Sensor 4

[C] 4th Paper Height Sensor 3

[D] 4th Paper Height Sensor 2

[E] 4th Paper Height Sensor 1 (Near End)

Each tray has four paper height sensors. The illustration above shows the paper height sensors in the 4th tray. This arrangement is duplicated in the 5th and 6th trays.

The amount of paper remaining in the tray is detected by the three paper height photo-interrupter sensors on the left rail as the bottom plate rises. Five states, determined by the position of the actuator [A] are possible.

1) With the actuator [A] below paper height sensor 4 [B], no sen-

sor is actuated and the display indicates 100%.

2) When the actuator passes paper height sensor 4 [B] , the dis-

play indicates 70% of the paper supply remaining.

3) When the actuator passes paper height sensor 3 [C], the dis-

play indicates 30% of the paper supply remaining.

4) When the actuator passes paper height sensor 2 [D], the dis-

play indicates 10% of the paper supply remaining.

NOTE: When the actuator enters the gap of the near end sensor

[E], the machine signals near end.

Finally, when the last sheet feeds, the paper end sensor signals that the tray is empty.

5. Paper end detection

The paper end sensor [A] detects the top sheet of the paper in the tray by monitoring the reflected light. When the paper tray runs out of paper, the paper end sensor does not receive the reflected light due to the cutout [B]. Then, the tray lift motor rotates backwards 2 seconds to drop the tray bottom plate.

MX-LCX5 DETAILED DESCRIPTIONS 4 – 3

M13

M10

M11

M12

MX-LCX5

[5] OVERALL MECHANICAL

INFORMATION

1. Mechanical component layout

(1)

2. Drive layout

Service Manual

(2)

(3)

1 4th Paper Feed Unit*1 2 5th Paper Feed Unit 3 6th Paper Feed Unit 4 4th Tray Drive Belt 5 5th Tray Drive Belt 6 6th Tray Drive Belt 7 Lower Transport Rollers 8 Horizontal Transport Roller

9 LCT Exit roller 10 Upper Transport Rollers 11 Feed Slot (from Bypass Tray)

*1: Each feed unit has 1 paper feed motor that drives the pick-up roller and paper feed roller, and 1 grip motor that drives the separation roller and grip roller.

M1 4th Grip Motor M2 4th Lift Motor M3 4th Paper Feed Motor M4 4th Transport Motor M5 5th Grip Motor M6 5th Lift Motor M7 5th Paper Feed Motor M8 5th Transport Motor

M9 6th Grip Motor M10 6th Lift Motor M11 6th Paper Feed Motor M12 6th Transport Motor M13 LCT Exit Motor

MX-LCX5 OVERALL MECHANICAL INFORMATION 5 – 1

3. Electrical components

M11

M10

2 (Option: 0PQC4180431//)

M12

M13

S15

S50

SOL5

S34

S36

S4 4th Paper Height Sensor 1 S5 4th Paper Height Sensor 2 S6 4th Paper Height Sensor 3 S7 4th Paper Height Sensor 4 S8 4th Paper Length Sensor

S9 4th Paper Width Sensor 1 S10 4th Paper Width Sensor 2 S11 4th Paper Width Sensor 3 S15 4th Relay Sensor S16 4th Relay Sensor - Upper S17 4th Transport Sensor S21 5th Paper Height Sensor 1 S22 5th Paper Height Sensor 2 S23 5th Paper Height Sensor 3 S24 5th Paper Height Sensor 4 S25 5th Paper Length Sensor S26 5th Paper Width Sensor 1 S27 5th Paper Width Sensor 2 S28 5th Paper Width Sensor 3 S32 5th Relay Sensor S33 5th Transport Sensor S34 6th Lift Sensor S35 6th Paper End Sensor S36 6th Paper Feed Sensor S37 6th Paper Height Sensor 1 S38 6th Paper Height Sensor 2 S39 6th Paper Height Sensor 3 S40 6th Paper Height Sensor 4 S41 6th Paper Length Sensor S42 6th Paper Width Sensor 1 S43 6th Paper Width Sensor 2 S44 6th Paper Width Sensor 3 S48 6th Relay Sensor S49 6th Transport Sensor S50 LCT Exit Sensor

