Schneider Electric Modicon TM3 Programming Guide

Modicon TM3

EIO0000003119 06/2020
Modicon TM3
Expansion Modules Programming Guide
06/2020
EIO0000003119.01
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2020 Schneider Electric. All rights reserved.

Table of Contents

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 I/O Configuration General Information . . . . . . . . . . . . . . 13
I/O Configuration General Practices . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding an Expansion Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional I/O Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 TM3 Digital I/O Modules Configuration. . . . . . . . . . . . . . 33
Configuring the TM3 Digital I/O Modules. . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 TM3 Analog I/O Modules Configuration . . . . . . . . . . . . . 35
3.1 TM3 Analog Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3AI2H / TM3AI2HG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3AI4 / TM3AI4G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3AI8 / TM3AI8G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3TI4 / TM3TI4G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3TI4D / TM3TI4DG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3TI8T / TM3TI8TG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 TM3 Analog Output Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3AQ2 / TM3AQ2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3AQ4 / TM3AQ4G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 TM3 Analog Mixed Input/Output Modules . . . . . . . . . . . . . . . . . . . . . .
TM3AM6 / TM3AM6G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3TM3 / TM3TM3G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 TM3 Analog I/O Modules Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog I/O Modules Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4 TM3 Expert I/O Modules Configuration . . . . . . . . . . . . . 73
4.1 TM3XTYS4 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3XTYS4 Module Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3XTYS4 Module Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FB_TesysU: Control the TM3 Expert I/O Module . . . . . . . . . . . . . . . .
4.2 TM3XHSC202 / TM3XHSC202G Modules . . . . . . . . . . . . . . . . . . . . .
TM3XHSC202 / TM3XHSC202G Module Overview . . . . . . . . . . . . . .
TM3XHSC202 / TM3XHSC202G Module Configuration . . . . . . . . . . .
14 15 23 29
33
36 37 39 42 45 49 51 57 58 60 62 63 66 70 70
74 75 76 78 80 81 82
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4.3 TM3XFHSC202 / TM3XFHSC202G Modules . . . . . . . . . . . . . . . . . . .
TM3XFHSC202 / TM3XFHSC202G Module Overview . . . . . . . . . . . .
TM3XFHSC202 / TM3XFHSC202G Module Configuration . . . . . . . . .
85 86 87
Chapter 5 TM3 Safety Modules Configuration . . . . . . . . . . . . . . . . . 91
5.1 Configuration: TM3 Safety Modules . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring the TM3 Safety Modules. . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 General Principles: TM3 Safety Functionality Modes . . . . . . . . . . . . .
Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External Device Monitoring (EDM). . . . . . . . . . . . . . . . . . . . . . . . . . . .
Synchronization Time Monitoring for TM3SAK6R / TM3SAK6RG. . . .
5.3 General Principles: TM3 Safety Operation Modes . . . . . . . . . . . . . . .
Power-On Condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enable Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Response Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
On Delay and Restart Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 I/O Mapping: TM3 Safety Modules . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM3SAC5R / TM3SAC5RG I/O Mapping . . . . . . . . . . . . . . . . . . . . . .
TM3SAF5R / TM3SAF5RG I/O Mapping . . . . . . . . . . . . . . . . . . . . . . .
TM3SAFL5R / TM3SAFL5RG I/O Mapping . . . . . . . . . . . . . . . . . . . . .
TM3SAK6R / TM3SAK6RG I/O Mapping. . . . . . . . . . . . . . . . . . . . . . .
5.5 Function Blocks: TM3 Safety Modules. . . . . . . . . . . . . . . . . . . . . . . . .
TM3_Safety: Control the TM3 Safety Module . . . . . . . . . . . . . . . . . . .
TM3_SAx: Get the name of the I/O . . . . . . . . . . . . . . . . . . . . . . . . . . .
92 92 93 94 95
98 100 101 102 103 104 105 106 107 108 109 110 111 112 114
Chapter 6 TM3 Transmitter and Receiver I/O Modules Configuration 115
Configuring the TM3 Transmitter and Receiver I/O Modules. . . . . . . .
Behavior of the TM3 Transmitter and Receiver Modules . . . . . . . . . . .
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
116 117
119 121

Safety Information

Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
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PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

