Speaker Unit CP-K455Zisnot included with this productinthe Philippines.
•Inthe
I
interestsofuser-safety
condition
and
only
parts
illJD~@
DIGITAL
AUDIO
CD-K455Z
CP-K455Z
the
set
identicaltothose
shouldberestored
specifiedbeused.
to
its
original
INDEX TO CONTENTS
Page
SPECIFICATIONS2
VOLTAGE SELECTION2
NAMES OF PARTS3-5
DiSASSEMBLy
REMOVING AND REINSTALLING THE MAIN PARTS8-10
BLOCK DIAGRAM11-13
NOTES
ADJUSTMENT15-18
SCHEMATIC DIAGRAM / WIRING SIDE OF P.W.BOARD
WAVEFORMS OF CD CIRCUIT
TROUBLESHOOTING (CD SECTION)43-47
FUNCTION TABLE OF
LCD SEGMENT
EXPLODED VIEW56-59
REPLACEMENT PARTS LIST60-72
Aim the remote control at the remote control sensor within
60°, with
Notes concerning use:
• Replace the batteriesifcontrol distance decreases or
• Periodically clean the transmitter window on the remote
• Exposing the sensor
• Keep the remote control away from moisture, excessive
• The remote control's usable rangeisbetween 0.2 m (8")
• Speaker section
1. Tweeter
2. Woofer
3. Speaker Terminals
no obstacles, and operate as shown.
operation becomes erratic.
control and the sensor on the main unit with a soft cloth.
on
interfere
tion of the unit.
heat, shock, and vibrations.
and 6 m (20') away from the sensor.
with
operation. Change the lighting or the direc-
the main unit to strong light can
I
..
0
I~
0
iim
00
=
@Jf--I+3
-5-
2
o
CD-K455Z
CP-K455Z
DISASSEMBLY
CautiononDisassembly
Follow the below-mentioned notes when disassembling the
unit and reassembling it, to keep its safety and excellent
pertormance~
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall
outlet before starting to disassemble the unit.
or
3. Take off nylon bands
wire holders where they need be
removed when disassembling the unit. After servicing the
unit, besure to rearrange the leadswhere theywere before
disassembling.
4. Takesufficientcare on staticelectricityofintegratedcircuits
and other circuits when servicing.
CD-K455Z
STEP
I
2Side Panel
3Rear Board
4
5Disc Holder
REMOVAL
Top Cabinet1.
CDPWB
PROCEDURE
Screw
2.
1.
1.
I.
2.
1.
.....................(AI )x4
Hook
.......................(A2)x2
Screw .....................(BI )x88·1
Screw .....................
Socket ....................
Screw
.....................(D2)x4
Turn the loading
pulley in
the arrow
the
with
(CI
(DI
motor
direction
a Phillips or
)x7
)x8
of
FIGURE
6-1
8-1
6-2
6-2
slotted screwdriver and
extract the disc holder.
2.
Hook
.......................
CD
6
7Front Panel
8Main PWB
9
10PowerPWB1. Screw .....................
11
12Volume PWB1. Knob ......................
13
14
Mechanism
Trans PWB
Tape
Mechanism
SwitchPWB
LCD PWB
I.
Screw
.....................
Screw
1.
2. Bracket ...................
3. Socket ..................
4.
5. Push Rive!.. ............ (G5)x1
I.
2.
1.Socket
2.
1.
2.
2. Nut .........................
3.
4.
1. Screw ..................... (N1)x2
2. Bracket ...................
1. Screw ...................
.....................
Screw
.....................(G4)x3
Socket .................... (HI
Screw
.....................(H2)x3
.....................
Screw
......................(J2)x4
Open
the cassette holder
Screw
......................(LI )x7
Washer
..................(M3)x1
Socket.................... (M4)x1
(EI)x2
(FI
)x4
(GI)x2
(G2)xI
(G3)xl1
)xl
(JI)x2
(KI)x7
(MI
)xl
(M2)xI
(N2)xl
(PI
)x'
6-2
7-1
7-2
7-2
7-3
7·4
7-4
7·4
7-4
2
CD-K455Z
1
W:
)X2
4x8mm
Black
(F1)x4
i63x12mm
Loading
Molor
Pulley
If:'l''
3x10mm
Black
it'l',
Black
Top
Cabinsl
t
'I
"W'"
W3X10mm
Black
(D2}x4
~3xBmm
4 x12mm
1f:'1<5
Black
1
3x
lOmm
Figure
6-1
Rear
Board
(D1)x5
(A2)x2
1
W
)X2
4x8mm
Black
Sida
Panel
(D1)x3
(
(
CP-K455Z
STEP
I
2Wooferrrweeter
REMOVAL
Front
Panel
1.