SOL5 6th Pick-up Solenoid SOL6 6th Separation Solenoid

SW1 Door Safety Switch

S32

S35

S33

SOL6

S16

S48

S17

SW1

S49

S11

S10

S27

S26

S24

S44

S38

S37

1 Main Control Board

2 Anti-Condensation Heaters (Options) M1 4th Grip Motor M2 4th Lift Motor M3 4th Paper Feed Motor M4 4th Transport Motor M5 5th Grip Motor M6 5th Lift Motor M7 5th Paper Feed Motor M8 5th Transport Motor M9 6th Grip Motor

M10 6th Lift Motor M11 6th Paper Feed Motor M12 6th Transport Motor M13 LCT Exit Motor

S28

S23

S22

S21

S43

S25

S42

S40

S39

S41

MX-LCX5 OVERALL MECHANICAL INFORMATION 5 – 2

4. A3/DLT LCT MX-LCX5 layout (with bypass)

S17

M13

S50

S15

S32

S16

S33

S20

S48

M12

M11

S49

S36

M1 4th Grip Motor M1 Paper Feed Motor Bypass (MX-MFX2) M3 4th Paper Feed Motor M3 Transport Motor Bypass (MX-MFX2) M4 4th Transport Motor M4 Grip Motor Bypass (MX-MFX2) M5 5th Grip Motor M7 5th Paper Feed Motor M8 5th Transport Motor

M9 6th Grip Motor M11 6th Paper Feed Motor M12 6th Transport Motor M13 LCT Exit Motor

S3 4th Paper Feed Sensor

S4 Paper Feed Sensor Bypass (MX-MFX2)

S8 Transport Sensor Bypass (MX-MFX2) S15 4th Relay Sensor – Lower S16 4th Relay Sensor – Upper S17 4th Transport Sensor S20 5th Paper Feed Sensor S32 5th Relay Sensor S33 5th Transport Sensor S36 6th Paper Feed Sensor S48 6th Relay Sensor S49 6th Transport Sensor S50 LCT Exit Sensor

Tray 4

Tray 5

Tray 6

Tray 7

(MX-MFX2)

5. Electrical component summary

Motors

No.

(Signal)

(L1REVM)

(L1PRM)

(L1PUM)

(L1PFM)

(L2REVM)

(L2PRM)

(L2PUM)

(L2PFM)

(L3REVM)

M10

(L3PRM)

M11

(L3PUM)

M12

(L3PFM)

M13

(PEM)

PCBs

No. Name Description

PCB1 Main Control

Name Description

4th Grip Motor Drives the separation roller and the grip

4th Lift Motor Drives the bottom plate of the 4th tray

4th Paper Feed Motor

4th Transport Motor

5th Grip Motor Drives the separation roller and the grip

5th Lift Motor Drives the bottom plate of the 5th tray

5th Paper Feed Motor

5th Transport Motor

6th Grip Motor Drives the separation roller and the grip

6th Lift Motor Drives the 5th tray up and down.

6th Paper Feed Motor

6th Transport Motor

LCT Exit Motor Feeds the paper out the LCT and into

Board

roller of the 4th tray.

up and down. Drives the pick-roller and feed roller that picks up each sheet and starts to feed it out of the 4th tray. Drives the rollers in the vertical feed path that feed the paper from the 4th tray to the LCT exit motor.

roller of the 5th tray.

up and down. Drives the pick-roller and feed roller that picks up each sheet and starts to feed it out of the 5th tray. Drives the transport rollers in the vertical feed path that feed the paper from the 4th tray and the 5th tray to the LCT exit motor.

roller of the 6th tray.

Drives the pick-roller and feed roller that picks up each sheet and starts to feed it out of the 6th tray. Drives the rollers in the vertical feed path that feed the paper from the 6th tray to the LCT exit motor.

the entrance of the copier.

Controls the operation of all motors and sensors in the LCT unit.

MX-LCX5 OVERALL MECHANICAL INFORMATION 5 – 3

Sensors

No.