About the Book

At a Glance
Document Scope
This document describes the configuration of the TM3 expansion modules for EcoStruxure Machine Expert. For further information, refer to the separate documents provided in the EcoStruxure Machine Expert online help.
Validity Note
This document has been updated for the release of EcoStruxureTM Machine Expert V1.2.4.
The technical characteristics of the devices described in the present document also appear online. To access the information online, go to the Schneider Electric home page
https://www.se.com/ww/en/download/
The characteristics that are described in the present document should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.
.
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Related Documents
Title of Documentation Reference Number
TM3 Digital I/O Modules - Hardware Guide
TM3 Analog I/O Modules - Hardware Guide
TM3 Expert Modules - Hardware Guide
TM3 Safety Modules - Hardware Guide
TM3 Transmitter and Receiver Modules - Hardware Guide
EIO0000003125 (ENG) EIO0000003126 (FRE) EIO0000003127 (GER) EIO0000003128 (SPA) EIO0000003129 (ITA) EIO0000003130 (CHS) EIO0000003424 (POR) EIO0000003425(TUR)
EIO0000003131 (ENG) EIO0000003132 (FRE) EIO0000003133 (GER) EIO0000003134 (SPA) EIO0000003135 (ITA) EIO0000003136 (CHS) EIO0000003426 (POR) EIO0000003427 (TUR)
EIO0000003137 (ENG) EIO0000003138 (FRE) EIO0000003139 (GER) EIO0000003140 (SPA) EIO0000003141 (ITA) EIO0000003142 (CHS) EIO0000003428 (POR) EIO0000003429 (TUR)
EIO0000003353 (ENG) EIO0000003354 (FRE) EIO0000003355 (GER) EIO0000003356 (SPA) EIO0000003357 (ITA) EIO0000003358 (CHS) EIO0000003359 (POR) EIO0000003360 (TUR)
EIO0000003143 (ENG) EIO0000003144 (FRE) EIO0000003145 (GER) EIO0000003146 (SPA) EIO0000003147 (ITA) EIO0000003148 (CHS) EIO0000003430 (POR) EIO0000003431 (TUR)
Title of Documentation Reference Number
TM3 Expert I/O Modules - HSC Library Guide
You can download these technical publications and other technical information from our website at https://www.se.com/ww/en/download/ .
Product Related Information
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.Each implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
EIO0000003683 (ENG) EIO0000003684 (FRE) EIO0000003685 (GER) EIO0000003686 (SPA) EIO0000003687 (ITA) EIO0000003688 (CHS) EIO0000003689 (POR) EIO0000003690 (TUR)
WARNING
1
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or that appear in or on the products themselves, are generally derived from the terms or definitions of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not limited to, terms such as
safety, safety function, safe state, fault, fault reset, malfunction, failure
error, error message, dangerous
Among others, these standards include:
Standard Description
IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards - Principles
ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design
IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical, electronic,
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
General principles for design.
Part 1: General requirements and tests.
reduction
requirements
for design and selection
and electronic programmable control systems
related systems: General requirements.
related systems: Requirements for electrical/electronic/programmable electronic safety-related systems.
related systems: Software requirements.
fieldbuses - General rules and profile definitions.
,
, etc.
In addition, terms used in the present document may tangentially be used as they are derived from other standards such as:
Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
industrial control systems
Finally, the term hazards, and is defined as it is for a
2006/42/EC
(
zone of operation
) and
ISO 12100:2010
may be used in conjunction with the description of specific
hazard zone
or
danger zone
in the
Machinery Directive
.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the present documentation. For more information concerning the individual standards applicable to the products described herein, see the characteristics tables for those product references.
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Modicon TM3

I/O Configuration General Information

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I/O Configuration General Information
Chapter 1
I/O Configuration General Information
Introduction
This chapter provides general information to help you configure TM3 expansion modules for EcoStruxure Machine Expert.
What Is in This Chapter?
This chapter contains the following topics:
I/O Configuration General Practices 14
General Description 15
Adding an Expansion Module 23
Optional I/O Expansion Modules 29
Topic Page
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I/O Configuration General Information