Remove the
2.
Rubber
3.
Screw
I.
Screw
PROCEDURE
net.
Holder........
.....................(A2)x4
.....................
(AI)x4
(BI)x6
FIGURE
7-5
7-6
-6-
Figure
6-2
(
(G1)X2
f3x10mm
.--=~7'-"~-t--
---------------I------"'=--
CD-K455Z
CP-K455Z
(H2)
x2
tp3x
10mm
~
(H2) x 1
¢i3xBmm
CP-K455Z
(G4)x3
P3x10mm
Figure
Figure
No<
7-1
~3X10mm
7-3
(K1) x 2
(M1)x1(M4)x1
~(M2)X1
f{JfI)4
(M3) x 1
Tape
Mechanism
Figure 7-2
LCDPWB
Figure 7-4
(L1) x 5
13 x
10mm
(B1)x4
914x12mm
Black
(N1) x 1
.p3x
10mm
(B1)x2
913.5x10mm
Black
(N2)
(L1)x2
13 x
16mm
(P1)x2
.p3x12mm
Black
x1
(N1) x1
13x
10mm
(A2)x4
i63.5x12mm
Figure 7-5
Figure 7-6
-7-
CD-K455Z
CP-K455Z
REMOVING AND REINSTALLlNG THE MAIN PARTS
TAPE MECHANISM SECTION
Perform steps
to remove the tape mechanism.
How
erase heads (TAPE 2) (See Fig. 8-1.)
1.
Press the PLAY button to lift the head.
2. Remove the 2 screws (A1) to remove the record/playback
head.
3. Remove the 2 screws (A2) to remove the erase head.
Note:
Afterreplacing theheadsandcompletingtheazimuthadjustment,
be sure to apply screwlock.
Howtoremove the playback head (TAPE 1)
(See Fig. 8-2.)
1.
Press the PLAY button to lift the head.
2.
Remove the 2 screws (81) to remove the playback head.
to
remove
1,2,3,4,5,6,7
the
and11ofthe disassembly method
record I playback and
(A2)x2
If>
2x8mm
(A
1 )
rp2x7mm
Figure
xl
(
(A1)xl
';2x3mm
TAPE 2I
Record/Playback
Head
8-1
TAPE 1 I
Note:
Afterreplacing the head and completing the azimuth adjustment,
be sure to apply screwlock.
Howtoremove the pinch roller (TAPE 1/2)
(See Fig. 8-3.)
1.
Carefully bend the pinch roller pawlinthe direction of the
arrow
® , and remove the pinch roller
Howtoremove
the
belt (TAPE 2)
(Cl)
upwards.
(See Fig. 8-4.)
1.
Remove the main belt (01) from the motor side.
2. Remove the FF/REW belt (02).
Pawl
[TAPE}]
(E
2)
FFIREW Selt
Figure 8-2
TAPE
t
Figure 8·3
Figure7-3
Motor
1/2
(C
Pinch Roller
(
1)
(
I TAPE 2
Howtoremove the belt (TAPE1)
(See Fig. 8-4.)
1.
Remove the tape 2 main belt (01) from the motor side.
2. Remove the tape 1 main belt
3. Remove the FF/REW belt (E2).
(El)
from the motorside.
-8-
Flywheel
(E
1)
Main Belt
(D
1)
Main Belt
Figure 8-4
Flywheel
.CD-K455Z'CD-K455Z
CP-K455ZCP-K455Z
How to remove the flywheel (TAPE 2)
(See Fig. 9-1.)
1.
Remove the belt.
2. Remove the screw (F1) to remove the pause kick lever.
3. Remove the stop washer (F2) with a small precision
screwdriver.
4.
Remove the washer (F3) upwards and extract the flywheel
from the capstan metal.
Note:
When the stop washer
nswans.
is
deformed or damaged, replace itwith a
How to remove the flywheel (TAPE 1)
(See Fig. 9-2.)
1.
Remove the belt.
2. Remove the stop washer (G1) with a small precision
screwdriver.
3.
Remove the washer (G2) upwards and extract the flywheel
from the capstan metal.
Note:
When the stop washer is deformed or damaged, replace It with a
newans.
o
Flywheel
I TAPE 1 I
(G
1)
Stop
Was:;h::e:-r
(G
2)
Washer
)
7
Flywheel
I
TAPE
2 I
Figure
----ll~
__
Ewasher
9-1
CD MECHANISM SECTION
Perform steps
the CD mechanism.