(Signal)

(L1ULS)

(L1PES)

(L1PFS)

(L1PVS1)

(L1PVS2)

(L1PVS3)

(L1PVS4)

S8 (L1LS) 4th Paper Length

(L1SIZ1)

S10

(L1SIZ2)

S11

(L1SIZ3)

S15

(L1IDS)

S16

(L1IUS)

S17

(L1TS)

S18

(L2ULS)

S19

(L2PES)

S20

(L2PFS)

S21

(L2PVS1)

S22

(L2PVS2)

S23

(L2PVS3)

S24

(L2PVS4)

S25

(L2LS)

S26

(L2SIZ1)

S27

(L2SIZ2)

S28

(L2SIZ3)

S32

(L2IUS)

S33

(L2TS)

Name Description

4th Lift Sensor Detects when the paper in the 4th tray

4th Paper End Sensor 4th Paper Feed Sensor

4th Paper Height Sensor 1

4th Paper Height Sensor 2 4th Paper Height Sensor 3 4th Paper Height Sensor 4

Sensor

4th Paper Width Sensor 1 4th Paper Width Sensor 2

4th Paper Width Sensor 3 4th Relay Sensor Detects the leading and trailing edges

4th Relay Sensor Upper

4th Transport Sensor

5th Lift Sensor Detects when the paper in the 5th tray

5th Paper End Sensor

5th Paper Feed Sensor

5th Paper Height Sensor 1 5th Paper Height Sensor 2

5th Paper Height Sensor 3 5th Paper Height Sensor 4

5th Paper Length Sensor

5th Paper Width Sensor 1 5th Paper Width Sensor 2 5th Paper Width Sensor 3

5th Relay Sensor Detects the leading and trailing edges

5th Transport Sensor

is at the correct height for paper feed and switches the 4th lift motor off.

Detects when the last sheet feeds from the 4th tray. Detects the paper when it arrives at the 4th paper feed roller and checks for misfeeds. 4th from the bottom of the 4th tray, detects stack height: 100%

5th from the bottom of the 4th tray, detects stack height: 75% 6th from the bottom of the 4th tray, detects stack height: 50% 4th from the bottom of the 4th tray, detects stack height: 25% and signals near-end.

Detects the length of the paper in the 4th tray (used in combination with the paper width sensors). 1 of a set of 3 sensors that detect the width of the paper in the 4th tray. 1 of a set of 3 sensors that detect the width of the paper in the 4th tray.

1 of a set of 3 sensors that detect the width of the paper in the 4th tray.

of the paper in the paper path near the bottom of the 4th tray. Checks the timing of the feed and signals a jam if the paper is late or lags at this location. Detects the leading and trailing edges of the paper in the paper path near the top of the 4th tray. Checks the timing of the feed and signals a jam if the paper is late or lags at this location.

Detects jams in the paper path where the transport motor feeds the paper from the 4th tray.

is at the correct height for paper feed and switches the 4th lift motor off. Detects when the last sheet feeds from the 5th tray.

Detects the paper when it arrives at the 5th paper feed roller and checks for misfeeds. 4th from the bottom of the 5th tray, detects stack height: 100% 5th from the bottom of the 5th tray, detects stack height: 75%

6th from the bottom of the 5th tray, detects stack height: 50% 4th from the bottom of the 5th tray, detects stack height: 25% and signals near-end. Detects the length of the paper in the 5th tray (used in combination with the paper width sensors).

1 of a set of 3 sensors that detect the width of the paper in the 5th tray. 1 of a set of 3 sensors that detect the width of the paper in the 5th tray. 1 of a set of 3 sensors that detect the width of the paper in the 5th tray.

of the paper in the paper path near the 5th tray. Checks the timing of the feed and signals a jam if the paper is late or lags at this location. Detects jams in the paper path where the transport motor feeds the paper from the 5th tray.

Sensors

No.