I/O Configuration General Practices

Match Software and Hardware Configuration
The I/O that may be embedded in your controller is independent of the I/O that you may have added in the form of I/O expansion. It is important that the logical I/O configuration within your program matches the physical I/O configuration of your installation. If you add or remove any physical I/O to or from the I/O expansion bus or, depending on the controller reference, to or from the controller (in the form of cartridges), then you must update your application configuration. This is also true for any field bus devices you may have in your installation. Otherwise, there is the potential that the expansion bus or field bus no longer function while the embedded I/O that may be present in your controller continues to operate.
UNINTENDED EQUIPMENT OPERATION
Update the configuration of your program each time you add or delete any type of I/O expansions on your I/O bus, or you add or delete any devices on your field bus.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Use the GetRightBusStatus function regularly to monitor the expansion bus status.
The Optional Feature for I/O Expansion Modules
I/O expansion modules can be marked as optional in the configuration. The Optional module feature provides a more flexible configuration by the acceptance of the definition of modules that are not physically attached to the controller. Therefore, a single application can support multiple physical configurations of I/O expansion modules, allowing a greater degree of scalability without the necessity of maintaining multiple application files for the same application.
You must be fully aware of the implications and impacts of marking I/O modules as optional in your application, both when those modules are physically absent and present when running your machine or process. Be sure to include this feature in your risk analysis.
WARNING
14
WARNING
UNINTENDED EQUIPMENT OPERATION
Include in your risk analysis each of the variations of I/O configurations that can be realized marking I/O expansion modules as optional, and in particular the establishment of TM3 Safety modules (TM3S…) as optional I/O modules, and make a determination whether it is acceptable as it relates to your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: For more details about this feature, refer to Optional I/O Expansion Modules
(see page 29)
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.