Removing the pickup (See Fig. 10.)
1.
Remove 4 screws (J1) and remove 2 shafts (J2).
Ewasher
"-
Flywheel
1
,
1,4,5
andSofthe disassemblymethod to remove
(J1)
x2
02.6
x 4.5mm
Turntable
~~~~S=-
Figure
10
Pickup
(J1) x 2
02.6
x4.5mm
(J2) x 2
How to remove the motor (See Fig. 9-3.)
1.
Remove the belt.
2. Removethe 6 screws (H1) to removethe tape 1mechanism.
3. Remove the 3 screws (H2) to remove the motor.
(H
Ilx4
¢2x4mm
Figure 9-3
I
,
I
\..,
-?~
.-
r'"
Figure 9-2
How to reinstall the parts
Install each partinthe reverse order of the removal with care.
differentiate the unitsofresistors, such symbolasK and
_~~OVIDI
CLOCK
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10.
LC9600AM
D/A
CONVERTER
HV
+7.3V
,';----I~:~
TO
AUDIO
CO
SIGNAL
M are used: the symboi
--
--M
means 1000 kohm and the resIstor without any symbol
ohm-type resistor. Besides, the one with "Fusible" is a fuse
type.
•Capacitor:
To
indicate the unit of capacitor, a symbol
symbolPmeansmicro-micro-faradand theunit
without suchasymbolismicrofarad.Astoelectrolyticcapacitor,
the expression "capacitancelwithstand voltage" is used.
(CH), (TH), (RH), (UJ): Temperature compensation
(ML): Mylar type
(P.P.): Polypropylene type
•Theindicatedvoltage in each section is the
Digitai Multlmeter between such a section and the chassis
for preparation for adjustment, adjusting method and
to
replacement of pickup refer
Service Manual "ADJUSTMENT PROCEDURES OF AUDIO
PRODUCTS".
MECHANISM SECTION
•
Driving
PLAY:
REVERSE
•
Torque
Play:
Reverse Play:
Fast Forward: TW-2231
Rewind:
• Head
MIT-114
•
Tape
High
speed*
Normal
speed
, Short1pin of Q404 and Spin of Q404 when performing the high
speed adjustment.
Force
Torque Meter
TW-2412
PLAY:
Check
Torque Meter
TW-2111
TW-2231
Azimuth
Test
Speed
Test Tape
MIT-111
MIT-Ill
Check
TW-2422
TW~2121
Tape
Adjusting
Point
VR402
VR403
TAPE SECTION
Position of each switch or control
Volume
Graphic
Function
Beat cancel
Tape
Dubbing
Span
•
L411
•
MIT-118
Equalizer
selector
speed
selector
Bias
Frequency
Adjusting PointSpecified Value
100
CANCEL
Playback
Test
Amplifier
Tape
Sensitivity
Specified Value
8.8
V± 3
the relevant explanation in
Specified Value
Tape 1
Over
50 9Over 100 9
Over50g
Specified Value
Tape 1
30 to 60 g.cm
30to60
55to120
55to120
Speaker
(Load resistance: 8
kHz
(BEAT
Swilch:A)
dB
g.cm
g.cm
g.cm
Instrument Connection
Terminal
Specified
Value
8,000
±
100
Hz
3,000
±60
Hz
Max
Center
Tape
A
Normal
Normal
50/9
kHz
EmitterofQ421
Check
Speaker
(Load resistance:
8
Tape
Over 100 9
Tape
30to60
30to60
80to135
80to135
ohms)
Instrument
Cc;mnection
Speaker
Terminal
(Load
resistance:
8
ohms)
Instrument
Connection
Instrument
Connection
terminal
ohms)
2
2
g.cm
g.cm
g.cm
g.cm
TUNER SECTION
fL: Low-range frequency
fH: High-range frequency
• AM IF/RF
Signal generator: 400 Hz,
Span selector switch: 9 kHz
Test
Stage
IF
MWband
coverage
MW
tracking
SWI
band
coverage
SWI
tracking
SW2band
coverage
SW2
tracking
'1.
Input: Antenna
Output: Pin 15
FM
Notes:
1. Description of the "FM
Manual. It is because the IF coil in the FM front end section
has been best adjusted
adjustmentis not needed atthe field. When replacing the FM
front end assembly, no adjustment is needed either.
2. The parts in the FM frontend section arepreparedacomplete
unit, so you can't obtain each part individually.