(Signal)

S34

(L3ULS)

S35

(L3PES)

S36

(L3PFS)

S37

(L3PVS1)

S38

(L3PVS2)

S39

(L3PVS3)

S40

(L3PVS4)

S41

(L3LS)

S42

(L3SIZ1)

S43

(L3SIZ2)

S44

(L3SIZ3)

S48

(L3IUS)

S49

(L3TS)

S50

(LEXIT)

Name Description

6th Lift Sensor Detects when the paper in the 6th tray

6th Paper End Sensor

6th Paper Feed Sensor

6th Paper Height Sensor 1 6th Paper Height Sensor 2

6th Paper Height Sensor 3 6th Paper Height Sensor 4

6th Paper Length Sensor

6th Paper Width Sensor 1 6th Paper Width Sensor 2 6th Paper Width Sensor 3

6th Relay Sensor Detects the leading and trailing edges

6th Transport Sensor

LCT Exit Sensor Detects jams at the exit of the LCT unit.

is at the correct height for paper feed and switches the 4th lift motor off. Detects when the last sheet feeds from the 6th tray.

Detects the paper when it arrives at the 6th paper feed roller and checks for misfeeds. 4th from the bottom of the 6th tray, detects stack height: 100% 5th from the bottom of the 6th tray, detects stack height: 75%

6th from the bottom of the 6th tray, detects stack height: 50% 4th from the bottom of the 6th tray, detects stack height: 25% and signals near-end. Detects the length of the paper in the 6th tray (used in combination with the paper width sensors).

1 of a set of 3 sensors that detect the width of the paper in the 6th tray. 1 of a set of 3 sensors that detect the width of the paper in the 6th tray. 1 of a set of 3 sensors that detect the width of the paper in the 6th tray.

of the paper in the paper path near the 6th tray. Checks the timing of the feed and signals a jam if the paper is late or lags at this location. Detects jams in the paper path where the transport motor feeds the paper from the 6th tray.

MX-LCX5 OVERALL MECHANICAL INFORMATION 5 – 4

Solenoids

No.

(Signal)

SOL1

(L1PUS)

SOL2

(L1REVS)

SOL3

(L2PUS)

SOL4

(L2REVS)

SOL5

(L3PUS)

SOL6

(L3REVS)

Switches

No.

(Signal)

SW1

(LILSW)

Other

No. Name Description

H1, H2 Anti-Condensation

Name Description

4th Pick-up Solenoid

4th Separation Solenoid 5th Pick-up Solenoid 5th Separation SOL

6th Pick-up Solenoid 6th Separation Solenoid

Name Description

Door Safety Switch

Heaters

Engages/disengages rotation of the pick-up roller in the 4th tray.

Controls up-down movement of the separation roller in the 4th tray. Engages/disengages rotation of the pick-up roller in the 5th tray. Controls up-down movement of the separation roller in the 5th tray.

Engages/disengages rotation of the pick-up roller in the 6th tray. Controls up-down movement of the separation roller in the 6th tray.

An interlock safety switch that detects when the front door is opened and closed.