General Description

Introduction
The range of TM3 expansion modules includes:
Digital modules, classified as follows:
Input modulesOutput modulesMixed input/output modules
Analog modules, classified as follows:
Input modulesOutput modulesMixed input/output modules
Expert modulesSafety modulesTransmitter and receiver modules
TM3 Digital Input Modules
The following table shows the TM3 digital input expansion modules
Digital I/O Modules, Hardware Guide)
and terminal type. For information on configuration of these modules, refer to the TM3 Digital I/O Modules Configuration
(see page 15)
(see page 16)
(see page 18)
(see page 19)
(see page 21) (see page 21)
(see page 33)
I/O Configuration General Information
(see page 17)
(see page 20)
(see page 22)
(see Modicon TM3,
, with corresponding channel type, nominal voltage/current,
section.
Reference Channels Channel Type Voltage
Current
TM3DI8A 8 Regular inputs 120 Vac
7.5 mA
TM3DI8 8 Regular inputs 24 Vdc
7mA
TM3DI8G 8 Regular inputs 24 Vdc
7mA
TM3DI16 16 Regular inputs 24 Vdc
7mA
TM3DI16G 16 Regular inputs 24 Vdc
7mA
TM3DI16K 16 Regular inputs 24 Vdc
5mA
TM3DI32K 32 Regular inputs 24 Vdc
5mA
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Terminal Type / Pitch
Removable screw terminal block / 5.08 mm
Removable screw terminal block / 5.08 mm
Removable spring terminal block / 5.08 mm
Removable screw terminal block / 3.81 mm
Removable spring terminal block / 3.81 mm
HE10 (MIL 20) connector
HE10 (MIL 20) connector
I/O Configuration General Information
TM3 Digital Output Modules
The following table shows the TM3 digital output modules
Hardware Guide)
, with corresponding channel type, nominal voltage/current, and terminal type. For information on configuration of these modules, refer to the TM3 Digital I/O Modules Configuration
(see page 33)
(see Modicon TM3, Digital I/O Modules,
section.
Reference Channels Channel Type Voltage
Current
TM3DQ8R 8 Relay outputs 24 Vdc / 240 Vac
TM3DQ8RG 8 Relay outputs 24 Vdc / 240 Vac
TM3DQ8T 8 Regular transistor
outputs (source)
TM3DQ8TG 8 Regular transistor
outputs (source)
TM3DQ8U 8 Regular transistor
outputs (sink)
TM3DQ8UG 8 Regular transistor
outputs (sink)
TM3DQ16R 16 Relay outputs 24 Vdc / 240 Vac
TM3DQ16RG 16 Relay outputs 24 Vdc / 240 Vac
TM3DQ16T 16 Regular transistor
outputs (source)
TM3DQ16TG 16 Regular transistor
outputs (source)
TM3DQ16U 16 Regular transistor
outputs (sink)
TM3DQ16UG 16 Regular transistor
outputs (sink)
7 A maximum per common line / 2 A maximum per output
7 A maximum per common line / 2 A maximum per output
24 Vdc 4 A maximum per common line/0.5 A maximum per output
24 Vdc 4 A maximum per common line/0.5 A maximum per output
24 Vdc 4 A maximum per common line/0.5 A maximum per output
24 Vdc 4 A maximum per common line/0.5 A maximum per output
8 A maximum per common line / 2 A maximum per output
8 A maximum per common line / 2 A maximum per output
24 Vdc 4 A maximum per common line /
0.5 A maximum per output
24 Vdc 4 A maximum per common line /
0.5 A maximum per output
24 Vdc 2 A maximum per common line /
0.3 A maximum per output
24 Vdc 2 A maximum per common line /
0.3 A maximum per output
Terminal Type / Pitch
Removable screw terminal block / 5.08 mm
Removable spring terminal block / 5.08 mm
Removable screw terminal block / 5.08 mm
Removable spring terminal block / 5.08 mm
Removable screw terminal block / 5.08 mm
Removable spring terminal block / 5.08 mm
Removable screw terminal block / 3.81 mm
Removable spring terminal block / 3.81 mm
Removable screw terminal block / 3.81 mm
Removable spring terminal block / 3.81 mm
Removable screw terminal block / 3.81 mm
Removable spring terminal block / 3.81 mm
16
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I/O Configuration General Information
Reference Channels Channel Type Voltage
TM3DQ16TK 16 Regular transistor
outputs (source)
TM3DQ16UK 16 Regular transistor
TM3DQ32TK 32 Regular transistor
TM3DQ32UK 32 Regular transistor
outputs (sink)
outputs (source)
outputs (sink)
TM3 Digital Mixed Input/Output Modules
This following table shows the TM3 mixed I/O modules
Hardware Guide)
, with corresponding channel type, nominal voltage/current, and terminal type. For information on configuration of these modules, refer to the TM3 Digital I/O Modules Configuration
Reference Channels Channel Type Voltage
TM3DM8R 4 Regular inputs 24 Vdc
TM3DM8RG 4 Regular inputs 24 Vdc
TM3DM24R 16 Regular inputs 24 Vdc
TM3DM24RG 16 Regular inputs 24 Vdc
(see page 33)
4 Relay outputs 24 Vdc / 240 Vac
4 Relay outputs 24 Vdc / 240 Vac
8 Relay outputs 24 Vdc / 240 Vac
8 Relay outputs 24 Vdc / 240 Vac
section.
Current
24 Vdc 2 A maximum per common line /
0.1 A maximum per output
24 Vdc 2 A maximum per common line /
0.1 A maximum per output
24 Vdc 2 A maximum per common line /