Evaporates moisture around the trays in the LCT (230V 18W). This is an option

MX-LCX5 OVERALL MECHANICAL INFORMATION 5 – 5

A. Block diagram

AC POWER LINE DC POWER LINE

SIGNAL LINE

A3 LCT Multi Bypass Tray

Host

Equipment

AC208V - AC240V

or AC85V - AC115V

Option Heater

Paper Rise Motor For 1st Tray

Reverse Motor For 1st Tray

Pick-Up Motor For 1st Tray

Paper Rise Motor For 2nd Tray

Reverse Motor For 2nd Tray

Pick-Up Motor For 2nd Tray

Paper Rise Motor For 3rd Tray

Reverse Motor For 3rd Tray

Pick-Up Motor For 3rd Tray

Reverse Solenoid For 1st Tray

Pick-Up Solenoid For 1st Tray

Reverse Solenoid For 2nd Tray

Pick-Up Solenoid For 2nd Tray

Reverse Solenoid For 3rd Tray

Pick-Up Solenoid For 3rd Tray

STM5

STM6

STM10

STM7

STM8

STM9

SOL1

SOL4

SOL2

SOL5

SOL3

SOL6

SIGNAL

DC24V

FU650

I/F PWB

D/D

CP200

CP201

CP203

D/D

CP650

DC3.3V

SW1

Interlock SW

STM1

Exit Motor

Feed Motor

STM2

For 1st Tray

Feed Motor For 2nd

STM3

Tray

Feed Motor

STM4

For 3rd Tray

Exit Sensor Paper Feed Sensor x 3 Paper End Sensor x 3 Upper Limit Sensor x 3 Length Sensor x 3 Size Sensor For 1st Trayx3 Paper Volume Sensor For1stTrayx4 Size Sensor For 2nd Trayx3 Paper Volume Sensor For 2nd Tray x 4 Size Sensor For 3rd Trayx3 Paper Volume Sensor For3rdTrayx4 Transport Sensor x 3 Intermediate Upside Sensor For 1st Tray Intermediate Downside Sensor For 1st Tray Intermediate Sensor For 2nd Tray Intermediate Sensor For 3rd Tray Connecting Unit Sensor

SIGNAL

DC5V

DC24V

I/F PWB

CP100

DC5V

Paper End Sensor Length Sensor Paper Volume Sensor x 2 Upper Limit Sensor Lower Limit Sensor Paper Feed Sensor

SOL1

Pick-Up Solenoid

Paper Rise Motor

Reverse Motor

STM1

Pick-Up Motor

STM2

STM3

Feed Motor

MX-LCX5 OVERALL MECHANICAL INFORMATION 5 – 6

B. Actual wiring chart

CN110(MOLEX 3.5)

Main unit

CN100

CN101

A4LCT: C4155350 A3LCT: C4185350

CN111(Mi II) CN112(Mi II)

DSR (Not used)

DTR (Not used)

CN150 MOLEX(W)

When 100V

A4LCT: C4155356 A3LCT: C4185356

When 200V (standard)

A4LCT:C4155351

CN900 CN901

A3LCT:C4185351

4 12 3 5

12 pin

15 pin

Shield

TXD (Main unit)

RXD (Main unit)

A4LCT: C4155355 A3LCT: C4185355

L(200V)

L(100V)

6T pick-up SOL

SOL SOL

JCN

6T pick-up SOL

4T pick-up SOL

4T reverse SOL

4T paper end sensor

4T paper feed sensor

CN130 (MI II)

6T reverse SOL

JCN

CN CN CN

A4LCT/A3LCT

:B8325311

A4LCT/A3LCT

:B8325311

CN132(Mi II)

6T reverse SOL

4T upper limit sensor

6T paper feed sensor

JCN

6T paper feed sensor

heater

Option

dehumidifying

Option

dehumidifying

heater

6T paper end sensor

2 1 2 1

Dehumidifying heater

(230V: 18W)

AX400012 x 2

A4LCT: B8325302

Dehumidifying heater

(100V: 18W)

AX4000** x 2

A3LCT: B8345322

A4LCT: B8325301 A3LCT: B8345320

6T upper limit sensor

interface harness provided

A4LCT: B8325330 A3LCT: B8345320

4T transport

sensor

5T transport

sensor

CN CN CN

JCN JCN JCN

CN CN CN

A4LCT: B8325313 A3LCT: B8345305

CN135 (Mi II)

4T transport sensor

5T transport sensor

A4LCT

5T transport sensor

B8325306

CN151 (MOLEX(W)

6T transport

sensor

6T transport sensor

4T fan 1

Not installed

JCN

Sensor

For A3LCT

PE sensor 4

Paper feed sensor 4

Remaining quantity sensor 4-1

Remaining quantity sensor 4-2

Size sensor 4-1

Size sensor 4-2

Upper limit sensor 4

4T fan 2

JCN

Size sensor 4-3

CN101

JCN

CN CN

Not installed

4T size

detection 1

4T size

detection 2

CN CN CN

CN160 (miniMi II)

Sensor

4T size detection 1

4T size detection 2

5T pick-up SOL

5T reverse SOL

Size sensor 4-4

Size sensor 4-5

Paper length sensor 4

Tray lower limit sensor 4

4T size

detection 3

A3LCT: B8345330

A4LCT: B8325308 A3LCT: B8345302

Drawer not provided

4T size detection 3

5T paper feed sensor

CN131 (Mi Red)

CN101

JCN

CN115CN114

4T length

detection

4T remaining

B8345334(In the tray)

CN CN CN CN

JCN Drawer CN (39P) Drawer CN (39P)

JCN

A4LCT:

4T length detection

5T upper limit sensor

5T paper end sensor

Pick-up SOL

Lift M (+)

Lift M (-)

Lift SW

quantity detection 1

4T remaining

CN161 (miniMi II)

4T remaining quantity detection 1

Lift LED

Slide detection

CN100

A4LCT: B8325307 A3LCT: B8345324

CN113

quantity detection 2

4T remaining

quantity detection 3

4T remaining quantity detection 2

4T remaining quantity detection 3

LCT exit port sensor

CN139 (Mi II)

4T remaining

quantity detection 4

4T remaining

quantity detection 4

5T intermediate sensor

LCT exit port sensor

CN800

4T reverse

Dotted line : Pulse

A4LCT: B8325300 A3LCT: B8345300

4T transport

: Low active : High active

: Signal flow

A4LCT: B 8325312 A3LCT: B 8345308

JCN

A4LCT/A3LCT

:B8325311

4T pick-up M

5T pick-up M

JCN

SOL SOL

4T pick-up SOL

JCN

4T reverse

CN CN CN

4T paper feed sensor

4T paper end sensor

4T upper limit sensor

5T reverse

1. A3LCT only

2. Because it is common in A3LCT/A4LCT but the using component is different, the connection, too, is different.

3.˴˴˴˴˴˴˴: A4LCT only. A4LCT doesn't use drawer connector.

A4LCT: B8325300 A3LCT: B8345300

5T transport

Exit port

6T pick-up

JCN

SOL

5T pick-up SOL

A4LCT: B 8325312 A3LCT: B 8345308

JCN

A4LCT/A3LCT

:B8325311

CN CN CN

JCN

5T reverse SOL

5T paper feed sensor

5T paper end sensor

A4LCT: B8325318 A3LCT: B8345323

5T upper limit sensor

A4LCT: C4155354 A3LCT: C4185354

CN CN

A4LCT: B8325318 A3LCT: B8345322

LCT exit port sensor

5T intermediate sensor

JCNJCN

JCN

Interface Unit sensor

MX-LCX5 OVERALL MECHANICAL INFORMATION 5 – 7

CN111

JCN

Manual feed I/F

Transport sensor

Connection detection

Manual feed (PAVO)

CN116 (Red)

5T fan 1

Not installed

JCN

LCT exit port sensor

00 (Mi II)

JCN

4LCT/A3LCT : C4155352

sensor n

ace er

5T fan 2

Not installed

JCN

CN162 (miniMi II)

Sensor

4T lower tray lift M (+)

A4LCT: B 8325310 A3LCT: B 8345301

JCN

4T tray lift

5T size

detection 1

CN CN CN

Sensor

5T size detection 1

4T lower tray lift M (-)

5T lower tray lift M (+)

5T lower tray lift M (-)

CN133 (Mi II)

JCN

5T tray lift

5T size

detection 2

5T size

5T size detection 2

6T lower tray lift M (+)

6T lower tray lift M (-)

Door open/close detection

CN 141

A4LCT: B 8325310 A3LCT: B 8345303

JCN

6T tray lift

5T length

detection 3

A3LCT: B8345332

B8345334(In the tray)

JCN Drawer CN (39P) Drawer CN (39P)

JCN

A3LCT: B8345303

A4LCT:

Drawer not provided

5T size detection 3

CN142

Door open/close SW

detection

5T remaining

quantity detection 1

5T remaining

quantity detection 2

CN CN CN CN

CN163 (miniMi II)

5T length detection

5T remaining quantity detection 1

5T remaining quantity detection 2

CN154 MOLEX (W)

A4LCT: B8325300 A3LCT: B8345300

6T reverse

6T transport

5T remaining

quantity detection 3

5T remaining quantity detection 3

5T remaining

quantity detection 4

5T remaining quantity detection 4

PWB

A4LCT

4T intermediate

lower sensor interface

harness provided

B8325305

Not connected

6T fan 1

6T fan 2

Not installed

JCN

Sensor

Intermediate sensor 4 upper

CN730 (Mi Red)CN710 (Mi II)