0.1 A maximum per output
24 Vdc 2 A maximum per common line /
0.1 A maximum per output
(see Modicon TM3, Digital I/O Modules,
Current
7mA
7 A maximum per common line / 2 A maximum per output
7mA
7 A maximum per common line / 2 A maximum per output
7mA
7 A maximum per common line / 2 A maximum per output
7mA
7 A maximum per common line / 2 A maximum per output
Terminal Type / Pitch
HE10 (MIL 20) connector
HE10 (MIL 20) connector
HE10 (MIL 20) connector
HE10 (MIL 20) connector
Terminal Type / Pitch
Removable screw terminal block / 5.08 mm
Removable spring terminal block /5.08 mm
Removable screw terminal block / 3.81 mm
Removable spring terminal block / 3.81 mm
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I/O Configuration General Information
TM3 Analog Input Modules
The following table shows the TM3 analog input expansion modules, with corresponding channel type, nominal voltage/current, and terminal type. For information on configuration of these modules, refer to the TM3 Analog Input Modules Configuration
Reference Resolution Channels Channel Type Mode Terminal Type / Pitch
TM3AI2H
(see page 37)
TM3AI2HG
(see page 37)
TM3AI4
(see page 39)
TM3AI4G
(see page 39)
TM3AI8
(see page 42)
TM3AI8G
(see page 42)
TM3TI4
(see page 45)
16 bit, or 15 bit + sign
16 bit, or 15 bit + sign
12 bit, or 11 bit + sign
12 bit, or 11 bit + sign
12 bit, or 11 bit + sign
12 bit, or 11 bit + sign
16 bit, or 15 bit + sign
2 inputs 0...10 Vdc
-10…+10 Vdc
0...20 mA
4...20 mA
2 inputs 0...10 Vdc
-10…+10 Vdc
0...20 mA
4...20 mA
4 inputs 0...10 Vdc
-10…+10 Vdc
0...20 mA
4...20 mA
4 inputs 0...10 Vdc
-10…+10 Vdc
0...20 mA
4...20 mA
8 inputs 0...10 Vdc
-10…+10 Vdc
0...20 mA
4...20 mA
0...20 mA extended
4...20 mA extended
8 inputs 0...10 Vdc
-10…+10 Vdc
0...20 mA
4...20 mA
0...20 mA extended
4...20 mA extended
4 inputs 0...10 Vdc
-10…+10 Vdc
0...20 mA
4...20 mA Thermocouple PT100/1000 NI100/1000
(see page 36)
Removable screw terminal block / 5.08 mm
Removable spring terminal block / 5.08 mm
Removable screw terminal block / 3.81 mm
Removable spring terminal blocks / 3.81 mm
Removable screw terminal block / 3.81 mm
Removable spring terminal blocks / 3.81 mm
Removable screw terminal block / 3.81 mm
section.
18
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I/O Configuration General Information
Reference Resolution Channels Channel Type Mode Terminal Type / Pitch
TM3TI4G
(see page 45)
TM3TI4D
(see page 49)
TM3TI4DG
(see page 49)
TM3TI8T
(see page 51)
TM3TI8TG
(see page 51)
16 bit, or 15 bit + sign
16 bit, or 15 bit + sign
16 bit, or 15 bit + sign
16 bit, or 15 bit + sign
16 bit, or 15 bit + sign
4 inputs 0...10 Vdc
-10…+10 Vdc
0...20 mA
4...20 mA Thermocouple PT100/1000 NI100/1000
4 inputs Thermocouple Removable screw
4 inputs Thermocouple Removable spring
8 inputs Thermocouple
NTC/PTC
8 inputs Thermocouple
NTC/PTC
Removable spring terminal blocks / 3.81 mm
terminal block / 3.81 mm
terminal blocks / 3.81 mm
Removable screw terminal block / 3.81 mm
Removable spring terminal blocks / 3.81 mm
TM3 Analog Output Modules
The following table shows the TM3 analog output modules, with corresponding channel type, nominal voltage/current, and terminal type. For information on configuration of these modules, refer to the TM3 Analog Output Modules Configuration
Reference Resolution Channels Channel Type Mode Terminal Type / Pitch
TM3AQ2
(see page 58)
TM3AQ2G
(see page 58)
TM3AQ4
(see page 60)
TM3AQ4G
(see page 60)
12 bit, or 11 bit + sign
12 bit, or 11 bit + sign
12 bit, or 11 bit + sign
12 bit, or 11 bit + sign
2 outputs 0...10 Vdc
2 outputs 0...10 Vdc
4 outputs 0...10 Vdc
4 outputs 0...10 Vdc
(see page 57)
-10…+10 Vdc
0...20 mA
4...20 mA
-10…+10 Vdc
0...20 mA
4...20 mA
-10…+10 Vdc
0...20 mA
4...20 mA
-10…+10 Vdc
0...20 mA
4...20 mA
section.
Removable screw terminal block / 5.08 mm
Removable spring terminal block / 5.08 mm
Removable screw terminal block / 5.08 mm
Removable spring terminal block / 5.08 mm
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I/O Configuration General Information
TM3 Analog Mixed Input/Output Modules
This following table shows the TM3 analog mixed I/O modules, with corresponding channel type, nominal voltage/current, and terminal type. For information on configuration of these modules, refer to the TM3 Analog Mixed I/O Modules Configuration
Reference Resolution Channels Channel Type Mode Terminal Type / Pitch
TM3AM6
(see page 63)
TM3AM6G
(see page 63)
TM3TM3
(see page 66)
TM3TM3G
(see page 66)
12 bit, or 11 bit + sign
12 bit, or 11 bit + sign
16 bit, or 15 bit + sign
12 bit, or 11 bit + sign
16 bit, or 15 bit + sign
12 bit, or 11 bit + sign
4 inputs 0...10 Vdc
2 outputs
4 inputs 0...10 Vdc
2 outputs
2 inputs 0...10 Vdc
1 output 0...10 Vdc
2 inputs 0...10 Vdc
1 output 0...10 Vdc