A4LCT: C4155354 A3LCT: B8345306

CN CN

JCN JCN

CN CN

A4LCT: B8325302 A3LCT: B8345321

CN CN CN

Intermediate sensor 4T upper

6T size

detection 1

CN CN CN

CN164 (miniMi II)

Sensor

6T size detection 1

Intermediate sensor 4 lower

Intermediate sensor 6T

A4LCT: -

A3LCT: B8345325

Intermediate sensor 6T

Intermediate sensor 4T lower

6T size

detection 2

6T size

detection 3

6T length

detection

6T remaining

quantity detection 1

6T remaining

quantity detection 2

6T remaining

quantity detection 3

6T remaining

quantity detection 4

A3LCT: B8345330

B8345334(In the tray)

JCN Drawer CN (39P) Drawer CN (39P)

JCN

A4LCT: B8325310 A3LCT: B8345304

CN CN CN CN

CN165 (miniMi II)

A4LCT:

Drawer not provided

6T size detection 2

6T size detection 3

6T length detection

quantity detection 1

quantity detection 2

quantity detection 3

6T remaining

4T size detection 3

quantity detection 4

6T remaining

For A4LCT For A4LCT

4T size detection 1

4T size detection 2

CN160 (miniMi II)

A4LCT: B8325308 A4LCT: B8325309

4T size detection

For A4LCT

5T size detection 1

CN162 (miniMi II)

CN164 (miniMi II)

5T size detection 2

5T size detection

6T size detection

A4LCT: B8325310A4LCT: B8325309

6T size detection 1

6T size detection 2

6T size detection 3

5T size detection 3

MX-LCX5 OVERALL MECHANICAL INFORMATION 5 – 8

Memo

LEAD-FREE SOLDER

The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” solder.

The alphabet following the LF mark shows the kind of lead-free solder.

Example:

Solder composition

Sn-Ag-Cu

Sn-Ag-Bi Sn-Ag-Bi-Cu

Sn-Zn-Bi

Sn-In-Ag-Bi

Sn-Cu-Ni

Sn-Ag-Sb

Bi-Sn-Ag-P Bi-Sn-Ag

5mm

Lead-Free

Solder composition code (Refer to the table at the right.)

(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD

When repairing a lead-free solder PWB, use lead-free solder thread.

Never use conventional lead solder thread, which may cause a breakdown or an accident.

Since the melting point of lead-free solder thread is about 40°C higher than that of conventional lead solder thread, the use of the exclusive-use soldering iron is recommended.

Solder composition code

(2) NOTE FOR SOLDERING WORK

Since the melting point of lead-free solder is about 220°C, which is about 40°C higher than that of conventional lead solder, and its soldering capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed.

Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently.

If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after completion of soldering work.

If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

CAUTION FOR BATTERY REPLACEMENT

(Danish) ADVARSEL !

Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering.

(English) Caution !

Danger of explosion if battery is incorrectly replaced.

Dispose of used batteries according to manufacturer’s instructions.

(Finnish) VAROITUS

Paristo voi räjähtää, jos se on virheellisesti asennettu.

Vaihda paristo ainoastaan laitevalmistajan suosittelemaan

(French) ATTENTION

Il y a danger d’explosion s’ il y a remplacement incorrect

de la batterie. Remplacer uniquement avec une batterie du

même type ou d’un type équivalent recommandé par

Mettre au rebut les batteries usagées conformément aux

(Swedish) VARNING

(German) Achtung

Explosionsgefahr bei Verwendung inkorrekter Batterien.

Als Ersatzbatterien dürfen nur Batterien vom gleichen Typ oder

vom Hersteller empfohlene Batterien verwendet werden.

Entsorgung der gebrauchten Batterien nur nach den vom

Udskiftning må kun ske med batteri

af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandoren.

Replace only with the same or equivalent type

recommended by the manufacturer.

tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden

mukaisesti.

le constructeur.

instructions du fabricant.