(see page 62)
-10...+10 Vdc
0...20 mA
4...20 mA
-10...+10 Vdc
0...20 mA
4...20 mA
-10...+10 Vdc
0...20 mA
4...20 mA Thermocouple PT100/1000 NI100/1000
-10...+10 Vdc
0...20 mA
4...20 mA
-10...+10 Vdc
0...20 mA
4...20 mA Thermocouple PT100/1000 NI100/1000
-10...+10 Vdc
0...20 mA
4...20 mA
section.
Removable screw terminal block / 3.81 mm
Removable spring terminal block / 3.81 mm
Removable screw terminal block / 5.08 mm
Removable spring terminal block / 5.08 mm
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TM3 Expert Modules
The following table shows the TM3 expert expansion modules, with corresponding terminal type. For information on configuration of these modules, refer to the TM3 Expert I/O Modules Configuration
Reference Description Terminal Type / Pitch
TM3XTYS4 TeSys module 4 front connectors RJ-45
TM3XFHSC202 High Speed Counting (HSC) module
TM3XFHSC202G High Speed Counting (HSC) module
TM3XHSC202 High Speed Counting (HSC) module Removable screw terminal blocks / 3.81 mm
TM3XHSC202G High Speed Counting (HSC) module Removable spring terminal blocks / 3.81 mm
TM3 Safety Modules
This table contains the TM3 safety modules
Guide)
, with the corresponding channel type, nominal voltage/current, and terminal type:
(see page 73)
with events
with events
I/O Configuration General Information
section.
1 removable power supply connector / 5.08 mm
Removable screw terminal blocks / 3.81 mm
Removable spring terminal blocks / 3.81 mm
(see Modicon TM3, Safety Modules, Hardware
Reference Function
Category
TM3SAC5R 1 function, up
to category 3
TM3SAC5RG 1 function, up
to category 3
TM3SAF5R 1 function, up
to category 4
TM3SAF5RG 1 function, up
to category 4
(1)
Depending on external wiring
(2)
Non-monitored start
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Channels Channel type Voltage
Current
(1)
1 or 2
(2)
Start
3 in parallel Relay outputs
(1)
1 or 2
(2)
Start
3 in parallel Relay outputs
(1)
2
Start Input
3 in parallel Relay outputs
(1)
2
Start Input
3 in parallel Relay outputs
Safety input 24 Vdc
Input
100 mA maximum
24 Vdc / 230 Vac
Normally open
6 A maximum per output
Safety input 24 Vdc
Input
100 mA maximum
24 Vdc / 230 Vac
Normally open
6 A maximum per output
Safety inputs 24 Vdc
100 mA maximum
24 Vdc / 230 Vac
Normally open
6 A maximum per output
Safety inputs 24 Vdc
100 mA maximum
24 Vdc / 230 Vac
Normally open
6 A maximum per output
Terminal type
3.81 mm (0.15 in.) and
5.08 mm (0.20 in.), removable screw terminal block
3.81 mm (0.15 in.) and
5.08 mm (0.20 in.), removable spring terminal block
3.81 mm (0.15 in.) and
5.08 mm (0.20 in.), removable screw terminal block
3.81 mm (0.15 in.) and
5.08 mm (0.20 in.), removable spring terminal block
I/O Configuration General Information
Reference Function
Category
TM3SAFL5R 2 functions, up
to category 3
TM3SAFL5RG 2 functions, up
TM3SAK6R 3 functions, up
TM3SAK6RG 3 functions, up
(1)
Depending on external wiring
(2)
Non-monitored start
to category 3
to category 4
to category 4
Channels Channel type Voltage
Current
(1)
2
Start Input
3 in parallel Relay outputs
(1)
2
Start Input
3 in parallel Relay outputs
(1)
1 or 2
Start Input
3 in parallel Relay outputs
(1)
1 or 2
Start Input
3 in parallel Relay outputs
Safety inputs 24 Vdc
100 mA maximum
24 Vdc / 230 Vac
Normally open
Safety inputs 24 Vdc
Normally open
Safety inputs 24 Vdc
Normally open
Safety inputs 24 Vdc
Normally open
6 A maximum per output
100 mA maximum
24 Vdc / 230 Vac 6 A maximum per output
100 mA maximum
24 Vdc / 230 Vac 6 A maximum per output
100 mA maximum
24 Vdc / 230 Vac 6 A maximum per output
Terminal type
3.81 mm (0.15 in.) and
5.08 mm (0.20 in.), removable screw terminal block
3.81 mm (0.15 in.) and
5.08 mm (0.20 in.), removable spring terminal block
3.81 mm (0.15 in.) and
5.08 mm (0.20 in.), removable screw terminal block
3.81 mm (0.15 in.) and
5.08 mm (0.20 in.), removable spring terminal block
For more information on the terms methods used concerning functional safety as they apply to the TM3 Safety Modules, refer to the sections TM3 Safety Functionality modes Safety Operation Modes
(see page 101)
.
(see page 93)
and TM3
TM3 Transmitter and Receiver Modules
The following table shows the TM3 transmitter and receiver expansion modules, with corresponding terminal type. For information on configuration of these modules, refer to the TM3 Transmitter and Receiver I/O Modules Configuration
Reference Description Terminal Type / Pitch
TM3XTRA1 Data transmitter module for remote I/O 1 front connector RJ-45
TM3XREC1 Data receiver module for remote I/O 1 front connector RJ-45
22
(seepage115)
1 screw for functional ground connection
1 removable power supply connector / 5.08 mm
section.
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Adding an Expansion Module

Adding a Module
To add an expansion module to your controller, select the expansion module in the Hardware Catalog, drag it to the Devices tree, and drop it on one of the highlighted nodes.
For more information on adding a device to your project, refer to:
• Using the Drag-and-drop Method
• Using the Contextual Menu or Plus Button
Guide)
I/O Mapping Tab
The I/O mapping of an expansion module is carried out through the I/O Mapping tab of the expansion module configuration.
This table describes how to configure an expansion module:
Step Action
1 Double-click the expansion module node in the Devices tree to display the I/O Mapping tab.
2 Edit the parameters of the I/O Mapping tab to configure the expansion module.
This figure shows the I/O Mapping tab:
I/O Configuration General Information
(see EcoStruxure Machine Expert, Programming Guide)
(see EcoStruxure Machine Expert, Programming
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I/O Configuration General Information
This table describes each parameter of the I/O Mapping tab:
Parameter Description
Variable Allows you to map the channel on a variable.
NOTE: Expand the list of variables from the category Inputs or Outputs.
You can map a channel by either creating a new variable or mapping to an existing variable. Create new variable: Double-click the variable to enter the new variable name. A new variable is created if the variable does not already exist. Map to existing variable: Double-click the variable and click [...] to open the Input Assistant window. Select the variable from the list and press OK. This figure shows the Input Assistant window:
24
Mapping Indicates whether the channel is mapped on a new variable or an existing variable.
Channel Displays the channel name of the device.
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Parameter Description
Address Displays the address of the channel.
Type Displays the data type of the channel.
Default Value Indicates the value taken by the output when the controller is in a STOPPED or HALT state.
Unit Displays the unit of the channel value.
Description Allows you to enter a short description of the channel.
Bus cycle options
I/O Configuration Tab
This tab allows you to configure the I/O module:
I/O Configuration General Information
NOTE: If the channel is mapped to an existing variable, corresponding address appears as
strikethrough text in the table.
Double-click the cell to change the default value. You can toggle between the following values:
No value (TRUEFALSE
Depending on the controller reference, you can configure the Bus cycle options. This configuration setting is the parent for all Bus cycle task parameters used in the application device tree. Some devices with cyclic calls, such as a CANopen manager, can be attached to a specific task. In the device, when this setting is set to Use parent bus cycle setting, the setting set for the controller is used. The selection list offers all tasks currently defined in the active application. The default setting is Use parent bus cycle setting.
empty cell
)
NOTE: To configure the module as an optional module, refer to Optional I/O Expansion Modules
(see page 29)
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.
I/O Configuration General Information
Configuring the Latch and Filter Parameters
The latch parameter allows incoming pulses with amplitude widths shorter than the controller scan time to be captured and recorded. You can select the type of edge (rising, falling, both or none).
The filter parameter reduces the effect of bounce on a controller digital input.
NOTE: The more the filter value is low, the more the effects of electromagnetic interference are maximized.
The following timing diagram illustrates the latching effects:
NOTE: You can configure these parameters on the following modules:
TM3DI• except TM3DI8ATM3DM•TM3XHSC202 / TM3XHSC202G
This table describes how to configure the latch and filter parameters.
26
Step Action
1 Click the module node → I/O Configuration tab.
2 Select 2 as Value for Functional Mode.
3 Select an input.
4 Configure the parameters.
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I/O Configuration General Information
This table describes the latch and filter parameters:
Parameter Type Value Default Value Unit Description
Fonctional Mode
Inputs
Latch Enumeration of
Enumeration of BYTE
BYTE
1 2
No Both edges Rising edge Falling edge
1 Fonctional Mode 2 allows you to
configure latch and filter parameters.
No Latching allows incoming pulses
with amplitude widths shorter than controller scan time to be captured and recorded.
NOTE: Latch is not supported when
the expansion module is used with a Modicon TM3 Bus Coupler.
Filter Enumeration of
BYTE
0
0.1
0.2
0.3
0.5 1 2 4 12
4 ms Integrator filtering value reduces the
effect of bounce on a controller input.
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I/O Configuration General Information
Configuring the Outputs
This table describes how to configure the fallback parameters:
Step Action
1 Click the module node → I/O Configuration tab.
2 Select 2 as Value for Functional Mode.
3 Select an output.
4 Configure the parameters.
This table presents the function of the different parameters:
Parameter Value Description
Fallback mode Maintain
Fallback Value*
Reflex Output configured Reflex Output not configured
Allows you to set the fallback mode when:
The controller is in STOPPED
state.
The connection between the
controller and the module is lost.
NOTE: Maintain is disabled.
Fallback value 0*
1
Rearming Output Mode
Auto* Manual
* Parameter default value
Allows you to set the fallback value. Available if Fallback mode set to Fallback Value.
Select the rearming output mode:
Automatic rearming: as soon as the detected error is corrected, the output
is set again according to the current value assigned to it and the diagnostic value is reset.
Manual rearming: when an error is detected, the status is memorized and
the output is forced to tri-state until user manually clears the status (see I/O mapping channel).
Allows you to set the fallback mode when the connection between the controller and the module is lost.
NOTE: When the controller is in
STOPPED state, the fallback behavior is defined in PLC Settings tab.
28
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Optional I/O Expansion Modules