Explosionsfara vid felaktigt batteribyte.

Använd samma batterityp eller en ekvivalent

typ som rekommenderas av apparattillverkaren.

Kassera använt batteri enligt fabrikantens

instruktion.

Hersteller angegebenen Anweisungen.

CAUTION FOR BATTERY DISPOSAL

(For USA,CANADA)

THIS PRODUCT CONTAINS A LITHIUM PRIMARY

(MANGANESS DIOXIDE) MEMORY BACK-UP BATTERY

THATMUSTBE DISPOSED OF PROPERLY. REMOVE THE

BATTERY FROM THE PRODUCT A

LOCAL ENVIRONMENTAL AGENCIES FOR INFORMATION

ON RECYCLING AND DISPOSAL OPTIONS.

CE PRODUIT CONTIENT UNE PILE DE SAUVEGARDE DE

MÉMOIRE LITHIUM PRIMAIRE (DIOXYDE DE MANGANÈSE)

QUI DOIT ÊTRE TRAITÉE CORRECTEMENT. ENLEVEZ LA

PILE DU PRODUIT ET PRENEZ CONTACT AVEC VOTRE

AGENCE ENVIRONNEMENTALE LOCALE POUR DES

INFORMATIONS SUR LES MÉTHODES DE RECYCLAGE ET

“BATTERY DISPOSAL”

ND CONTACT YOUR

“TRAITEMENT DES PILES USAGÉES”

DE TRAITEMENT.

Printed in Japan.

No part of this publication may be reproduced,

stored in a retrieval system, or transmitted,

in any form or by any means,

electronic; mechanical; photocopying; recording or otherwise

without prior written permission of the publisher.

Trademark acknowledgements

• Microsoft®, Windows®, Windows®98, Windows®Me, Windows NT®4.0, Windows Internet Explorer Microsoft Corporation in the U.S.A. and other countries.

• PostScript is a registered trademark of Adobe Systems Incorporated.

• Macintosh, Mac OS, AppleTalk, EtherTalk, LaserWriter, and Safari are registered

trademarks or trademarks of Apple Computer, Inc.

• IBM, PC/AT, and PowerPC are trademarks of International Business Machines Corporation.

• Acrobat reserved. Adobe, the Adobe logo, Acrobat, and the Acrobat logo are trademarks of Adobe Systems Incorporated.

• PCL is a registered trademark of the Hewlett-Packard Company.

• All other trademarks and copyrights are the property of their respective owners.

• Sharpdesk is a trademark of Sharp Corporation.

2000, Windows®XP, Windows®Vista, Windows®Server 2003 and

are registered trademarks or trademarks of

SHARP CORPORATION Digital Document System Group CS Promotion Center Yamatokoriyama, Nara 639-1186, Japan

2007 May Printed in Japan

SHARP MX-LCX5 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

[1] SPECIFICATIONS

[2] MAINTENANCE

1. Maintenance table

1. Removing trays

2. Front door and covers

3. Inner cover, paper feed unit

4. Paper feed roller

5. LCT motors

A. Transport motors, LCT exit motor

C. Lift motors

B. Feed motors/grip motors

6. LCT exit sensor

7. Paper path sensors

A. Removing the vertical feed unit

B. 4th transport, 4th relay upper, lower sensors

C. 5th relay sensor, 5th transport sensor

9. Paper height, paper width sensors

D. 6th relay sensor, 6th transport sensor

8. Main control board

10. Side registration adjustment

11. Image position board and sensor

12. Dehumidifier heater installing procedures (0PQC4180431//)

A. Component parts

B. Installing procedures

[4] DETAILED DESCRIPTIONS

1. Paper feed

A. Paper feed rollers

B. Paper feed motors

C. Paper separation

2. Paper detection/lift

A. Mechanism

3. Paper size detection

B. Lift sensor

4. Remaining paper detection

5. Paper end detection

1. Mechanical component layout

2. Drive layout

3. Electrical components

4. A3/DLT LCT MX-LCX5 layout (with bypass)

5. Electrical component summary

A. Block diagram

B. Actual wiring chart