Presentation
I/O expansion modules can be marked as optional in the configuration. The Optional module feature provides a more flexible configuration by the acceptance of the definition of modules that are not physically attached to the controller. Therefore, a single application can support multiple physical configurations of I/O expansion modules, allowing a greater degree of scalability without the necessity of maintaining multiple application files for the same application.
Without the Optional module feature, when the controller starts up the I/O expansion bus (following a power cycle, application download or initialization command), it compares the configuration defined in the application with the physical I/O modules attached to the I/O bus. Among other diagnostics made, if the controller determines that there are I/O modules defined in the configuration that are not physically present on the I/O bus, an error is detected and the I/O bus does not start.
With the Optional module feature, the controller ignores the absent I/O expansion modules that you have marked as optional, which then allows the controller to start the I/O expansion bus.
The controller starts the I/O expansion bus at configuration time (following a power cycle, application download, or initialization command) even if optional expansion modules are not physically connected to the controller.
The following module types can be marked as optional:
TM3 I/O expansion modulesTM2 I/O expansion modules
NOTE: TM3 Transmitter/Receiver modules (the TM3XTRA1 and the TM3XREC1) and TMC4 cartridges cannot be marked as optional.
You must be fully aware of the implications and impacts of marking I/O modules as optional in your application, both when those modules are physically absent and present when running your machine or process. Be sure to include this feature in your risk analysis.
I/O Configuration General Information
WARNING
UNINTENDED EQUIPMENT OPERATION
Include in your risk analysis each of the variations of I/O configurations that can be realized marking I/O expansion modules as optional, and in particular the establishment of TM3 Safety modules (TM3S…) as optional I/O modules, and make a determination whether it is acceptable as it relates to your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
EIO0000003119 06/2020 29
I/O Configuration General Information
Marking an I/O Expansion Module as Optional
To add an expansion module and mark it as optional in the configuration:
Step Action
1 Add the expansion module to your controller .
2 In the Devices tree, double-click the expansion module.
3 Select the I/O Configuration tab.
4 In the Optional module line, select Yes in the Value column:
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